CN209408872U - A kind of prefabricated components production line - Google Patents
A kind of prefabricated components production line Download PDFInfo
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- CN209408872U CN209408872U CN201821666709.5U CN201821666709U CN209408872U CN 209408872 U CN209408872 U CN 209408872U CN 201821666709 U CN201821666709 U CN 201821666709U CN 209408872 U CN209408872 U CN 209408872U
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- assembly line
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- prefabricated components
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- maintenance
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Abstract
The utility model discloses a kind of prefabricated components production lines, it includes the first assembly line, the second assembly line equipped with demoulding station and the maintenance station positioned at first assembly line and second assembly line the same end equipped with cloth station, one end of first assembly line and one end of second assembly line butt up against the maintenance station, and the other end of first assembly line is connected with the other end of second assembly line by First mould ferry-boat mechanism.The maintenance station of the utility model is located at the end of assembly line, expands the area for conserving station suitably as needed, overcomes the limitation that maintainer plane product in the prior art is limited to production line, is conducive to the efficiency for improving maintenance；Maintenance station is located at the end of assembly line, will not need to improve across maintenance station and pile area and also improve the service efficiency of driving while safety using driving.
Description
Technical field
The utility model belongs to prefabricated components production technical field, and in particular to a kind of prefabricated components production line.
Background technique
The characteristics of flow line production mode of prefabricated components is platform mould/steel trolley (namely workbench) as technique is suitable
Sequence flows to the corresponding station of each process by the conveyer system of production line；The operator of each station and specific works
It is relatively fixed, for example, reinforcing bar is put, concreting, vibrate etc. operation fixed position by relatively-stationary people and equipment Lai
Operation.This production technology form can reduce labor intensity, improve production efficiency, save manually, therefore domestic prefabricated structure at present
Part manufacturing enterprise mostly uses flow line production mode to produce prefabricated outer wall panel and lining.
The technological process of production of existing sandwich heat preservation Side fascia generally comprises: cleaning mold, oil spout scribing line, installation mold,
Installation steel mesh, one-time-concreting vibrated concrete catch up with flat concrete, paving insulation board, installation connecting element, paving steel mesh, secondary pour
Vibrated concrete is built, flat, precuring is caught up with, polishes, curing kilns maintenance, demoulding, lifting.
Currently, production line is commonly maintenance station and is located at by domestic main PC component manufacturing enterprise investigation discovery
Among production line, production station is distributed in the layout type at left and right sides of curing kilns；Maintenance station side is secondary material distributing, another
Side is demoulding station, is transported to outdoor stockyard.Such as: patent document 1 (publication number: CN104626348A) and patent document 2 are (public
The number of opening: CN107650258A) in prefabricated components production line be all made of this arrangement.
Production Line Configured's mode will lead under the same conditions:
1, the maintenance position for conserving station is few；Because conserving station layout in middle position, the position for conserving station is limited, institute
It is few with the maintenance position for conserving station；The curing time of some prefabricated components is far longer than the prefabricated components cloth production time, maintenance
In the inadequate situation of station, by the serious production efficiency for reducing production line；
2, for there is the production line of secondary material distributing demand, more production station makes the length of production line larger, improves
The land used requirement of production line；
3, for maintenance station close to demoulding lifting area, the height of curing kilns is higher, causes the driving of lifting inconvenient for use, shadow
Ring production efficiency.
Utility model content
Aiming at the shortcomings in the prior art, in order to improve the production efficiency of prefabricated components production line, the utility model is provided
A kind of prefabricated components production line, specific technical solution are as follows.
A kind of prefabricated components production line, it is characterised in that: including being equipped with the first assembly line of cloth station, being equipped with stripper
The second assembly line and maintenance station positioned at first assembly line and second assembly line the same end of position, described first
One end of assembly line and one end of second assembly line butt up against the maintenance station, the other end of first assembly line
It is connected with the other end of second assembly line by First mould ferry-boat mechanism.
