CN110076897A - A kind of prefabricated components production line with platform mould temporary storage location - Google Patents

A kind of prefabricated components production line with platform mould temporary storage location Download PDF

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Publication number
CN110076897A
CN110076897A CN201910433696.XA CN201910433696A CN110076897A CN 110076897 A CN110076897 A CN 110076897A CN 201910433696 A CN201910433696 A CN 201910433696A CN 110076897 A CN110076897 A CN 110076897A
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China
Prior art keywords
assembly line
storage location
temporary storage
station
platform
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CN201910433696.XA
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Chinese (zh)
Inventor
张剑
谢忠全
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Changsha Broad Homes Industrial Group Co Ltd
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Changsha Broad Homes Industrial Group Co Ltd
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Application filed by Changsha Broad Homes Industrial Group Co Ltd filed Critical Changsha Broad Homes Industrial Group Co Ltd
Priority to CN201910433696.XA priority Critical patent/CN110076897A/en
Priority to PCT/CN2019/089769 priority patent/WO2020232745A1/en
Publication of CN110076897A publication Critical patent/CN110076897A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Factory Administration (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention discloses a kind of prefabricated components production lines with platform mould temporary storage location, it includes that the first assembly line, the second assembly line, third assembly line, the 4th assembly line and platform touch temporary storage location, it is respectively arranged with cloth station, demoulding station and demoulding station on first, second, third assembly line, clear mould, die-filling and cloth muscle station are provided on the 4th assembly line;Temporary storage location is touched with platform respectively for the both ends of first assembly line and curing kilns are connected;One end of second assembly line is connected with curing kilns, and the other end is connected by platform mould ferry-boat mechanism with one end of third assembly line, and the other end of third assembly line is connected with one end of the 4th assembly line, and the other end of the 4th assembly line is touched temporary storage location with platform and is connected;Platform touches temporary storage location for temporary backstage mould of the storage Jing Guo cloth muscle operation.The present invention improves the adaptability of production line, even produces the prefabricated components of different type or size simultaneously, is also convenient for guaranteeing the productive temp of production line, is conducive to the plan of arranging production.

Description

A kind of prefabricated components production line with platform mould temporary storage location
Technical field
The present invention relates to a kind of prefabricated components production lines with platform mould temporary storage location, belong to prefabricated components production technology neck Domain.
Background technique
The characteristics of flow line production mode of prefabricated components is platform mould/steel trolley (namely workbench) as technique is suitable Sequence flows to the corresponding station of each process by the conveyer system of production line;The operator of each station and specific works It is relatively fixed, for example, the cleaning of platform mould, rib mold are installed, built-in fitting is pre-buried, reinforcing bar puts arrangement, concreting, vibrates Operation is operated in fixed position by relatively-stationary people and equipment.This production technology form can reduce labor intensity, improve Production efficiency is saved manually, therefore domestic prefabricated components manufacturing enterprise mostly uses stream for prefabricated outer wall panel and lining at present Waterline production method is produced.
The technological process of production of existing prefabricated components generally comprises: cleaning mold, oil spout scribing line, installation mold, arrangement steel Muscle/built-in fitting, pour vibrated concrete, strike off concrete, precuring, polish, curing kilns maintenance, demoulding, lifting etc..
In these processes, vibrated concrete is poured, concrete is struck off, precuring, polishes, curing kilns maintenance, demoulding, lifting Operation (processing) time beat of station is approximately fixed, will not generate biggish change because of factors such as form, the sizes of prefabricated components Change.But installation mold and arrangement reinforcing bar/built-in fitting station operating time then will receive the form of prefabricated components, size not With and difference is huge, especially for the customization part of Specific construction project personalized customization, unconventional shape will often prolong Long installation mold and arrangement reinforcing bar/built-in fitting station operating time.As shown in Figure 1, in the prior art more pre- than more typical The production process of component production line processed are as follows: the prefabricated components for completing whole production procedures are demoulded in demoulding station (removes gear Side mode tool), then prefabricated components are lifted, prefabricated components are transferred in warehouse for finished product, and the platform mould stayed is along first-class Waterline transfer, successively carries out clear mould, die-filling, steel bar arrangement, the pre-buried operation of built-in fitting, can be by platform in these operating process Mould is touched ferry-boat mechanism by platform from the first assembly line and is transferred on the second assembly line, completes the above operation backstage mould and enters cloth work Position carry out concreting simultaneously vibrate, then carry out it is some pour post-processing after enter curing kilns in conserved, after maintenance Platform mould comes demoulding station, completes a production cycle.
