CN106738275A - Foolproof concrete feeder equipment - Google Patents
Foolproof concrete feeder equipment Download PDFInfo
- Publication number
- CN106738275A CN106738275A CN201611266396.XA CN201611266396A CN106738275A CN 106738275 A CN106738275 A CN 106738275A CN 201611266396 A CN201611266396 A CN 201611266396A CN 106738275 A CN106738275 A CN 106738275A
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- CN
- China
- Prior art keywords
- prefabricated components
- concrete
- finishing die
- aggregate bin
- foolproof
- Prior art date
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- 239000004567 concrete Substances 0.000 title claims abstract description 64
- 238000005086 pumping Methods 0.000 claims abstract description 76
- 239000000463 material Substances 0.000 claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 239000007787 solid Substances 0.000 claims abstract description 7
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 25
- 238000005303 weighing Methods 0.000 claims description 25
- 238000007493 shaping process Methods 0.000 claims description 10
- 230000008859 change Effects 0.000 claims description 4
- 239000004744 fabric Substances 0.000 abstract description 21
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 4
- 239000003921 oil Substances 0.000 description 18
- 239000002828 fuel tank Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 7
- 241000196324 Embryophyta Species 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 5
- 230000002787 reinforcement Effects 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 230000002950 deficient Effects 0.000 description 4
- 239000000295 fuel oil Substances 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000011178 precast concrete Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 235000009854 Cucurbita moschata Nutrition 0.000 description 1
- 240000001980 Cucurbita pepo Species 0.000 description 1
- 235000009852 Cucurbita pepo Nutrition 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 235000020354 squash Nutrition 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/021—Feeding the unshaped material to moulds or apparatus for producing shaped articles by fluid pressure acting directly on the material, e.g. using vacuum, air pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0008—Venting channels, e.g. to avoid vacuum during demoulding or allowing air to escape during feeding, pressing or moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/02—Methods or machines specially adapted for the production of tubular articles by casting into moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/02—Methods or machines specially adapted for the production of tubular articles by casting into moulds
- B28B21/10—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means
- B28B21/14—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means vibrating, e.g. the surface of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/56—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts
- B28B21/60—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts prestressed reinforcements
- B28B21/66—Reinforcing mats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/76—Moulds
- B28B21/80—Moulds adapted to centrifugal or rotational moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/76—Moulds
- B28B21/82—Moulds built-up from several parts; Multiple moulds; Moulds with adjustable parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/04—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
- B28B23/043—Wire anchoring or tensioning means for the reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/08—Moulds provided with means for tilting or inverting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/08—Moulds provided with means for tilting or inverting
- B28B7/082—Tiltable moulding tables or similar moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/18—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
- B28B7/30—Cores; Mandrels adjustable, collapsible, or expanding
- B28B7/32—Cores; Mandrels adjustable, collapsible, or expanding inflatable
Abstract
The invention belongs to technical field of buildings, it is related to a kind of foolproof concrete feeder equipment.Including the pumping mechanism for delivering concrete and prefabricated components finishing die, characterized in that, described pumping mechanism is connected so as to concrete is input in prefabricated components finishing die with prefabricated components finishing die and forms in prefabricated components finishing die solid prefabricated components.Pumping mechanism of the present invention and prefabricated components finishing die can quickly adjust the position with respect between, can realize that multiple product can work on same production line, production efficiency is high, using pumping cloth, concrete is all introduced into finishing die, material waste is not resulted in, pumping mechanism and prefabricated components finishing die are directly docked, and plugging will not occur.
Description
Technical field
The invention belongs to Architectural Equipment technical field, it is related to a kind of concrete prefabricated element apparatus for distributing, more particularly, to
A kind of foolproof concrete feeder equipment.
Background technology
Prefabricated components have many kinds, common are concrete component, hexagonal reservoir slope protecting components, bridge plate part, city
City's road side stone, cement components mould, cement products element mold, assembled dwelling components etc..
Prior art is made using the cloth at scene to the preparation method of precast concrete, in cloth
Using charge car or artificial cloth, frequently can lead to concrete slurry and flow to mould outside, cause serious material waste phenomenon.
Easily pumping line is blocked again using general pump concrete mode, particularly in summer, it is easy to plugging, once plugging is whole
Bar production line will stop production, consequence especially severe, so many factories have to remove original pumping installations.
