CN102359197B - Pouring type rigid polyurethane foam heat insulation composite board production line - Google Patents
Pouring type rigid polyurethane foam heat insulation composite board production line Download PDFInfo
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- CN102359197B CN102359197B CN201110336335.7A CN201110336335A CN102359197B CN 102359197 B CN102359197 B CN 102359197B CN 201110336335 A CN201110336335 A CN 201110336335A CN 102359197 B CN102359197 B CN 102359197B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 229920005830 Polyurethane Foam Polymers 0.000 title claims abstract description 30
- 239000011496 polyurethane foam Substances 0.000 title claims abstract description 30
- 239000002131 composite material Substances 0.000 title claims abstract description 29
- 238000009413 insulation Methods 0.000 title claims abstract description 26
- 238000010030 laminating Methods 0.000 claims abstract description 44
- 238000005187 foaming Methods 0.000 claims abstract description 26
- 239000002994 raw material Substances 0.000 claims abstract description 9
- 238000000465 moulding Methods 0.000 claims abstract description 8
- 239000006260 foam Substances 0.000 claims description 25
- 230000010412 perfusion Effects 0.000 claims description 25
- 230000009184 walking Effects 0.000 claims description 14
- 230000003028 elevating effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 3
- 238000003306 harvesting Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 abstract 2
- 238000006243 chemical reaction Methods 0.000 abstract 1
- 239000000314 lubricant Substances 0.000 abstract 1
- 230000009347 mechanical transmission Effects 0.000 abstract 1
- 239000003921 oil Substances 0.000 abstract 1
- 230000008520 organization Effects 0.000 abstract 1
- 239000003208 petroleum Substances 0.000 abstract 1
- 239000004568 cement Substances 0.000 description 10
- 239000010410 layer Substances 0.000 description 6
- 238000012856 packing Methods 0.000 description 6
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 230000001976 improved effect Effects 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000001802 infusion Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 230000000750 progressive effect Effects 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/58—Moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/36—Feeding the material to be shaped
- B29C44/38—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length
- B29C44/42—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length using pressure difference, e.g. by injection or by vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
Landscapes
- Laminated Bodies (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to an automatic production line of a polyurethane foam heat insulation composite board for construction. The production line mainly comprises a blank conveying line 1, a preheating room 2, a heat insulation room 3, a board splitting manipulator 4, a self-propelled blank trolley 5, a hydraulic lifting platform 6, a floor rail 7, a self-propelled product conveying trolley 8, an automatic loader 9, a laminating machine 10, an automatic pouring manipulator 11, a high-pressure foaming machine 12, a petroleum, oil and lubricant (POL) and international standard organization (ISO) raw material premixing system 13 and the like. In the production line, a rigid polyurethane foam heat insulation composite board production line is designed by technologies of mechanical transmission, hydraulic transmission, pneumatic transmission, servo control, frequency conversion control and the like; and the automation of a blank board from conveying to die filling, die feeding, die assembly, pouring, curing molding, die sinking, mold stripping, finished product piling and finished product conveying is realized.
Description
Technical field
The present invention is mainly used in the industrialization production of hard polyurethane foam insulated compound trabs, comprise Cement fibre and hard polyurethane foam composite plate, ceramic wafer and hard polyurethane foam composite plate, various stone plate and hard polyurethane foam composite plate, various metal sheet and hard polyurethane foam composite plate etc., have that automaticity height, production efficiency are high, labour intensity is low, the characteristics of constant product quality.
Background technology
Requirement in the Medium-and Long-Term Plan for Conserving Energy Resources that China promulgates, new building is wanted the strict implement energy conservation standard, and existing building will progressively be implemented reducing energy consumption; The newly-increased building area of annual China is 2,000,000,000 square meters, also has in addition high energy consumption building about 40,000,000,000 square meters to need badly and adds insulation layer.The construction technology that hard polyurethane foam material is used for exterior-wall heat insulation is to restrict polyurethane as the bottleneck of building thermal insulation material always, although in-situ spraying construction cost compare is low, management difficulty is large, easily breaking out of fire.Therefore, produce the developing direction that rigid polyurethane foam heat insulation composite board will become the construction wall insulation at the professional production line of factory, rigid polyurethane foam heat insulation composite board be take hard polyurethane foam as core, two sides or single face be coated with the composite board of certain surface layer (such as cement fibrolite plate, various stone plate, ceramic wafer, metal sheet).Produce at present the forming production line of high-quality, the high efficiency of hard polyurethane foam composite plate, high intelligence or blank.