If the prefabricated components product of existing production line only production list one, can substantially guarantee each production process Be in controllable state, can be produced according to 24 hourly averages how much quantity prefabricated components carry out production plan arrangement, production Beat is not easy to be disturbed.But when need simultaneously produce different types of prefabricated components when, especially personalization customization part when, Since installation mold and arrangement reinforcing bar/built-in fitting station operating time are difficult to coordinate to consistent, such as personalized customization part The die-filling time than conventional prefabricated components is needed to have more several times in installation mold, it is subsequent that this will lead to personalized customization part Conventional prefabricated components productive temp is disturbed, and excessively slow beat station makes production line congestion occur, reduces production line production capacity.
Summary of the invention
In order to overcome problems of the prior art, the present invention provides a kind of prefabricated components with platform mould temporary storage location Production line, specific technical solution are as follows.
A kind of prefabricated components production line with platform mould temporary storage location, which is characterized in that including the first assembly line, second Waterline, third assembly line, the 4th assembly line, platform mould ferry-boat mechanism, curing kilns and platform touch temporary storage location, on first assembly line It is provided with cloth station, demoulding station is provided on second assembly line, is provided with demoulding station on the third assembly line, Clear die worker position, die-filling station and cloth muscle station are disposed on 4th assembly line;4th assembly line is set side by side There are at least two;First assembly line and the 4th assembly line are set side by side, and the both ends difference of first assembly line Temporary storage location is touched and the curing kilns are connected with described;One end of second assembly line is connected with the curing kilns, another End is connected by described mould ferry-boat mechanism with one end of the third assembly line, the other end of the third assembly line with it is described One end of 4th assembly line is connected, and the other end of the 4th assembly line is touched temporary storage location with described and is connected;Described is touched temporarily Memory cell is for temporarily storing the backstage mould Jing Guo cloth muscle operation.
The above-mentioned technical proposal of the application increases platform compared with the prior art and touches temporary storage location, so that the life of prefabricated components Two regions can be roughly divided by boundary of platform mould temporary storage location by producing cyclic process, i.e. productive temp is not fixed area and production section Clap fixed area.Specific production process is substantially are as follows: the platform mould for producing prefabricated components successively carries out platform mould on the 4th assembly line It is temporary single to be transferred to platform mould after the operation such as built-in fitting placement from the 4th assembly line for cleaning, the installation of rib mold, steel bar arrangement It is kept in member;Due to the type of prefabricated components and the difference of size, aforesaid operations for different prefabricated components when Between on there are biggish differences, therefore, from dressing table mould to complete steel bar arrangement, built-in fitting it is pre-buried required for the time can recognize For be it is uncertain, i.e. the productive temp of this partial region of production line is indefinite.Platform mould in platform mould temporary storage location can be with It is transported out on a platform mould to the first assembly line according to regular hour beat (such as 15 minutes), the platform mould on the first assembly line Carry out concreting and operation of vibrating in cloth station, then through floating, polish, resting, the postprocessing working procedures such as plucking it Enter in curing kilns afterwards and conserved, conserves backstage mould and its prefabricated components are transferred on the second assembly line, in the second assembly line Then upper progress rib mold dismantling operation is transferred on third assembly line, for producing prefabricated structure by platform mould ferry-boat mechanism (prefabricated components hang platform mould) is transferred to the 4th stream after the platform mould of part carries out demoulding processing at the demoulding station of third assembly line On waterline, a production cycle is completed;Operating time on first assembly line, curing kilns, the second assembly line and third assembly line It is hardly limited by prefabricated components type and size, the prefabricated components of various types and size can be according to the time of setting It is spaced on the first assembly line, the second assembly line and third assembly line and is produced, is i.e. the first assembly line, curing kilns, second The region that waterline, third assembly line are formed is properly termed as productive temp fixed area.Platform touches temporary storage location for accumulative storage centainly The platform mould of amount, it is ensured that provide platform mould incessantly for 24 hours for the first assembly line, ensured that in this way in third assembly line According to the offline prefabricated components finished product of the beat of setting (time interval) at demoulding station, completely not by continually changing prefabricated components The influence of type and size, so that the unfixed operational sequence of productive temp is entirely located in the upstream (i.e. of platform mould temporary storage location On four assembly lines), it only needs to increase the production capacity that productive temp is not fixed area in this case, guarantees that platform touches temporary storage location In have enough mould can continuously carry out prefabricated components production.Platform mould temporary storage location plays " caching water storage " Effect, the adaptability of production line greatly improve, and producing different types of customization prefabricated components will not cause production line stifled Plug or efficiency reduce.
