CN104057537B - The production system of concrete component - Google Patents
The production system of concrete component Download PDFInfo
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- CN104057537B CN104057537B CN201410281157.6A CN201410281157A CN104057537B CN 104057537 B CN104057537 B CN 104057537B CN 201410281157 A CN201410281157 A CN 201410281157A CN 104057537 B CN104057537 B CN 104057537B
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- cloth
- production system
- material distributing
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 239000004744 fabric Substances 0.000 claims abstract description 79
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000012423 maintenance Methods 0.000 claims abstract description 28
- 238000007781 pre-processing Methods 0.000 claims abstract description 22
- 238000012805 post-processing Methods 0.000 claims abstract description 12
- 238000010792 warming Methods 0.000 claims abstract description 11
- 230000008676 import Effects 0.000 claims abstract description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 16
- 238000009499 grossing Methods 0.000 claims description 15
- 238000007667 floating Methods 0.000 claims description 13
- 238000007664 blowing Methods 0.000 claims description 12
- 230000003028 elevating effect Effects 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 125000006850 spacer group Chemical group 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 11
- 239000000047 product Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 238000005242 forging Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000006052 feed supplement Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/0225—Feeding specific quantities of material at specific locations in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Abstract
The production system of concrete component, comprise die station conveying device, die station pre-processing device, first material distributing machine, second material distributing machine, cloth equipment for after-treatment, maintenance storehouse, edge-only remove bed die device, the die station conveying device in maintenance storehouse exit is disposed with demoulding station, die station preprocessing station, first cloth station, vibration compacting station, the die station conveying device of maintenance storehouse import department is disposed with cloth post processing station, second cloth station, put warming plate station, edge-only remove bed die device, die station pre-processing device, first material distributing machine, die station tamping equipment, second material distributing machine, cloth equipment for after-treatment respectively correspondence is arranged on demoulding station, die station preprocessing station, first cloth station, vibration compacting station, second cloth station, cloth post processing station forms the production system of circulation.Mechanized operation, achieves continuous prodution, time saving and energy saving, improves operating efficiency.
Description
Technical field
The invention belongs to concrete component production equipment technical field, relate to a kind of production system, particularly can realize the production system of the concrete component of continuous prodution.
Background technology
The production process of concrete component comprises and utilizes material distributing machine spraying slurry, vibration strikes off, polishing smoothing, maintenance storehouse, outbound after maintenance completes, remove limit mould, finally remove bed die, obtained required product, in whole production process, die station needs to circulate between different stations, comprise demoulding station, die station preprocessing station, first cloth station, vibration compacting station, put warming plate station, second cloth station, cloth post processing station, precuring station, demoulding station, by manually die station being transferred to next station from a upper station during present production, and the work on a lot of station is by manually having come, waste time and energy, and can not continuous prodution, operating efficiency is lower.
Summary of the invention
The present invention, in order to overcome the defect of prior art, devises the production system of concrete component, and structure is simple, and easy to operate, mechanized operation, achieves continuous prodution, reduces the labour intensity of staff, time saving and energy saving, improves operating efficiency.
Concrete technical scheme of the present invention is: the production system of concrete component, and key is: described production system comprises die station conveying device, die station pre-processing device, first material distributing machine, second material distributing machine, cloth equipment for after-treatment, maintenance storehouse, edge-only remove bed die device, maintenance storehouse offers import and outlet, the import department of maintenance storehouse is provided with a set of die station conveying device, the exit of maintenance storehouse is also provided with a set of die station conveying device, the end of two cover die station conveying devices connects by ferry-boat conveying device, and the die station conveying device in maintenance storehouse exit is disposed with demoulding station, die station preprocessing station, first cloth station, vibration compacting station, the die station conveying device of maintenance storehouse import department is disposed with cloth post processing station, second cloth station, put warming plate station, put warming plate station and vibration compacting station correspondence is arranged, the first cloth station and the second cloth station correspondence are arranged, and edge-only remove bed die device, die station pre-processing device, first material distributing machine, die station tamping equipment, second material distributing machine, cloth equipment for after-treatment respectively correspondence is arranged on demoulding station, die station preprocessing station, first cloth station, vibration compacting station, second cloth station, cloth post processing station forms the production system of circulation.