Summary of the invention
For addressing the above problem a kind of filling type rigid polyurethane foam heat insulation composite board production line of special invention.
This production line comprise blank pipeline 1, preheating room 2, insulated building 3, board separator tool hand 4, self-propelled blank dolly 5, hydraulic elevator platform 6, rail 7, self-propelled product Dumbwaiter 8, autoloader 9, laminating machine 10, automatic filling manipulator 11, high pressure foaming machine 12, POL and ISO raw material premixing system 13, wherein, high pressure foaming machine is arranged on the platform of laminating machine main frame station top; Two automatic filling manipulators 11 are installed in respectively the both sides of laminating machine 10 main frame stations; Two autoloader place respectively the top of laminating machine left and right sides support; Hydraulic elevator 6 is set below autoloader, has laid the ground rail 7 vertical with the autoloader moving direction below the end of autoloader 9, self-propelled blank dolly 5 and self-propelled product Dumbwaiter 8 are placed respectively in rail two ends, ground; One end of ground rail arranges board separator tool hand 4, and board separator tool hand links to each other with blank pipeline 1, and blank flat is sorted on the blank Dumbwaiter 5 from blank pipeline 1 by demand.
Wherein, laminating machine is divided into left, center, right 3 parts, three working plates of the parallel placement of mid portion, and left and right part is respectively placed a platen; 3 parts in left, center, right also are 3 stations, and mid portion is the main frame station; The two ends, the left and right sides of main frame station are the prepackage station.
Wherein, in rail middle part, ground, be provided with preheating room 2 and insulated building 3.
Wherein, high pressure foaming machine 12 is a machine rush-harvesting and rush-planting form, and a high pressure foaming machine is with two foam guns.
Wherein, two foam guns are separately positioned on the gun rack of automatic filling manipulator, the product in the foam gun of the side perfusion upper working table plate, the product in the foam gun perfusion lower floor working plate of opposite side.When one side foam gun was in perfusion state, the opposite side foam gun was in walking states, shortened to greatest extent infusion time, improved effect.
The technological process of filling type rigid polyurethane foam heat insulation composite board production line
------blank flat is transported to hoist, and------------------------die sinking---goes out into the laminating machine main frame that------finished product is delivered to pile to loading and unloading finished products---finished product is delivered to elevating stage---to the dismounting mould to perfusion foamed material (pretreatment of raw material---foaming machine) to matched moulds to turnover laminating machine main frame to dress mould locked mode to fabric swatch in foaming slaking moulding to get plate for minute plate in the blank flat preheating.
Concrete technology flow process of the present invention is:
1, blank flat preheating: cement fibrolite plate (1 bundle) is placed on the self-propelled pipeline, automatically enters the preheating room, and preheating is provided with heater in the room, be preheating to be fit to after the temperature etc. to be used.
2, divide plate: self-propelled blank flat dolly enters insulated building, and board separator tool hand (vacuum cap type) is placed on the self-propelled blank Dumbwaiter one one of blank flat, satisfies the required quantity of one deck shaped article, finishes a minute plate.
3, blank flat is transported to hoist: the grabbed formula hanging basket of autoloader runs to the hydraulic lifter top in advance, air cylinder driven two cantilevers are opened, the self-propelled blank dolly that blank flat is housed moves to elevator locations, and hydraulic lifter lifts cement fibrolite plate, breaks away from dolly.
4, get plate: can grab the cantilever return of formula, hydraulic lifter descends, and cement fibrolite plate is fallen and can be grabbed on the formula hanging basket, and walking dolly drives the hanging basket walking, cement fibrolite plate is transported to the precalculated position of prepackage workbench top.
5, fabric swatch: the assembling and disassembling manipulator on the autoloader (vacuum cap type) picks up first block of cement fibrolite plate in the hanging basket and is placed on the self-propelled working plate, load onto by hand a mould bar, the distance of a product space of autoloader walking, assembling and disassembling manipulator on the autoloader (vacuum cap type) picks up second block of cement fibrolite plate in the hanging basket and is placed on the self-propelled working plate, has placed successively the bottom cement fibrolite plate; Finish by hand the housekeeping of built-in fitting and mould bar.Autoloader are in self-propelled workbench end-limit position, begin to arrange the top layer cement fibrolite plate, and the reverse action that repeats to arrange the bottom plate is finished top plate and arranged.6, dress mould locked mode: after putting each template die bar in order, use manually fast mode locker, finish framed locked mode work.
