CN210820063U - Automatic production device for cement pressing plates - Google Patents
Automatic production device for cement pressing plates Download PDFInfo
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- CN210820063U CN210820063U CN201921076983.1U CN201921076983U CN210820063U CN 210820063 U CN210820063 U CN 210820063U CN 201921076983 U CN201921076983 U CN 201921076983U CN 210820063 U CN210820063 U CN 210820063U
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Abstract
The utility model provides a cement clamp plate automated production device, relates to a cement clamp plate apparatus for producing, and this equipment mainly contains: the production device comprises a stirrer (1), a feeder (2), a cement pressing plate supporting plate (3), a pressure plate supporting plate conveying table (4), a cement mixing pressing plate mold (5), a conveying line (6) (determined according to the length of working conditions), a compaction vibration table (7), a cement pressing plate (8) and a discharging manipulator (9) (one for each left and right), and the working mechanism of the production device realizes automatic production and cement pressing plate production by controlling the operation of each motor cylinder through feedback data PLC of each sensor, as shown in the attached drawing. The production of cement clamp plate belongs to the environment that the operating mode is abominable, only needs personnel to prepare cement compounding clamp plate mould can accomplish the operation, and the automation operation production of cement clamp plate can be realized to this equipment, has reduced personnel and has used.
Description
Technical Field
The utility model relates to a cement clamp plate apparatus for producing especially relates to a cement clamp plate automated production device.
Background
The cement pressure plate is also called fiber cement pressure plate or cement fiber pressure plate, and is a novel building plate which is prepared by using natural fibers and cement as raw materials and performing pulping, forming, cutting, pressurizing and maintaining. Belongs to a new generation of green building materials, and has the unique environmental protection function on the basis of excellent moisture-proof and fireproof performances. It is a new type building material produced by using siliceous and calcareous materials as main base material, using cellulose fibre reinforced material and adding other auxiliary materials, making into paper, forming and high-pressure curing. The composite board has the advantages of light weight, high strength, water resistance, corrosion resistance, fire resistance, large breadth, good processability, construction efficiency improvement and the like. Widely used in civil and industrial buildings. The composite material can be used for laying floor slabs, inner wall slabs, outer wall slabs, ceiling slabs, curtain wall lining boards, composite wall body panels, insulating materials, roofs and the like. In the preparation process, except the environment of the process of preparing the cement pressing plate base plate, other operations of manually feeding cement materials to the base plate, manually filling cement and the like take long time, filling is not sufficient and uniform, and the working environment is severe, so that the automatic production of the cement pressing plate is required to be realized, and the method has good economic value and social benefit. At present, experts and scholars in China have a lot of outstanding contributions to the composition and performance research of cement pressing plates, and the concrete points are as follows:
chinese patent 201610275146.6 discloses a cement board, which is prepared by adding water reducing agent and raw materials into a stirrer, stirring uniformly, pouring cement mixture into a mold, curing, demolding, and performing surface curing. This patent mainly involves the research and development and the preparation of cement composition, and the final pressure plate performance is influenced to the cement composition, but does not mention the shaping preparation technology and the equipment of cement clamp plate and the utility model discloses there is the essence difference, just with the utility model discloses preparation cement board is not conflicted.
Chinese patent 201610722394.0 describes a composite cement board structure, which comprises a fiber reinforced cement layer, a first fiberglass mesh cloth, a second fiberglass mesh cloth, a first cement surface layer, a second cement surface layer, a heat reflection heat insulation coating and a heat insulation coating. This patent has also further explained the cement clamp plate structure and has influenced the cement clamp plate performance equally, but not mentioned the shaping preparation technology and the equipment of cement clamp plate and the utility model discloses there is the essence difference, and with the utility model discloses preparation cement board is not conflicted.
Chinese patent 201820145600.0 describes a cement board, including cement board body, vertical reinforcing bar layer and horizontal reinforcing bar layer, the outside parcel of cement board body has the cement layer, the inboard upper end of cement layer parcel is provided with vertical reinforcing bar layer, the below of vertical reinforcing bar layer is provided with the fibre layer, the below of fibre layer is provided with horizontal reinforcing bar layer. This patent has also further explained the cement clamp plate structure and has influenced the cement clamp plate performance equally, but not mentioned the shaping preparation technology and the equipment of cement clamp plate and the utility model discloses there is the essence difference, and with the utility model discloses preparation cement board is not conflicted.
