CN109227921A - A kind of prefabricated components production line - Google Patents
A kind of prefabricated components production line Download PDFInfo
- Publication number
- CN109227921A CN109227921A CN201811196762.8A CN201811196762A CN109227921A CN 109227921 A CN109227921 A CN 109227921A CN 201811196762 A CN201811196762 A CN 201811196762A CN 109227921 A CN109227921 A CN 109227921A
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- Prior art keywords
- assembly line
- station
- prefabricated components
- line
- maintenance
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 73
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 238000012423 maintenance Methods 0.000 claims abstract description 40
- 239000004744 fabric Substances 0.000 claims abstract description 39
- 238000011144 upstream manufacturing Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 description 33
- 238000000034 method Methods 0.000 description 14
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000009499 grossing Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000003195 fascia Anatomy 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of prefabricated components production lines, it includes the first assembly line, the second assembly line equipped with demoulding station and the maintenance station positioned at first assembly line and second assembly line the same end equipped with cloth station, one end of first assembly line and one end of second assembly line butt up against the maintenance station, and the other end of first assembly line is connected with the other end of second assembly line by First mould ferry-boat mechanism.Maintenance station of the invention is located at the end of assembly line, expands the area for conserving station suitably as needed, overcomes the limitation that maintainer plane product in the prior art is limited to production line, is conducive to the efficiency for improving maintenance;Maintenance station is located at the end of assembly line, will not need to improve across maintenance station and pile area and also improve the service efficiency of driving while safety using driving.
Description
Technical field
The invention belongs to prefabricated components production technical fields, and in particular to a kind of prefabricated components production line.
Background technique
The characteristics of flow line production mode of prefabricated components is platform mould/steel trolley (namely workbench) as technique is suitable
Sequence flows to the corresponding station of each process by the conveyer system of production line;The operator of each station and specific works
It is relatively fixed, for example, reinforcing bar is put, concreting, vibrate etc. operation fixed position by relatively-stationary people and equipment Lai
Operation.This production technology form can reduce labor intensity, improve production efficiency, save manually, therefore domestic prefabricated structure at present
Part manufacturing enterprise mostly uses flow line production mode to produce prefabricated outer wall panel and lining.
The technological process of production of existing sandwich heat preservation Side fascia generally comprises: cleaning mold, oil spout scribing line, installation mold,
Installation steel mesh, one-time-concreting vibrated concrete catch up with flat concrete, paving insulation board, installation connecting element, paving steel mesh, secondary pour
Vibrated concrete is built, flat, precuring is caught up with, polishes, curing kilns maintenance, demoulding, lifting.
Currently, production line is commonly maintenance station and is located at by domestic main PC component manufacturing enterprise investigation discovery
Among production line, production station is distributed in the layout type at left and right sides of curing kilns;Maintenance station side is secondary material distributing, another
Side is demoulding station, is transported to outdoor stockyard.Such as: patent document 1 (publication number: CN104626348A) and patent document 2 are (public
The number of opening: CN107650258A) in prefabricated components production line be all made of this arrangement.
Production Line Configured's mode will lead under the same conditions:
1, the maintenance position for conserving station is few;Because conserving station layout in middle position, the position for conserving station is limited, institute
It is few with the maintenance position for conserving station;The curing time of some prefabricated components is far longer than the prefabricated components cloth production time, maintenance
In the inadequate situation of station, by the serious production efficiency for reducing production line;
2, for there is the production line of secondary material distributing demand, more production station makes the length of production line larger, improves
The land used requirement of production line;
3, for maintenance station close to demoulding lifting area, the height of curing kilns is higher, causes the driving of lifting inconvenient for use, shadow
Ring production efficiency.
Summary of the invention
Aiming at the shortcomings in the prior art, in order to improve the production efficiency of prefabricated components production line, the present invention provides one kind
Prefabricated components production line, specific technical solution are as follows.
A kind of prefabricated components production line, it is characterised in that: including being equipped with the first assembly line of cloth station, being equipped with stripper
The second assembly line and maintenance station positioned at first assembly line and second assembly line the same end of position, described first
One end of assembly line and one end of second assembly line butt up against the maintenance station, the other end of first assembly line
It is connected with the other end of second assembly line by First mould ferry-boat mechanism.