Further, first assembly line and the 4th assembly line are arranged in parallel;Second assembly line and described Third assembly line is arranged in parallel.Be conducive to reduce the occupied area of production line in this way.
Further, it includes the receiving that lifting and moving device is used to accommodate platform mould with several that described, which is touched temporary storage location, Space.
Further, the 4th assembly line parallel side-by-side is provided with two articles or more, all the two of the 4th assembly line End is connected by platform mould ferry-boat mechanism.The quantity of clear die worker position, die-filling station and cloth muscle station can be increased in this way, it is multiple Platform mould on 4th assembly line can be shifted mutually, improve the production capacity that productive temp is not fixed area, guarantee that platform mould is temporary Always there are enough platform moulds in unit.The 4th assembly line of part can be specifically used to produce complicated, abnormity or customized pre- Component processed, even if it will not lowly block the entire production line in this stage production efficiency or reduce the production of the entire production line Efficiency out.It is arranged such, it is possible to reduce the personnel amount worked in three shifts on production line, clear die worker position, die-filling station and cloth muscle station The extensive work personnel needed can diurnally work, i.e., be to ensure that in platform mould temporary storage location there is enough lifes when daytime comes off duty Producing line night produces required platform modulus amount, and the platform mould in night platform mould temporary storage location continuously turns according to fixed beat It moves on the first assembly line, such night only needs to arrange a small amount of work in the first assembly line, the second assembly line, third assembly line Uninterrupted productions in 24 hours of production line can be realized as personnel, and the staff for not needing all posies carries out class Three ?.
Further, cloth station is disposed on first assembly line, strike off station and post-processing station.Cloth Station is for casting concrete, vibrated concrete;Station is struck off to be used to strike off on concrete prefabricated element surface;Post-processing Station include polish, rest, plucking etc. enters the processing station before curing kilns.
Further, demoulding station and demoulding station are disposed on the third assembly line.It is carried out in demoulding station Rib mold is removed, and prefabricated components product is hung platform mould in demoulding station;Demoulding station on third assembly line is to second Demoulding station on waterline is supplemented.
Further, the third waterline and/or the 4th assembly line are directly connected, and the third assembly line And/or the curing kilns are worn under the 4th assembly line.Alternatively, the third assembly line and the 4th assembly line are described in Curing kilns are connected.Third assembly line and the 4th waterline are connected with curing kilns respectively, can make when producing at night, the The platform mould that demoulding processing is completed on three lines is automatically transferred to keep in curing kilns, on the staff to second day the 4th assembly line After class, handled the empty station mould in curing kilns to be transferred on the 4th assembly line.
The present invention has the advantages that compared with the prior art.
1, the adaptability of production line is improved, the prefabricated components of different type or size is even produced simultaneously, also can Enough guarantee that production line does not block, it is ensured that production efficiency.
2, it ensure that the beat consistency of the finished product production of production line, convenient for the plan of arranging production.
3, in the case where production line uninterrupted production in 24 hours, can subtract in the labour of night liberation part station The crew numbers to work in three shifts less, reduce labor intensity.
4, by the operating of platform mould temporary storage location, storage, the process of different productive temps is realized to the production of identical standard Beat avoids the production process station shorter compared with long production process station congestion, and it is uneven to solve customized product productive temp The problem of weighing apparatus.
