CN101337399A - Whole-course full-automatic quick production line of wall board - Google Patents

Whole-course full-automatic quick production line of wall board Download PDF

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Publication number
CN101337399A
CN101337399A CNA2008100610736A CN200810061073A CN101337399A CN 101337399 A CN101337399 A CN 101337399A CN A2008100610736 A CNA2008100610736 A CN A2008100610736A CN 200810061073 A CN200810061073 A CN 200810061073A CN 101337399 A CN101337399 A CN 101337399A
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wallboard
production
bed die
production line
demoulding
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CN101337399B (en
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傅金松
傅睿
童培银
许云根
郭仁育
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傅金松
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Abstract

The invention discloses a wallboard full distance full automatic quick production line comprises a bottom die, a production area and a transport production line provided with a double-row longitudinal track, and a storage and solidification area and a demoulding area provided with a double-row transversal track. The production area, the storage and solidification area, the transport production line and the demoulding area are connected end to end in sequence so as to a form a sealing rectangular line body. The bottom die can move on the longitudinal track and the transversal track. In the invention, the end-to-end connected storage and solidification area, the transport production line and the demoulding area are added behind the production area, so that an automatic full distance cycling production line is formed; the bottom die moves stably on a guide rail in the process of production, solidification and demoulding, and does not go off the guide rails in turning, thereby effectively ensuring the flatness of the bottom die and the quality of a wallboard product; and the whole production process is mechanically and automatically controlled, thereby greatly improves the production efficiency. The production line is suitable for producing heavy products which need to be shaped by a die and need to be cured in the die for a period after being shaped before being demouled.

Description

Whole-course full-automatic quick production line of wall board
[technical field]
The present invention relates to the comparison heaviness, need relate in particular to Whole-course full-automatic quick production line of wall board with the production of formed in mould product again.
[technical background]
Fired brick is traditional construction material, according to statistics, bake bricks and consume surplus the soil 100 ten thousand mu every year in the whole nation, and wherein ruin the field every year and make 20,000 mu of bricks, and a large amount of discharge of noxious gases, severe contamination air ambient, annual materials for wall production nearly 1.5 hundred million tons of standard coals that consume energy account for 15% of national energy resource consumption total amount, and China is soil resource and all very nervous country of the energy, therefore, development saves land, energy-saving and environmental protection, novel wall material sharp useless, insulation have arrived instant the time.
Wallboard class materials for wall has lightweight, environmental protection, energy-conservation as the body of wall of non-load bearing wall, and installation rate is fast, advantages such as operation drying.Obtained general application abroad, China has the applicating history of more than ten years.In recent years, along with popularizing of building construction upper frame structure, the application of wallboard has also obtained developing rapidly.But the technology of producing wallboard at present is very backward.Major part is manual flat-die moulding, exists production technology and falls behind, and production efficiency is low, the problem of poor product quality.Also some enterprise adopts machinery production methods such as mechanical extrusion moulding, formwork erection or vertical cassette form moulding method.But these machineries all exist a lot of defectives, though the extrusion moulding speed of production is than very fast, but the wallboard surface density of producing is big, do not meet the lightweight requirement, secondly extrusion moulding is generally taked " long table seat method ", and it is big to take production site, and the wallboard flatness also is difficult to be guaranteed, moreover extrusion moulding is taked dry-press process, the Binder Materials bad adaptability.Formwork erection method or battery mould mechanical forming method are a kind of mould in fact, and wallboard needs just can carry out the demoulding at in-mold molding after need solidifying again after the moulding in mould, and the mould turnover is slow, and production efficiency is low.
As everyone knows, pipelining energy faster production is enhanced productivity.In the recent period, some producer has adopted the pipelining production technology.But produce wallboard or be similar to some products of wallboard and produce some products such as clothes, automobile different with pipelining, the latter can packing and binding transports or drives away voluntarily just produce finishing, and the former is a kind of semi-finished product that do not solidify when producing firm end, not only can not packing and binding transport, but also can not break away from mould, must be in mould maintenance a period of time, treat after the demoulding, just can transport again after slip solidifies; And before production, must import bed die earlier and just can carry out the production moulding.So production resembles series products such as clothes, automobile and has needed only a production line, still can not enhance productivity with a production line and produce series products light such as resembling wallboard, be difficult to bring into play mechanical dominance.
