CN102672815A - Production method of foam slurry core-filling building blocks free of steaming - Google Patents
Production method of foam slurry core-filling building blocks free of steaming Download PDFInfo
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- CN102672815A CN102672815A CN2012101314488A CN201210131448A CN102672815A CN 102672815 A CN102672815 A CN 102672815A CN 2012101314488 A CN2012101314488 A CN 2012101314488A CN 201210131448 A CN201210131448 A CN 201210131448A CN 102672815 A CN102672815 A CN 102672815A
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Abstract
The invention provides a production method of foam slurry core-filling building blocks, and aims at providing a production method of foam slurry core-filling building blocks free of steaming belonging to the technical field of building block production. The key technical point is that the production method comprises a material preparation part, a shaping part, a primary maintenance part, a foam slurry core-filling part, a secondary maintenance part and a natural maintenance part after pile-up, wherein hollow building blocks enter the primary maintenance part after undergoing the material preparation part and being shaped by the shaping part, enter the foam slurry core-filling part for the completion of slurry injection to become core-fill insulating building blocks after having certain strength, and then enter the secondary maintenance part to pile up for execution of further natural maintenance after the solidification of the foam slurry. The whole production process is carried out in a natural state free of steaming, thereby being low in investment and high in automatic degree, realizing secondary energy reservation and preventing secondary pollution.
Description
Technical field
The present invention relates to the production method of building block, be specifically related to the production method that foam slip under the non-evaporating foster condition is filled out the core building block
Background technology
Under the main trend of energy-conservation, reduction of discharging, environmental protection; To building energy conservation require increasingly high; That various types of composite thermal-insulating walls are expediting the emergence of is heat insulation accordingly, the appearance of the energy saving building material of insulation, and the composite heat insulation block of perfusion foamed slurry is exactly wherein one type in concrete hollow block.
The document that some building block production automations are also arranged in the Chinese patent document; Fall plate machine and control system etc. and form by batching mixer, molding main-machine, confession plate machine, two program control transhipment kiln cars, curing kilns, ingot stripper, module driving machine, plate seperator, palletizing system, two Lift-slab machines, Liang Tai for " the polyphenyl concrete heat-insulating is built mould building block automatic production line " for (200410026105.0) invention and created name like application number; Curing kilns comprise the building block curing kilns and build mould building block precuring kiln; Kiln car cooperates two Lift-slab machine special deliveries to build mould building block precuring and building block maintenance in the work, and the segment palletizing after another kiln car then cooperates two to fall block mould building block to the ingot stripper demoulding case after the plate machine special delivery precuring and send maintenance goes out finished product and accomplishes supporting plate and reclaim.Device layout is simple smooth, tight short practical in this production line, can satisfactorily resolve to build module and be formed into and build module during the demoulding case and wait for the turnover problem quietly, guarantees the molding cycle and the quality of polyphenyl concrete segment.
But this insulation blocks is in the moulding box by the EPS concrete input molding main-machine that contains polystyrene foam grain (claiming the EPS particle again); A kind of composite heat insulation block of shake table vibration moulding at the bottom of main frame; There is following shortcoming in this composite heat insulation block: 1, granular polystyrene is prone to aging; Of long duration, hollowing appears in the building block meeting, comes off, problems of crack.2, poor durability, be no more than 20 years service life at most, can not with the same life-span of building.3, granular polystyrene belongs to inflammable articles, and fire protecting performance is poor.Need carry out the high temperature maintenance through building mould building block precuring kiln and building block curing kilns in this process of producing product simultaneously, need fuel such as burning mass coal, therefore, the production process energy consumption is higher, discharges the three wastes simultaneously, and environment is had pollution.
Secondly, it is that (200720047090.5) invention and created name is " a kind of foaming concrete building block automatic production line " that application number is arranged, and belongs to construction material production equipment technical field.Its objective is that providing a kind of can reduce labour intensity, reduce dust pollution, the automatic production line of enhancing productivity.Its technical essential is: conveying worm (01,02) and foaming machine (03) and comprehensive mixer (2) and comprehensive mixer are connected by pipeline respectively with pouring into a mould between the trowelling machine (3); Cast trowelling machine, stacking machine (5), decoder (6), take out that end machine (7), the demoulding are passed plate machine (8), adjacent successively between the collection ink recorder (9) that rolls off the production line, plate-cleaning machine (10), group mould machine (12), liquid-spreader (13) and the cast trowelling machine; Also adjacent between ingot stripper and the group mould machine have a mold cleaning machine (11); Connect by motor-driven track-mounted conveyer belt respectively between each adjacent machinery, constitute segmented interlock circulation automatic production line.Characteristics such as have that small investment, automaticity are high, floor space is little, production capacity is strong, the advanced reliable and production cost of equipment is low.