In order to overcome the deficiencies in the prior art, people are by constantly exploration, it is proposed that various solutions, as in
State's patent document discloses a kind of layered distribution precast concrete pile forming machine [application number：201020616965.0], including
Car body, hopper and shaping box, hopper are arranged on car body top, and car body lower section sets shaping box, the charging aperture and hopper of shaping box
Feed opening communicate, the upper Plane Installation vibrator of shaping box, feed hopper bottom sets former and later two feed openings, under correspondence is forward and backward
Material mouth sets former and later two charging apertures at the top of shaping box, and each feed opening lower section is designed with belt conveyer, belt transmission
The blanking of device rectifies the charging aperture to shaping box.Defect under feeding is made up by layer-by-layer distribution, shaping square pile is improved
Packing；Shaping box bears three surface vibrations, the packing of shaping square pile is greatly improved and even density, so as to improve square pile
Overall performance；By belt conveyer at the uniform velocity delivering concrete, and the stirring of agitator arm in hopper is stirred by transition
Make concrete density uniform, be conducive to improving the molding effect of square pile, it is ensured that the even density of square pile.But, the program is in cloth
During material, equally exist concrete slurry and flow to lower mould outside, it is necessary to the artificial technical problem shoveled again in lower mould.
Chinese patent literature also discloses a kind of pile tube pumping apparatus for distributing [application number：201410225387.0] it includes
Supporting trolley, supporting trolley includes delivery pipe；And travelling bogie；Travelling bogie has the receiving portion for placing punching block；Pipe
Stake pumping apparatus for distributing also includes material-gathering device, and material-gathering device is arranged between supporting trolley and travelling bogie, and positioned at conveying
The lower section of the mouth of pipe of pipe and the entrance of punching block.This technical scheme can automatically collect the defective material flowed out in cloth operation, save
Manually, improve the utilization rate of material and improve operating environment.But, although the program can collect the defective material of outflow, by defective material weight
It is multiple utilize or collect still can produce the workload to increase, the also waste of inevitable defective material.
The content of the invention
Regarding the issue above, the present invention provides a kind of foolproof concrete feeder equipment.
To reach above-mentioned purpose, present invention employs following technical proposal：A kind of foolproof concrete feeder equipment, including
Pumping mechanism and prefabricated components finishing die for delivering concrete, it is characterised in that described pumping mechanism and prefabricated components
Finishing die connection so as to concrete is input in prefabricated components finishing die and in prefabricated components finishing die forms solid
Prefabricated components.
In above-mentioned foolproof concrete feeder equipment, described pumping mechanism includes the pumping pusher being detachably connected
Component and the oil pressure actuated component that pumping pushing material component can be driven.
In above-mentioned foolproof concrete feeder equipment, described pumping pushing material component is included for storing concrete
Aggregate bin, the both sides of aggregate bin connect prefabricated components finishing die and pusher pump respectively, and material sucking valve is provided with described aggregate bin, should
Material sucking valve one end connects pusher pump, other end connection prefabricated components finishing die, and material sucking valve and is provided with and can be mixed in aggregate bin
The material sucking port of solidifying soil suction.
In above-mentioned foolproof concrete feeder equipment, described pumping mechanism also includes pumping pedestal, and aggregate bin sets
Put on pumping pedestal, and the aggregate bin weighing apparatus for weighing aggregate bin weight are provided with pumping pedestal.
In above-mentioned foolproof concrete feeder equipment, described prefabricated components finishing die includes dismountable mould sheet
Body, die ontology is placed on mould locating rack, is provided with mould locating rack and is weighed for weighing the mould of die ontology weight
Device.
In above-mentioned foolproof concrete feeder equipment, if being axially arranged with mould locating rack and along mould locating rack
It is dry vertically to lift so as to the die lifting device of driven mold body lifting.
In above-mentioned foolproof concrete feeder equipment, pumping pedestal is provided with and can vertically lift so as to change
The aggregate bin lifter of aggregate bin in the vertical direction height.
In above-mentioned foolproof concrete feeder equipment, described aggregate bin connects prefabricated components and shapes with conical pipe
Mould, the cross-sectional area of the conical pipe is tapered into from aggregate bin toward the direction of prefabricated components finishing die.
In above-mentioned foolproof concrete feeder equipment, when the length of prefabricated components finishing die is more than or equal to 13 meters,
The end connection extension pipe of described conical pipe and the extension pipe can extend in prefabricated components finishing die or from prefabricated components into
Pulled out in shape mould.