The invention has the beneficial effects as follows: in the inlet and outlet of maintenance storehouse, a set of die station conveying device is set respectively, the end of two cover die station conveying devices connects by ferry-boat conveying device, die station conveying device is installed production sequence each station is set, each station arranges corresponding production equipment, structure is simple, easy to operate, for transmitting empty die station and alternate product die station, it is a pipeline rolled off the production line from empty die station to finished product, mechanized operation, achieve continuous prodution, reduce the labour intensity of staff, time saving and energy saving, improve operating efficiency.
Dismounting limit mould in the demoulding and remove bed die and can carry out on same station, also can divide two stations to carry out respectively, with the demand of satisfied different production environment.
Die station preprocessing station comprises the bed die set gradually and cleans station, numerical control setting-out station, mounting edge die worker position, sprays releasing agent station, puts reinforcing bar station, installs built-in fitting station, wherein utilize bed die clearing apparatus to carry out cleaning to bed die and can make bed die neat and tidy, the molding effect of concrete component can not be affected when reusing, can improve the quality of products.Utilize numerical control line-plotting device in die station, accurately draw the hookup wire position of built-in fitting, product quality can be ensured better, meet different Production requirements.Because concrete component has certain viscosity, so be more prone to during the demoulding to make, needed first in die station, to spray one deck releasing agent before cloth, mold releasing agent spraying device is utilized to spray releasing agent, improve uniformity during spraying, improve operating efficiency, make concrete component more simple and quick when the demoulding.
The leveling of cloth post processing station involving vibrations station, precuring station, floating smoothing station, vibration leveling apparatus is wherein utilized to process the die station after secondary material distributing, mechanized operation, time saving and energy saving, reduce labour intensity, improve operating efficiency and product quality.Utilize floating smoothing device to carry out polishing smoothing, and manually hold compared with sander polishes, make polishing effect consistent, and can potential safety hazard be avoided, increase work efficiency, reduce human cost.
First material distributing machine and the second material distributing machine all utilize Weighing mechanism to weigh, and achieve the accurate measurement by doses, can reduce the waste of raw material, ensure product quality better.Star-like wheel adopts special rolling-mill section forging to process, and through special process process, have high abrasion, the feature of Antisticking, extends service life, for the accurate-metering of cloth.Spacer adopts special rolling-mill section forging to process, and star-like wheel separated, star-like wheel forms independent material chamber with the spacer at two ends, is convenient to accurate cloth.Each discharging opening is cloth simultaneously, and cloth doses uniform and stable, is convenient to control concrete quantity delivered, and load error≤2% of each discharging opening, with regard to seldom or completely carrying out feed supplement after such cloth completes, improves cloth efficiency.Blowing flashboard becomes to be slidably matched with cloth box-shaped, blowing flashboard can be utilized to control unlatching or the closedown of each discharging opening, to meet different product demands.
The blade on shaft is utilized to stir during cloth, the concrete moment is kept in motion, effectively can prevents concrete binding, improve cloth efficiency, when can prevent material simultaneously the long period deposits in cloth hopper, there is material condensation, segregation phenomenon.Blade adopts high-wear-resistant alloy cast to form, and extends service life.Utilize push-pull mechanism can control the state of each blowing flashboard quickly and easily, be used for controlling unlatching or the closedown of each discharging opening, to meet the different needs.
Flattening mechanism in vibration leveling apparatus adjusts to suitable height by elevating mechanism, moves, safety and steady, not easily casualty accident occurs by cart walking mechanism along gate-type stands longitudinal.The first reducing motor is utilized to control the lifting of crane, compact conformation, easy for installation, take up space little, and can stop and self-locking the optional position within the scope of predetermined stroke, safe and reliable.Strike-off stick is formed according to specific radian compacting by high-abrasive material, flattens effective.According to actual needs, the first reducing motor can be utilized to regulate the rising or falling speed of crane, utilize the second reducing motor to regulate the lengthwise travel rate of strike-off stick, simple to operation.
Edge-only remove after bed die locks by retaining mechanism in bed die device and jacking mechanism, drive unit is by flip-arm jack-up, flip-arm is made to drive bed die and the edge-on upset of goods, complete and remove bed die process, structure is simple, easy to use, mechanized operation, reduce the labour intensity of staff, improve operating efficiency, bed die and goods can not be damaged.Drive unit and the second hydraulic jack are provided with hydraulic lock, if it is unexpected that oil pipe burst occurs in jacking process, hydraulic system is automatically locked, and effectively can prevent bed die and goods from falling, improve the safety and reliability of stripper apparatus.
Ground supports device on each station and surface drive interval are arranged, on the ground supports device that photoelectric sensor is arranged on station end or surface drive, photoelectric sensor can detect the position of bed die, die station or goods in real time, control the stopping of bed die, die station or goods, operation, realize accurately location, achieve continuous prodution.