Platform mould for producing prefabricated components successively passes through the cloth station from the other end of first assembly line, supports
Nurse position, demoulding station and First mould ferry-boat mechanism return to the other end of first assembly line.Preferably, described first-class
Waterline is parallel to second assembly line;
The end for the assembly line that two are parallel to each other is arranged in maintainer position by the present invention, changes in the prior art support
The mode in portion in a pipeline is arranged in nurse position, and the platform mould for producing prefabricated components is successively passed through from the other end of the first assembly line
It crosses cloth station, maintenance station, demoulding station and First mould ferry-boat mechanism and returns to the other end of first assembly line, the
Cloth (steel bar arrangement, concreting, built-in fitting arrangement etc.), the processes such as vibrate, smooth out, polishing are completed on one assembly line, it
Prefabricated components enter in maintenance station and are conserved afterwards, are transported to after maintenance on the second assembly line, complete on the second assembly line
Demoulding lifting, platform mould are then further operated to the other end of the first assembly line, pass through First mould ferry-boat mechanism ferry-boat to first
The other end of assembly line completes a cycle production process.
It further, further include having third assembly line, the both ends of the third assembly line pass through second mould ferry-boat respectively
Mechanism and third platform mould ferry-boat mechanism are connected with first assembly line;Second mould ferry-boat mechanism is located at the cloth work
The downstream side (downstream side refer to the first assembly line appear on the stage the downstream direction of mould moving direction) of position.Preferably, the third flowing water
Line is parallel to the first assembly line setting.Third assembly line can be used for secondary material distributing, be beneficial to reduce production line in this way
Overall length;After completing first time cloth on the first assembly line, third assembly line is transferred to by second mould ferry-boat mechanism
Upper carry out secondary material distributing is transferred on the first assembly line by third platform mould mechanism of ferrying again and carries out next step after secondary material distributing
Processing, the first assembly line and third assembly line form a secondary material distributing partial circulating.Third platform mould ferry-boat mechanism can be located at institute
The upstream side of cloth station is stated, in such cases, secondary material distributing can be carried out on third assembly line, it can not also be in third stream
Secondary material distributing is carried out on waterline, third assembly line can backhaul platform mould to the upstream side of the cloth station of the first assembly line,
Cloth station of the platform mould on the first assembly line carries out cloth again and realizes secondary material distributing.Optionally, third platform mould ferry-boat mechanism
The downstream side of second mould ferry-boat mechanism can also be located at, third assembly line then can be used for conserving preceding pretreatment (i.e. after cloth
Reason: it such as smoothes out, polish, precuring treatment process).Preferably, the third assembly line is shorter than first assembly line;Because of the
Three assembly lines are mainly used for secondary material distributing, and the quantity of station is less than the station of the first assembly line.Preferably, the third flowing water
Line is arranged between first assembly line and second assembly line, can be improved the compactness of production line in this way, is conducive to
Reduce occupied area.It should be noted that the quantity of the third assembly line may be greater than equal to 2.Such as setting two articles the
When three assembly lines, two third assembly lines can carry out secondary material distributing simultaneously respectively, provide the production efficiency of production line;Certainly
Secondary material distributing can also be carried out with a wherein third assembly line, another third assembly line carries out other treatment process, to provide
While production efficiency, the length of production line is reduced.
Further, the middle part of the third assembly line is held in the mouth by the 4th mould ferry-boat mechanism and first assembly line
It connects;The 4th mould ferry-boat mechanism is located at the downstream side of the cloth station.Third assembly line can be used for secondary material distributing and/or
Pretreatment (i.e. cloth post-processes: such as smoothing out, polishes, precuring treatment process), is beneficial to further in this way before maintenance
Reduce the overall length of production line;After completing first time cloth on the first assembly line, pass through the 4th mould ferry-boat mechanism transfer
Secondary material distributing is carried out on to third assembly line, is transferred on the first assembly line by third platform mould ferry-boat mechanism again after secondary material distributing
The processing of next step is carried out, the first assembly line and third assembly line form a secondary material distributing partial circulating;On the first assembly line
The prefabricated components mechanism that can also be ferried by the 4th mould be transferred to and carry out conserving preceding pretreatment after third assembly line, then pass through
Second mould ferry-boat mechanism is transferred on the first assembly line, is then then transferred in curing kilns, the first assembly line and third flowing water
Line pre-processes partial circulating before forming a maintenance.It should be noted that the quantity of the third assembly line may be greater than and be equal to
2。
The present invention has the advantages that compared with the existing technology
1, maintenance station is located at the end of assembly line, expands the area for conserving station suitably as needed
Greatly, the limitation that maintainer plane product in the prior art is limited to production line (assembly line) is overcome, the effect for improving maintenance is conducive to
Rate;
2, maintenance station is located at the end of assembly line, will not needed using driving across the curing kilns and pile for conserving station
Area improves and also improves the service efficiency of driving while safety;
3, the length for effectively shortening production line reduces the requirement to place.