Though this production method is without curing kilns or steam curing, this method lacks the operation of producing concrete shell, and it just is poured in the building block moulding box through the slip that will foam; Through floating, just become the building block of concrete foamed heat insulating after the operations such as the demoulding, its housing is concretionary by concrete foaming slip; Compare with product of the present invention; Lack the hard concrete casing of one deck, thereby this building block exists surface strength low, drying shrinkage value is big; It is easy to crack to scrape rough layer, hollowing occurs and problem such as comes off.
Once more, application number is (201010018279.8), and invention and created name is " production method of concrete grouting compound heat-insulating building block "; Disclose a kind of production method of a kind of concrete grouting compound heat-insulating building block of building material machinery field, comprised the Ministry of worker that gets the raw materials ready, the moulding Ministry of worker, the winding type transhipment maintenance Ministry of worker, the slip casting Ministry of worker and the piling Ministry of worker, the Ministry of worker that gets the raw materials ready is delivered to the moulding Ministry of worker after the raw material of building block are stirred; The moulding Ministry of worker passes through block machine with the building-block moulding; And be placed on the supporting plate, get into the winding type transhipment maintenance Ministry of worker then, in the high temperature steam curing district of sealing, carry out maintenance; The limit transhipment, the limit maintenance.In the transhipment maintenance processes, the slip casting Ministry of worker carries out slip casting to building-block, makes it to become insulation blocks, and the composite heat insulation block that maintenance is good is in heaps by piling Ministry of worker piling.The characteristics of this method are that steam curing and transhipment are integrated, and in transhipment, carry out steam curing, in steam curing, transport.In the steam curing process, building-block is carried out slip casting simultaneously, make it to become insulation blocks.
It is the same that the composite heat insulation block that this method is produced and the foam slip of the present invention's production are filled out the core insulation blocks; All be in concrete hollow block, to inject the foam slip, treat just to have become composite heat insulation block after slip solidifies, but their production method be different with the present invention; Use their method production composite heat insulation block to need in the maintenance district of sealing, carry out high temperature steam curing; Need fuel such as burning mass coal, energy consumption is bigger, and waste gas such as discharging carbon dioxide etc. in the production process; There are the three wastes to produce, environment is had pollution.Equipment moves in the steam curing district of humidity for a long time, and bearing and other parts a large amount of above it are understood corrosion, the service life of having reduced equipment; If adopt other high-quality materials such as stainless steel, then the cost of equipment is too high, and is also inadvisable; And product maintenance at the volley always, rather than maintenance in static, cause equipment attrition big, energy consumption is high.
Look into newly through science and technology; In the production method of domestic insulation blocks; Great majority are not to take method of the present invention (promptly to adopt automatic production device; Through in hard concrete hollow block housing, pouring into foamed slurry, treat the insulation blocks that promptly is composited after foamed slurry solidifies) produce the foam slip and fill out the core building block.These insulation blocks ubiquity surface strengths are low, poor durability, and fire protecting performance is poor, drying shrinkage value is big, and body of wall is easy to crack, occurs hollowing easily and problem such as comes off.Also needing in process of production of having is coal-fired steam-cured.Consume energy and contaminated environment.Few methods can be produced this insulation blocks, but need carry out maintenance through the mode of high-temperature steam curing, so just needs a large amount of coal of burning, and energy consumption is high, and discharging waste gas in atmosphere has the three wastes to produce simultaneously, and environment is had pollution in various degree.
Summary of the invention
The object of the invention; Inject the production process of the composite heat insulation block of foamed slurry to concrete hollow block, need carry out steam-curedly through fire coal, energy consumption is high; The problem of the discharging three wastes; Design a kind of method of non-evaporating foster this series products of automated production, realize " secondary energy-saving ", stop " secondary pollution ".It is low also to make simultaneously such insulation blocks overcome the surface strength that existing product exists, poor durability, and fire protecting performance is poor, drying shrinkage value is big, and body of wall is easy to crack, occurs hollowing easily and problem such as comes off.
