CN103029212A - Production process of automatic assembly line in factory for pre-fabricating and assembling wall panel of integral shear wall structure - Google Patents
Production process of automatic assembly line in factory for pre-fabricating and assembling wall panel of integral shear wall structure Download PDFInfo
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- CN103029212A CN103029212A CN2012105734290A CN201210573429A CN103029212A CN 103029212 A CN103029212 A CN 103029212A CN 2012105734290 A CN2012105734290 A CN 2012105734290A CN 201210573429 A CN201210573429 A CN 201210573429A CN 103029212 A CN103029212 A CN 103029212A
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Abstract
The invention discloses a production process of an automatic assembly line in a factory for pre-fabricating and assembling a wall panel of an integral shear wall structure, and the production process comprises the following procedures that (1) a bench formwork is swept; (2) lines are marked by a computer, the designed sizes of the wall panel are marked on the bench formwork by a computer-based marker; (3) release agent is sprayed on the bench formwork; (4) a side form is installed; (5) a reinforcing steel bar skeleton is installed; (6) the reinforcing steel bar is corrected and a cushion block is placed; (7) a pre-embedded part is installed; (8) a hanger is installed; (9) concrete is cast; (10) the machinery is leveled automatically; (11) the concrete is initially set; (12) the surface of the wall panel is press finished and polished; (13) the wall panel is maintained; (14) the wall panel is stripped; and (15) rollover and lifting are carried out. According to the production process of the automatic assembly line in the factory for pre-fabricating and assembling the wall panel of the integral shear wall structure, the production efficiency is high, the cost is reduced, and the quality of a produced wall body is better.
Description
Technical field
The present invention relates to a kind of fabricated assembly overall shear wall structure wallboard factory Automatic Production Line technique, belong to building field.
Background technology
Fabricated assembly overall shear wall technology is a brand-new technology at home, and it takes batch production processing, site-assembled form to carry out construction.Compare with at present domestic cast-in-place construction technique, it have reduce that the job site is polluted, reduces noise, saved a large amount of labours, the material tool, shorten the construction period, the characteristics of reduction construction cost, can promote housing development to realize the target of " energy-conservation, material-saving, water saving, environmental protection " simultaneously.
The prefabricated components Automatic Production Line of full-fabricated assembly overall building is a brand-new prefabricated components technological process of production.
Summary of the invention
Goal of the invention: the object of the present invention is to provide a kind of fabricated assembly overall shear wall structure wallboard factory Automatic Production Line technique, this explained hereafter efficient is high, reduced cost, and the wall quality of producing is better.
Technical scheme: a kind of fabricated assembly overall shear wall structure wallboard of the present invention factory Automatic Production Line technique comprises following operation: (1) platform mould cleaning operation; (2) computer setting-out operation is drawn in the wallboard size that designs on the platform mould with the computer pen machine at the platform mould; (3) release agent spraying operation on the platform mould; (4) mounting edge die process; (5) framework of steel reinforcement installation procedure; (6) framework of steel reinforcement is proofreaied and correct and cushion block placement operation; (7) the built-in fitting operation is installed; (8) the hanging piece operation is installed; (9) casting concrete operation; (10) machine automatization leveling operation; (11) concrete initial set operation; (12) surfaces of wall is carried out press polish and polishing operation; (13) wallboard maintenance operation; (14) wallboard stripping process; (15) turn over mould lifting operation.
Further, use scavenging machine that the concrete on the platform mould is cleaned out in the described operation (1).
Further, the concrete operations of described operation (2) are: in advance the wallboard drawing is input in the computer; The plane template line of the wallboard that then will produce is by the automatically setting-out on the platform mould of computation computer line drawing machine.
Further, concrete being operating as of described operation (3): by the high pressure spout of oil-injection machine, the ejection of releasing agent high pressure is nebulized, during platform mould process oil-injection machine, releasing agent can evenly be attached to the surface of platform mould.To the height of spout, pressure should be debugged during operation, makes to arrive best effect, must carefully check the effect of releasing agent spraying after operation is finished, and prevents that member from producing sticking to mould.
Further, the wallboard in the described operation (13) carries out maintenance in curing room, and temperature and humidity in the described curing room realize by steam and radiator.
Further, the concrete operation step of described operation (9) is: at first carry out concrete and build for the first time, then warming plate is installed, carry out at last concrete and build for the second time.
The present invention compared with prior art, its beneficial effect is: a kind of fabricated assembly overall shear wall structure wallboard of the present invention factory Automatic Production Line technique, production efficiency is high, reduced cost, and the wall quality of producing is better.
Description of drawings
Fig. 1 is operation block diagram of the present invention.
The specific embodiment
The below is elaborated to technical solution of the present invention, but protection scope of the present invention is not limited to described embodiment.