Detailed description of the invention
Fig. 1 is the schematic diagram of the prefabricated components production line in first embodiment;
Fig. 2 is the variation schematic diagram of the prefabricated components production line in first embodiment;
Fig. 3 is the schematic diagram of the prefabricated components production line in second embodiment;
Fig. 4 is the schematic diagram of the prefabricated components production line in 3rd embodiment;
Fig. 5 is the schematic diagram that a plurality of prefabricated components production line is set side by side.
In figure: the first assembly line 1, maintenance station 3, First mould ferry-boat mechanism 4, cloth station 5, takes off second assembly line 2
Die worker position 6,7, second mould ferry-boat mechanisms 8 of third assembly line, third platform mould ferry-boat mechanism 9, the 4th mould ferry-boat mechanism 10.
Specific embodiment
Present invention is further described in detail with reference to the accompanying drawing.
Embodiment 1
Referring to Fig. 1-2, a kind of prefabricated components production line, including being equipped with the first assembly line 1 of cloth station 5, being equipped with demoulding
Second assembly line 2 of station 6 and maintenance station 3 positioned at first assembly line 1 and described second assembly line, 2 the same end,
One end of first assembly line 1 and one end of second assembly line 2 butt up against the maintenance station 3, described first-class
The other end of waterline 1 is connected with the other end of second assembly line 2 by First mould ferry-boat mechanism 4;For producing
The platform mould of prefabricated components successively passes through the cloth station 5, maintenance station 3, stripper from the other end of first assembly line 1
Position 6 and First mould ferry-boat mechanism 4 return to the other end of first assembly line 1.
Assembly line (including the first assembly line 1, the second assembly line 2) mainly includes the conveying Guiding machine that two column are parallel to each other
Structure, such as two column idler wheels, driving motor can drive the idler wheel to rotate, when the platform mould (steel trolley) for producing prefabricated components is placed on
On assembly line, it can be moved along assembly line in the driving leave from office mould of idler wheel.It should be understood that drive of the platform mould on assembly line
Dynamic to be not limited to idler wheel driving, driving mechanism can also draw mode using hydraulic jacking or sprocket wheel and be driven, and timing set a distance is mobile
Platform mould, mobile cadence time calculate according to the production technology time, determine that each station executes work according to every kind of component production technology
Sequence time, automatic running.
Conserve the maintenance that station 3 carries out prefabricated components using curing kilns or pile one form of them.Curing kilns can adopt
With conventionally known curing kilns form.Heap code maintenance is one form piled up above one of steel trolley, in this way can be to the opposite sex
Prefabricated board is conserved, and the prefabricated components that size can also cannot be added in curing kilns greatly very much conserve.
First mould ferry-boat mechanism 4 is to mutually be shifted the platform mould on the first assembly line 1 and the second assembly line 2
Mechanism.Hoisting mechanism or ferry-boat trolley can be used in platform mould ferry-boat mechanism, and the setting of ferry-boat trolley is on ferry-boat guide rail.
The end for the assembly line that two are parallel to each other is arranged in maintainer position 3 by the present invention, is changed in the prior art
The mode for conserving station setting portion in a pipeline, for produce the platform moulds of prefabricated components from the other end of the first assembly line 1 according to
It is secondary to return to the another of first assembly line 1 by cloth station 5, maintenance station 3, demoulding station 6 and First mould ferry-boat mechanism 4
One end completes cloth (steel bar arrangement, concreting, built-in fitting arrangement etc.) on the first assembly line 1, vibrates, smoothes out, polishing
Etc. processes, later prefabricated components enter maintenance station 3 in conserved, be transported to after maintenance on the second assembly line 2, in second
Demoulding lifting is completed on waterline 2, empty platform mould is then further operated to the other end of the first assembly line 1, put by First mould
The ferry-boat of mechanism 4 is crossed to the other end of the first assembly line 1, completes a cycle production process.