The technical scheme that the present invention takes is:
1, the foam slip is filled out the production method of core building block under a kind of non-evaporating foster condition, it is characterized in that this production method is under non-evaporating foster state; In turn include the following steps: the Ministry of worker that gets the raw materials ready, the moulding Ministry of worker, the first maintenance Ministry of worker, foam slip are filled out the natural curing Ministry of worker behind the core Ministry of worker, the Ministry of worker of maintenance for the second time, the sign indicating number heap, get the raw materials ready the Ministry of worker after proportioning machine 1 is with the raw material batching, are transported to mixer 2 and stir; Be delivered to the moulding Ministry of worker by concrete belt conveyor 3, the moulding Ministry of worker passes through block machine 4 with the building-block moulding, and is placed on the supporting plate; Then under non-evaporating foster state, get into the first maintenance Ministry of worker, through block conveyor 5, lift slab push pedal all-in-one 6, building block pusher 9, anterior ferry-boat dolly 7 to nursing frame 10; Let the building-block most of the time rest on the maintenance of carrying out on the nursing frame 4-8 hour, treat that building-block possesses certain concrete curing intensity after, fill out the core Ministry of worker by the rear portion ferry-boat dolly 11 foam slip of ferrying; Through building block pusher 13, fall plate machine 14, block conveyor 15, fill out core machine 16 places to the foam slip and carry out slip casting, make it to become composite heat insulation block, composite heat insulation block is equally under non-evaporating foster state; Get into the Ministry of worker of maintenance for the second time, deliver to folded brick machine 17 places, after the supporting plate that will be loaded with building block by folded brick machine 17 builds up several layers by block conveyor 15; Deliver to maintenance place 19 by fork truck 18; According to the difference of foam slip material, carry out 1-8 hour natural curing, the foam slip is solidified in the cavity of building block; Get into the natural curing Ministry of worker after sign indicating number is piled then; Deliver to stockyard 21 by fork truck 20, its yard is in heaps, further carry out natural curing.
2, said non-evaporating foster state be temperature in the nature more than 5 ℃, it is steam-cured not need fire coal to carry out HTHP.
3, the said first maintenance Ministry of worker comprises block conveyor 5, lift slab push pedal all-in-one 6, building block pusher 9, ferry-boat trolley track 8, anterior ferry-boat dolly 7, nursing frame 10, ferry-boat trolley track 12, rear portion ferry-boat dolly 11, building block pusher 13 and falls plate machine 14 that after building-block was shaped, the supporting plate a that is loaded with building block b was connect a plate by block conveyor 5 one plates and sends into lift slab push pedal all-in-one 6; Under the control of PLC program, the supporting plate that is loaded with building block from bottom to top, lift slab successively; After rising the number of plies of full appointment, push the front portion ferry-boat dolly 7 that faces lift slab push pedal all-in-one in the lump by propulsion plant, propulsion plant is return then; Stop and starting at assigned address through PLC program controlled system dolly; Anterior ferry-boat dolly 7 carries the supporting plate and the building block of specifying the number of plies, under the control of PLC program, by the setting order; Move to first building block pusher 9 and nursing frame 10 middle (corresponding nursing frames of building block pusher along ferry-boat trolley track 8; Middle across a ferry-boat trolley track), building block pusher 9, anterior ferry-boat dolly 7 and nursing frame 10 threes are over against together, and the multilayer supporting plate that will be loaded with building block by the building block pusher pushes in the nursing frame 10 in the lump; Operation according to this; After all nursing frames 10 were all filled building block, the front portion ferry-boat dolly 7 that carries multilayer supporting plate and building block walked to again in the middle of first building block pusher 9 and the nursing frame 10 in operation sequence, and the rear portion ferry-boat dolly 11 that is positioned at nursing frame 10 other ends is under the control of PLC programmed instruction; Walk in face of first nursing frame along ferry-boat trolley track 12; Stand opposite each other at a distance across nursing frame 10 with the front portion ferry-boat dolly 7 that is loaded with multi-layer building block of right opposite, after the multilayer supporting plate that on the building block pusher 9 on opposite is ferried the front portion in dolly 7, is loaded with building block pushes first nursing frame in the lump, correspondingly at this nursing frame other end; The multilayer supporting plate that is loaded with building block of equal number also has been pulled on the rear portion ferry-boat dolly 11; Ferry-boat dolly 11 in rear portion is being fully loaded with multilayer supporting plate and building block and walks to building block pusher 13 and fall between the plate machine 14 (building block pusher 13 with fall plate machine 14 right opposites, middle across ferry-boat trolley track 12) along ferry-boat trolley track 12 subsequently, after the three aligns; Building block pusher 13 pushes ferry multilayer supporting plate and building block on the dolly 11 of rear portion in the lump and falls on the plate machine; Building block is shaped the back from block conveyor 5, runs to always and falls plate machine 14, and be 4-8 hour the duration of runs; Accomplished the first maintenance of building block under non-evaporating foster state during this, made building block possess certain concrete curing intensity.