7, turnover laminating machine main frame: finish the boom truck of dress mould from being advanced into main frame (meanwhile, the boom truck in the main frame is walked out main frame voluntarily)
8, matched moulds: enter the working plate (one deck or two layers) of laminating machine main frame and drive lower and the applying of top steady job platen at the hydraulic lifting system (promoting or jacking) of main frame, finish matched moulds, and add in advance suitable clamp force.
9, perfusion: the perfusion raw material is delivered to high pressure foaming machine by two kinds of raw material premixing systems, and high pressure foaming machine pours into die cavity by foam gun with two kinds of raw materials, and the perfusion of each die cavity is finished by the automatic filling manipulator.The automatic filling manipulator is comprised of servomechanism, walking Beam, flexible gun mounting and mobile gun rack etc.The automatic filling manipulator runs to the injection port of first block of plate with the foam gun of high pressure foaming machine, inserts foam gun, pours into.After finishing the perfusion of a plate, foam gun withdraws from, and flexible gun mounting rotates to an angle, the predetermined distance of servomechanism driving device hand walking, the injection port of second block of plate of arrival inserts foam gun, pour into, so repeat to finish the perfusion of all plates of this production line, return origin position.
10, slaking moulding: the laminating machine main frame keeps suitable clamp force, automatically keeps certain hour according to the requirement of foaming raw material, and hydraulic system is provided with the ftercompction system, guarantees that clamp force is constant, guarantees size stable of composite plate.
11, die sinking: after finishing the slaking moulding, hydraulic lifting system drops to the home position.
12, go out into the laminating machine main frame: the product of finishing foaming is left the laminating machine main frame to pre-installing working position (simultaneously, finish the self-propelled boom truck that fills mould outside machine and enter main frame) with the self-propelled boom truck.
13, dismounting mould: pull open quick mode locker, unload three face mould bars, product is close to a remaining mould bar.
14, loading/unloading products: the walk desired location of workbench top of prepackage operating position of autoloader, assembling and disassembling manipulator (vacuum cap type) picks up first production board hanging basket of packing into from workbench, walk the again position of a product, pick up second production board hanging basket of packing into, so repeatedly finish all production boards pick up and the hanging basket of packing into after, autoloader fast walking to the elevating stage position.
15, elevating stage is got finished product: at this moment, self-propelled product dolly has stopped to wait for to the elevating stage position, the hanging basket of autoloader is parked in top, elevating stage position, hydraulic elevator platform promotes, finished product in the jack-up hanging basket, the cantilever of hanging basket rotates under air cylinder driven and opens, and hydraulic elevator platform descends with finished product, and finished product is placed on the self-propelled product dolly.
16 conveying products: self-propelled product dolly runs to assigned position with finished product, and finished product send Zhi Code is piled in fork truck or driving.
The present invention has used the technical design such as machine driving, hydraulic drive, pneumatic actuator, SERVO CONTROL, variable frequency control rigid polyurethane foam heat insulation composite board production line.Realized being transported to from blank flat the automation of dress mould, progressive die, matched moulds, perfusion, slaking moulding, die sinking, depanning, one-tenth product Code heap, finished product conveying.
Description of drawings
Fig. 1 filling type rigid polyurethane foam heat insulation composite board production line front view
Fig. 2 filling type rigid polyurethane foam heat insulation composite board production line top view
Fig. 3 filling type rigid polyurethane foam heat insulation composite board production line laminating machine phantom
Fig. 4 filling type rigid polyurethane foam heat insulation composite board production line blank carries preheating to divide the plate sectional view
Fig. 5 process chart
Fig. 6 laminating machine structural representation
The specific embodiment
The filling type rigid polyurethane foam heat insulation composite board production line, comprise blank pipeline 1, preheating room 2, insulated building 3, board separator tool hand 4, self-propelled blank dolly 5, hydraulic elevator platform 6, rail 7, self-propelled product Dumbwaiter 8, autoloader 9, laminating machine 10, automatic filling manipulator 11, high pressure foaming machine 12, POL and ISO raw material premixing system 13.