Accompanying drawing explanation
Fig. 1 is concrete component process chart in process of production.
Fig. 2 is the structural representation of the first material distributing machine or the second material distributing machine in the present invention.
Fig. 3 is the structural representation of feeder in the first material distributing machine or the second material distributing machine.
Fig. 4 is the structural representation of vibration leveling apparatus in the present invention.
Fig. 5 is the top view of Fig. 4.
Fig. 6 is the edge-on structural representation removing bed die device in the present invention.
Fig. 7 is the structural representation of the die station conveying device that in the present invention, station is corresponding.
Fig. 8 is the top view of Fig. 7.
Fig. 9 is the structural representation of ground supports device in the present invention.
Figure 10 is the top view of Fig. 9.
Figure 11 is the structural representation of surface drive in the present invention.
Figure 12 is the left view of Figure 11.
In accompanying drawing, 1 represents maintenance storehouse, die worker position, limit is removed in 2 representatives, 3 representatives remove bed die station, 4 represent bed die cleaning station, 5 represent numerical control setting-out station, 6 represent mounting edge die worker position, releasing agent station is sprayed in 7 representatives, reinforcing bar station is put in 8 representatives, built-in fitting station is installed in 9 representatives, 10 represent the first cloth station, 11 represent vibration compacting station, 12 representative ferry-boat conveying devices, warming plate station is put in 13 representatives, 14 represent the second cloth station, 15 representative vibration leveling stations, 16 represent precuring station, 17 represent floating smoothing station, 18 represent frame, 19 represent cloth hopper, 20 represent feed hopper, 21 represent storage tank, 22 represent the first drive unit, 23 represent wheel shaft, 24 represent star-like wheel, 25 represent spacer, 26 represent blowing flashboard, 27 represent push-pull mechanism, 28 represent shaft, 29 represent blade, 30 represent gate-type frame, 31 represent strike-off stick, 32 represent vibrating motor, 33 represent the first reducing motor, 34 represent crane, 35 represent the second reducing motor, 36 represent large vehicle frame, 37 represent underframe, 38 represent flip-arm, 39 represent drive unit, 40 represent the first hydraulic jack, 41 represent snap close, 42 represent the second hydraulic jack, 43 represent baffle plate, 44 represent ground supports device, 45 represent surface drive, 46 represent photoelectric sensor, 47 represent support, 48 represent wheel shaft, 49 represent support wheel, 50 represent base, 51 represent drive floor, 52 represent driver, 53 represent driving wheel, 54 represent die station.
Detailed description of the invention
The production system of concrete component, key is: described production system comprises die station conveying device, die station pre-processing device, first material distributing machine, second material distributing machine, cloth equipment for after-treatment, maintenance storehouse 1, edge-only remove bed die device, maintenance storehouse 1 offers import and outlet, the import department of maintenance storehouse 1 is provided with a set of die station conveying device, the exit of maintenance storehouse 1 is also provided with a set of die station conveying device, the end of two cover die station conveying devices connects by ferry-boat conveying device 12, and the die station conveying device in maintenance storehouse 1 exit is disposed with demoulding station, die station preprocessing station, first cloth station 10, vibration compacting station 11, the die station conveying device of maintenance storehouse 1 import department is disposed with cloth post processing station, second cloth station 14, put warming plate station 13, put warming plate station 13 and vibration compacting station 11 correspondence is arranged, the first cloth station 10 and the second cloth station 14 correspondence are arranged, and edge-only remove bed die device, die station pre-processing device, first material distributing machine, die station tamping equipment, second material distributing machine, cloth equipment for after-treatment respectively correspondence is arranged on demoulding station, die station preprocessing station, first cloth station 10, vibration compacting station 11, second cloth station 14, cloth post processing station forms the production system of circulation.
Described demoulding station comprises the die worker position, dismounting limit 2 that sets gradually and removes bed die station 3, and the edge-on bed die device that removes is arranged on and removes on bed die station 3.
Described die station preprocessing station comprises the bed die set gradually and cleans station 4, numerical control setting-out station 5, mounting edge die worker position 6, sprays releasing agent station 7, puts reinforcing bar station 8, installs built-in fitting station 9, die station pre-processing device comprises bed die clearing apparatus, numerical control line-plotting device, mold releasing agent spraying device, and bed die clearing apparatus, numerical control line-plotting device, mold releasing agent spraying device respectively correspondence are arranged on bed die cleaning station 4, numerical control setting-out station 5, spray on releasing agent station 7.