Platform mould for producing prefabricated components successively passes through the cloth station from the other end of first assembly line, supports
Nurse position, demoulding station and First mould ferry-boat mechanism return to the other end of first assembly line.Preferably, described first-class
Waterline is parallel to second assembly line；
The end for the assembly line that two are parallel to each other is arranged in maintainer position by the utility model, is changed in the prior art
Maintenance station setting portion in a pipeline mode, for produce the platform moulds of prefabricated components from the other end of the first assembly line according to
The secondary other end that first assembly line is returned to by cloth station, maintenance station, demoulding station and First mould ferry-boat mechanism,
Cloth (steel bar arrangement, concreting, built-in fitting arrangement etc.), the works such as vibrate, smooth out, polishing are completed on the first assembly line
Sequence, prefabricated components enter in maintenance station and are conserved later, are transported on the second assembly line after maintenance, on the second assembly line
Demoulding lifting is completed, platform mould is then further operated to the other end of the first assembly line, is arrived by the ferry-boat of First mould ferry-boat mechanism
The other end of first assembly line completes a cycle production process.
It further, further include having third assembly line, the both ends of the third assembly line pass through second mould ferry-boat respectively
Mechanism and third platform mould ferry-boat mechanism are connected with first assembly line；Second mould ferry-boat mechanism is located at the cloth work
The downstream side (downstream side refer to the first assembly line appear on the stage the downstream direction of mould moving direction) of position.Preferably, the third flowing water
Line is parallel to the first assembly line setting.Third assembly line can be used for secondary material distributing, be beneficial to reduce production line in this way
Overall length；After completing first time cloth on the first assembly line, third assembly line is transferred to by second mould ferry-boat mechanism
Upper carry out secondary material distributing is transferred on the first assembly line by third platform mould mechanism of ferrying again and carries out next step after secondary material distributing
Processing, the first assembly line and third assembly line form a secondary material distributing partial circulating, in such cases, third platform mould ferry-boat mechanism
The upstream side of the cloth station can be located at, as shown in figure 3, the downstream side of second mould ferry-boat mechanism can also be located at.When
When third platform mould ferries mechanism positioned at the downstream side of second mould ferry-boat mechanism, third assembly line then can be used for conserving preceding pretreatment
(i.e. cloth post-processes: such as smoothing out, polishes, precuring treatment process).Preferably, the third assembly line is shorter than described first
Assembly line；Because third assembly line is mainly used for secondary material distributing, the quantity of station is less than the station of the first assembly line.Preferably,
The third assembly line is arranged between first assembly line and second assembly line, can be improved the tight of production line in this way
Degree of gathering advantageously reduces occupied area.It should be noted that the quantity of the third assembly line may be greater than equal to 2.Such as
When two third assembly lines are arranged, two third assembly lines can carry out secondary material distributing simultaneously respectively, provide the life of production line
Produce efficiency；Wherein secondary material distributing can certainly be carried out by a third assembly line, another third assembly line carries out other processing
Process while to provide production efficiency, reduces the length of production line.
Further, the middle part of the third assembly line is held in the mouth by the 4th mould ferry-boat mechanism and first assembly line
It connects；The 4th mould ferry-boat mechanism is located at the downstream side of the cloth station.Third assembly line can be used for secondary material distributing and/or
Pretreatment (i.e. cloth post-processes: such as smoothing out, polishes, precuring treatment process), is beneficial to further in this way before maintenance
Reduce the overall length of production line；After completing first time cloth on the first assembly line, pass through the 4th mould ferry-boat mechanism transfer
Secondary material distributing is carried out on to third assembly line, is transferred on the first assembly line by third platform mould ferry-boat mechanism again after secondary material distributing
The processing of next step is carried out, the first assembly line and third assembly line form a secondary material distributing partial circulating；On the first assembly line
The prefabricated components mechanism that can also be ferried by the 4th mould be transferred to and carry out conserving preceding pretreatment after third assembly line, then pass through
Second mould ferry-boat mechanism is transferred on the first assembly line, is then then transferred in curing kilns, the first assembly line and third flowing water
Line pre-processes partial circulating before forming a maintenance.It should be noted that the quantity of the third assembly line may be greater than and be equal to
2。
The utility model has the advantages that compared with the existing technology
1, maintenance station is located at the end of assembly line, expands the area for conserving station suitably as needed
Greatly, the limitation that maintainer plane product in the prior art is limited to production line (assembly line) is overcome, the effect for improving maintenance is conducive to
Rate；
2, maintenance station is located at the end of assembly line, will not needed using driving across the curing kilns and pile for conserving station
Area improves and also improves the service efficiency of driving while safety；
3, the length for effectively shortening production line reduces the requirement to place.