The main equipment of this production line is laminating machine, and laminating machine adopts (2+2) form, and the laminating machine main physical signs of the type is: minute left, center, right 3 parts, and 3 working plates of the parallel placement of mid portion, left and right part is respectively placed a platen; 3 parts also are 3 stations, and mid portion is main frame (lamination slaking) station; The two ends, the left and right sides of main frame station are the prepackage station.Its function is: the two ends station is used for finishing the prepackage that the product on the platen unloads plate and blank flat and mould bar; Intermediate host station (in the main frame) is used for finishing perfusion and the slaking of product.Lay day and working time are overlapping.
For cooperating the automatic filling of polyurethane foam board in the two-layer working plate in the laminating machine main frame, be provided with a high pressure foaming machine 12 and two automatic filling manipulators 11.High pressure foaming machine is a machine rush-harvesting and rush-planting form, and a high pressure foaming machine is with two foam guns, and high pressure foaming machine is arranged on the platform of laminating machine main frame station top.Two automatic filling manipulators 11 are installed in respectively the both sides of laminating machine main frame.Foam gun arranges respectively on the gun rack of automatic filling manipulator, the product in the foam gun of the side perfusion upper working table plate, the product in the foam gun perfusion lower floor working plate of opposite side.When one side foam gun was in perfusion state, the opposite side foam gun was in walking states, shortened to greatest extent infusion time, improved effect.
For cooperating the working plate dress mould on the support of the laminating machine left and right sides and unloading product, two autoloader are set, place respectively the top of laminating machine left and right sides support; Loading and unloading area at two ends, the below of autoloader arranges hydraulic elevator 6, laid the ground rail vertical with the autoloader moving direction below the end of autoloader, self-propelled blank dolly 5 and self-propelled product Dumbwaiter 8 have been placed respectively in two ends on the ground rail.Hydraulic elevator 6 is used for blank flat is transported to autoloader 9 from self-propelled blank dolly 5, and product is transported on the self-propelled product Dumbwaiter 8 from autoloader 9.
For cooperating the required blank quantity of every layer of working plate converted products of laminating machine, an end of ground rail arranges board separator tool hand 4 (vacuum cap type), links to each other with blank pipeline 1, and blank flat is sorted on the blank Dumbwaiter 5 from blank pipeline 1 by demand.
For guaranteeing the foaming temperature requirement, be provided with preheating room 2 and insulated building 3 in rail middle part, ground, can be heated to uniform temperature to blank.
Specific implementation process is as follows
(1) bundled blank flat is placed on the pipeline 1 of drive, pipeline automatically is transported to blank flat and carries out preheating in the preheating room 2, waits to be used.
(2) after self-propelled blank dolly 5 entered insulated building 3 location and stops, board separator tool hand 4 (vacuum cap type) picked up required blank one by one according to laminating machine one deck shaped article quantity and is placed on the self-propelled blank Dumbwaiter 5, finishes a minute plate.
(3) self-propelled blank Dumbwaiter 5 runs to hydraulic elevator platform 6 tops automatically, the grabbed formula hanging basket of autoloader has been parked in the top of hydraulic elevator platform 6, turning arm is in deployed position, hydraulic elevator platform jack-up blank flat, can grab formula hanging basket pivoted arm return, hydraulic elevator platform descends, and blank flat drops on the hanging basket, and the outer mobile working platen of the machine top of laminating machine 10 is delivered in the walking dolly walking of autoloader.
(4) assembling and disassembling manipulator of autoloader 9 (vacuum cap type) enters hanging basket under the driving of cylinder, pick up on the self-propelled working plate that first block of blank flat be placed into laminating machine 10, load onto by hand a mould bar, the distance of a product space of autoloader 9 walkings, assembling and disassembling manipulator (vacuum cap type) picks up second block of blank flat in the hanging basket and is placed on the self-propelled working plate, has placed successively the bottom blank flat; Finish by hand the housekeeping of built-in fitting and mould bar.Autoloader are in the self-propelled mobile workbench end-limit position of laminating machine 10, begin to arrange the top layer blank flat, and the reverse action that repeats to arrange the bottom plate is finished top plate and arranged.
(5) the manual operations quick mode locker that is installed in self-propelled mobile workbench side carries out locked mode, finishes press setter and does.