4, said foam slip is filled out the core Ministry of worker and is comprised and fall plate machine 14, block conveyor 15, and the foam slip is filled out core machine 16; The supporting plate that is loaded with building block drops to downwards on the plate machine on the block conveyor 15 from falling successively, follows a plate by block conveyor 15 1 plates and is transported to the grouting port position that the foam slip is filled out core machine 16, and slip Level Detection probe descends; Needle point arrives at the desired location in the building block cavity; When liquid level touches probe, the slip casting valve closing, block conveyor is transported slip casting building block; Then another plate building block begins slip casting again, goes on so repeatedly.
5, the said secondary maintenance Ministry of worker comprises block conveyor 15, folded brick machine 17, fork truck 18; Building-block slip casting is composite heat insulation block after accomplishing, and supporting plate carries composite heat insulation block and on block conveyor 15, moves to folded brick machine 17 places forward, and folded brick machine 17 connects a plate with insulation blocks one plate and builds up the 2-6 layer; Be transported to maintenance place 19 by fork truck 18 then; According to the difference of foam slip material, carry out 1-8 hour natural curing, the foaming slip is solidified in the cavity of building block.
6, the natural curing Ministry of worker behind the said sign indicating number heap is: the foam slip is transported to stockyard 21 by fork truck 20 after in the cavity of building block, solidifying, and the insulation blocks sign indicating number is in heaps, further carries out natural curing then.
7, said foam slip is meant ardealite foam slip, desulfurated plaster foam slip, fluorgypsum foam slip, sulphate aluminium cement foam slip, sulphate aluminium cement and flyash mix-froth slip, ordinary cement foam slip, ordinary cement and flyash mix-froth slip etc.
8, said nursing frame quantity is 4, and the number of plies is the 5-10 layer, and length is 24-36 rice.
Its technique effect is: the present invention treats that through in the cavity of building-block, injecting the foam slip foam slip solidifies, and promptly generates composite heat insulation block.It is low to solve the surface strength that current most of insulation blocks exists, poor durability, and fire protecting performance is poor, drying shrinkage value is big, and body of wall is easy to crack, occurs hollowing easily and problem such as comes off.
To needing in the current similar product production process steam press maintenance is carried out in building block, energy consumption is high, the problem of " secondary pollution " occurs; The present invention takes in the automated production process; Under the nature of normal temperature and pressure, divide three phases to carry out non-evaporating foster maintenance method, do not need fire coal to carry out high-pressure steaming and cultivating; Realized " secondary energy-saving ", stopped " secondary pollution ".
Description of drawings
Fig. 1 fills out the process chart of the automatic production method of core composite heat insulation block for foamed slurry under a kind of non-evaporating foster condition of the present invention
Fig. 2 is the sketch map of supporting plate and building block
Fig. 3 is the vertical view of supporting plate and building block
Fig. 4 is the structural representation of lift slab push pedal all-in-one.
Fig. 5 is the side view of lift slab push pedal all-in-one
Fig. 6 is the structural representation of anterior ferry-boat dolly
Fig. 7 is the side view of anterior ferry-boat dolly
Fig. 8 is the assembled state sketch map of lift slab push pedal all-in-one and anterior ferry-boat dolly
Fig. 9 is the structural representation of building block pusher
Figure 10 is the side view of building block pusher
Figure 11 is the stereogram of building block nursing frame
Figure 12 is the nursing frame front view
Figure 13 is the assembled state sketch map of building block pusher, anterior ferry-boat dolly and nursing frame
Figure 14 is the structural representation of rear portion ferry-boat dolly
Figure 15 is the side view of rear portion ferry-boat dolly
Figure 16 is the assembled state sketch map of building block pusher, anterior ferry-boat dolly, nursing frame and rear portion ferry-boat dolly
Figure 17 is building block pusher, rear portion ferry-boat dolly and the assembled state sketch map that falls the plate machine
Figure 18 is the structural representation that falls the plate machine
Figure 19 is the side view that falls the plate machine
Figure 20 fills out the structural representation of core machine for the foam slip
Figure 21 fills out the side view of core machine for the foam slip
Figure 22 is the structural representation of folded brick machine
Figure 23 fills out the application example of the automatic production method of core composite heat insulation block for foamed slurry under a kind of non-evaporating foster condition of the present invention
The specific embodiment