Described cloth post processing station comprises the vibration leveling station 15, precuring station 16, the floating smoothing station 17 that set gradually, cloth equipment for after-treatment involving vibrations apparatus for leveling, precuring kiln, floating smoothing device, vibration leveling apparatus, precuring kiln, floating smoothing device respectively correspondence are arranged on vibration leveling station 15, precuring station 16, floating smoothing station 17.
The first described material distributing machine is identical with the second material distributing machine structure, all comprise frame 18, be arranged on the cloth hopper 19 in frame 18, the feed hopper 20 be communicated with cloth hopper 19, the storage tank 21 be communicated with feed hopper 20, be arranged on the Weighing mechanism in frame 18, feeder, feeder comprises the first drive unit 22, be arranged on the wheel shaft 23 be connected with the first drive unit 22 in cloth hopper 19, to be arranged on wheel shaft 23 at equal intervals star-like takes turns 24, be arranged on adjacent star-like spacer 25 of taking turns between 24, discharging opening is offered with star-like 24 corresponding positions of taking turns bottom cloth hopper 19, discharge outlet is provided with blowing flashboard 26, blowing flashboard 26 and cloth hopper 19 are formed and are slidably matched.
The first described material distributing machine and the second material distributing machine all also comprise rabbling mechanism and push-pull mechanism 27, the structure of rabbling mechanism comprises the second drive unit being arranged on shaft 28 in cloth hopper 19 above wheel shaft 23, being connected with shaft 28, shaft 28 is provided with blade 29, push-pull mechanism 27 is connected with blowing flashboard 26, and blowing flashboard 26 forms horizontal slip by push-pull mechanism 27 with cloth hopper 19 and coordinates.
Described vibration leveling apparatus comprises the gate-type frame 30 be arranged on above die station conveying device, be arranged on the cart walking mechanism in gate-type frame 30, be arranged on the flattening mechanism on cart walking mechanism, be arranged on the elevating mechanism that gate-type frame 30 is connected with flattening mechanism, flattening mechanism forms longitudinal sliding motion by cart walking mechanism with gate-type frame 30 and coordinates, flattening mechanism is formed to be elevated with gate-type frame 30 by elevating mechanism and coordinates, flattening mechanism comprises strike-off stick 31, be arranged on the vibrating motor 32 on strike-off stick 31, strike-off stick 31 is connected with elevating mechanism, elevating mechanism comprises the first reducing motor 33, the crane 34 be connected with the first reducing motor 33 output shaft, crane 34 is connected with strike-off stick 31, cart walking mechanism comprises the second reducing motor 35, the large vehicle frame 36 be connected with the second reducing motor 35 output shaft.
The described edge-on bed die device that removes comprises underframe 37, the flip-arm 38 hinged with underframe 37, one end and the hinged other end of underframe 37 and the hinged drive unit 39 of flip-arm 38, is arranged on the retaining mechanism of flip-arm 38 one end, is arranged on the jacking mechanism of flip-arm 38 other end, and flip-arm 38 forms edge-on overturn structure by drive unit 39.
Described retaining mechanism comprises the first hydraulic jack 40 be connected with flip-arm 38, the snap close 41 be connected with the first hydraulic jack 40, snap close 41 forms the level adjusting structure with the horizontal free degree by the first hydraulic jack 40, the baffle plate 43 that jacking mechanism comprises the second hydraulic jack 42, is connected with the second hydraulic jack 42, baffle plate 43 forms the level adjusting structure with the horizontal free degree by the second hydraulic jack 42, drive unit 39 and the second hydraulic jack 42 are all provided with hydraulic lock.
Described die station conveying device comprises the ground supports device 44 be arranged on each station, the surface drive 45 be arranged on each station, the photoelectric sensor 46 be arranged on each station, ground supports device 44 and surface drive 45 interval are arranged, on the ground supports device 44 that photoelectric sensor 46 is arranged on station end or surface drive 45; Ground supports device 44 comprises support 47, the wheel shaft 48 be arranged on support 47, break-through wheel shaft 48 form with wheel shaft 48 support wheel 49 be rotatably assorted; Surface drive 45 comprises base 50, arranges drive floor 51 on base 50, the driver 52 be arranged in drive floor 51, the driving wheel 53, support wheel 49 and the driving wheel 53 cooperation formation delivery platform that are connected with driver 52.
