CN106182392B - Lightweight wall plate intelligence line production system - Google Patents
Lightweight wall plate intelligence line production system Download PDFInfo
- Publication number
- CN106182392B CN106182392B CN201610864875.5A CN201610864875A CN106182392B CN 106182392 B CN106182392 B CN 106182392B CN 201610864875 A CN201610864875 A CN 201610864875A CN 106182392 B CN106182392 B CN 106182392B
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- kiln
- wall plate
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 239000004744 fabric Substances 0.000 claims abstract description 23
- 238000000465 moulding Methods 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 13
- 238000002347 injection Methods 0.000 claims abstract description 11
- 239000007924 injection Substances 0.000 claims abstract description 11
- 230000007306 turnover Effects 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims description 25
- 239000007788 liquid Substances 0.000 claims description 18
- 239000000835 fiber Substances 0.000 claims description 16
- 238000005303 weighing Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 9
- 238000005086 pumping Methods 0.000 claims description 8
- 230000007704 transition Effects 0.000 claims description 7
- 238000005187 foaming Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- 238000005259 measurement Methods 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 12
- 239000000463 material Substances 0.000 description 7
- 239000002002 slurry Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000007592 spray painting technique Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002742 anti-folding effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
- B28B7/285—Core puller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/388—Treating surfaces of moulds, cores, or mandrels to prevent sticking with liquid material, e.g. lubricating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
- B28C5/381—Producing cellular concrete
- B28C5/386—Plants; Systems; Methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0422—Weighing predetermined amounts of ingredients, e.g. for consecutive delivery
- B28C7/0445—Weighing predetermined amounts of ingredients, e.g. for consecutive delivery using a weighing receptacle, the feeding thereof being automatically suspended after a predetermined weight has been obtained
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
- B28C7/10—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of rotary members, e.g. inclinable screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/12—Supplying or proportioning liquid ingredients
- B28C7/122—Supplying or proportioning liquid ingredients by means of a measuring chamber, e.g. container
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Structural Engineering (AREA)
- Automation & Control Theory (AREA)
- Ship Loading And Unloading (AREA)
Abstract
The present invention relates to a kind of lightweight wall plate intelligence line production systems, including measuring raw materials hybrid system and automatic mold wagon flow water system, automatic mold wagon flow water system includes ferry-boat track, the cloth track of parallel arrangement prepares track with one or more, ferry-boat track is perpendicular to cloth track and prepares track, track of ferrying is equipped with ferry-boat trolley, the cloth track, it prepares track and track of ferrying constitutes the track routes recycled for power mould vehicle, automatic distributing device is respectively arranged with according to wallboard manufacture craft in the described track routes, precuring kiln, female groove molding machine, feeding kiln eventually, take out core threading device, push plate device, panel turnover device and fueling injection equipment, measuring raw materials hybrid system is connect with automatic distributing device.Stable product quality produced by the invention, geometric accuracy is high, high production efficiency.
Description
Technical field
The present invention relates to a kind of production line, especially a kind of lightweight wall plate intelligence line production system.
Background technique
Lightweight wall plate is the abbreviation of " national standard GB/T23451-2009 " light partition board for building, is referred to using lightweight material
Material, two sides be equipped with tenon tongue-and-groove and seam slot, surface density no more than standard specified value (㎡: 90 plate of 90kg/, 110 kg/ ㎡:
120 plates), the prefabricated batten for industry and civil buildings non-load bearing inner partition wall.
Instantly, the production method of foamed wall slab is all that semi-mechanization adds manual type mostly, the product produced
Unstable quality, geometric accuracy is relatively poor, and production efficiency is relatively low.
Summary of the invention
The purpose of the present invention is to provide a kind of stable product qualities, and geometric accuracy is high, the lightweight wall plate of high production efficiency
Intelligent line production system.
In order to achieve the above object, the technical scheme is that a kind of lightweight wall plate intelligence line production system, including original
Material metering mixing system and automatic mold wagon flow water system, automatic mold wagon flow water system include the cloth of ferry-boat track, parallel arrangement
The track for preparing of material track and one or more, ferry-boat track is perpendicular to cloth track and prepares track, and ferry-boat track, which is equipped with, to be put
Cross trolley, the cloth track prepares track and track of ferrying constitutes the track routes recycled for power mould vehicle, the described rail
Automatic distributing device, precuring kiln, female groove molding machine, eventually feeding kiln, pumping are respectively arranged with according to wallboard manufacture craft on Road
Core threading device, push plate device, panel turnover device and fueling injection equipment, measuring raw materials hybrid system are connect with automatic distributing device.