And the wallboard manufacture streamline that has just begun to use at present all has only a production line, it is the continuous productive process in the wallboard forming process, and the bed die that is used to make wallboard enters production line, and not solidified wallboard breaks away from production line after the moulding, enters to wait to coagulate that the district waits to solidify etc. cargo handling operation does not all adopt pipelining.So, just bring several problems: the one, whenever finish the moulding of a wallboard, be used for bed die forming wall plate and that guarantee the wallboard flatness and just the not solidified wallboard of moulding need carry several times back and forth, these are carried action back and forth and no matter still leave the wallboard of moulding just in mould and the mould under order production line with the machinery of crane or elevator and so on artificial, all be easy to make the bed die torsional deformation, also be easy to make the not solidified wallboard of firm moulding loosening, influence the quality of wallboard; The 2nd, increased operating personnel, bed die is carried to production line before the wallboard moulding, breaks away from production line with the not solidified wallboard of mould after the moulding and is carried to and waits to coagulate the district and wait to solidify, and needs a large amount of labours, and mechanical efficiency is still carried not high; The 3rd, if lack the labour when pipelining, also the bed die wallboard that has little time to enter after production line or the moulding can not in time be transported from streamline, causes being waited for by forced-stopping machine that speed of production still is not improved; The 4th, mould left under order to need to remain to coagulate the place behind the production line and solidifies, in order not make the not solidified wallboard of firm moulding not at streamline afterbody congestion affects shaping speed, generally take the plane to stack, floor space is big, waste land resource also is unfavorable for concentrating maintenance.
So, being similar to wallboard like this need be at in-mold molding, solidifying just by a period of time in mould again after the moulding to become transportable product, only adopt a production line not only to be difficult to reach the automated production purpose, and production efficiency still can not get basic raising.
[summary of the invention]
The objective of the invention is in order to overcome the defective of existing wallboard machinery make-up machine and pipelining line, a kind of Whole-course full-automatic quick production line of wall board is proposed, can avoid bed die lifting torsional deformation, guarantee product quality, and can significantly improve the mechanization degree of production process, thereby enhance productivity.
For achieving the above object, the present invention proposes a kind of Whole-course full-automatic quick production line of wall board, comprise bed die, be provided with the production area and the traffic flow waterline of biserial long rails, the storage that is provided with the biserial cross track waits to coagulate district and demoulding district, described production area, store and to treat with fixed attention district, traffic flow waterline, the demoulding district formation rectangular closed line body that joins end to end successively, bed die can move on long rails and cross track.
As preferably, each corner of rectangular closed line body is provided with 4 and turns to rotating disk, turn to the upper surface of rotating disk to be provided with the discontinuous cross guide rail in center, the center of cross guide rail is provided with a cone, turn to the lower surface of rotating disk to be connected with rotating mechanism, under the driving of rotating mechanism rotatable 90 °; The bed die below is equipped with 4 and turns to guide wheel, and every turns to guide wheel to be installed on the bed die by plane bearing, all around rotation.
As preferably, described storage is waited to coagulate the district and is comprised and be provided with cross track on every layer line body by at least two layer line bodies.
As preferably, described storage is waited to coagulate the district and is comprised and be provided with cross track on every alignment body by at least two alignment bodies.
As preferably, described storage is waited to coagulate the district and also is provided with elevating mechanism, by elevating mechanism drive every layer line body and on cross track move up and down.
As preferably, described demoulding district is longitudinally formed by at least 2 removable line bodies, and removable line body all is arranged on the longitudinal rail of ground, and the two ends, top of each removable line body are provided with cross track.
The beneficial effect of patent of the present invention: the present invention sets up end to end successively storage and waits to coagulate district, traffic flow waterline and demoulding district behind the production area, form whole-process automatic circulating production line, bed die in whole production, wait to coagulate, all on guide rail, steadily move in the knockout course, the turning is getaway not also, has effectively guaranteed the flatness of bed die and the quality of wallboard finished product.All machinery control automatically of whole process of production has improved production efficiency greatly.Employing turns to rotating disk to cooperate and turns to Guiding wheel structure, can realize bed die vertically walking and the laterally conversion of direction of travel when not changing the bed die direction, realize steadily turning to of bed die, radius of turn is little, utilization of area rate height is waited to coagulate the district for storage and is adopted multilayer line body to create condition.Patent of the present invention is applicable to wallboard and is similar to wallboard equally relatively heavier, and need use mould molding again, also need be in mould after the moulding maintenance a period of time just can carry out the production of the product of the demoulding.