The present invention is in the specific implementation: be first put into by bed die on bed die cleaning station 4 and utilize bed die clearing apparatus by clean for bed die cleaning, then under the effect of die station conveying device, bed die is transported to numerical control setting-out station 5, numerical control line-plotting device is utilized to draw the hookup wire position of built-in fitting, and then be transported to mounting edge die worker position 6 limit mould is installed, obtain a complete die station, then die station is transported to and sprays releasing agent station 7, utilize mold releasing agent spraying device in die station, spray one deck releasing agent, then to putting on reinforcing bar station 8, reinforcing bar is installed, to installing the hookup wire position of built-in fitting station 9 according to the built-in fitting finished, built-in fitting is installed, the first material distributing machine is utilized to carry out cloth at the first cloth station 10, then arriving vibration compacting station 11 utilizes die station tamping equipment to process die station, make the concrete in die station more evenly closely knit, then put warming plate station 13 through the arrival of ferry-boat conveying device 12 and warming plate is installed, then arriving the second cloth station 14 utilizes the second material distributing machine to carry out cloth, being transported to vibration leveling station 15 after cloth completes again utilizes vibration leveling apparatus to process, make product surface flat smooth more, then after precuring station 16 is rested two hours, arriving floating smoothing station 17 utilizes floating smoothing device to polish, make the smoothness of product surface consistent, then maintenance storehouse 1 maintenance eight hours are reached, goods after maintenance completes are output to dismounting die worker position, limit 2 and remove limit mould, finally arrival removes bed die station 3 and removes bed die, the finished product of gained is saved, the bed die taken off is transported to bed die cleaning station 4 and proceeds to produce, circulation like this is carried out, mechanized operation, achieve continuous prodution, improve operating efficiency, reduce the labour intensity of staff.When bed die, die station or goods are transported to next station from a station, first to start the surface drive 45 of next station, and then start the surface drive 45 of a upper station, so just bed die, die station or goods can be delivered to next station from a upper station, the surface drive on two stations is stopped again after having carried, utilize photoelectric sensor can detect the position of bed die, die station or goods in real time, control the stopping of bed die, die station or goods, operation, realize accurately locating.
Claims (10)
1. the production system of concrete component, is characterized in that: described production system comprises die station conveying device, die station pre-processing device, first material distributing machine, second material distributing machine, cloth equipment for after-treatment, maintenance storehouse (1), edge-only remove bed die device, (1) offers import and outlet to maintenance storehouse, the import department of maintenance storehouse (1) is provided with a set of die station conveying device, the exit of maintenance storehouse (1) is also provided with a set of die station conveying device, the end of two cover die station conveying devices connects by ferry-boat conveying device (12), and the die station conveying device in maintenance storehouse (1) exit is disposed with demoulding station, die station preprocessing station, first cloth station (10), vibration compacting station (11), the die station conveying device of maintenance storehouse (1) import department is disposed with cloth post processing station, second cloth station (14), put warming plate station (13), put warming plate station (13) and the setting of vibration compacting station (11) correspondence, first cloth station (10) and the second cloth station (14) correspondence are arranged, and edge-only remove bed die device, die station pre-processing device, first material distributing machine, die station tamping equipment, second material distributing machine, cloth equipment for after-treatment respectively correspondence is arranged on demoulding station, die station preprocessing station, first cloth station (10), vibration compacting station (11), second cloth station (14), cloth post processing station forms the production system of circulation.
2. the production system of concrete component according to claim 1, it is characterized in that: described demoulding station comprises the die worker position, dismounting limit (2) that sets gradually and removes bed die station (3), the edge-on bed die device that removes is arranged on and removes on bed die station (3).
3. the production system of concrete component according to claim 1, it is characterized in that: described die station preprocessing station comprises bed die cleaning station (4) set gradually, numerical control setting-out station (5), mounting edge die worker position (6), spray releasing agent station (7), put reinforcing bar station (8), built-in fitting station (9) is installed, die station pre-processing device comprises bed die clearing apparatus, numerical control line-plotting device, mold releasing agent spraying device, bed die clearing apparatus, numerical control line-plotting device, mold releasing agent spraying device respectively correspondence is arranged on bed die cleaning station (4), numerical control setting-out station (5), spray on releasing agent station (7).
4. the production system of concrete component according to claim 1, it is characterized in that: described cloth post processing station comprises the vibration set gradually and flattens station (15), precuring station (16), floating smoothing station (17), cloth equipment for after-treatment involving vibrations apparatus for leveling, precuring kiln, floating smoothing device, vibration leveling apparatus, precuring kiln, floating smoothing device respectively correspondence are arranged on vibration leveling station (15), precuring station (16), floating smoothing station (17).