Detailed description of the invention
Fig. 1 is the schematic diagram of the prefabricated components production line in first embodiment；
Fig. 2 is the variation schematic diagram of the prefabricated components production line in first embodiment；
Fig. 3 is the schematic diagram of the prefabricated components production line in second embodiment；
Fig. 4 is the schematic diagram of the prefabricated components production line in 3rd embodiment；
Fig. 5 is the schematic diagram that a plurality of prefabricated components production line is set side by side.
In figure: the first assembly line 1, maintenance station 3, First mould ferry-boat mechanism 4, cloth station 5, takes off second assembly line 2
Die worker position 6,7, second mould ferry-boat mechanisms 8 of third assembly line, third platform mould ferry-boat mechanism 9, the 4th mould ferry-boat mechanism 10.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
Embodiment 1
Referring to Fig. 1-2, a kind of prefabricated components production line, including being equipped with the first assembly line 1 of cloth station 5, being equipped with demoulding
Second assembly line 2 of station 6 and maintenance station 3 positioned at first assembly line 1 and described second assembly line, 2 the same end,
One end of first assembly line 1 and one end of second assembly line 2 butt up against the maintenance station 3, described first-class
The other end of waterline 1 is connected with the other end of second assembly line 2 by First mould ferry-boat mechanism 4；For producing
The platform mould of prefabricated components successively passes through the cloth station 5, maintenance station 3, stripper from the other end of first assembly line 1
Position 6 and First mould ferry-boat mechanism 4 return to the other end of first assembly line 1.
Assembly line (including the first assembly line 1, the second assembly line 2) mainly includes the conveying Guiding machine that two column are parallel to each other
Structure, such as two column idler wheels, driving motor can drive the idler wheel to rotate, when the platform mould (steel trolley) for producing prefabricated components is placed on
On assembly line, it can be moved along assembly line in the driving leave from office mould of idler wheel.It should be understood that drive of the platform mould on assembly line
Dynamic to be not limited to idler wheel driving, driving mechanism can also draw mode using hydraulic jacking or sprocket wheel and be driven, and timing set a distance is mobile
Platform mould, mobile cadence time calculate according to the production technology time, determine that each station executes work according to every kind of component production technology
Sequence time, automatic running.
Conserve the maintenance that station 3 carries out prefabricated components using curing kilns or pile one form of them.Curing kilns can adopt
With conventionally known curing kilns form.Heap code maintenance is one form piled up above one of steel trolley, in this way can be to the opposite sex
Prefabricated board is conserved, and the prefabricated components that size can also cannot be added in curing kilns greatly very much conserve.
First mould ferry-boat mechanism 4 is to mutually be shifted the platform mould on the first assembly line 1 and the second assembly line 2
Mechanism.Hoisting mechanism or ferry-boat trolley can be used in platform mould ferry-boat mechanism, and the setting of ferry-boat trolley is on ferry-boat guide rail.
The end for the assembly line that two are parallel to each other is arranged in maintainer position 3 by the utility model, changes the prior art
In maintenance station setting portion in a pipeline mode, for producing the platform moulds of prefabricated components from the another of the first assembly line 1
End successively returns to first assembly line 1 by cloth station 5, maintenance station 3, demoulding station 6 and First mould ferry-boat mechanism 4
The other end, on the first assembly line 1 complete cloth (steel bar arrangement, concreting, built-in fitting arrangement etc.), vibrate, smooth out,
The processes such as polish, prefabricated components enter in maintenance station 3 and conserved later, are transported on the second assembly line 2 after maintenance, the
Demoulding lifting is completed on two assembly lines 2, empty platform mould is then further operated to the other end of the first assembly line 1, passes through First
Mould ferries the ferry-boat of mechanism 4 to the other end of the first assembly line 1, completes a cycle production process.
Maintenance station is located at the end of assembly line, expands the area for conserving station suitably as needed,
The limitation that maintainer plane product in the prior art is limited to production line (assembly line) is overcome, the efficiency for improving maintenance is conducive to,
Layout is more rationally scientific.