Maintenance station is located at the end of assembly line, expands the area for conserving station suitably as needed,
The limitation that maintainer plane product in the prior art is limited to production line (assembly line) is overcome, the efficiency for improving maintenance is conducive to,
Layout is more rationally scientific.
Embodiment 2
Referring to Fig. 3, on the basis of above-described embodiment 1, prefabricated components production line further includes having third assembly line 7, third
Assembly line 7 is parallel to the setting of the first assembly line 1, and the both ends of third assembly line 7 pass through second mould ferry-boat mechanism 8 and third respectively
Platform mould ferry-boat mechanism 9 is connected with the first assembly line 1;Second mould ferry-boat mechanism 8 is located at the downstream side of cloth station 5.Third stream
Waterline 7 can be used for secondary material distributing, be beneficial to reduce the overall length of production line in this way;First is completed on the first assembly line 1
After secondary cloth, it is transferred on third assembly line 7 by second mould ferry-boat mechanism 8 and carries out secondary material distributing, i.e., in third assembly line 7
It is upper carry out secondary muscle processed, it is secondary it is pre-buried, secondary pour one of vibrated concrete or working procedures, pass through again after secondary material distributing
Third platform mould ferry-boat mechanism 9 is transferred to the processing that next step is carried out on the first assembly line 1, the first assembly line 1 and third assembly line 7
Form a secondary material distributing partial circulating.Third platform mould ferry-boat mechanism 9 can be located at the upstream side of cloth station 5, as shown in figure 3,
In such cases, secondary material distributing can be carried out on third assembly line, and secondary material distributing can not also be carried out on third assembly line,
Third assembly line can backhaul platform mould to the upstream side of the cloth station of the first assembly line, and platform mould is on the first assembly line
Cloth station carries out cloth again and realizes secondary material distributing.Optionally, third platform mould ferry-boat mechanism can also be located at second mould pendulum
Cross the downstream side (not shown) of mechanism 8, third assembly line 7 then can be used for conserving preceding pretreatment (i.e. cloth post-processes: as smoothed out,
It polishes, the treatment process such as precuring).The setting of third assembly line 7 can on the one hand for the production line for having secondary material distributing to need
With the length of extremely advantageous reduction production line;On the other hand, when production does not need the prefabricated components of secondary material distributing, can suspend
The use of third assembly line 7 is arranged in the production line on same assembly line compared to by a cloth and secondary material distributing, can shorten
The transportation route of platform mould, the adaptability for not only increasing production line also advantageously improve the life for only needing the prefabricated components of a cloth
Produce efficiency.It should be noted that third platform mould ferry-boat mechanism 9 can be located at the upstream side (Fig. 3) of cloth station 5, it can also position
In the downstream side (not shown) of cloth station 5;In addition, the quantity of third assembly line 7 may be greater than equal to 2.
Preferably, third assembly line 7 is shorter than the first assembly line 1;Because third assembly line 7 is mainly used for secondary material distributing, work
The quantity of position is less than the station of the first assembly line 1.Preferably, the third assembly line 7 is arranged in first assembly line 1 and institute
It states between the second assembly line 2, the compactness of production line can be further increased in this way, advantageously reduce occupied area.
Embodiment 3
Referring to fig. 4, on the basis of embodiment 2, the middle part of third assembly line 7 also pass through the 4th mould ferry-boat mechanism 10 with
The linking of first assembly line 1;The 4th mould ferry-boat mechanism 10 is located at the downstream side of the cloth station 5.Third assembly line 7 can
For pretreatment before secondary material distributing and/or maintenance, pretreatment is cloth post-processing before conserving: such as smoothing out, polishes, precuring etc.