[description of drawings]
Fig. 1 is the structural representation of Whole-course full-automatic quick production line of wall board of the present invention;
Fig. 2 is the structural representation that turns to rotating disk in the Whole-course full-automatic quick production line of wall board of the present invention;
Fig. 3 stores the multilayer line body structure schematic diagram of waiting to coagulate the district in the Whole-course full-automatic quick production line of wall board of the present invention;
Fig. 4 is the structural representation that the removable line body in demoulding district in the Whole-course full-automatic quick production line of wall board of the present invention is in the state of shifting out.
[specific embodiment]
Consult Fig. 1, Whole-course full-automatic quick production line of wall board, comprise bed die, be provided with the production area 1 and the traffic flow waterline 3 of biserial long rails, the storage that is provided with the biserial cross track treats to distinguish with fixed attention 2 and demoulding district 4, described production area 1, store treat to distinguish with fixed attention 2, traffic flow waterline 3, demoulding district 4 join end to end successively and form rectangular closed line body, bed die can move on long rails and cross track.Bed die in whole production, wait to coagulate, all on guide rail, steadily move in the knockout course, the turning is getaway not also, thereby has avoided the torsional deformation of mould, has improved the wallboard flatness, avoid the loosening distortion of the not solidified wallboard of firm moulding, guaranteed the quality of wallboard.
Be provided with the production area 1 of biserial long rails and the bottom of traffic flow waterline 3 and be provided with transmission device, vertically walk for bed die.In addition, in order to reduce the cost of manufacture of streamline, the storage that is provided with the biserial cross track is waited to coagulate in district and the demoulding district power is not installed, transmission device is not set yet, wait that in storage the two ends of coagulating district and demoulding district can be provided with a transportation thrust unit respectively, the lateral rows of bed die is walked power and is relied on the pushing mechanism that is installed in the transportation thrust unit to promote to advance, and pushing mechanism adopts and sets up the push and block sheet in the chain side in the present embodiment.Transmission device in the system can adopt machinery, hydraulic pressure, pneumatic etc.
Comprise the automatic moulding system on the production area 1, automatic feeding system, automatic metering system, automatic blending system, material recovery system, automatic cleaning system, central control system etc.
The automatic moulding system can be according to different process, the different formation system of different plate shape configurations.Its main frame can be with spiral hydraulic pressure extruder, casting feeding machine etc.For the rupture strength that increases wallboard need assist establish grid cloth also to dispose the machine etc. of arranging net automatically.This system is installed in the top of production moulding streamline.
Automatically feeding system is by some material storage barrels (material storage barrel that comprises solid and liquid), automatic gauge and conveying device etc. are formed, its function is the wallboard technological requirement according to made, speed of production, carry out automatic feed, automatic gauge and automatic transport to stirring system, automatic transport is carried out feeding to feeding machine again after stirring.
Automatic blending system mainly contains several mixers and stirs operation and blanking operation in turn, and stirring requires in the timely supply to feeding machine to compound to satisfy wall board production technology.According to different Binder Materials, and output, the type and the model of selection mixer.
The material recovery system is transferred at production moulding streamline the material retracting device is installed, and dirty material is reclaimed.
Produce one and finish, automatic cleaning system cleans entire equipment, mainly cleans production moulding streamline, and emphasis cleans feeding machine, and the corrosion that alleviates equipment increases service life.
Simulation of central control system electrical appliance or computer numeral control are controlled entire equipment, and fault is protected alert, make its normal, safe operation.
Streamline of the present invention is not an open streamline linearly, but an enclosed streamline group of forming by some streamlines.This streamline group is a closed circulation system.For realizing automation, overall process before, during and after the production process created condition.Antenatal: bed die is placed in to store waits to coagulate the district; In the product: produce at the beginning, bed die enters demoulding district automatically by the traffic flow waterline, enters the production area automatically through demoulding district again and carries out moulding; Postpartum: the one, the wallboard after the moulding enters automatically to store to wait to coagulate to distinguish and waits to solidify, and the 2nd, the wallboard after solidifying enters demoulding district automatically through the traffic flow waterline and carries out the demoulding.By two cyclic processes, realize omnidistance full-automatic the production fast and the demoulding of wallboard.Bed die before the moulding need not with artificial or mechanical handing to the production area, and the wallboard after the moulding also need not to treat to distinguish with fixed attention to storage with artificial or mechanical handing to treat that mechanical efficiency is greatly improved with fixed attention.