Embodiment 2
Referring to Fig. 3, on the basis of above-described embodiment 1, prefabricated components production line further includes having third assembly line 7, third
Assembly line 7 is parallel to the setting of the first assembly line 1, and the both ends of third assembly line 7 pass through second mould ferry-boat mechanism 8 and third respectively
Platform mould ferry-boat mechanism 9 is connected with the first assembly line 1；Second mould ferry-boat mechanism 8 is located at the downstream side of cloth station 5.Third stream
Waterline 7 can be used for secondary material distributing, be beneficial to reduce the overall length of production line in this way；First is completed on the first assembly line 1
After secondary cloth, it is transferred on third assembly line 7 by second mould ferry-boat mechanism 8 and carries out secondary material distributing, i.e., in third assembly line 7
It is upper carry out secondary muscle processed, it is secondary it is pre-buried, secondary pour one of vibrated concrete or working procedures, pass through again after secondary material distributing
Third platform mould ferry-boat mechanism 9 is transferred to the processing that next step is carried out on the first assembly line 1, the first assembly line 1 and third assembly line 7
A secondary material distributing partial circulating is formed, in such cases, third platform mould ferry-boat mechanism 9 can be located at the upstream side of cloth station 5,
As shown in figure 3, the downstream side (not shown) of second mould ferry-boat mechanism 8 can also be located at.When the ferry-boat of third platform mould, mechanism 9 is located at
When the downstream side of second mould ferry-boat mechanism 8, third assembly line 7 then can be used for conserving preceding pretreatment, and (i.e. cloth is post-processed: such as smearing
It puts down, polish, the treatment process such as precuring).The setting of third assembly line 7, on the one hand for there is the production line of secondary material distributing needs,
The length of reduction production line that can be extremely advantageous；It on the other hand, can be temporary when production does not need the prefabricated components of secondary material distributing
The use for stopping third assembly line 7 is arranged in the production line on same assembly line compared to by a cloth and secondary material distributing, can contract
The transportation route of short mould, the adaptability for not only increasing production line also advantageously improve the prefabricated components for only needing a cloth
Production efficiency.It should be noted that third platform mould ferry-boat mechanism 9 can be located at the upstream side (Fig. 3) of cloth station 5, it can also be with
Positioned at the downstream side (not shown) of cloth station 5；In addition, the quantity of third assembly line 7 may be greater than equal to 2.
Preferably, third assembly line 7 is shorter than the first assembly line 1；Because third assembly line 7 is mainly used for secondary material distributing, work
The quantity of position is less than the station of the first assembly line 1.Preferably, the third assembly line 7 is arranged in first assembly line 1 and institute
It states between the second assembly line 2, the compactness of production line can be further increased in this way, advantageously reduce occupied area.
Embodiment 3
Referring to fig. 4, on the basis of embodiment 2, the middle part of third assembly line 7 also pass through the 4th mould ferry-boat mechanism 10 with
The linking of first assembly line 1；The 4th mould ferry-boat mechanism 10 is located at the downstream side of the cloth station 5.Third assembly line 7 can
For pretreatment before secondary material distributing and/or maintenance, pretreatment is cloth post-processing before conserving: such as smoothing out, polishes, precuring etc.
The setting of science and engineering sequence, the 4th mould ferry-boat mechanism 10 is beneficial to further reduce the overall length of production line；First-class
After completing first time cloth on waterline 1, third assembly line 7 is transferred to by the 4th mould ferry-boat mechanism 10, it can be in third flowing water
It is pre-processed before selecting secondary material distributing or maintenance on line 7, such as carries out secondary material distributing, then the moving direction of platform mould and the first assembly line
Platform mould moving direction on 1 on the contrary, pass through 9 turns of mechanism of third platform mould ferry-boat again after carrying out secondary material distributing on third assembly line 7
It moves on on the first assembly line 1 and carries out the processing of next step, it is small that the first assembly line 1 and third assembly line 7 form a secondary material distributing
Circulation；After the prefabricated components on the first assembly line 1 can also be transferred to third assembly line 7 by the 4th mould ferry-boat mechanism 10
It carries out conserving preceding pretreatment, is transferred on the first assembly line 1 by second mould ferry-boat mechanism 8, is then then transferred to again later
In curing kilns 3, the first assembly line 1 and third assembly line 7 form pretreatment partial circulating before a maintenance.Optionally, in this implementation
In the prefabricated components production line of example, the prefabricated components (platform mould) on the first assembly line 1 can also directly pass through second mould ferry-boat
Mechanism 8, which is transferred on third assembly line, carries out secondary material distributing, and without the 4th mould ferry-boat mechanism 10.It should be noted that
The quantity of third assembly line 7 may be greater than equal to 2.