The measuring raw materials hybrid system includes powder metering transportation system, liquid dosage transportation system, fibre metering
Transportation system and automixte system, powder metering transportation system include multiple powder cabins, screw conveyor, weighing conveying pot it is gentle
Power conveyance conduit, the multiple powder cabin lower part are respectively arranged with screw conveyor, and screw conveyor is connected with corresponding weighing conveying pot,
Liquid dosage transportation system includes that small powder metering delivery device, preparing tank and constant temperature storage pot, small powder measure delivery device and match
Tank connection processed, preparing tank are connect with constant temperature storage pot, and the automixte system includes powder intermediate bin, liquid intermediate bin, fibre
Intermediate bin, mixing machine, mixed bubble machine and high pressure foaming machine, weighing conveying pot is tieed up to connect by Pneumatic conveying pipeline and powder intermediate bin
It connects, constant temperature storage pot is connect with liquid intermediate bin, and fibre metering transportation system is connect with fiber intermediate bin, and among the powder
Storehouse, liquid intermediate bin and fiber intermediate bin are connect with mixing machine, and mixing machine and high pressure foaming machine are connect with mixed bubble machine, mix bubble machine
It is connect with the automatic distributing device of automatic mold wagon flow water system.
It is equipped between the precuring kiln and eventually feeding kiln perpendicular to the transition track for preparing track, the transition track is equipped with
Female groove molding ferry-boat trolley, female groove molding machine are mounted on female groove molding ferry-boat trolley.
The automatic distributing device is located on cloth track.
It is additionally provided with drive bubble on the cloth track and smoothes out with the fingers fiber plant.
Five for preparing track and being equipped with parallel arrangement, and precuring kiln and whole feeding kiln cover five and prepare track, institute
State three that ferry-boat track is equipped with parallel arrangement, and two of them are located at and prepare track both ends, another is located at and prepares in track
Portion.
The pumping core threading device and push plate device be located at wherein one prepare on track, fueling injection equipment is located at other preparation
On track.
The fueling injection equipment covers two and prepares track.
The panel turnover device is used cooperatively with push plate device, and is located at the two sides of ferry-boat track.
The precuring kiln and eventually feeding kiln are using steam as heat source.
After adopting the above structure, due to cloth track of the invention, prepare track and ferry-boat track constitute for power mould
The track routes of vehicle circulation, are respectively arranged with automatic distributing device, precuring according to wallboard manufacture craft in the described track routes
Kiln, female groove molding machine, eventually feeding kiln, pumping core threading device, push plate device, panel turnover device and fueling injection equipment.Therefore in production, former
Material metering mixing system is connect with automatic distributing device, provides prepared foaming slurry for it.The in-orbit road of power mould vehicle
Operation completes making sheet process by various equipment to each station on line, then is released plate by push plate device, is detached from power mould
Turning plate places female groove downward by vehicle, panel turnover device, and lost motion Li Moche is carried out production cycle again.This production line is raw
Not only stable product quality but also geometric accuracy are high for the lightweight wall plate of production, high production efficiency.
Detailed description of the invention
Fig. 1 is the measuring raw materials hybrid system schematic diagram in the present invention;
Fig. 2 is the automatic mold wagon flow water system schematic diagram in the present invention.
Specific embodiment
The present invention is described in further detail for the embodiment provided below in conjunction with attached drawing.