Embodiment 1:As shown in Figure 1, a kind of fabricated assembly overall shear wall structure wallboard factory Automatic Production Line technique comprises following operation:
(1) operation of platform mould cleaning; This operation uses scavenging machine to be responsible for the concrete on the platform mould is cleaned out.The hydraulic lifting system guarantees scavenging machine and the driving fit of platform mould Surface Contact, and the rubber of scavenging machine pushes away shelves with the heels launch mode platform of bulk, and two cleaning rollers are put into effect the mould surface with tiny defective material cleaning, and tray is collected defective material under the platform mould.
(2) computer setting-out operation, this operation is finished the setting-out of wallboard plan-position, and the wallboard size that is about to design is drawn on the platform mould with the computer pen machine at the platform mould, as the template line of mounting edge mould.The operator is input to the wallboard drawing in the computer in advance, and numbering, and when the platform mould arrived this station, the operative employee was according to scheduling of production, and the plane template line of the wallboard that will produce is by the automatic setting-out of computation computer line drawing machine.This operation one man operation gets final product, also can double mechanically actuated with adjacent stations.
(3) release agent spraying operation on the platen; This operation nebulizes the ejection of releasing agent high pressure by the high pressure spout of oil-injection machine, and during platform mould process oil-injection machine, releasing agent can evenly be attached to the surface of platform mould.Workman's operation of this operation gets final product, and still must carefully check the effect of releasing agent spraying, and to the height of spout, pressure should be debugged when preventing member generation sticking to mould and operation, makes to arrive best effect.
(4) mounting edge die process; This operation arranges function for the Side shuttering of wallboard is installed, and Side shuttering adopts the box-like quick-assembling template of set of tools, entrusts professional making of professional template producer.A general station is namely produced two wallboards on a platform mould simultaneously, and the wallboard bed die is connected with Tai Mo with bolt, and fixes and do not remove, other three limit moulds connect with bolt mutually, fix with magnetic box with the platform mould, it is convenient to be convenient to mounting or dismounting, and this station arranges two of operators.
(5) framework of steel reinforcement installation procedure; The reinforcing steel bars of wallboards that this operation is good with colligation is installed to the wallboard Bian Monei on the platform mould, and this operation generally needs two operators.The framework of steel reinforcement of wallboard is made in advance, and has the special transport system to deliver to the installation station, and the operator of this station only need to put into framework of steel reinforcement in the template and get final product.
(6) framework of steel reinforcement is proofreaied and correct and cushion block placement operation; Because framework of steel reinforcement is prefabricated, the therefore certain distortion of rear existence in place and loosening on the platform mould, cushion block of concrete bar protective layer also need to can be installed after in place in addition.Be provided with station for finishing above operation, arrange one of operator, carry out the correction of above part and the placement of cushion block.
(7) the built-in fitting operation is installed; Be provided with installation professional construction station for implementing this operation, the built-in fitting on the wallboard is all finished at this station.For guaranteeing that at the appointed time all embedded boxes of complete operation, sleeve pipe etc. all make in advance, and fix with magnetic box.This station installation personnel is determined the operator according to the reasonable quantity of set aside pre-embedded, and general people of wall plate member gets final product complete operation.
(8) the hanging piece operation is installed; This operation is responsible for the built-in fitting of the lifting suspension centre of placement member, must guarantee that the center of gravity of member and hoisting point position are correct according to the size of drawing, makes prefabricated components not produce damage.
After above-mentioned operation is finished, the platform mould ferried to return on the streamline of curing room direction, it is closed on one side to make streamline form loop, also makes wallboard can get back to curing room simultaneously and carries out maintenance.
(9) casting concrete operation; When the pipeline design, taken into full account the development of sandwich heat preservation wall technology, at first carry out concrete and build for the first time, then warming plate is installed, carry out concrete at warming plate at last and build for the second time.
(10) machine automatization leveling operation flattens concrete upper surface utilization leveling machine automatization.
(11) concrete initial set operation; Wallboard is carried out about 1 hour initial set, is preferably 1 hour, the time concrete reach state between initial set and the final set.
(12) surfaces of wall is carried out press polish and polishing operation.
(13) wallboard maintenance operation; Curing system is divided into two bins, each bin is 7 layer of 3 row, be that each bin has 21 of positions in storehouse, two bins amount to 42, wherein by the two ends, bottom of streamline one side one bin level being arranged respectively is passage as the turnover of platform mould, and therefore actual position in storehouse is 40, namely simultaneously 40 platform mould maintenances in curing room can be arranged, produce two members with every platform mould and calculate, 80 wall plate members of simultaneously maintenance of the curing room of superimposed sheet.