In above-mentioned foolproof concrete feeder equipment, described die ontology is provided with mould near one end of aggregate bin
Shrouding, the other end is provided with tensioning component, and conical pipe is tightly connected with mould shrouding.
Compared with prior art, the advantage of the invention is that：
1st, the position between pumping mechanism and prefabricated components finishing die can be adjusted quickly relatively, can realize multiple product
Can be worked on same production line, production efficiency is high, using pumping cloth, concrete is all introduced into finishing die, Bu Huizao
Into material waste, pumping mechanism and prefabricated components finishing die are directly docked, and plugging will not occur.
2nd, the separable arrangement of oil pressure actuated component of pumping pushing material component is driven, the space bit in place is greatlyd save
Put, alleviate the weight of general structure, be that the movement of pumping mechanism 1 is brought conveniently, because fuel tank and oil pump can be placed on opening
In space, the cooling of fuel tank and oil pump can economize on resources just without specially setting cooling body.
3rd, pumping pedestal is provided with and can vertically lift so as to change the aggregate bin of aggregate bin in the vertical direction height
Lifter, also is provided with die lifting device on die ontology, the setting of aggregate bin lifter and die lifting device is convenient by aggregate bin
Docked with die ontology, and after the completion of cloth, lifted by the alternating of die lifting device, the concrete in die ontology can be made
It is evenly distributed.
4th, aggregate bin weighing apparatus and mould weighing apparatus are provided with, are accurately controlled with cooking, so as to control concrete component
Quality.
5th, conical pipe facilitates the cloth of mould of the length less than 13 meters, plugging will not occur, there is provided extension pipe, can realize
The cloth of mould of the length more than 13 meters, enables concrete distributing to coordinate the mould of all size.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Fig. 2 is the cross-sectional view of prefabricated components finishing die；
Fig. 3 is another cross-sectional view of prefabricated components finishing die；
Fig. 4 is another cross-sectional view of prefabricated components finishing die；
Fig. 5 is another cross-sectional view of prefabricated components finishing die；
Fig. 6 is another cross-sectional view of prefabricated components finishing die；
Fig. 7 is another cross-sectional view of prefabricated components finishing die；
Fig. 8 is another cross-sectional view of prefabricated components finishing die；
Fig. 9 is another cross-sectional view of prefabricated components finishing die；
Figure 10 is another cross-sectional view of prefabricated components finishing die；
Figure 11 is another structural representation of the invention；
Figure 12 is another structural representation of the invention；
Figure 13 is the fundamental diagram of Figure 12；
Figure 14 is the fundamental diagram of Figure 12；
Figure 15 is the fundamental diagram of Figure 12；
Figure 16 is another structural representation of the invention；
Figure 17 is the fundamental diagram of Figure 16；
Figure 18 is the fundamental diagram of Figure 16.
In figure：Pumping mechanism 1, prefabricated components finishing die 2, pumping pushing material component 3, oil pressure actuated component 4, fuel tank 4a, liquid
Pressure motor 4b, oil inlet pipe 4c, pressure oil pipe 4d, oil return pipe 4e, aggregate bin 5, pusher pump 6, material sucking valve 7, pumping pedestal 8, pumping
Pedestal pulley 8a, aggregate bin weighing apparatus 9, weighing balance 9a, metering support 9b, weigh-hatching plant 9c, die ontology 10, mould locating rack
11st, mould locating rack pulley 11a, mould weighing apparatus 12, die lifting device 13, aggregate bin lifter 14, conical pipe 15, card adapter plate
15a, extension pipe 16, mould shrouding 17, tensioning component 18, stretch board 18a, tensioning screw mandrel 18b, tensioning nut 18c, steel reinforcement cage
100th, longitudinal rib 100a, horizontal bar 100b.
Specific embodiment
The present invention will be further described in detail with reference to the accompanying drawings and detailed description.
Embodiment 1
As shown in figure 1, a kind of foolproof concrete feeder equipment, including pumping mechanism 1 for delivering concrete and pre-
Component forming mould 2 processed, described pumping mechanism 1 is connected with prefabricated components finishing die 2 so as to concrete is input into prefabricated structure
Solid prefabricated components are formed in part finishing die 2 and in prefabricated components finishing die 2.