The setting of science and engineering sequence, the 4th mould ferry-boat mechanism 10 is beneficial to further reduce the overall length of production line;First-class
After completing first time cloth on waterline 1, third assembly line 7 is transferred to by the 4th mould ferry-boat mechanism 10, it can be in third flowing water
It is pre-processed before selecting secondary material distributing or maintenance on line 7, such as carries out secondary material distributing, then the moving direction of platform mould and the first assembly line
Platform mould moving direction on 1 on the contrary, pass through 9 turns of mechanism of third platform mould ferry-boat again after carrying out secondary material distributing on third assembly line 7
It moves on on the first assembly line 1 and carries out the processing of next step, it is small that the first assembly line 1 and third assembly line 7 form a secondary material distributing
Circulation;After the prefabricated components on the first assembly line 1 can also be transferred to third assembly line 7 by the 4th mould ferry-boat mechanism 10
It carries out conserving preceding pretreatment, is transferred on the first assembly line 1 by second mould ferry-boat mechanism 8, is then then transferred to again later
In curing kilns 3, the first assembly line 1 and third assembly line 7 form pretreatment partial circulating before a maintenance.Optionally, in this implementation
In the prefabricated components production line of example, the prefabricated components (platform mould) on the first assembly line 1 can also directly pass through second mould ferry-boat
Mechanism 8, which is transferred on third assembly line, carries out secondary material distributing, and without the 4th mould ferry-boat mechanism 10.It should be noted that
The quantity of third assembly line 7 may be greater than equal to 2.
The quantity of prefabricated components production line can be arranged according to the production scale of factory, and 4 prefabricated structures are illustrated in Fig. 5
The case where part production line is set side by side.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although
Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features;
And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and
Range.
Claims (9)
1. a kind of prefabricated components production line, which is characterized in that taken off including being equipped with first assembly line (1) of cloth station (5), being equipped with
The second assembly line (2) of die worker position (6) and it is located at first assembly line (1) and described second assembly line (2) the same end
It conserves station (3), one end of one end of first assembly line (1) and second assembly line (2) butts up against the maintenance
The other end of station (3), the other end of first assembly line (1) and second assembly line (2) passes through First die station mould
Ferry-boat mechanism (4) is connected.
2. prefabricated components production line according to claim 1, which is characterized in that it further include having third assembly line (7), it is described
The both ends of third assembly line (7) pass through second mould ferry-boat mechanism (8) and third platform mould ferry-boat mechanism (9) and described first respectively
Assembly line (1) linking;Second mould ferry-boat mechanism (8) is located at the downstream side of the cloth station (5).
3. a kind of prefabricated components production line according to claim 2, which is characterized in that third platform mould ferry-boat mechanism
(9) it is located at the upstream side of the cloth station (5).
4. prefabricated components production line according to claim 1, which is characterized in that first assembly line (1) is parallel to institute
State the second assembly line (2) setting.
5. prefabricated components production line according to claim 2, which is characterized in that the third assembly line (7) is parallel to institute
State the first assembly line (1) setting.
6. prefabricated components production line according to claim 2, which is characterized in that the third assembly line (7) is shorter than described
First assembly line (1).
7. prefabricated components production line according to claim 2, which is characterized in that the third assembly line (7) is arranged in institute
It states between the first assembly line (1) and second assembly line (2).
8. prefabricated components production line according to claim 2, which is characterized in that the middle part of the third assembly line (7) is logical
The 4th mould ferry-boat mechanism (10) is crossed to be connected with first assembly line (1);4th mould ferry-boat mechanism (10) is located at institute
State the downstream side of cloth station (5).
9. prefabricated components production line according to claim 1, which is characterized in that the maintenance station (3) uses curing kilns
Or pile one form of them carries out the maintenance of prefabricated components.
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CN201811196762.8A CN109227921A (en) | 2018-10-15 | 2018-10-15 | A kind of prefabricated components production line |
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CN110877405A (en) * | 2019-10-22 | 2020-03-13 | 中民筑友智能装备科技有限公司 | Prefabricated component production line |
CN110936487A (en) * | 2019-10-22 | 2020-03-31 | 中民筑友智能装备科技有限公司 | Novel prefabricated part production system |
CN111618976A (en) * | 2020-05-13 | 2020-09-04 | 中铁六局集团有限公司 | Construction method for prefabricated part fixed die table of fabricated building |
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