As shown in Figure 1; The production method that the foam slip is filled out the core composite heat insulation block under a kind of non-evaporating foster condition of the present invention, its technological process in turn includes the following steps: the natural curing Ministry of worker behind the Ministry of worker that gets the raw materials ready, the moulding Ministry of worker, the first maintenance Ministry of worker, the foaming slip casting Ministry of worker, the Ministry of worker of maintenance for the second time, the sign indicating number heap.The effect of the Ministry of worker of getting the raw materials ready through feed bin 1 and proportioning machine 2; The raw material of the building block back that stirs is delivered to the moulding Ministry of worker by concrete belt conveyor 3, and the moulding Ministry of worker, and is placed on the supporting plate the building-block moulding through block machine 4; Then under non-evaporating foster state; Get into the first maintenance Ministry of worker,, let the building-block most of the time rest on the maintenance of carrying out on the nursing frame 4-8 hour through block conveyor 5, lift slab push pedal all-in-one 6, building block pusher 9, ferry-boat dolly 7 to nursing frame 10; After treating that building-block possesses certain concrete curing intensity; By the ferry-boat dolly 11 foaming slip casting Ministry of worker of ferrying, at building block pusher 13, fall under the effect of plate machine 14, block conveyor 15, foaming slip casting machine 16, make it to become composite heat insulation block.Composite heat insulation block is equally under non-evaporating foster state; Get into the Ministry of worker of maintenance for the second time, deliver to folded brick machine 17 places, after the supporting plate that will be loaded with building block by folded brick machine 17 builds up several layers by block conveyor; Deliver to maintenance place 19 by fork truck 18; According to the difference of foam slip material, carry out 1-8 hour natural curing, the foam slip is solidified in the cavity of building block.Get into the natural curing Ministry of worker after sign indicating number is piled then.Deliver to stockyard 21 by fork truck 20, its yard is in heaps, further carry out natural curing.
Like Fig. 2, shown in Figure 3, building block a is positioned on the supporting plate b, and supporting plate is dull and stereotyped.
Like Fig. 4, shown in Figure 5, lift slab push pedal all-in-one 6 comprises outrigger 601, building block advance frame 602, drive motors 603; Reductor 604, chain drive-belt 605, Lift-slab machine chain 606; Rolling stock 607,607a rolling bearing, 607b bolt, drive motors 608, reductor 609; Push rod 610, roller 611, backward rotation machine 612, strip steel plate 613, bolt 614, silk braid 615, square steel 616.Lift slab push pedal all-in-one frame 601 fixes on the ground; Building block advance frame 602 is positioned at the rear portion of lift slab push pedal all-in-one frame 601; Every separated 350mm is provided with one deck strip steel plate 613 on the Lift-slab machine chain 606, and strip steel plate 613 is fixed on the chain, and 200mm is equipped with rolling stock 607 at interval on every layer of strip steel plate 613; Rolling stock 607 is fixed on the strip steel plate 613 through bolt 607b by rolling bearing 607a, is convenient to be loaded with the supporting plate a easily rolling in the above of insulation blocks b.Silk braid 615 is fixed on the square steel 616 of building block advance frame 602 through bolt 614.
The supporting plate that block conveyor 5 will be loaded with building block is transported in the lift slab push pedal all-in-one, puts in place when the PLC program detects building block, and motor 603 starts under programme-control; Slow down through reductor 604, drive chain 606 through power transmission shaft then and rotate, make the supporting plate that the is loaded with building block lift slab one deck that makes progress; Running is according to this completely specified the number of plies to rising always, after liter is full; The motor 608 of propulsion plant starts, and slows down through reductor 609, drives push rod 610 runnings; Through the running of push rod 610, drive advance frame 602 and move forward, and the supporting plate that the promotion multilayer is loaded with building block is along the corresponding front portion ferry-boat dolly 7 of rolling stock 607 rolling entering.Push rod 610 on the all-in-one of lift slab push pedal subsequently drives advance frame and returns to the origin-location.Carry out so repeatedly
Like Fig. 6, shown in Figure 7, anterior ferry-boat dolly 7 comprises dolly shelf 701, channel-section steel 702, rolling stock 703, rolling bearing 703a, bolt 703b, chain 704, decelerator 705, dolly wheel 706.Before being parked in lift slab push pedal all-in-one 6 during front portion ferry-boat dolly 7 empty wagons, wait for advancing building block.Adorned after the building block move to the nursing frame of appointment along track 8 in face of, building block pusher 9 is shifted multilayer supporting plate on the dolly and building block on the nursing frame 10 onto, the completion of promptly unloading, anterior ferry-boat dolly 7 is got back to again and is waited for before the lift slab push pedal all-in-one 6 and push building block.Anterior ferry-boat dolly 7 receives PLC program Automatic Control; Also can be through preceding operating desk manual operation; Reducing motor 705 drives dolly wheel 706 along track 8 operations during startup, and every separated 350mm is provided with one deck channel-section steel 702 on dolly shelf 701, and 200mm is equipped with rolling stock 703 at interval on every layer of channel-section steel 702; Rolling stock 703 is fixed on through bolt 703b by rolling bearing 703a and carries on the channel-section steel 702, is convenient to be loaded with the supporting plate a easily rolling in the above of insulation blocks b.