Bed die can enter 1 moulding of production production area automatically before the wallboard moulding, wallboard after the moulding again can be automatically 1 accesses automatically and enters automatically to store and treat to distinguish with fixed attention 2 and wait to coagulate from the production area, wallboard after solidifying again can be automatically treated to distinguish with fixed attention 2 from storage and is accessed and enter demoulding district 4 automatically by traffic flow waterline 3 and carry out the demoulding, and the bed die after the demoulding can be got back to the production operations for forming of production area 1 for the next round wallboard again automatically.And the internal mold that need settle in the production moulding also can be automatically stored the workshop from internal mold and be accessed and enter automatically internal mold and settle station to settle automatically.Thereby the whole-course automation that has really realized wallboard is produced fast.
The length of streamline is weighed with the unit, and the length that the element length of streamline of wherein vertically walking is a bed die adds width, the width that the element length of streamline of laterally walking is a bed die.Bed die is that each unit is laid one in the way of laying of streamline.General bed die length is 3.2 meters, and width is 0.8 meter, and the element length of streamline of promptly vertically walking is 4 meters, and the element length of streamline of laterally walking is 0.8 meter.
Vertically the width of walking streamline is the width of bed die, and the width of the streamline of laterally walking is the length of bed die.
All streamlines all are made into the biserial track, wherein two of longitudinal stream waterline track widths and the transverse width that is installed in two castors on the bed die, wherein two of cross-current waterline track widths and the vertical width that is installed in two castors on the bed die.Still at the cross-current waterline, four castors on the bed die just drop on the biserial track bed die incapability on the longitudinal stream waterline.
Carry out demoulding district 4, store and treat to distinguish with fixed attention 2 design and civil engineering according to wallboard manufacture operation, scale, specification in advance.Be convenient working, save cost of transportation, more than two workshops build in together side by side.The degree of depth unanimity in two workshops, workshop dark, wide, high are laid the operations for forming of wallboard with the equipment of admitting.Storage treats that the width in workshop determines according to the wallboard manufacture amount with fixed attention, is radix with element length of vertical walking streamline also, is generally 5~6 unit.
Consult Fig. 2, each corner of rectangular closed line body is provided with 4 and turns to rotating disk, turn to the upper surface of rotating disk to be provided with the discontinuous cross guide rail in center, the center of cross guide rail is provided with a cone, turn to the lower surface of rotating disk to be connected with rotating mechanism, under the driving of rotating mechanism rotatable 90 °; The bed die below is equipped with 4 and turns to guide wheel, and every turns to guide wheel to be installed on the bed die by plane bearing, all around rotation.On the bed die 4 turn to guide wheel to run to 4 when turning on the rotating disk, rotating mechanism drives and turns to the rotating disk half-twist, turn to guide wheel under the effect of plane bearing, also to follow and turn to the rotating disk half-twist, realized the conversion of portraitlandscape walking, in this process, bed die self does not rotate all the time, has realized steadily turning to.For further guaranteeing the steady of bed die running, the height of the cross guide rail of aspect ratio of cone is lower slightly, and the height of cross guide rail waits that with production area, storage the rail height of coagulating district, traffic flow waterline and demoulding district all equates.Leave for the wheel back gauge that turns to the guide wheel walking in the middle of cone and the cross guide rail.
On wallboard vertical turn and circulatory problems, adopted the structure of innovation; method commonly used at present is to adopt the machinery of hoist cable, crane, driving and so on; turn with this class machinery; bed die or the firm not solidified wallboard of moulding will be suspended up; bed die just is easy to distortion, and just the quality of the not solidified wallboard of moulding also is difficult to guarantee.Streamline group of the present invention is taked to turn to rotating disk to cooperate when cyclic process need be turned to turn to runner directly to turn, thus at the turning also getaway not, held stationary moves on guide rail all the time.No matter vertically still laterally walk, bed die itself does not need to rotate, the guide wheel that turns in the present embodiment is different from common universal wheel by the structure that plane bearing is installed on the bed die, turn to the center of guide wheel coaxial with the center of plane bearing, make to turn to guide wheel not have auto-steering function, to keep the stability of bed die operation.