Shown in Figure 1, a kind of lightweight wall plate intelligence line production system, the powder raw material storing is in powder metering
In multiple powder cabins 111 of transportation system 110, liquid raw material is stored in liquid charging stock pond.When producing ingredient, electronic measurement system
System PLC successively issues instruction, and powder raw material, to weighing 113 feeding of conveying pot, reach setting weight by screw conveyor 112,
It is automatically stopped feeding.Then, PLC program controls two weighing conveying pots 113 for powder material force feed to automixte system 140
In powder intermediate bin 141.Liquid raw material, to 122 feeding of preparing tank, is reached setting weight, is automatically stopped and send by centrifugal pump
Material.Then, under PLC program control, liquid original is added by setting weight respectively by automatic weighing in each additive small powder
Material is completed after preparing, and the heat preservation storage of constant temperature storage pot 123 is automatically fallen into, when automixte system 140 needs, by centrifugal pump
The liquid of constant temperature storage pot 123 is delivered to liquid intermediate bin 142, the attached weighing device of liquid intermediate bin 142 is set when liquid reaches
Determine weight, then signal feeds back to PLC, and PLC control centrifugal pump stops working.
PLC controls each raw material and falls into mixing machine 144 in order, after the completion of program setting requirement mixing, falls into mixed bubble
Machine 145, the at this time program-controlled starting of high pressure foaming machine 146 inject microbubble into slurry and start simultaneously at mixed bubble, mix slurry after the completion of bubble
Automatic distributing device 6 is automatically fallen into, power mould vehicle 5 is waited to enter position.
Shown in Figure 2, automatic mold wagon flow water system 200 includes that the cloth track 1 of parallel arrangement and five prepare track
2, three ferry-boat tracks 3 of track 2 are prepared perpendicular to cloth track 1 and five, two of them ferry-boat track 3 is located at cloth track
1 and the both ends of track 2 are prepared, another ferry-boat track 3 is located at cloth track 1 and prepares the middle part of track 2, and ferry-boat track 3 is
It is equipped with ferry-boat trolley 4,1, five, the cloth track prepares track 2 and three compositions of ferry-boat track 3 are followed for power mould vehicle 5
The track routes of ring, precuring kiln 7 and eventually feeding kiln 9 cover five and prepare track 2.It is equipped between the precuring kiln 7 and eventually feeding kiln 9
Transition track 15, transition track 15 are equipped with female groove and form trolley 151, and the automatic distributing device 6 is located on cloth track 1,
It is additionally provided with drive bubble on the cloth track 1 and smoothes out with the fingers fiber plant 16, the female groove molding machine 8 is mounted on female groove molding trolley 151
On, the pumping core threading device 10 and push plate device 11 be located at wherein one prepare on track 2, fueling injection equipment 13 is located at other system
On standby track 2, and the fueling injection equipment 13 covers two and prepares track 2, can carry out spray demoulding to two power mould vehicles 5 simultaneously
Oily operation.The panel turnover device 12 is located at the two sides of ferry-boat track 3 with push plate device 11.
It is equipped with individual driving motor on each power mould vehicle 5 of the invention, when power mould vehicle 5 marches to certain station
When, the position signal of power mould vehicle 5 is fed back to PLC by station sensor, and PLC issues stop sign, and power mould vehicle 5 is quasi- by instruction
It really is parked in setting position, the position equipment is started to work later, and after the completion of the station process, position equipment feeds back to signal
PLC, PLC control 5 row of power mould vehicle to next station, which is known as " mould vehicle single-station process ".
When making sheet of the present invention, power mould vehicle 5 first completes cloth by automatic distributing device 6 according to " mould vehicle single-station process "
Expect operation, smoothes out with the fingers fiber plant 16 into drive bubble later.Air pocket in slurry, and this mistake can be removed by driving bubble and smoothing out with the fingers fiber plant 16
Cheng Yineng makes the fiber of random distribution in slurry substantially form unidirectional regular distribution in product surface, to improve system
The physical properties such as the anti-folding index of product (can refer to ZL201420657004.2).
Then power mould vehicle 5 drives towards on the ferry-boat trolley 4 of the ferry-boat track 3 on top shown in Fig. 2, and ferry-boat trolley 4 will
The ferry-boat of power mould vehicle 5 prepares track 2 to a certain, then the empty mould position of the automatic row of power mould vehicle 5 to precuring kiln 7, at this point, PLC is logical
It crosses sensor sensing and enters feeding timing at the beginning of mould position starts to power mould vehicle 5.