Fig. 8 is the assembled state sketch map of lift slab push pedal all-in-one 6 and anterior ferry-boat dolly 7
The figure shows on the lift slab push pedal all-in-one 6, supporting plate a carries the process that building block b gets into anterior ferry-boat dolly 7.Anterior ferry-boat dolly 7 is in face of PLC programme-control lower edge track 8 moves to lift slab push pedal all-in-one 6; Align with it; The number of plies, width, level height and the ferry-boat dolly 7 that load the supporting plate a that is incubated stripping and slicing b on the lift slab push pedal all-in-one 6 are in full accord, and on the lift slab push pedal all-in-one 6, the supporting plate a of propulsion plant promotion multilayer loading building block b rolls on rolling stock and gets into the anterior dolly 7 of ferrying; Propulsion plant on the all-in-one of lift slab push pedal subsequently returns to the origin-location, carries out so repeatedly.
Like Fig. 9, shown in Figure 10, building block pusher 9 comprises motor 901, reductor 902, shaft joint 903, screw mandrel 904, bearing block 905, advance frame 906, rail wheel 907, silk braid 908, frame 909; Bolt 910, square steel 911, building block pusher frame 909 fixes on the ground, and silk braid 908 is fixed on the square steel 911 of building block advance frame 906 through bolt 910.After motor 901 starts; Slow down through reductor 902; Can drive screw mandrel 904 in 908 li positive and negative runnings of silk braid, drive advance frame 906 along advancing guide rail reciprocating, be provided with pusher roller 907 between advance frame 906 and the propelling guide rail to guarantee that motion flexibly with this.
After anterior ferry-boat dolly 7 receives building block from lift slab push pedal one 6, run to nursing frame 10 places along track 8, after fully with the nursing frame alignment by setting program; Motor 901 starts; Drive advance frames 906 through reductor 902 with screw mandrel 904 and travel forward, the front portion supporting plate a that multilayer on the dolly 7 is mounted with building block b that ferries is pushed to nursing frame 10, subsequently motor 901 backward rotation; Drive roof support 906 through reductor 902 with screw mandrel 904 and return the origin-location, carry out so repeatedly.
The structure of building block pusher 13 is identical with building block pusher 9 with effect
Like Figure 11, shown in Figure 12, nursing frame 10 comprises rolling stock 1001, rolling bearing 1001a; Bolt 1001b, 1002 columns carry channel-section steel 1003; The long 24m-26m of every nursing frame, frame is wide than the wide 15mm of thermal-insulating building block forming supporting plate, and the every 350mm of short transverse establishes one deck and carries channel-section steel 1003; The every interval 200mm of channel-section steel length direction is equipped with rolling stock 1001; Rolling stock 1001 is fixed on through bolt 1001b by rolling bearing 1001a and carries on the channel-section steel 1003, is bearing on the nursing frame so that will be placed with the supporting plate a of insulation blocks b, and can easily moves.
Figure 13 is the assembled state sketch map of building block pusher 9, anterior ferry-boat dolly 7 and nursing frame 10
The figure shows the process that the supporting plate a that is loaded with building block b on the anterior ferry-boat dolly 7 gets into nursing frame 10; Anterior ferry-boat dolly 7 receives after the building block by the setting order from lift slab push pedal all-in-one 6 and runs to along track 8 in face of first nursing frame at nursing frame 10 places; After fully with the nursing frame alignment; Building block pusher 9 is pushed to nursing frame 10, after the building block on the dolly pushes away fully in the lump with the multilayer supporting plate a that is loaded with building block b on the dolly 7; Roof support on the building block pusher returns to original position, carries out so repeatedly.