Two bins are by middle ferry-boat winding machine transition, and whole curing room is controlled the turnover storekeeper reason of curing time and member automatically by computer; Simultaneously, the temperature in the curing room realizes that by steam and radiator automatic temperature control system and moist keeping measures are arranged.
(14) stripping process; After member finishes curing room from the curing room maintenance, the limit mould of wallboard is removed, when being convenient to enter next station production line is left in the member lifting, because the limit modular angle steel of wallboard adopts magnet to fix, so greatly accelerated striking time, this procedure arrangement an operator get final product.
(15) turn over mould lifting operation; This operation is responsible for row with factory building top and is hung wallboard is hung the platform mould, and is put on the travelling bogie on the limit, is responsible for member is delivered to the stockyard of factory building outside by travelling bogie.
After above-mentioned operation is finished, reenter step (1), whole production is repetitive cycling on the loop line of a closure.
As mentioned above, although the specific preferred embodiment of reference has represented and has explained the present invention that it shall not be construed as the restriction to the present invention self.Under the spirit and scope of the present invention prerequisite that does not break away from the claims definition, can make in the form and details various variations to it.
Claims (6)
1. a fabricated assembly overall shear wall structure wallboard factory Automatic Production Line technique is characterized in that, comprises following operation: (1) platform mould cleaning operation; (2) computer setting-out operation is drawn in the wallboard size that designs on the platform mould with the computer pen machine at the platform mould; (3) release agent spraying operation on the platform mould; (4) mounting edge die process; (5) framework of steel reinforcement installation procedure; (6) framework of steel reinforcement is proofreaied and correct and cushion block placement operation; (7) the built-in fitting operation is installed; (8) the hanging piece operation is installed; (9) casting concrete operation; (10) machine automatization leveling operation; (11) concrete initial set operation; (12) surfaces of wall is carried out press polish and polishing operation; (13) wallboard maintenance operation; (14) wallboard stripping process; (15) turn over mould lifting operation.
2. fabricated assembly overall shear wall structure wallboard according to claim 1 factory Automatic Production Line technique is characterized in that, uses scavenging machine that the concrete on the platform mould is cleaned out in the described operation (1).
3. fabricated assembly overall shear wall structure wallboard according to claim 1 factory Automatic Production Line technique is characterized in that the concrete operations of described operation (2) are: in advance the wallboard drawing is input in the computer; The plane template line of the wallboard that then will produce is by the automatically setting-out on the platform mould of computation computer line drawing machine.
4. fabricated assembly overall shear wall structure wallboard according to claim 1 factory Automatic Production Line technique, it is characterized in that, concrete being operating as of described operation (3): by the high pressure spout of oil-injection machine, the ejection of releasing agent high pressure is nebulized, during platform mould process oil-injection machine, releasing agent can evenly be attached to the surface of platform mould.
5. fabricated assembly overall shear wall structure wallboard according to claim 1 factory Automatic Production Line technique, it is characterized in that, wallboard in the described operation (13) carries out maintenance in curing room, temperature and humidity in the described curing room realize by steam and radiator.
6. fabricated assembly overall shear wall structure wallboard according to claim 1 factory Automatic Production Line technique, it is characterized in that, the concrete operation step of described operation (9) is: at first carry out concrete and build for the first time, then warming plate is installed, is carried out at last concrete and build for the second time.
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| CN2012105734290A CN103029212A (en) | 2012-12-26 | 2012-12-26 | Production process of automatic assembly line in factory for pre-fabricating and assembling wall panel of integral shear wall structure |
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| CN2012105734290A CN103029212A (en) | 2012-12-26 | 2012-12-26 | Production process of automatic assembly line in factory for pre-fabricating and assembling wall panel of integral shear wall structure |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104481053A (en) * | 2014-12-09 | 2015-04-01 | 中国核工业华兴建设有限公司 | Nuclear power wall and construction method thereof |