Consult Fig. 3, described storage is waited to coagulate the district and is comprised and be provided with cross track on every layer line body by at least two layer line bodies.Described storage is waited to coagulate the district and is comprised and be provided with cross track on every alignment body by at least two alignment bodies.Described storage is waited to coagulate the district and also is provided with elevating mechanism, by elevating mechanism drive every layer line body and on cross track move up and down.Storage treats to distinguish upward with fixed attention, and some alignment bodies are sandwich construction.Store in order to realize multilayer, traffic flow waterline of the present invention adopts vertically, and walking is provided with, store streamline and adopt laterally walking setting, because wallboard is rectangle, and also will stay the interval of one section panel width on the streamline of production area, its actual length and width height ratio was generally 5: 1: 0.5, be that same speed moves a wallboard, laterally as long as wallboard of walking is vertical 1/5 time of walking, also has time of 4/5 idle, and this is for adding the condition of layer having created.Use the standby time of the wallboard 4/5 of walking laterally, allow it up or down vertically move, under the same prerequisite of translational speed in length and breadth, the time of a wallboard of vertical walking, laterally walking can make progress or move down 5 layers, production line is arranged on the centre, promptly stores and wait that the horizontal walking streamline that coagulates the district can be provided with 11 floor.Thereby realized multi-layer stacking, not only can save the place greatly, but also for concentrating maintenance to create conditions.Scheduling between the sandwich construction adopts mechanical field elevating mechanism commonly used to realize.
Storage is treated to distinguish with fixed attention 2 storage, the outputs that are used for the mould (internal mold, core, sandwich foam, face mould etc.) of production forming process, is imported and lay.Storage is treated to distinguish with fixed attention 2 and is made up of stowage arrangement, conveying arrangement and placing device three parts.
Stowage arrangement is used for the storage of mould (internal mold, core, sandwich foam, face mould etc.); streamline is with fixed attention treated in the horizontal transportation storage that its structure is similar in the automatic circulation type pipeline system; it also is sandwich construction; different is that the mould of being stored (internal mold, core, sandwich foam, face mould etc.) is thinner than the mould of the wallboard band wallboard of bed die or band mould; its number of plies can be designed to above-mentioned 3 times, generally can be designed to about 30 layers.In addition, owing to do not have the transmission wheel under these moulds, thus two row's tourelles are installed on every layer of frame, for these mould walkings.
Conveying arrangement has two, is installed in the termination of internal mold stowage arrangement respectively, and wherein an internal mold stowage arrangement is near the internal mold placing device, and another is on its opposite.This device is used for the transportation of mould (internal mold, core, sandwich foam, face mould etc.).Its structure is similar to push-and-pull, the lowering or hoisting gear in the automatic circulation type pipeline system.An internal mold conveying arrangement of wherein inner mould placing device is met in the wallboard manufacture moulding before internal mold lays, earlier device is drawn in this device to internal mold wherein thus, carry out elevating movement then to internal mold placing device station, at last this internal mold is pushed on the placing device.Another internal mold conveying arrangement is responsible for the semi-automatic internal mold storage facility of putting into of the internal mold that cleans and assemble through the demoulding for the next round operation.
Placing device (also claiming manipulator) is used for laying of mould (internal mold, core, sandwich foam, face mould etc.), is installed in the top that internal mold is laid station.This device divides two parts, and first is the crane part, and the 2nd, lifting and temporary storage, seating part, the 3rd, control is clamored automatically.During this device work, by the internal mold conveying arrangement internal mold is pushed temporary storage position, start crane this moment automatically, makes it drop to the internal mold riding position, unclamps handgrip more automatically, and this moment, internal mold was placed on the precalculated position.Automatically start crane then it is risen on the original position, shrink handgrip simultaneously and form temporary storage chamber, prepare for the second time storage internal mold temporarily.
Consult Fig. 4, described demoulding district is longitudinally formed by at least 2 removable line bodies, and removable line body all is arranged on the longitudinal rail of ground, and the two ends, top of each removable line body are provided with cross track.At least 2 removable line systems make split type; cross track is straight line integral body during continuous productive process; pull out forward every a position of wallboards during demoulding and carry out the demoulding after being a monomer; reset after the demoulding and form straight line integral body again; proceed the wallboard moulding of turning round the demoulding or carrying out next round, realize continuous productive process.
For realizing the whole-course automation of wallboard manufacture, push-pull device at fixed, lowering or hoisting gear, transmission device have also been adopted among the present invention.