Chinese patent 201810650284.7 describes a casting device, and more particularly relates to a casting device for a building cement board. And the utility model provides a can carry out abundant stirring and the good cement of steerable stirring to the combined material of cement slab and last intermittent type nature's the building cement slab casting device of outflow. The technical scheme is as follows: a building cement board casting device comprises a bottom plate and the like; the bottom plate top is connected with rabbling mechanism, and the rabbling mechanism upside is connected with actuating mechanism, can carry out abundant stirring and the effect of the good cement of steerable stirring to the combined material of cement slab and last intermittent type nature outflow. The utility model discloses a stirring and feed adopt the quantitative hopper, and control quantitative hopper capacity and feed speed and time can accomplish that cement lasts the stirring and intermittent type nature's dosing is different with the embodiment of this patent. And the patent does not relate to the preparation process of the subsequent cement pressing plate, and does not conflict with the utility model. The utility model discloses to the composition of cement clamp plate and the current situation of production, through solving dosing, pressure plate mould transmission, vibration compaction, pile material and intelligent regulation scheduling system problem, realized the automated production of cement clamp plate.
Disclosure of Invention
An object of the utility model is to provide a cement clamp plate automated production device, the utility model discloses a plastics layer board drives the cement clamp plate and advances on the transportation roll table, realizes the even suppression of cement board through compaction vibration, adopts the manipulator to accomplish the suppression of cement layer board and the final clamp plate of cement, because the cement base plate relates to bending of reinforcing bar, the packing and the ratio of fiber material, so the base plate still by manual operation, thereby this apparatus for producing only needs the artifical automatic production operation that realizes the cement clamp plate that provides the base plate of cement clamp plate. The production device for realizing the cement pressing plate through the automatic production of the motor cylinders controlled by the PLC through sensor feedback data has the main energy-saving mechanism that after the stirrer stirs the materials, a quantitative hopper is arranged at the joint of the stirrer and the feeder, and the quantitative feeding can be completed by controlling the feeding speed and time of the quantitative hopper.
The utility model aims at realizing through the following technical scheme:
the automatic cement pressing plate production device comprises a stirrer, a feeding machine, a cement pressing plate supporting plate, a pressing plate supporting plate conveying table, a cement mixing pressing plate mold, a conveying line, a compaction vibration table, a cement pressing plate, a discharging manipulator and an intelligent control system; the quantitative stirrer and the feeder are connected in a matching way, and the feeder is provided with a culture bin; the cement pressing plate supporting plate is matched in the conveying line through a pressure plate supporting plate conveying table, and the size of the cement pressing plate supporting plate is determined according to the size of the produced cement pressing plate; the pressure plate supporting plate conveying platform is provided with a lifting device and a supporting plate height adjusting device, and the edge part is provided with a lead screw and a motor; the bottom of the conveying line is provided with an unpowered sliding straight roller, the edge part of the conveying line is provided with a copper sliding plate, the front end of the conveying line is provided with a chain wheel transmission push plate, a chain drives and is connected with an inner chain plate, and the transmission distance range is determined according to the length of the conveying line; the compaction vibration table is provided with a cement mixing pressing plate die for forming a cement pressing plate by vibration mixing; two manipulators are arranged behind the cement pressing plate, and the manipulators have two degrees of freedom of translation and lifting; the upper part of the compaction vibration table is provided with a cylinder; the bottom of the platform is provided with a vibration motor; the intelligent control system device comprises a stirring motor, a feeding motor of a feeding machine, a conveying line transmission motor, a pneumatic valve and a vibration motor of a lifting table, a hydraulic pump of a manipulator and a hydraulic valve bank.
According to the automatic cement pressing plate production device, the size of the cement pressing plate supporting plate is determined according to the size of a produced cement pressing plate, and the size range is 600X 600-1500X 1500 mm.