(6) the self-propelled boom truck of laminating machine 10 enters main frame (the self-propelled boom truck in the main frame goes out main frame simultaneously), and putting in place stops.
(7) hydraulic system of laminating machine 10 starts, hydraulic oil cylinder driving working plate matched moulds, and add in advance suitable clamp force.
(8) behind the matched moulds, automatic filling manipulator 11 rotates to an angle under air cylinder driven, avoid the gantry frame of laminating machine 10, under the driving of servomotor, run to the injection port position of first block of plate with foam gun, the cylinder return, perfusion manipulator 11 is repositioned to the upright position, and another air cylinder driven foaming gun rack accurately inserts injection port with foam gun, pours into, after finishing the perfusion of a product, the foaming gun rack is return.Cylinder again drives perfusion manipulator 11 and rotates to an angle, the distance of a product space of walking, the injection port of second product of arrival repeats the perfusion action of first product and pours into, so repeat to finish the perfusion of all plates of this production line, return origin position.
(9) finish perfusion after, press the slaking button, laminating machine 10 enters the slaking Composition, the laminating machine main frame keeps suitable clamp force, requirement according to foaming raw material keeps certain hour automatically, and hydraulic system is provided with the ftercompction system, timely ftercompction when system leak falls to press, guarantee that clamp force is constant, guarantee size stable of composite plate.Meanwhile, the outer working plate of laminating machine 10 main frames carries out the press setter work (repeating the 1-5 operation) of blank
(10) after the slaking moulding was finished, laminating machine 10 alarms can carry out die sinking, the primer fluid pressing system, and working plate drops to extreme lower position.Self-propelled working plate in laminating machine 10 main frames withdraws from main frame.(meanwhile, the main frame self-propelled working plate that filled mould outward enters main frame.)
(11) open quick mode locker by hand, unload three face mould bars, product is close to a remaining mould bar.Autoloader 9 walkings are to the desired location of self-propelled working plate top, assembling and disassembling manipulator (vacuum cap type) picks up first production board hanging basket of packing into from workbench, walk the again position of a product, pick up second production board hanging basket of packing into, so repeatedly finish all production boards pick up and the hanging basket of packing into after, finish and unload product work.
(12) self-propelled product Dumbwaiter 8 is opened to hydraulic elevator platform 6, autoloader 9 are walked fast and are arrived the top of hydraulic elevator platform 6, hanging basket is aimed at hydraulic elevator platform 6, product in the hydraulic elevator platform jack-up hanging basket, the hanging basket turning arm is opened, hydraulic elevator platform is down to extreme lower position, and product rests on the self-propelled product Dumbwaiter 8.Start self-propelled product Dumbwaiter 8, run to desired location along ground rail 7.
(13) use fork truck or crane that the product on the self-propelled product Dumbwaiter 8 is sent into the pile district.
The invention has the beneficial effects as follows: realized the automation that the polyurethane building heat-insulation wall plate is produced, comprised the automation that is transported to dress mould, progressive die, matched moulds, perfusion, slaking moulding, die sinking, depanning, one-tenth product Code heap, finished product conveying from blank flat.Reduce to greatest extent labour intensity, improved production efficiency, improved product quality.
Claims (6)
1. filling type rigid polyurethane foam heat insulation composite board production line, comprise pipeline (1), preheating room (2), insulated building (3), board separator tool hand (4), self-propelled blank dolly (5), hydraulic elevator platform (6), rail (7), self-propelled product Dumbwaiter (8), autoloader (9), laminating machine (10), automatic filling manipulator (11), high pressure foaming machine (12), POL and ISO raw material premixing system (13), it is characterized in that high pressure foaming machine is arranged on the platform of laminating machine main frame station top; Two automatic filling manipulators (11) are installed in respectively the both sides of laminating machine (10) main frame station; Two autoloader place respectively the top of laminating machine left and right sides support; Hydraulic elevator platform (6) is set below autoloader, the ground rail (7) vertical with the autoloader moving direction laid in below, end at autoloader (9), and self-propelled blank dolly (5) and self-propelled product Dumbwaiter (8) are placed respectively in rail two ends, ground; One end of ground rail arranges board separator tool hand (4), and board separator tool hand links to each other with pipeline (1).