Front end at the demoulding streamline in demoulding district 4 is equipped with push-pull device at fixed.Power sources such as push-pull device at fixed available hydraulic, air pump, machinery are made, with generally being made up of institutes such as power, variable-speed motor, drive mechanism and push-pull configuration, control element and guide rails of mechanical actuation power.One of its function is being positioned at the bed die on vertical traffic flow waterline or being with the wallboard of mould to move on the demoulding streamline; two of function is pushing ahead with bed die or wallboard above the demoulding streamline in the above, and three of function is pushing on the moulding streamline at bed die on the demoulding streamline or wallboard block-by-block.
Storage is treated to distinguish with fixed attention 2 push-and-pull, lowering or hoisting gear is installed.Push-and-pull, lowering or hoisting gear are to add a lowering or hoisting gear to be made on the basis of push-pull device at fixed structure, and making such as lowering or hoisting gear available hydraulic, air pump, machinery wherein economize this with machinery production comparison saving of labor.The two ends that storage waits to coagulate streamline are laterally being transported in concrete installation site.The function of wherein input push-and-pull, lowering or hoisting gear is earlier the bed die or the wallboard that are positioned on vertical traffic flow waterline to be moved to this above device; driving lifting power then rises or falls motion; promote to stopping lifting on streamline is treated with fixed attention in predetermined that layer storage, the wallboard of bed die or band mould is pushed to store treat with fixed attention to store or to wait in the streamline to coagulate.Two of function is treating that in storage the bed die on the streamline with fixed attention or the wallboard of band mould push ahead, and three of function is that storage is treated on the streamline with fixed attention that the wallboard block-by-block of bed die of termination or band mould pushes on that push-and-pull on opposite, the lowering or hoisting gear.Wherein output push-and-pull, a lowering or hoisting gear function are that over there that push-and-pull, lowering or hoisting gear promotes following and be positioned at this layer storage and wait to coagulate a bed die of streamline termination or be with the wallboard of mould to receive this above device; drive lifting power then and carry out elevating movement; move to be positioned at and stop lifting on vertical traffic flow waterline and promote, the wallboard of bed die or band mould is pushed on vertical traffic flow waterline.
Vertically on the walking streamline transmission device is installed.Can use transmission devices such as hydraulic pressure, air pressure, machinery.Wherein mechanical driving device is a preferred forms, is made up of power, speed changer, sprocket wheel and chain and the slurcam that is installed on the chain.Transmission device is installed in the streamline below.When bed die or wallboard during at the longitudinal stream waterline, drive transmission, chain travel forward and drive the slurcam that is installed on the chain and also travel forward, and when the slurcam below promoting bar and being installed in the bed die termination contacted, bed die or wallboard also travelled forward.
The workflow of whole production line is: before the wallboard moulding, horizontal storage treat to distinguish with fixed attention 2 and the streamline in demoulding district 4 on, and all pile bed die on the push-pull device at fixed; Article two, vertically do not put the bed die except that one of afterbody on the streamline of the production area 1 of walking and traffic flow waterline 3, bed die is all put in other positions; Be positioned to treat to distinguish with fixed attention on that push-and-pull lowering or hoisting gear that 2 streamline exports and also put bed die, be positioned at that push-and-pull lowering or hoisting gear that the horizontal storage of input treats to distinguish with fixed attention on 2 the streamline and do not put bed die from horizontal storage.Bed die at setting method on the streamline is: vertically laying one every a bed die width on the walking streamline, on the cross-current waterline near laying.
The wallboard operations for forming begins, and drives the push-pull device at fixed of vertical transmission system and demoulding streamline termination and one group of push-and-pull lowering or hoisting gear treating to distinguish with fixed attention 2 outer most edge in storage.At this moment, one group of that push-and-pull lowering or hoisting gear of not putting bed die of outer most edge is drawn in a wallboard from vertical traffic flow waterline.Meanwhile, one group of that push-and-pull lowering or hoisting gear of putting bed die of outer most edge pushes (bed die is not laid in this position) on vertical walking streamline to this piece bed die.Again meanwhile, that push-pull device at fixed that is positioned on the demoulding streamline is drawn in a bed die from vertical walking streamline on one side, that piece bed die of self is pushed demoulding streamline on one side, that streamline of vertically walking pushes a bed die to the opposite from demoulding streamline again immediately.When above-mentioned push-pull device at fixed, push-and-pull lowering or hoisting gear were finished a push pull maneuver, on two streamlines of vertically walking, all bed dies all moved forward a bed die width on the demoulding streamline, and this moment, the bed die on streamline continued operation forward.By production moulding streamline the time, under the operation of shaped device, finish the moulding of wallboard.The not solidified wallboard of firm moulding of band mould continues operation forward after the moulding, and when arriving push-and-pull lowering or hoisting gear position, the push-and-pull lowering or hoisting gear repeats above-mentioned action the not solidified wallboard of firm moulding of band mould is moved to above the push-and-pull lowering or hoisting gear.