Pumping mechanism 1 and prefabricated components finishing die 2 can quickly adjust the position with respect between, can realize multiple product
Can be worked on same production line, and, realize foolproof operation by pumping mechanism 1 directly, the course of work is simple.
Prefabricated components finishing die 2 mutually can removably be connected using some templates, formed one setting shape into
Be driven into concrete in forming cavity by die cavity, pumping mechanism 1, forms solid prefabricated components.Shape on forming cavity cross section
Shape, the present embodiment is not limited, and can be square, circular, T-shaped etc., and concrete shape comes according to construction requirement and design requirement
Formulate.Be prefabricated components finishing die 2 as shown in figs. 2-10, namely forming cavity shape, in above-mentioned prefabricated components finishing die 2 dozens
Enter concrete material, you can form the prefabricated components of above-mentioned shape of cross section.
Although the shape of the prefabricated components finishing die 2 present embodiment discloses Fig. 2-10, do not represent to use and be somebody's turn to do
The prefabricated components finishing die 2 of shape, it is clear that it will be appreciated by those skilled in the art that under the enlightenment of Fig. 2-10, can be according to tool
Body construction situation or demand select the prefabricated components finishing die 2 of different shape of cross sections, such as parallelogram, regular hexagon,
Cross or other special-shaped shape of cross sections.
The pumping mechanism 1 of the present embodiment can be pump truck, be conveyed using pressure, and concrete enters prefabricated components finishing die 2
Afterwards, solid prefabricated components can be formed by vibrations, also can solidify to form solid prefabricated components by steam-cured.Prefabricated components can
Being pile body, prefabricated panel, precast beam etc..
It should also be appreciated by one skilled in the art that prefabricated components finishing die 2 certainly exists gap in matched moulds, the gap
Can ventilate.That is, when in the delivering concrete of pumping mechanism 1 to prefabricated components finishing die 2, prefabricated components finishing die 2
In air compressed, from the matched moulds gap of prefabricated components finishing die 2 overflow, maintain the air of prefabricated components finishing die 2
Pressure balance, will not produce air drag.
Embodiment 2
The present embodiment is essentially identical with the structure and operation principle of embodiment 1, and difference is, as shown in figure 11, pump
Sending mechanism 1 includes the pumping pushing material component 3 being detachably connected and the oil pressure actuated component 4 that can drive pumping pushing material component 3.
Oil pressure actuated component 4 can directly select commercially available hydraulic motor.In the present embodiment, as shown in figure 11, oil pressure
Drive component 4 includes that fuel tank 4a and hydraulic motor 4b, wherein fuel tank 4a connect hydraulic motor 4b, use pressure oil pipe with oil inlet pipe 4c
4d connection pumping pushing material components 3, pumping pushing material component 3 connects fuel tank 4a with oil return pipe 4e.
The separable arrangement of oil pressure actuated component 4 of the present embodiment, fuel tank 4a and driving pumping pushing material component 3, saves significantly
About the locus in place, alleviates the weight of general structure, is that the movement of pumping mechanism 1 is brought conveniently, due to fuel tank
And oil pump can be placed in open space, the cooling of fuel tank and oil pump can economize on resources just without specially setting cooling body.
Pumping pushing material component 3 includes the aggregate bin 5 for storing concrete, and the both sides of aggregate bin 5 connect prefabricated structure respectively
Part finishing die 2 and pusher pump 6, pusher pump 6 can be plunger displacement pump or gear pump or multistage pump etc., be provided with described aggregate bin 5
Material sucking valve 7, the one end of material sucking valve 7 connects pusher pump 6, other end connection prefabricated components finishing die 2, and material sucking valve 7 is provided with energy
The material sucking port of the concrete suction in aggregate bin 5, concrete are drawn into material sucking valve 7 from material sucking port, are pushed to by pusher pump 6
In prefabricated components finishing die 2, it is preferable that check valve can be set at material sucking port.
Embodiment 3
The present embodiment is essentially identical with the structure and operation principle of embodiment 2, and difference is, as shown in figure 16,
It is axially arranged with some can vertically lifting so as to driven mold body 10 on mould locating rack 11 and along mould locating rack 11
The die lifting device 13 of lifting, die lifting device 13 can be screw mandrel, cylinder, oil cylinder, and energy in the vertical direction lifting is so as to band
Moving mold body 10 is lifted, at the two ends of die ontology 10 at least provided with a die lifting device 13, can be with driven mold body
10 one end lift, it is also possible to integral elevating, certainly, die lifting device 13 can also be set at the middle part of die ontology 10, in lifting
During play a part of accelerate lifting or support.