When just the feeding time is full, PLC program controls the female groove that power mould vehicle 5 enters on transition track 15 and forms trolley 151, i.e.,
Female groove shaping station is completed the production of female groove by " mould vehicle single-station process " by female groove molding machine 8, and power mould vehicle 5 is in PLC
The empty mould position of feeding kiln 9 eventually is driven under control, starts to support meter eventually at this point, PLC enters mould position by sensor sensing to power mould vehicle 5
When.
When the feeding time is full eventually, PLC program control 5 row of power mould vehicle prepares the pendulum of the ferry-boat track 3 at 2 middle part of track to being located at
Cross on trolley 4, ferry-boat trolley 4 by the ferry-boat of power mould vehicle 5 to take out where core threading device 10 wherein one prepare on track 2, press
" mould vehicle single-station process " completes core pulling process by pumping core threading device 10.
When PLC perception core pulling process is completed, i.e., the ferry-boat of power mould vehicle 5 can extremely be led to and be pushed away by process control ferry-boat trolley 4
Panel assembly 11 prepares track 2, and then power mould vehicle 5 marches on the ferry-boat trolley 4 of the ferry-boat track 3 below Fig. 2, pendulum
Trolley 4 is crossed by the ferry-boat of power mould vehicle 5 to push plate station, presses " mould vehicle single-station process ", wallboard is connected into bed die by push plate device 11
Power mould vehicle 5 is pushed away together, so that wallboard enters panel turnover device 12.After " turnover panel " and " secondary turnover panel ", by female groove
It is turned to lower end, facilitates placement wallboard, then wallboard is transported by fork truck from production line, and then bed die returns to power by the mechanism
Mould vehicle 5.
Trolley 4 ferry under PLC control, power mould vehicle 5 is ferried can extremely lead to fueling injection equipment 13 prepare track 2, and
Power mould vehicle 5 is according to " mould vehicle single-station process " afterwards, and into automatic oil spout station, the spray painting room of fueling injection equipment 13 is entered
It is automatically closed under PLC control, subsequent paint finishing automatically begins to work, and after the completion of spraying, spray painting room is gone out under PLC control
It automatically opens, to being located on the ferry-boat trolley 4 for preparing the ferry-boat track 3 at 2 middle part of track, ferry-boat trolley 4 will move 5 row of power mould vehicle
The ferry-boat of Li Moche 5 to take out where core threading device 10 wherein one prepare on track 2, press " mould vehicle single-station process ", worn by pumping
Core apparatus 10 spue automatically previous power mould vehicle 5 extraction core pipe, complete punching process.Trolley 4 ferry for power mould vehicle 5
Ferry-boat produces single cycle at this time and completes, power mould vehicle 5 drives towards automatic distributing device 6 again to cloth track 1.
Precuring kiln 7 of the invention and whole feeding kiln 9 use clean steam as heat source, pass through radiator capable of radiating heat and adjust temperature
Degree.When the room temperature that air-temperature sensor detects curing kilns deviates set temperature, which reaches PLC, control system immediately
System is automatic immediately to issue instruction, adjust in the steam pipework can electrodeless adjustment solenoid valve, so that the steam flow in pipeline is become smaller
Or become larger, to achieve the purpose that automatically adjust temperature.
What has been described above is only a preferred embodiment of the present invention, it is noted that for those of ordinary skill in the art
For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention
Protection scope.
Claims (8)
1. a kind of lightweight wall plate intelligence line production system, it is characterised in that: including measuring raw materials hybrid system (100) and automatically
Mould wagon flow water system (200), automatic mold wagon flow water system (200) include the cloth track (1) of ferry-boat track (3), parallel arrangement
With preparing track (2) for one or more, ferry-boat track (3) perpendicular to cloth track (1) and is prepared track (2), is ferried track (3)
It is equipped with ferry-boat trolley (4), the cloth track (1) prepares track (2) and ferry-boat track (3) composition for power mould vehicle (5)
The track routes of circulation are respectively arranged with automatic distributing device (6), precuring according to wallboard manufacture craft in the described track routes
Kiln (7), female groove molding machine (8), eventually feeding kiln (9), pumping core threading device (10), push plate device (11), panel turnover device (12) and spray
Oily device (13), measuring raw materials hybrid system (100) are connect with automatic distributing device (6).