The not solidified wallboard of firm moulding of drawing in a bed die or band mould from vertical walking streamline when a push-and-pull lowering or hoisting gear is above it the time, and the another push-and-pull lowering or hoisting gear on opposite pushes on vertical traffic flow waterline dropping on the wallboard that bed die above it or band mould solidified.After finishing above action; these two devices are done elevating movement synchronously; stop lifting and change promotion when that predetermined one deck is laterally waited to coagulate streamline, a push-and-pull lowering or hoisting gear pushes the not solidified wallboard of firm moulding of this piece bed die or band mould laterally to wait to coagulate to store on the streamline or wait and coagulates.Meanwhile, another push-and-pull lowering or hoisting gear that push-and-pull lowering or hoisting gear over there promotes down, is positioned at wallboard that first bed die laterally treating to store on the streamline with fixed attention or band mould solidified from treating that laterally streamline enters on this push-and-pull lowering or hoisting gear with fixed attention.Move to intermediate layer (with the parallel one deck of vertical traffic flow waterline) do falling-rising simultaneously finishing back two the push-and-pull lowering or hoisting gears of above-mentioned action.Finish an action this moment, repeat above action, carry out one one operations for forming.After finishing, this one deck enters another layer.After these all layers of group are all finished, close two push-and-pull lowering or hoisting gears of this group, start contiguous one group of two push-and-pull lowering or hoisting gear laterally waiting to coagulate on the streamline, repeat above-mentioned action, carry out the operations for forming of this group.After all groups are all finished; be positioned at laterally treat streamline with fixed attention all bed dies all circulation primary get back to again to store and wait to coagulate the district, these whole production moulding of taking turns wallboard finish, and shut down this moment and carry out the streamline cleaning; the cleaning power cut-off that finishes allows slip solidify in mould.
After wallboard solidifies in mould, repeat above-mentioned action, carry out the wallboard stripping operation.Be with preceding difference: the one, when demoulding streamline pile treat demoulding wallboard after temporary transient the shutdown wallboard that is placed on the demoulding streamline is carried out the demoulding.Because it is split type that demoulding streamline is drawer type, and movable monomer is vertically extracted out, like this, the demoulding can be carried out in the space that discharges.Wallboard after the demoulding is transported to the warehouse with car.When this group after wallboard all finishes the demoulding, allow and solidify not that demoulding wallboard enters the demoulding that demoulding streamline carries out next round starting power after the monomer forced back of extraction just now again.Treating to distinguish with fixed attention 2 each group when storage treats laterally with fixed attention that the whole circulation primary of all wallboards of streamline are got back to again and stores when treating to distinguish 2 with fixed attention, this whole knockout course of taking turns wallboard finishes, bed die all get back to storage treat to distinguish with fixed attention 2 and streamline place and wait for next round wallboard operations for forming.Internal mold after the demoulding cleans after re-assembly by automanual one one of another internal mold conveying arrangement and put into the internal mold storage facility for next round wallboard operations for forming.
The omnidistance full-automatic closed three-dimensional circulating production line design output of wallboard is that per minute is produced 100 of wallboards (about 180 square metres), 600,000 square metres of year split run outputs.
Protection of the present invention is not limited to the production wallboard product, so long as similar wallboard is heavy equally relatively, and need use mould molding again, also need be in mould after the moulding production that just can carry out the product of the demoulding of maintenance a period of time can adopt the present invention.
The foregoing description is to explanation of the present invention, is not limitation of the invention, any scheme after the simple transformation of the present invention is all belonged to protection scope of the present invention.

Claims (6)

1. Whole-course full-automatic quick production line of wall board, it is characterized in that: comprise bed die, be provided with the production area and the traffic flow waterline of biserial long rails, the storage that is provided with the biserial cross track waits to coagulate district and demoulding district, described production area, store and to treat with fixed attention district, traffic flow waterline, the demoulding district formation rectangular closed line body that joins end to end successively, bed die can move on long rails and cross track.