| CN104526864A (en) * | 2014-12-31 | 2015-04-22 | 娄底市高盛板业有限公司 | Faux marble production line |
| CN104594707A (en) * | 2015-01-19 | 2015-05-06 | 江苏中南建筑产业集团有限责任公司 | Industrial prefabricated assembly type enclosure wall and production technology thereof |
| CN104669430A (en) * | 2015-02-12 | 2015-06-03 | 彭传森 | PC (poly carbonate) wall board production system |
| CN105459258A (en) * | 2016-01-11 | 2016-04-06 | 河北榆构建材有限公司 | Pc component production line |
| CN105690553A (en) * | 2016-02-20 | 2016-06-22 | 保定市华锐方正机械制造有限公司 | Precast concrete component production line |
| CN107263697A (en) * | 2017-06-22 | 2017-10-20 | 上海建工材料工程有限公司 | A kind of intelligent production line of two-way expansible prefabricated components and control method |
| CN108115827A (en) * | 2017-12-01 | 2018-06-05 | 湖南三快而居住宅工业有限公司 | A kind of component production and transport system and method |
| CN109352815A (en) * | 2018-11-21 | 2019-02-19 | 长沙远大住宅工业（江苏）有限公司 | Line is deposited in a kind of prefabricated components production line and the production with the prefabricated components production line |
| CN110228134A (en) * | 2019-06-20 | 2019-09-13 | 中国二十二冶集团有限公司 | Interior wall board member production line double-cycle process method for arranging |
| CN110614718A (en) * | 2019-09-30 | 2019-12-27 | 泰安市骏鸣新材料有限公司 | Production process of precast concrete shear wall external wall panel |
| CN111231093A (en) * | 2020-01-16 | 2020-06-05 | 无锡云亭石墨烯技术有限公司 | Automatic assembly line of cloud pavilion alkene EPS prefabricated mould |
| CN111941605A (en) * | 2020-08-14 | 2020-11-17 | 武汉市人防工程专用设备有限责任公司 | Rapid assembly method for mold of PC prefabricated part |
| CN112476735A (en) * | 2020-11-25 | 2021-03-12 | 华江泗阳现代建筑发展有限公司 | Production process of concrete prefabricated wallboard and release agent spraying device thereof |
| CN115431397A (en) * | 2021-06-01 | 2022-12-06 | 广东博智林机器人有限公司 | Production process and production equipment system for concrete prefabricated bottom plate |
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Cited By (19)
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| CN104481053A (en) * | 2014-12-09 | 2015-04-01 | 中国核工业华兴建设有限公司 | Nuclear power wall and construction method thereof |
| CN104526864B (en) * | 2014-12-31 | 2017-01-11 | 娄底市高盛板业有限公司 | Faux marble production line |
| CN104526864A (en) * | 2014-12-31 | 2015-04-22 | 娄底市高盛板业有限公司 | Faux marble production line |
| CN104594707A (en) * | 2015-01-19 | 2015-05-06 | 江苏中南建筑产业集团有限责任公司 | Industrial prefabricated assembly type enclosure wall and production technology thereof |
| CN104669430A (en) * | 2015-02-12 | 2015-06-03 | 彭传森 | PC (poly carbonate) wall board production system |
| CN104669430B (en) * | 2015-02-12 | 2017-11-07 | 彭传森 | PC wallboard production systems |
| CN105459258A (en) * | 2016-01-11 | 2016-04-06 | 河北榆构建材有限公司 | Pc component production line |
| CN105690553A (en) * | 2016-02-20 | 2016-06-22 | 保定市华锐方正机械制造有限公司 | Precast concrete component production line |
| CN107263697A (en) * | 2017-06-22 | 2017-10-20 | 上海建工材料工程有限公司 | A kind of intelligent production line of two-way expansible prefabricated components and control method |
| CN107263697B (en) * | 2017-06-22 | 2020-01-03 | 上海建工材料工程有限公司 | Bidirectional expandable prefabricated part intelligent production line and control method |
| CN108115827A (en) * | 2017-12-01 | 2018-06-05 | 湖南三快而居住宅工业有限公司 | A kind of component production and transport system and method |
| CN109352815A (en) * | 2018-11-21 | 2019-02-19 | 长沙远大住宅工业（江苏）有限公司 | Line is deposited in a kind of prefabricated components production line and the production with the prefabricated components production line |
| CN109352815B (en) * | 2018-11-21 | 2024-01-30 | 长沙远大住宅工业（江苏）有限公司 | Prefabricated component production line and production line with same |
| CN110228134A (en) * | 2019-06-20 | 2019-09-13 | 中国二十二冶集团有限公司 | Interior wall board member production line double-cycle process method for arranging |
| CN110614718A (en) * | 2019-09-30 | 2019-12-27 | 泰安市骏鸣新材料有限公司 | Production process of precast concrete shear wall external wall panel |
| CN111231093A (en) * | 2020-01-16 | 2020-06-05 | 无锡云亭石墨烯技术有限公司 | Automatic assembly line of cloud pavilion alkene EPS prefabricated mould |
| CN111941605A (en) * | 2020-08-14 | 2020-11-17 | 武汉市人防工程专用设备有限责任公司 | Rapid assembly method for mold of PC prefabricated part |
| CN112476735A (en) * | 2020-11-25 | 2021-03-12 | 华江泗阳现代建筑发展有限公司 | Production process of concrete prefabricated wallboard and release agent spraying device thereof |
| CN115431397A (en) * | 2021-06-01 | 2022-12-06 | 广东博智林机器人有限公司 | Production process and production equipment system for concrete prefabricated bottom plate |
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Application publication date: 20130410 |