Pumping pedestal 8 is provided with and can vertically lift so as to change gathering materials for the in the vertical direction height of aggregate bin 5
Bucket lifter 14.The setting of aggregate bin lifter 14, is for the height of mating mold body 10, so that convenient by aggregate bin 5
Docked with die ontology 10.
The operation principle of the present embodiment is as follows：
As shown in Figure 17 and Figure 18, aggregate bin lifter 14 and/or die lifting device 13 pass through lift adjustment highly, with mould
Have body 10 height adapt to after, aggregate bin 5 is connected with die ontology 10, and when being worked by pusher pump 6, material sucking valve 7 is by coagulation
Soil suction is simultaneously pushed in die ontology 10 through pusher pump 6, and Figure 17 show schematic diagram during humping section concrete, Tu18Suo
It is shown as the schematic diagram after the completion of cloth.
During cloth, the die lifting device 13 of aggregate bin lifter 14 and the close one end of aggregate bin 5 of die ontology 10
Can simultaneously rise, raise the height of feed end, the concrete in die ontology 10 accelerates to rush for the other end under gravity, side
Just the stock of pusher pump 6, or the discharge pressure of pusher pump 6 can be reduced, so that reducing energy consumption, improves cloth speed.
After the completion of cloth, the die lifting device 13 at the two ends of die ontology 10 can be lifted alternately, be made mixed in die ontology 10
Solidifying soil is uniformly distributed.
Embodiment 4
The present embodiment is on the basis of embodiment 2 and/or 3, to increased following structure, as shown in figure 12, pumping mechanism 1
Also include pumping pedestal 8, aggregate bin 5 is arranged on pumping pedestal 8 and is formed a fixed connection with pumping pedestal 8, pumping pedestal 8 bottom
The settable pumping pedestal pulley 8a in portion, pumping pedestal pulley 8a is universal wheel, can all around be rolled, and is easy to walking, is also allowed for
Adjustment pumping pedestal 8 position all around, and be provided with pumping pedestal 8 and claim for weighing the aggregate bin of the weight of aggregate bin 5
Treasure 9.
Aggregate bin weighing apparatus 9 can use commercially available weighing instrument, such as electronic scale, spring scale.In the present embodiment,
It is easy to metering and accurate control to enter into the aggregate bin weighing apparatus 9 of amount of concrete in aggregate bin 5 there is provided a kind of, specifically,
With reference to shown in Figure 12, aggregate bin weighing apparatus 9 include that the weighing balance 9a being located on pumping pedestal 8, weighing balance 9a are provided with metering branch
Frame 9b, weigh-hatching plant 9c is provided with metering support 9b and positioned at the top of aggregate bin 5, and weigh-hatching plant 9c is set in aggregate bin 5, meter
Valve is provided with measuring bin 9c, weigh-hatching plant 9c each inventory can read, so that precise control from weighing balance 9a
Concrete material quantity in pumping procedure.
As described in Example 1, prefabricated components finishing die 2 mutually can removably be connected using some templates, form one
The forming cavity of individual setting shape, in the present embodiment, prefabricated components finishing die 2 includes dismountable die ontology 10, mould sheet
Body 10 can be connected using template or upper die and lower die, core etc., so as to form die ontology, die ontology 10 is placed in mould to be determined
On the frame 11 of position, the mould weighing apparatus 12 for weighing the weight of die ontology 10 are provided with mould locating rack 11.Mould locating rack
11 bottoms are provided with mould locating rack pulley 11a, are easy to mould locating rack 11 to walk or mobile.
Die ontology 10 is provided with mould shrouding 17 near one end of aggregate bin 5, and the other end is provided with tensioning component 18, conical pipe
15 are tightly connected with mould shrouding 17.Mould shrouding 17 is tightly connected with conical pipe 15, can be using clamping or the connection side being spirally connected
Formula.Such as, the end of conical pipe 15 sets card adapter plate 15a, and card adapter plate 15a carries out clamping and is connected with mould shrouding 17.Conical pipe 15
Length between 10-50cm, be short distance pipeline, so as to play blocking-proof result.Conical pipe 15 is short to be also allowed for cleaning pump truck, this
Because pumping mechanism 1 will be cleaned up when workshop turns class, otherwise the concrete in pump truck can be hardened, and pump truck cannot work
Make.