According to the automatic cement pressing plate production device, the length of the conveying line is generally 6-20 meters.
According to the automatic cement pressing plate production device, the upper part of the compaction vibration table is provided with the air cylinder with the stroke of 0-500mm, the air pressure of 0.4-0.8Mpa and the diameter of the air cylinder of 60-200 mm;
according to the automatic cement pressing plate production device, the vibration force of the motor is 0.5-2kN, and the vibration time is 10-30S.
According to the automatic cement pressing plate production device, the pressure of the manipulator driving oil cylinder is 16-25 Mpa, and the diameter of the oil cylinder is 25-40 mm.
The utility model has the advantages and effects that:
the utility model discloses a cement clamp plate automated production device purpose has designed the equipment of pertinence according to the current situation of production. The automatic production of the cement pressing plate is realized by solving the system problems of quantitative feeding, pressure plate die transmission, vibration compaction, material stacking and taking, intelligent regulation and the like, and the main energy-saving mechanism is that after the stirring machine stirs the materials, a quantitative hopper is arranged at the joint of the stirring machine and the feeding machine, and the quantitative feeding can be completed by controlling the feeding speed and time of the quantitative hopper. Adopt the plastics layer board to drive cement clamp plate mould and advance on the transportation roll table, realize the even suppression of cement slab through compaction vibration, adopt the manipulator to accomplish the suppression of the final clamp plate of cement layer board and cement, because the cement base plate relates to bending of reinforcing bar, the packing and the ratio of fiber material, therefore the base plate is still by manual operation, thereby this apparatus for producing only needs the manual work to provide the base plate of cement clamp plate to realize the automated production operation of cement clamp plate, several following core technical problem have been solved to its key:
1. quantitative feeding: the continuous stirring and intermittent quantitative feeding of cement can be completed by adopting the quantitative hopper and controlling the capacity, the feeding speed and the feeding time of the quantitative hopper. The equipment has the advantages of automatic transportation, automatic feeding and automatic vibration of the cement pressing plates, automatic collection and stacking functions of the cement pressing plates, high working efficiency and capability of realizing automatic control.
2. The problem of transportation and deformation of the pressing plate is as follows: the plastic supporting plate is adopted to drive the cement pressing plate mold to move on the conveying roller way, the plastic supporting plate has rigidity, the mold is prevented from being deformed in conveying and compacting vibration deformation, and meanwhile, the plastic supporting plate is light in weight, convenient to convey and small in vibration interference.
3. Compaction and vibration problems: the device passes through the cylinder and realizes the compaction, and the compaction head has certain activity, can accomplish the compaction and can not spill over and spatter about under the condition that does not restrict the grout and flow under the vibration operating mode, and more effective rate and quality are screeded than traditional manual work.
4. The stacking problem of the cement pressing plate is as follows: and (5) positioning, clamping and lifting by adopting double manipulators to stack the cement pressing plates.
Drawings
Fig. 1 is a three-dimensional schematic view of the automatic cement pressing plate production device of the present invention;
FIG. 2 is a front view of the automatic production device for cement press plates of the present invention;
FIG. 3 is a top view of the automatic production device for cement press plates of the present invention;
FIG. 4 is a side view of the automatic production device for cement press plates of the present invention;
FIG. 5 is a schematic structural view of a pressure plate pallet transport table according to the present invention;
FIG. 6 is a schematic view of a dosing configuration;
FIG. 7 is a schematic view of a compaction vibration table configuration;
FIG. 8 is a schematic view of a robot structure;
fig. 9 is a schematic diagram of an intelligent control system of the production device.
In the figure: mixer 1, batcher 2, cement clamp plate layer board 3, pressure plate layer board transport platform 4, cement compounding clamp plate mould 5, transfer chain 6, compaction shaking table 7, cement clamp plate 8, blowing manipulator 9.
Detailed Description
The present specification will now be described in further detail by way of example with reference to the accompanying drawings. The following examples are merely illustrative of the present invention and do not represent the scope of the present invention. The protection scope of the present invention is subject to the claims.