Detailed description of the invention
Fig. 1 is prefabricated components production line schematic diagram of the invention.
In figure: the first assembly line 1, third assembly line 3, the 4th assembly line 4, platform mould ferry-boat mechanism 5, is supported at second assembly line 2 Shield kiln 6, platform touch temporary storage location 7, lifting and moving device 71, cloth station 8, demoulding station 9.
Specific embodiment
Present invention is further described in detail with reference to the accompanying drawing.
Embodiment 1, a kind of prefabricated components production line with platform mould temporary storage location comprising the first assembly line 1, second Waterline 2, third assembly line 3, the 4th assembly line 4, platform mould ferry-boat mechanism 5, curing kilns 6 and platform touch temporary storage location 7, described first-class It is provided with cloth station 8 on waterline 1, demoulding station is provided on second assembly line 2, is arranged on the third assembly line 3 There is demoulding station 9, clear die worker position, die-filling station and cloth muscle station are disposed on the 4th assembly line 4;4th stream Waterline 4 is set side by side at least two;First assembly line 1 and the 4th assembly line 4 are set side by side, and described first-class Temporary storage location 7 is touched with described respectively for the both ends of waterline 1 and the curing kilns 6 are connected;One end of second assembly line 2 and institute The linking of curing kilns 6 is stated, the other end is connected by described mould ferry-boat mechanism 5 with one end of the third assembly line 3, the third The other end of assembly line 3 is connected with one end of the 4th assembly line 4, and the other end of the 4th assembly line 4 is touched with described Temporary storage location 7 is connected;Described is touched temporary storage location 7 for temporary backstage mould of the storage Jing Guo cloth muscle operation.
Assembly line mainly includes the conveying orientation mechanism that two column are parallel to each other, and such as two column idler wheels, driving motor can drive this Idler wheel rotation, when the platform mould (steel trolley) for producing prefabricated components is placed on assembly line, the driving leave from office mould of idler wheel can To be moved along assembly line.It should be understood that driving of the platform mould on assembly line is not limited to idler wheel driving, driving mechanism can also It is driven in a manner of being drawn using hydraulic jacking or sprocket wheel, timing set a distance mobile station mould, mobile cadence time is according to production technology Time calculates, and determines that each station executes activity time, automatic running according to every kind of component production technology.
Platform mould ferry-boat mechanism 5 is the mechanism in order to mutually be shifted the platform mould on adjacent assembly line.Platform mould Ferrying machine Hoisting mechanism or ferry-boat trolley can be used in structure, and the setting of ferry-boat trolley is on ferry-boat guide rail.
Platform mould for producing prefabricated components successively carries out the cleaning of platform mould, the installation of rib mold, steel on the 4th assembly line 4 Muscle arrangement is kept in after the operation such as built-in fitting placement from being transferred in platform mould temporary storage location 7 on the 4th assembly line 4;Due to pre- There is biggish difference in time for different prefabricated components in the type of component processed and the difference of size, aforesaid operations, Therefore, from dressing table mould to complete steel bar arrangement, built-in fitting it is pre-buried required for the time may be considered uncertain, that is, produce The productive temp of this partial region of line is indefinite.Platform mould in platform mould temporary storage location 7 can be according to regular hour beat (such as 15 minutes) are transported out on platform mould to the first assembly line 1, and the platform mould on the first assembly line 1 is carried out in cloth station 8 Concreting and operation of vibrating, then by smoothing out, polishing, resting, the postprocessing working procedures such as plucking enter in curing kilns 6 later It is conserved, conserves backstage mould and its prefabricated components are transferred on the second assembly line 2, rib mould is carried out on the second assembly line 2 Tool is removed, and is then transferred on third assembly line 3 by platform mould ferry-boat mechanism 5 and is carried out stripping operation, for producing prefabricated components Platform mould demoulding processing is carried out at the demoulding station of third assembly line 3 after (prefabricated components hang platform mould) be transferred to the 4th flowing water On line 4, a production cycle is completed;Operating time on first assembly line, curing kilns, the second assembly line and third assembly line is several It is not limited by prefabricated components type and size, the prefabricated components of various types and size can be according between the time of setting It is interposed between on the first assembly line, the second assembly line and third assembly line and is produced, i.e. the first assembly line, curing kilns, the second flowing water The region that line and third assembly line are formed is properly termed as productive temp fixed area.Platform touches temporary storage location 7 for accumulative storage centainly The platform mould of amount, it is ensured that provide platform mould incessantly for 24 hours for the first assembly line, ensured that in this way in the second assembly line According to the offline prefabricated components finished product of the beat of setting (time interval) at demoulding station, completely not by continually changing prefabricated components The influence of type and size, so that the unfixed operational sequence of productive temp is entirely located in the upstream of platform mould temporary storage location, at this It only needs to increase the production capacity that productive temp is not fixed area in the case of kind, guarantees that platform is touched in temporary storage location with enough mould Prefabricated components production can continuously be carried out.Platform mould temporary storage location plays the role of " caching water storage ", and production line is fitted Should be able to power greatly improve, producing different types of customizations prefabricated components will not cause production line to block or efficiency reduction.