The quantity of prefabricated components production line can be arranged according to the production scale of factory, and 4 prefabricated structures are illustrated in Fig. 5
The case where part production line is set side by side.
Finally, it should be noted that above embodiments are only to illustrate the technical solution of the utility model, rather than its limitations；
Although the utility model is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that:
It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc.
With replacement；And these are modified or replaceed, various embodiments of the utility model technology that it does not separate the essence of the corresponding technical solution
The spirit and scope of scheme.
Claims (9)
1. a kind of prefabricated components production line, which is characterized in that taken off including being equipped with first assembly line (1) of cloth station (5), being equipped with
The second assembly line (2) of die worker position (6) and it is located at first assembly line (1) and described second assembly line (2) the same end
It conserves station (3), one end of one end of first assembly line (1) and second assembly line (2) butts up against the maintenance
The other end of station (3), the other end of first assembly line (1) and second assembly line (2) passes through First die station mould
Ferry-boat mechanism (4) is connected.
2. prefabricated components production line according to claim 1, which is characterized in that it further include having third assembly line (7), it is described
The both ends of third assembly line (7) pass through second mould ferry-boat mechanism (8) and third platform mould ferry-boat mechanism (9) and described first respectively
Assembly line (1) linking；Second mould ferry-boat mechanism (8) is located at the downstream side of the cloth station (5).
3. a kind of prefabricated components production line according to claim 2, which is characterized in that third platform mould ferry-boat mechanism
(9) it is located at the upstream side of the cloth station (5).
4. prefabricated components production line according to claim 1, which is characterized in that first assembly line (1) is parallel to institute
State the second assembly line (2) setting.
5. prefabricated components production line according to claim 2, which is characterized in that the third assembly line (7) is parallel to institute
State the first assembly line (1) setting.
6. prefabricated components production line according to claim 2, which is characterized in that the third assembly line (7) is shorter than described
First assembly line (1).
7. prefabricated components production line according to claim 2, which is characterized in that the third assembly line (7) is arranged in institute
It states between the first assembly line (1) and second assembly line (2).
8. prefabricated components production line according to claim 2, which is characterized in that the middle part of the third assembly line (7) is logical
The 4th mould ferry-boat mechanism (10) is crossed to be connected with first assembly line (1)；4th mould ferry-boat mechanism (10) is located at institute
State the downstream side of cloth station (5).
9. prefabricated components production line according to claim 1, which is characterized in that the maintenance station (3) uses curing kilns
Or pile one form of them carries out the maintenance of prefabricated components.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821666709.5U CN209408872U (en) | 2018-10-15 | 2018-10-15 | A kind of prefabricated components production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821666709.5U CN209408872U (en) | 2018-10-15 | 2018-10-15 | A kind of prefabricated components production line |
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| Publication Number | Publication Date |
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| CN209408872U true CN209408872U (en) | 2019-09-20 |
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| CN201821666709.5U Active CN209408872U (en) | 2018-10-15 | 2018-10-15 | A kind of prefabricated components production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109227921A (en) * | 2018-10-15 | 2019-01-18 | 远大住宅工业（杭州）有限公司 | A kind of prefabricated components production line |
| CN112693912A (en) * | 2021-03-24 | 2021-04-23 | 大捷智能科技(广东)有限公司 | Assembly composite structure |
-
2018
- 2018-10-15 CN CN201821666709.5U patent/CN209408872U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109227921A (en) * | 2018-10-15 | 2019-01-18 | 远大住宅工业（杭州）有限公司 | A kind of prefabricated components production line |
| CN112693912A (en) * | 2021-03-24 | 2021-04-23 | 大捷智能科技(广东)有限公司 | Assembly composite structure |
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