The utility model relates to a cement clamp plate automated production device, it includes that mixer 1, batcher 2, cement clamp plate layer board 3, pressure plate layer board carry platform 4, cement compounding clamp plate mould 5, transfer chain 6, compaction shaking table 7, cement clamp plate 8, blowing manipulator 9. The conveying line 6 is determined according to the length of the working condition; the discharging manipulators 9 are respectively arranged on the left and the right;
according to above-mentioned cement clamp plate automated production device, its characterized in that: the mixer 1 is a quantitative mixer, the feeder 2 is matched for use, the feeder culture bin is fed, the quantitative feeding is usually realized by controlling the conveying, and the feeding amount is set to be 10-100 kg.
The cement pressing plate supporting plate 3 is pushed to the conveying line 6 through the pressing plate supporting plate conveying platform 4, the cement pressing plate supporting plate 3 is made of plastic, the size is determined according to the size of the produced cement pressing plate, the size range is 600X 600-1500X 1500mm, the pressing plate supporting plate conveying platform 4 has a lifting function, the height of the supporting plate is adjusted, and the edge portion is provided with a lead screw and a motor to automatically push the cement pressing plate supporting plate with the set height to the conveying line. The bottom of the conveying line 6 is provided with an unpowered sliding straight roller, the edge of the conveying line is provided with a copper sliding plate, the front end of the conveying line is provided with a chain wheel transmission push plate, the chain belt of the push plate is movably connected with an inner chain plate to realize parallel transmission, the transmission distance range is determined by the length of the conveying line, and the general specification is 6-20 meters.
The compaction vibration table 7 is used for forming the cement mixing pressing plate mold 5 into a cement pressing plate 8 through vibration mixing; the upper part of the compaction vibration table 7 is provided with an air cylinder, the stroke of the air cylinder is 0-500mm, the air pressure is 0.4-0.8Mpa, the diameter of the air cylinder is 60-200, the compaction platform is provided with a floating surface which can adapt to cement vibration packing, the bottom of the platform is provided with 2-4 vibration motors, the vibration force of the motors is 0.5-2kN, and the vibration time is 10-30S.
The stacking of the cement pressing plates 8 is completed through two material placing manipulators 9 at the rear, the manipulators have two degrees of freedom of translation and lifting, the pressure of a manipulator driving oil cylinder is 16-25 Mpa, and the diameter of the oil cylinder is 25-40 mm.
The intelligent control system comprises a stirring machine stirring motor, a feeding machine feeding motor, a conveying line transmission motor, a lifting table pneumatic valve, a vibration motor, a manipulator hydraulic pump and a hydraulic valve group, and is controlled by a position sensor control signal and a Siemens S7-300PLC control system.
The utility model discloses a cement clamp plate automated production device embodiment and step, including steps such as dosing, layer board are automatic for board, automatic transportation, vibrocompaction, cement clamp plate stack.
Wherein:
quantitative feeding: the utility model discloses a cement clamp plate automated production device dosing is provided with a platform and places quantitative mixer 1, and the mixer below is connected with the dosing hopper, and screw feeder has been arranged to the hopper below. The hopper capacity is 10-50 kg.
Material preparation and transportation: the cement pressing plate supporting plate 3 is pushed to the conveying line 6 through the cover plate conveying platform 4, feeding is started after the cement mixing pressing plate mold 5 is manually arranged on the cover plate conveying platform, and feeding time is set to be 1-5S. The roller motor on the conveying line 6 drives the chain to transmit, and the inner chain plate realizes parallel transmission.
Vibrating and compacting: the position sensor detects that the cement mixing pressing plate mold 5 is transmitted to a designated position, transmission is stopped, the pressing is started by the air cylinder above the compacting vibration table 7, the vibration motor below the platform starts to vibrate, and the cement pressing plate mold and cement are combined in the vibration process to prepare the cement pressing plate 8.
Stacking cement press plates: the cement pressing plate 8 is pushed to the manipulators 9 by the conveying line 6, and the two manipulators 9 extend out of the cement pressing plate supporting plate 3 supporting the bottom of the cement pressing plate 8 and then descend to a specified position to finish stacking.