First assembly line 1 and the 4th assembly line 4 are arranged in parallel;Second assembly line 2 and third assembly line 3 are arranged in parallel.This The occupied area that sample is conducive to reduce production line is also convenient for a plurality of production line and is set side by side so that production line is compact.
It includes the accommodation space that lifting and moving device 71 is used to accommodate platform mould with several that platform, which touches temporary storage location 7,.Such as Platform touch temporary storage location can using patent document (such as Publication No.: CN109264276A, CN109159272A, The patent document of CN109176855A, CN204136208U, CN203236582U, CN208697677U) disclosed in conserve dress (curing kilns) are set, setting heating, moisturizing device can not needed by touching temporary storage location as platform, and lifting and moving device can be by platform mould Be transferred in accommodating cavity, and when needing to carry out the next step, can from the accommodation space to the downstream of production line into Row transfer, lifting and moving device is the conventional equipment in the curing kilns of this field, platform mould can be driven to carry out three directions (horizontal To, longitudinal direction and vertical direction) on movement.Certainly, platform, which touches temporary storage location also, can be directly used existing curing kilns.Platform is touched temporarily Memory cell ensure that and can be produced according to set productive temp on the first assembly line.
4th assembly line, 4 parallel side-by-side is provided with two articles or more, and all the both ends of the 4th assembly line 4 are put by platform mould Mechanism 5 is crossed to be connected.The quantity of clear die worker position, die-filling station and cloth muscle station, multiple 4th assembly lines 4 can be increased in this way On platform mould can mutually shift, improve the production capacity that productive temp is not fixed area, guarantee in platform mould temporary storage location always There are enough platform moulds.The 4th assembly line 4 of part can be specifically used to produce complicated, abnormity or customize prefabricated components, i.e., Just it will not lowly block the entire production line in this stage production efficiency or reduce the output efficiency of the entire production line.Such as This setting, it is possible to reduce the personnel amount worked in three shifts on production line, clear die worker position, die-filling station and cloth muscle station need a large amount of Staff can diurnally work, i.e., being to ensure that in platform mould temporary storage location when daytime comes off duty has enough production line nights raw Required platform modulus amount is produced, the platform mould in night platform mould temporary storage location is continuously transferred to according to fixed beat first-class On waterline, such night only needs to arrange a small amount of staff in the first assembly line, the second assembly line, third assembly line Realize uninterrupted productions in 24 hours of production line, and the staff for not needing all posies works in three shifts.
It is disposed with cloth station 8 on first assembly line 1, strikes off station and post-processing station.Cloth station be for Casting concrete, vibrated concrete;Station is struck off to be used to strike off on concrete prefabricated element surface;Post-processing station includes mill It puts down, rest, plucking etc. enters the processing station before curing kilns.
Demoulding station and demoulding station 9 are disposed on third assembly line 3.Rib mold is carried out in demoulding station to tear open It removes, prefabricated components product is hung into platform mould in demoulding station;Demoulding station on third assembly line is to tearing open on the second assembly line Die worker position supplements.