The conical pipe 15 of aggregate bin 5 connects prefabricated components finishing die 2, the cross-sectional area of the conical pipe 15 from aggregate bin 5 toward
The direction of prefabricated components finishing die 2 tapers into, and squash type discharging is formed, so as to improve transfer efficiency.
Applicant has found by lot of experiments, when the length of prefabricated components finishing die 2 is more than or equal to 13 meters, pumping mechanism
1 in pumping procedure, even if the pressure of pump concrete reaches 10MPa high pressures, the top of prefabricated components finishing die 2 still suffers from
2 meters of space cannot make, if now continuing to be pressurized, prefabricated components finishing die 2 can be caused to deform even quick-fried mould.
In order in the safety and the quality of prefabricated component for ensureing production, the applicant employs following scheme and solves above-mentioned asking
Topic, when the length of prefabricated components finishing die 2 is more than or equal to 13 meters, the end of described conical pipe 15 connects extension pipe 16 and is somebody's turn to do
Extension pipe 16 can be extended in prefabricated components finishing die 2 or pulled out from prefabricated components finishing die 2.Specifically, extension pipe 16
Outer wall be tightly connected using seal with the junction of die ontology 10, the one end of extension pipe 16 is fixedly connected with conical pipe 15,
The other end is inserted into die ontology 10, when running into die ontology 10 of the length more than 13 meters, is first entirely insertable extension pipe 16
To in die ontology, and concrete distributing is carried out to die ontology 10 with pumping mechanism 1, after filling up the end of die ontology 10,
Extension pipe 16 is slowly exited, the cloth when moving back, until extension pipe 16 is all pulled out, completes the cloth to long length mould.
The length of extension pipe 16 is at least 2 meters, when the length of die ontology 10 increases, can suitably increase the length of extension pipe 16
Degree, the preferably 1/4-1/3 of the length of die ontology 10.
Tensioning component 18 is prior art, can place steel reinforcement cage 100 in cloth, in die ontology 10, steel reinforcement cage 100 by
Longitudinal rib 100a and horizontal bar 100b is constituted, in the present embodiment, when connection mode is distinguished at the longitudinal rib 100a two ends of steel reinforcement cage 100
Tool shrouding 17 and tensioning component 18.Tensioning component 18 includes stretch board 18a, tensioning screw mandrel 18b and tensioning nut 18c, tensioning spiral shell
Mother is screwed onto on tensioning screw mandrel, tensioning screw mandrel connection tensioning equipment, stretch board connection longitudinal rib 100a.
If the prefabricated components in die ontology 10 are without tensioning, then steel reinforcement cage need not be placed, without setting tensioning component
18, it is only necessary to enclose die ontology 10.
Figure 13-15 is respectively the view that cloth is carried out by extension pipe 16, and 3 various process are represented respectively,
Wherein Figure 13 is state when just having started cloth, and now extension pipe 16 completes to be inserted into die ontology 10, Figure 14 display coagulations
Cloth expects the end of die ontology 10 to soil, now can by movable pumping mechanism 1 and/or prefabricated components finishing die 2 from
And slowly extract extension pipe 16 out from die ontology 10, cloth is continued in extraction.Figure 15 display clothes are completed, extension pipe
16 end reaches the end position of die ontology 10.
Specific embodiment described herein is only to the spiritual explanation for example of the present invention.Technology neck belonging to of the invention
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from spirit of the invention or surmount scope defined in appended claims.
Although more having used pumping mechanism 1, prefabricated components finishing die 2, pumping pushing material component 3, oil pressure actuated herein
Component 4, fuel tank 4a, hydraulic motor 4b, oil inlet pipe 4c, pressure oil pipe 4d, oil return pipe 4e, aggregate bin 5, pusher pump 6, material sucking valve 7,
Pumping pedestal 8, pumping pedestal pulley 8a, aggregate bin weighing apparatus 9, weighing balance 9a, metering support 9b, weigh-hatching plant 9c, mould sheet
Body 10, mould locating rack 11, mould locating rack pulley 11a, mould weighing apparatus 12, die lifting device 13, aggregate bin lifter 14,
Conical pipe 15, card adapter plate 15a, extension pipe 16, mould shrouding 17, tensioning component 18, stretch board 18a, tensioning screw mandrel 18b, tensioning
The terms such as nut 18c, but it is not precluded from using the possibility of other terms.It is used for the purpose of more easily retouching using these terms
State and explain essence of the invention；Any additional limitation is construed as all to be disagreed with spirit of the present invention.