The maintenance and repair system comprises: the utility model discloses a cement clamp plate automated production device is according to setting for the automatic operation of beat completely, if meet emergency after arranging cement compounding clamp plate mould 5, can switch the manual mode and overhaul the operation.
Claims (6)
1. The automatic cement pressing plate production device is characterized by comprising a stirrer, a feeding machine, a cement pressing plate supporting plate, a pressing plate supporting plate conveying table, a cement mixing pressing plate mold, a conveying line, a compaction vibration table, a cement pressing plate, a discharging manipulator and an intelligent control system; the quantitative stirrer and the feeder are connected in a matching way, and the feeder is provided with a culture bin; the cement pressing plate supporting plate is matched in the conveying line through a pressure plate supporting plate conveying table, and the size of the cement pressing plate supporting plate is determined according to the size of the produced cement pressing plate; the pressure plate supporting plate conveying platform is provided with a lifting device and a supporting plate height adjusting device, and the edge part is provided with a lead screw and a motor; the bottom of the conveying line is provided with an unpowered sliding straight roller, the edge part of the conveying line is provided with a copper sliding plate, the front end of the conveying line is provided with a chain wheel transmission push plate, a chain drives and is connected with an inner chain plate, and the transmission distance range is determined according to the length of the conveying line; the compaction vibration table is provided with a cement mixing pressing plate die for forming a cement pressing plate by vibration mixing; two manipulators are arranged behind the cement pressing plate, and the manipulators have two degrees of freedom of translation and lifting; the upper part of the compaction vibration table is provided with a cylinder; the bottom of the platform is provided with a vibration motor; the intelligent control system device comprises a stirring motor, a feeding motor of a feeding machine, a conveying line transmission motor, a pneumatic valve and a vibration motor of a lifting table, a hydraulic pump of a manipulator and a hydraulic valve bank.
2. The automatic cement press plate production device of claim 1, wherein the size of the cement press plate supporting plate is determined according to the size of the produced cement press plate, and the size range is 600X 600-1500X 1500 mm.
3. The automatic cement pressing plate production device according to claim 1, wherein the length specification of the conveying line is 6-20 meters.
4. The automatic production device of cement press plate as claimed in claim 1, wherein the upper part of the compacting vibration table is equipped with a cylinder with a stroke of 0-500mm, an air pressure of 0.4-0.8Mpa and a cylinder diameter of 60-200 mm.
5. The automatic production device of the cement pressing plate as claimed in claim 1, wherein the motor has a vibration force of 0.5-2kN and a vibration time of 10-30S.
6. The automatic production device for the cement pressing plate as claimed in claim 1, wherein the pressure of the manipulator-driven oil cylinder is 16-25 Mpa, and the diameter of the oil cylinder is 25-40 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921076983.1U CN210820063U (en) | 2019-07-11 | 2019-07-11 | Automatic production device for cement pressing plates |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921076983.1U CN210820063U (en) | 2019-07-11 | 2019-07-11 | Automatic production device for cement pressing plates |
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| CN210820063U true CN210820063U (en) | 2020-06-23 |
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| CN201921076983.1U Active CN210820063U (en) | 2019-07-11 | 2019-07-11 | Automatic production device for cement pressing plates |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113370376A (en) * | 2021-05-08 | 2021-09-10 | 陈伟东 | Silicate fiberboard manufacturing device for homogenizing powder distribution |
| CN113858386A (en) * | 2021-09-26 | 2021-12-31 | 中挖建设集团有限公司 | Prefabricated floor forming device |
-
2019
- 2019-07-11 CN CN201921076983.1U patent/CN210820063U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113370376A (en) * | 2021-05-08 | 2021-09-10 | 陈伟东 | Silicate fiberboard manufacturing device for homogenizing powder distribution |
| CN113370376B (en) * | 2021-05-08 | 2023-09-01 | 山东永辰新材料有限公司 | Silicate fiberboard manufacturing device for homogenizing powder distribution |
| CN113858386A (en) * | 2021-09-26 | 2021-12-31 | 中挖建设集团有限公司 | Prefabricated floor forming device |
| CN113858386B (en) * | 2021-09-26 | 2023-02-24 | 中挖建设集团有限公司 | Prefabricated floor forming device |
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