Third assembly line 3 and/or the 4th assembly line 4 are directly connected, and the third assembly line 3 and/or institute It states and wears the curing kilns 6 under the 4th assembly line 4.Alternatively, the third assembly line 3 and the 4th assembly line 4 are supported by described Shield kiln 6 is connected.Third assembly line and the 4th assembly line are connected with curing kilns respectively, and curing kilns have for transfer station mould Lifting and moving device, can make when producing at night, and the platform mould that demoulding processing is completed on third assembly line is automatically transferred to It is kept in curing kilns, after the staff of second day the 4th assembly line working, the empty station mould in curing kilns is being transferred to the It is handled on four assembly lines.It, can be with it should be noted that when assembly line 3 and the 4th assembly line 4 are directly connected Positioned at the side of the curing kilns 6, rather than it must be positioned at the lower section of curing kilns 6.
The embodiment of the present invention is described with above attached drawing, in the absence of conflict, the reality in the present invention The feature applied in example and embodiment can be combined with each other.The invention is not limited to above-mentioned specific embodiment, above-mentioned tool Body embodiment is only schematical, rather than limitation, those skilled in the art under the inspiration of the present invention, Without breaking away from the scope protected by the purposes and claims of the present invention, many forms can be also made, these belong to this Within the protection scope of invention.

Claims (8)

1. a kind of prefabricated components production line with platform mould temporary storage location, which is characterized in that including the first assembly line, the second flowing water Line, third assembly line, the 4th assembly line, platform mould ferry-boat mechanism, curing kilns and platform touch temporary storage location, set on first assembly line It is equipped with cloth station, demoulding station is provided on second assembly line, is provided with demoulding station on the third assembly line, institute It states and is disposed with clear die worker position, die-filling station and cloth muscle station on the 4th assembly line;4th assembly line is set side by side with At least two;First assembly line and the 4th assembly line are set side by side, and the both ends of first assembly line respectively with Described is touched temporary storage location and curing kilns linking;One end of second assembly line is connected with the curing kilns, the other end It is connected by described mould mechanism of ferrying with one end of the third assembly line, the other end of the third assembly line and described the One end of four assembly lines is connected, and the other end of the 4th assembly line is touched temporary storage location with described and is connected;Described touch it is temporary Unit is for temporarily storing the backstage mould Jing Guo cloth muscle operation.
2. a kind of prefabricated components production line with platform mould temporary storage location according to claim 1, which is characterized in that described First assembly line and the 4th assembly line are arranged in parallel;Second assembly line and the third assembly line are arranged in parallel.
3. a kind of prefabricated components production line with platform mould temporary storage location according to claim 1, which is characterized in that described It includes the accommodation space that lifting and moving device is used to accommodate platform mould with several that platform, which touches temporary storage location,.
4. a kind of prefabricated components production line with platform mould temporary storage location according to claim 1, which is characterized in that described 4th assembly line parallel side-by-side is provided with two articles or more, and all the both ends of the 4th assembly line are carried out by platform mould ferry-boat mechanism Linking.
5. a kind of prefabricated components production line with platform mould temporary storage location according to claim 1, which is characterized in that described It is disposed with cloth station on first assembly line, strikes off station and post-processing station.
6. a kind of prefabricated components production line with platform mould temporary storage location according to claim 1, which is characterized in that described Demoulding station and demoulding station are disposed on third assembly line.
7. a kind of prefabricated components production line with platform mould temporary storage location according to claim 1, which is characterized in that described Third waterline and/or the 4th assembly line are directly connected, and under the third assembly line and/or the 4th assembly line Wear the curing kilns.
8. a kind of prefabricated components production line with platform mould temporary storage location according to claim 1, which is characterized in that described Third assembly line and the 4th assembly line are connected by the curing kilns.
CN201910433696.XA 2019-05-23 2019-05-23 A kind of prefabricated components production line with platform mould temporary storage location Pending CN110076897A (en)

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PCT/CN2019/089769 WO2020232745A1 (en) 2019-05-23 2019-06-03 Prefabricated component production line with bench formwork temporary storage unit

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