5. the production system of concrete component according to claim 1, it is characterized in that: the first described material distributing machine is identical with the second material distributing machine structure, all comprise frame (18), be arranged on the cloth hopper (19) in frame (18), the feed hopper (20) be communicated with cloth hopper (19), the storage tank (21) be communicated with feed hopper (20), be arranged on the Weighing mechanism in frame (18), feeder, feeder comprises the first drive unit (22), be arranged on the wheel shaft (23) be connected with the first drive unit (22) in cloth hopper (19), to be arranged on wheel shaft (23) at equal intervals star-like takes turns (24), be arranged on adjacent star-like spacer (25) of taking turns between (24), the position that (24) are taken turns corresponding with star-like in cloth hopper (19) bottom offers discharging opening, discharge outlet is provided with blowing flashboard (26), blowing flashboard (26) and cloth hopper (19) are formed and are slidably matched.
6. the production system of concrete component according to claim 5, it is characterized in that: the first described material distributing machine and the second material distributing machine all also comprise rabbling mechanism and push-pull mechanism (27), the structure of rabbling mechanism comprises the shaft (28) being arranged on cloth hopper (19) interior wheel shaft (23) top, the second drive unit be connected with shaft (28), shaft (28) is provided with blade (29), push-pull mechanism (27) is connected with blowing flashboard (26), blowing flashboard (26) forms horizontal slip by push-pull mechanism (27) with cloth hopper (19) and coordinates.
7. the production system of concrete component according to claim 4, it is characterized in that: described vibration leveling apparatus comprises the gate-type frame (30) be arranged on above die station conveying device, be arranged on the cart walking mechanism in gate-type frame (30), be arranged on the flattening mechanism on cart walking mechanism, be arranged on the upper elevating mechanism be connected with flattening mechanism of gate-type frame (30), flattening mechanism forms longitudinal sliding motion by cart walking mechanism with gate-type frame (30) and coordinates, flattening mechanism is formed to be elevated with gate-type frame (30) by elevating mechanism and coordinates, flattening mechanism comprises strike-off stick (31), be arranged on the vibrating motor (32) on strike-off stick (31), strike-off stick (31) is connected with elevating mechanism, elevating mechanism comprises the first reducing motor (33), the crane (34) be connected with the first reducing motor (33) output shaft, crane (34) is connected with strike-off stick (31), cart walking mechanism comprises the second reducing motor (35), the large vehicle frame (36) be connected with the second reducing motor (35) output shaft.
8. the production system of concrete component according to claim 4, it is characterized in that: the described edge-on bed die device that removes comprises underframe (37), the flip-arm (38) hinged with underframe (37), one end and underframe (37) the hinged other end and the hinged drive unit (39) of flip-arm (38), is arranged on the retaining mechanism of flip-arm (38) one end, is arranged on the jacking mechanism of flip-arm (38) other end, and flip-arm (38) forms edge-on overturn structure by drive unit (39).
9. the production system of concrete component according to claim 8, it is characterized in that: described retaining mechanism comprises the first hydraulic jack (40) be connected with flip-arm (38), the snap close (41) be connected with the first hydraulic jack (40), snap close (41) forms the level adjusting structure with the horizontal free degree by the first hydraulic jack (40), jacking mechanism comprises the second hydraulic jack (42), the baffle plate (43) be connected with the second hydraulic jack (42), baffle plate (43) forms the level adjusting structure with the horizontal free degree by the second hydraulic jack (42), drive unit (39) and the second hydraulic jack (42) are all provided with hydraulic lock.
10. the production system of concrete component according to claim 1, it is characterized in that: described die station conveying device comprises the ground supports device (44) be arranged on each station, the surface drive (45) be arranged on each station, the photoelectric sensor (46) be arranged on each station, ground supports device (44) and surface drive (45) interval are arranged, on the ground supports device (44) that photoelectric sensor (46) is arranged on station end or surface drive (45); Ground supports device (44) comprises support (47), the wheel shaft (48) be arranged on support (47), break-through wheel shaft (48) form with wheel shaft (48) support wheel (49) be rotatably assorted; Surface drive (45) comprises base (50), the drive floor (51) be arranged on base (50), the driver (52) be arranged in drive floor (51), the driving wheel (53) that is connected with driver (52), support wheel (49) and driving wheel (53) coordinate and form delivery platform.
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