Claims (10)
1. a kind of foolproof concrete feeder equipment, including for pumping mechanism (1) and the prefabricated components shaping of delivering concrete
Mould (2), it is characterised in that described pumping mechanism (1) is connected so as to concrete is input to prefabricated components finishing die (2)
Solid prefabricated components are formed in prefabricated components finishing die (2) and in prefabricated components finishing die (2).
2. foolproof concrete feeder equipment according to claim 1, it is characterised in that described pumping mechanism (1) bag
Include the pumping pushing material component (3) being detachably connected and the oil pressure actuated component (4) that pumping pushing material component (3) can be driven.
3. foolproof concrete feeder equipment according to claim 2, it is characterised in that described pumping pushing material component
(3) including the aggregate bin (5) for storing concrete, the both sides of aggregate bin (5) connect prefabricated components finishing die (2) and push away respectively
Material pump (6), material sucking valve (7) is provided with described aggregate bin (5), and material sucking valve (7) one end connects pusher pump (6), and the other end connects
Prefabricated components finishing die (2) is connect, and material sucking valve (7) is provided with the material sucking port that can be sucked the concrete in aggregate bin (5).
4. foolproof concrete feeder equipment according to claim 3, it is characterised in that described pumping mechanism (1) is also
Including pumping pedestal (8), aggregate bin (5) is arranged in pumping pedestal (8), and is provided with for weighing collection in pumping pedestal (8)
The aggregate bin weighing apparatus (9) of hopper (5) weight.
5. foolproof concrete feeder equipment according to claim 1, it is characterised in that described prefabricated components finishing die
(2) including dismountable die ontology (10), die ontology (10) is placed on mould locating rack (11), in mould locating rack (11)
It is provided with the mould weighing apparatus (12) for weighing die ontology (10) weight.
6. foolproof concrete feeder equipment according to claim 5, it is characterised in that on mould locating rack (11) simultaneously
It is axially arranged with some mould liters that can vertically lift and be lifted so as to driven mold body (10) along mould locating rack (11)
Drop device (13).
7. foolproof concrete feeder equipment according to claim 3, it is characterised in that pumping pedestal (8) is provided with energy
Vertically lift so as to change the aggregate bin lifter (14) of aggregate bin (5) in the vertical direction height.
8. foolproof concrete feeder equipment according to claim 3, it is characterised in that described aggregate bin (5) cone
Shape pipe (15) connects prefabricated components finishing die (2), and the cross-sectional area of the conical pipe (15) is shaped from aggregate bin (5) toward prefabricated components
The direction of mould (2) tapers into.
9. foolproof concrete feeder equipment according to claim 8, it is characterised in that when prefabricated components finishing die (2)
Length when being more than or equal to 13 meters, the end of described conical pipe (15) connects extension pipe (16) and the extension pipe (16) can be extended
Pulled out in prefabricated components finishing die (2) or from prefabricated components finishing die (2).