Measuring raw materials hybrid system (100) includes powder metering transportation system (110), liquid dosage transportation system (120), fibre
It ties up transmission measurement system (130) and automixte system (140), powder metering transportation system (110) includes multiple powder cabins
(111), screw conveyor (112), weighing conveying pot (113) and Pneumatic conveying pipeline (114), under the multiple powder cabin (111)
Portion is respectively arranged with screw conveyor (112), and screw conveyor (112) is connected with corresponding weighing conveying pot (113), and liquid dosage is defeated
Sending system (120) includes small powder metering delivery device (121), preparing tank (122) and constant temperature storage pot (123), and small powder metering is thrown
It puts device (121) to connect with preparing tank (122), preparing tank (122) is connect with constant temperature storage pot (123), the automatic mixed stocker
System (140) includes powder intermediate bin (141), liquid intermediate bin (142), fiber intermediate bin (143), mixing machine (144), mixed bubble machine
(145) and high pressure foaming machine (146), weighing conveying pot (113) pass through Pneumatic conveying pipeline (114) and powder intermediate bin (141)
Connection, constant temperature storage pot (123) are connect with liquid intermediate bin (142), fibre metering transportation system (130) and fiber intermediate bin
(143) it connects, and the powder intermediate bin (141), liquid intermediate bin (142) and fiber intermediate bin (143) are and mixing machine
(144) it connects, mixing machine (144) and high pressure foaming machine (146) are connect with mixed bubble machine (145), mix bubble machine (145) and automatic mold vehicle
The automatic distributing device (6) of water system (200) connects.
It is equipped between the precuring kiln (7) and eventually feeding kiln (9) perpendicular to the transition track (15) for preparing track (2), the transition
Track (15) is equipped with female groove molding ferry-boat trolley (151), and female groove molding machine (8) is mounted on female groove molding ferry-boat trolley
(151) on.
2. lightweight wall plate intelligence line production system according to claim 1, it is characterised in that: the automatic distributing device
(6) it is located on cloth track (1).
3. lightweight wall plate intelligence line production system according to claim 1, it is characterised in that: on the cloth track (1)
It is additionally provided with drive bubble and smoothes out with the fingers fiber plant (16).
4. lightweight wall plate intelligence line production system according to claim 1, it is characterised in that: the track (2) for preparing is set
There are five of parallel arrangement, and precuring kiln (7) and whole feeding kiln (9) cover five and prepare track (2), the ferry-boat track (3)
Three equipped with parallel arrangement, and two of them are located at and prepare track (2) both ends, another is located at and prepares in the middle part of track (2).
5. lightweight wall plate intelligence line production system according to claim 1, it is characterised in that: the pumping core threading device (10)
With push plate device (11) be located at wherein one prepare on track (2), fueling injection equipment (13) is located at other prepare on track (2).
6. lightweight wall plate intelligence line production system according to claim 1, it is characterised in that: the fueling injection equipment (13) is covered
Two, lid prepare track (2).
7. lightweight wall plate intelligence line production system according to claim 1, it is characterised in that: the panel turnover device (12) with
Push plate device (11) is used cooperatively, and is located at the two sides of ferry-boat track (3).
8. lightweight wall plate intelligence line production system according to claim 1, it is characterised in that: the precuring kiln (7) and end
It supports kiln (9) and is all made of steam as heat source.
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CN107139320A (en) * | 2017-06-26 | 2017-09-08 | 江苏中路交通科学技术有限公司 | A kind of high-performance foam concrete process units |
CN107336345A (en) * | 2017-07-11 | 2017-11-10 | 合肥国瑞集成建筑科技有限公司 | A kind of multifunctional fabricated wallboard automatic production line |
CN108312295B (en) * | 2018-04-19 | 2019-08-23 | 广东远方通用科技有限公司 | A kind of batch manufacturing method of foamed ceramic partition plate |
CN108582457A (en) * | 2018-05-08 | 2018-09-28 | 成都上筑建材有限公司 | Wallboard automated production equipment and method |
CN109968512A (en) * | 2018-10-19 | 2019-07-05 | 张亚彬 | Automate the processing technology and its processing unit (plant) of light cellular partition board |
CN110497516B (en) * | 2019-08-29 | 2021-04-06 | 四川华一众创新材料有限公司 | Complete production line of light gypsum partition board and production method of light gypsum partition board |
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