Like Figure 14, shown in Figure 15; Rear portion ferry-boat dolly 11 comprises dolly movable stand 1101, carries channel-section steel 1102, directive wheel groove steel rail 1103, movable stand directive wheel 1104, rolling bearing 1104a, bolt 1104b, rolling stock 1105, rolling bearing 1105a, bolt 1105b, dolly outrigger 1106, groove steel rail 1107, movable stand directive wheel 1108, rolling bearing 1108a, bolt 1108b, fixation steel plate 1108c, oil cylinder 1109, Hydraulic Station 1110, vehicle motor reductor 1111, dolly chain drive-belt 1112; Rear portion ferry-boat dolly 11 by PLC program Automatic Control advance, retreat, stop, all functions of startup etc.; Also can be through its all functions of front control platform manual control; Vehicle motor reductor 1111 drive dolly wheels are along track 12 operations during startup, and when ferry-boat dolly 11 in rear portion was come the nursing frame wait propelling in front building block of setting in proper order by setting, movable stand 1101 was through the promotion of oil cylinders 1107; Make dolly movable stand and nursing frame near; Building block is urged into oil cylinder withdrawal behind the dolly, and movable stand is moved the distance of 200mm outward, make be loaded with building block on the supporting plate a that is loaded with building block b on the dolly and the nursing frame supporting plate at intervals; Avoid supporting plate to bump each other; Be provided with movable stand directive wheel 1104 and 1108 between dolly outrigger 1106 and the dolly movable stand 1101, movable stand directive wheel 1104 is fixed on the support through bolt 1104b by rolling bearing 1104a, to guarantee to move flexibly; Support does not depart from up and down when mobile; Movable stand directive wheel 1108 is fixed on the steel plate 1108c through bolt 1108b by rolling bearing 1108a, with guarantee to move flexibly and when mobile support do not swing; Every separated 250mm establishes one deck channel-section steel 1102 on the dolly movable stand 1101; At interval 200mm is equipped with rolling stock 1105 on every layer of channel-section steel 1102, and rolling stock 1105 is fixed on through bolt 1105b by rolling bearing 1105a and carries on the channel-section steel 1102, and the supporting plate a of being convenient to be loaded with insulation blocks b easily moves in the above.
Figure 16 is building block pusher 9, anterior ferry-boat dolly 7, nursing frame 10 and the assembled state sketch map of rear portion ferry-boat dolly 11, and this figure has indicated the process that the supporting plate a that is loaded with building block b gets into ferry-boat dollies 11 from nursing frame 10.
Anterior ferry-boat dolly 7 is under the promotion of building block pusher 9; The supporting plate a that will be loaded with building block b in order constantly is transported to each nursing frame 10; After all nursing frames 10 are all filled building block; The front portion ferry-boat dolly 7 that carries full building block is come again in face of first nursing frame of nursing frame 10, and the dolly 11 of the rear portion of nursing frame 10 other ends ferry-boat is simultaneously also come the other end of first nursing frame under the PLC programme-control, stands opposite each other at a distance with front portion ferry-boat dolly 7; Multilayer on the anterior ferry-boat dolly 7 is loaded with the supporting plate a of building block b; Under the promotion of building block pusher 9, get into first nursing frame 10 of setting, correspondingly the multi-layer building block of this nursing frame other end then is pushed on the rear portion ferry-boat dolly 11.
Figure 17 is building block pusher 13, rear portion ferry-boat dolly 11 and the assembled state sketch map that falls plate machine 14
This figure has indicated supporting plate a and has carried building block b ferry-boat dolly 11 gets into the process of falling plate machine 14 from the rear portion; After rear portion ferry-boat dolly 11 receives building block from nursing frame 10; Under the PLC programme-control; Run to building block pusher 13 and fall plate machine 14 centres along track 12, behind their complete matchings, building block pusher 13 is pushed to the multilayer supporting plate that is loaded with building block on the dolly in the lump and is fallen plate machine 14; After the PLC program detected building block and is pulled to the position, the roof support on the instruction building block pusher 13 was return original position.Dolly goes to load and transport building block again before the nursing frame of setting.
Like Figure 18, shown in Figure 19; Fall plate machine 14 and comprise 1401 chain drive-belts, 1402 chains, 1403 frames, 1404 rolling stocks, 1404a rolling bearing, 1404b bolt, 1405 reducing motors, 1406 backward rotation machines, 1407 power transmission shafts; 1408 strip steel plates, 1409 chains attach plate; Falling plate machine frame 1403 fixes on the ground; Whenever on chain, be provided with one deck strip steel plate 1408 at a distance from 350mm, strip steel plate 1408 is fixed on chain to be attached and does on 1409, on every layer of strip steel plate 1408 at interval 200mm rolling stock 1404 is installed; Rolling stock 1404 is fixed on through bolt 1404b by rolling bearing 1404a and carries on the strip steel plate 1408, and the supporting plate a of being convenient to be loaded with insulation blocks b easily moves in the above.