2. filling type rigid polyurethane foam heat insulation composite board production line according to claim 1 is characterized in that, laminating machine is divided into left, center, right 3 parts, three working plates of the parallel placement of mid portion, and left and right part is respectively placed a platen; 3 parts in left, center, right also are 3 stations, and mid portion is the main frame station; The two ends, the left and right sides of main frame station are the prepackage station.
3. filling type rigid polyurethane foam heat insulation composite board production line according to claim 1 is characterized in that, in rail middle part, ground, is provided with preheating room (2) and insulated building (3).
4. filling type rigid polyurethane foam heat insulation composite board production line according to claim 1 is characterized in that high pressure foaming machine (12) is a machine rush-harvesting and rush-planting form, and a high pressure foaming machine is with two foam guns.
5. filling type rigid polyurethane foam heat insulation composite board production line according to claim 1, it is characterized in that, two foam guns are separately positioned on the gun rack of automatic filling manipulator, product in the foam gun perfusion upper working table plate of one side, the product in the foam gun perfusion lower floor working plate of opposite side; When one side foam gun was in perfusion state, the opposite side foam gun was in walking states.
6. filling type rigid polyurethane foam heat insulation composite board production line according to claim 1 is characterized in that, the technological process of filling type rigid polyurethane foam heat insulation composite board production line is:
------blank flat is transported to hoist, and------------------------die sinking---goes out into the laminating machine main frame that------finished product is delivered to pile to loading and unloading finished products---finished product is delivered to elevating stage---to the dismounting mould to the perfusion foamed material to matched moulds to turnover laminating machine main frame to dress mould locked mode to fabric swatch in foaming slaking moulding to get plate for minute plate in the blank flat preheating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110336335.7A CN102359197B (en) | 2011-10-31 | 2011-10-31 | Pouring type rigid polyurethane foam heat insulation composite board production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110336335.7A CN102359197B (en) | 2011-10-31 | 2011-10-31 | Pouring type rigid polyurethane foam heat insulation composite board production line |
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| Publication Number | Publication Date |
|---|---|
| CN102359197A CN102359197A (en) | 2012-02-22 |
| CN102359197B true CN102359197B (en) | 2013-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110336335.7A Active CN102359197B (en) | 2011-10-31 | 2011-10-31 | Pouring type rigid polyurethane foam heat insulation composite board production line |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102975473B (en) * | 2012-12-17 | 2014-12-10 | 惠州市和成机械设备有限公司 | Continuous automatic production equipment of structural thermal-insulating composite wall boards for buildings |
| CN107639781A (en) * | 2017-09-30 | 2018-01-30 | 张家港力勤机械有限公司 | Heat insulating sandwich laminating machine |
| CN108265830B (en) * | 2018-02-01 | 2020-03-17 | 温州市腾圣建设有限公司 | Multi-station movable construction seat and assembly jacking type building construction method |
| CN112440423B (en) * | 2020-10-29 | 2022-03-04 | 四川鑫运达汽车科技有限公司 | Intermittent continuous production process for refrigerated heat-insulation composite board |
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| US4313993A (en) * | 1980-04-14 | 1982-02-02 | Mcglory Joseph J | Laminated insulation |
| US4645710A (en) * | 1985-09-25 | 1987-02-24 | E. I. Du Pont De Nemours And Company | Foam laminate structures |
| CN101177023A (en) * | 2006-11-06 | 2008-05-14 | 孙元新 | Flat die shaping technique of light wall board |
| CN101275704B (en) * | 2008-05-13 | 2010-07-28 | 厦门高特高新材料有限公司 | Steel face type phenolic aldehyde heat preserving composite board and manufacturing method and application thereof |
| CN101487296A (en) * | 2009-01-19 | 2009-07-22 | 夏良强 | Production method for multifunctional rigid foam polyurethane composite board |
| CN202280168U (en) * | 2011-10-31 | 2012-06-20 | 湘潭方棱聚氨酯机器有限公司 | Production line for pouring-type polyurethane rigid foam heat preservation composite plate |
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Inventor after: Yuan Jianmin Inventor after: Wen Jun Inventor after: Han Jian Inventor after: Wu Shenliang Inventor after: Chen Wu Inventor after: Yang Qingsheng Inventor before: Yuan Jianmin Inventor before: Wen Jun Inventor before: Han Jian Inventor before: Wu Shenliang Inventor before: Cheng Wu Inventor before: Yang Qingsheng |