10. foolproof concrete feeder equipment according to claim 8, it is characterised in that described die ontology (10)
Mould shrouding (17) is provided near one end of aggregate bin (5), the other end is provided with tensioning component (18), and conical pipe (15) is sealed with mould
Plate (17) is tightly connected.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610031583.3A CN105500502A (en) | 2016-01-18 | 2016-01-18 | Precast pile pumping and pouring die |
| CN2016100315833 | 2016-01-18 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106738275A true CN106738275A (en) | 2017-05-31 |
Family
ID=55708990
Family Applications (10)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610031583.3A Pending CN105500502A (en) | 2016-01-18 | 2016-01-18 | Precast pile pumping and pouring die |
| CN201610421732.7A Pending CN105856410A (en) | 2016-01-18 | 2016-06-14 | Concrete pumping distributing mold |
| CN201610414493.2A Pending CN105835220A (en) | 2016-01-18 | 2016-06-14 | Pumping material distributing device for continuous pipe pile production line |
| CN201620567248.0U Active CN205735463U (en) | 2016-01-18 | 2016-06-14 | Pump concrete distribution device |
| CN201610412791.8A Pending CN105881721A (en) | 2016-01-18 | 2016-06-14 | Pumped concrete arrangement device |
| CN201610416664.5A Pending CN105856409A (en) | 2016-01-18 | 2016-06-14 | Method for directly pumping concrete into moulds for distribution in manufacturing of precast piles |
| CN201620579599.3U Active CN205766774U (en) | 2016-01-18 | 2016-06-14 | Pump concrete cloth mould |
| CN201620567207.1U Active CN205766773U (en) | 2016-01-18 | 2016-06-14 | Pumping distribution device for continuous way pile tube production line |
| CN201610524843.0A Active CN106182380B (en) | 2016-01-18 | 2016-06-30 | Pump beats the method that concrete direct sending enters mould cloth |
| CN201611266396.XA Pending CN106738275A (en) | 2016-01-18 | 2016-12-31 | Foolproof concrete feeder equipment |
Family Applications Before (9)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610031583.3A Pending CN105500502A (en) | 2016-01-18 | 2016-01-18 | Precast pile pumping and pouring die |
| CN201610421732.7A Pending CN105856410A (en) | 2016-01-18 | 2016-06-14 | Concrete pumping distributing mold |
| CN201610414493.2A Pending CN105835220A (en) | 2016-01-18 | 2016-06-14 | Pumping material distributing device for continuous pipe pile production line |
| CN201620567248.0U Active CN205735463U (en) | 2016-01-18 | 2016-06-14 | Pump concrete distribution device |
| CN201610412791.8A Pending CN105881721A (en) | 2016-01-18 | 2016-06-14 | Pumped concrete arrangement device |
| CN201610416664.5A Pending CN105856409A (en) | 2016-01-18 | 2016-06-14 | Method for directly pumping concrete into moulds for distribution in manufacturing of precast piles |
| CN201620579599.3U Active CN205766774U (en) | 2016-01-18 | 2016-06-14 | Pump concrete cloth mould |
| CN201620567207.1U Active CN205766773U (en) | 2016-01-18 | 2016-06-14 | Pumping distribution device for continuous way pile tube production line |
| CN201610524843.0A Active CN106182380B (en) | 2016-01-18 | 2016-06-30 | Pump beats the method that concrete direct sending enters mould cloth |
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| Country | Link |
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| CN (10) | CN105500502A (en) |
Cited By (1)
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| CN114508053A (en) * | 2022-01-21 | 2022-05-17 | 江苏中车城市发展有限公司 | Basket arch concrete pouring equipment for viaduct |
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| CN105500502A (en) * | 2016-01-18 | 2016-04-20 | 周兆弟 | Precast pile pumping and pouring die |
| CN106272922B (en) * | 2016-09-28 | 2019-02-19 | 浙江兆筑建材有限公司 | Manufacture the mold of T shape stake |
| CN106272935B (en) * | 2016-10-19 | 2019-04-05 | 周兆弟 | Pump concrete device and mold |
| CN108568890A (en) * | 2017-03-14 | 2018-09-25 | 周兆弟 | Pump concrete mechanism |
| CN107324707B (en) * | 2017-07-07 | 2019-08-23 | 南京航空航天大学 | A kind of thin-walled prefabricated components no vibrated concrete and its casting method |
| CN109910167A (en) * | 2018-02-12 | 2019-06-21 | 周兆弟 | A kind of production technology of prefabricated pile |
| CN110653931B (en) * | 2019-10-10 | 2020-12-22 | 三一筑工科技有限公司 | Oblique material distribution method suitable for double-skin wall |
| CN113232140B (en) * | 2021-04-09 | 2022-11-01 | 宁波建工广天构件有限公司 | Method for producing solid square pile by using hollow square pile die |
| CN117428406B (en) * | 2023-12-18 | 2024-02-20 | 恒同机械(禹城)有限公司 | Welding fixture |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN106182380A (en) | 2016-12-07 |
| CN105835220A (en) | 2016-08-10 |
| CN105500502A (en) | 2016-04-20 |
| CN106182380B (en) | 2019-07-09 |
| CN105856409A (en) | 2016-08-17 |
| CN205766773U (en) | 2016-12-07 |
| CN105881721A (en) | 2016-08-24 |
| CN205735463U (en) | 2016-11-30 |
| CN105856410A (en) | 2016-08-17 |
| CN205766774U (en) | 2016-12-07 |
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Application publication date: 20170531 |