2. Whole-course full-automatic quick production line of wall board as claimed in claim 1, it is characterized in that: each corner of rectangular closed line body is provided with 4 and turns to rotating disk, turn to the upper surface of rotating disk to be provided with the discontinuous cross guide rail in center, the center of cross guide rail is provided with a cone, turn to the lower surface of rotating disk to be connected with rotating mechanism, under the driving of rotating mechanism rotatable 90 °; The bed die below is equipped with 4 and turns to guide wheel, and every turns to guide wheel to be installed on the bed die by plane bearing, all around rotation.
3. Whole-course full-automatic quick production line of wall board as claimed in claim 2 is characterized in that: described storage is waited to coagulate the district and is comprised and be provided with cross track on every layer line body by at least two layer line bodies.
4. Whole-course full-automatic quick production line of wall board as claimed in claim 2 is characterized in that: described storage is waited to coagulate the district and is comprised and be provided with cross track on every alignment body by at least two alignment bodies.
5. Whole-course full-automatic quick production line of wall board as claimed in claim 3 is characterized in that: described storage is waited to coagulate the district and also is provided with elevating mechanism, by elevating mechanism drive every layer line body and on cross track move up and down.
6. as any one described Whole-course full-automatic quick production line of wall board in the claim 1 to 5, it is characterized in that: described demoulding district is longitudinally formed by at least 2 removable line bodies, removable line body all is arranged on the longitudinal rail of ground, and the two ends, top of each removable line body are provided with cross track.
CN2008100610736A 2008-04-29 2008-04-29 Whole-course full-automatic quick production line of wall board Expired - Fee Related CN101337399B (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101804916A (en) * 2010-03-02 2010-08-18 句容金猴机械研究所有限公司 Automatic tile picking device
CN102248597A (en) * 2011-07-18 2011-11-23 吴振军 Manufacturing method and manufacturing device for construction wallboard
CN102344034A (en) * 2011-10-08 2012-02-08 张家港市玉龙科技板材有限公司 Template pushing device for conveying template
CN103786253A (en) * 2014-02-27 2014-05-14 玉溪怡达新型建材有限公司 Automatic board conveying system of wallboard production line
CN104626348A (en) * 2014-11-20 2015-05-20 中民筑友有限公司 Prefabricated part production line
CN106182392A (en) * 2016-09-30 2016-12-07 江苏建邦建材科技有限公司 Light trabs intelligence line production system
CN106272940A (en) * 2016-08-26 2017-01-04 中民筑友科技投资有限公司 A kind of preform production line
CN106945160A (en) * 2017-03-31 2017-07-14 佛山市信利成机电设备有限公司 Fireproof building material base substrate spontaneously dries system
CN111300627A (en) * 2020-04-13 2020-06-19 仇国辉 Flow production line for producing building assembled wallboard by superposition method forming die lift molding machine
CN113910437A (en) * 2021-12-13 2022-01-11 玛斯特(佛山)声学科技有限公司 Production line of acoustic boards

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101804916A (en) * 2010-03-02 2010-08-18 句容金猴机械研究所有限公司 Automatic tile picking device
CN102248597A (en) * 2011-07-18 2011-11-23 吴振军 Manufacturing method and manufacturing device for construction wallboard
CN102344034A (en) * 2011-10-08 2012-02-08 张家港市玉龙科技板材有限公司 Template pushing device for conveying template
CN103786253A (en) * 2014-02-27 2014-05-14 玉溪怡达新型建材有限公司 Automatic board conveying system of wallboard production line
CN103786253B (en) * 2014-02-27 2016-03-09 玉溪怡达新型建材有限公司 Wallboard production line transports plate system automatically
CN104626348A (en) * 2014-11-20 2015-05-20 中民筑友有限公司 Prefabricated part production line
CN106272940A (en) * 2016-08-26 2017-01-04 中民筑友科技投资有限公司 A kind of preform production line
CN106182392A (en) * 2016-09-30 2016-12-07 江苏建邦建材科技有限公司 Light trabs intelligence line production system
CN106182392B (en) * 2016-09-30 2018-12-28 江苏宝盛住宅工业有限公司 Lightweight wall plate intelligence line production system
CN106945160A (en) * 2017-03-31 2017-07-14 佛山市信利成机电设备有限公司 Fireproof building material base substrate spontaneously dries system
CN111300627A (en) * 2020-04-13 2020-06-19 仇国辉 Flow production line for producing building assembled wallboard by superposition method forming die lift molding machine
CN113910437A (en) * 2021-12-13 2022-01-11 玛斯特(佛山)声学科技有限公司 Production line of acoustic boards

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