Under the PLC programme-control; Reducing motor 1405 starts, and drives power transmission shaft 1407 runnings through chain drive-belt 1401, and the gear driven chain 1402 on the power transmission shaft 1407 rotates; Multilayer is loaded with the supporting plate a of building-block b successively to the decline plate; One plate connect a plate through block conveyor 15 be transported to the foaming slip casting machine below, carry out slip casting, make building-block become composite heat insulation block.
Like Figure 20, shown in Figure 21; Multifunctional assembled foam slip is filled out core machine 16 and comprised: conveying worm 1601, conveying worm 1602, powder additives spiral metering conveyer 1603, counting scale 1604, powder additives hopper 1605, liquid additive storage vat 1606, blowing agent storage vat 1607, water tank 1608, pneumatic timing metering valve 1609, LOAD CELLS 1610, channel-section steel 1611, bucket 1612, operated pneumatic valve 1613, decelerator 1614, chain 1615, foam maker 1616, motor 1617, belt 1618, delivery pump 1619, slip operated pneumatic valve 1620, slip bucket 1621, pneumatic slip are filled out core valve 1622, cylinder 1623, slurry position detecting head 1624, tremie pipe 1625, slip mixer 1626; Under the PLC programme-control; The foam slip is filled out the core machine and both can have been adopted the mode of physical blowing to produce the foam slip; Also can adopt the mode of chemical blowing to produce the foam slip, also can adopt multiple compound mode to produce the foam slip as required.If adopt the mode of physical blowing to prepare the foam slip, its implementation process is following: powder is transported to bucket 1612 from conveying worm 1601 and 1602 respectively, is weighed by LOAD CELLS 1610; When the weight that reaches setting, auger conveyor stops charging, and operated pneumatic valve 1613 is opened; Powder gets into slip mixer 1626, and the water of water tank 1608 gets into the slip mixer through pneumatic timing metering valve 1609 and powder stirs into slip, and self priming pump 1619 is pumped into foam maker 1616 with blowing agent subsequently; Air compressor is pressed into foam maker 1616 with pressure-air simultaneously, and both mix the formation significant foam, and foam is pressed into slip mixer 1626 by pressure-air subsequently; Stir mixedly with slip, obtain the foam slip, slip operated pneumatic valve 1620 is opened subsequently; The foam slip gets into slip bucket 1621, and when building-block was transported to grouting mouth below, cylinder 1623 promoted slurry position detecting heads 1624 and moves down; Arrive at the desired location in the building block cavity, pneumatic slip is filled out core valve 1622 and is opened, and the foaming slip injects in the cavity of building block from tremie pipe 1625; When slurry level touched slurry position detecting head 1624, pneumatic slip was filled out core valve 1622 and is closed, and stops slip casting; Move on the detecting head 1624 of slurry position, the composite heat insulation block that obtains is transported by block conveyor 15.
If adopt the mode of chemical blowing to prepare the foam slip, its implementation process is following: at first foam device quits work under the PLC programme-control, and cement and flyash are transported to bucket 1612 by conveying worm 1601 and conveying worm 1602 respectively; Powder additives gets into bucket 1612 through powder additives spiral metering conveyer 1603 metering backs simultaneously, is weighed by LOAD CELLS 1610, when the weight that reaches setting; Conveying worm stops charging, and operated pneumatic valve 1613 is opened, and powder gets into slip mixer 1626; The water of water tank 1608 gets into slip mixer 1626 through pneumatic timing metering valve 1609, and liquid additive also gets into slip mixer 1626 through pneumatic timing metering valve 1609 from storage vat 1606 subsequently, stirs into slip with powder; Slip operated pneumatic valve 1620 is opened subsequently, and slip gets into slip bucket 1621, when building-block is transported to the grouting port below; Cylinder 1623 promotes slurry position detecting head 1624 and moves down; Arrive at the desired location in the building block cavity, pneumatic slip is filled out core valve 1622 and is opened, and slip injects in the cavity of building block from tremie pipe 1625; When slurry level touches slurry position detecting head; Pneumatic slip is filled out core valve 1622 and is closed, and moves on the detecting head 1624 of slurry position, and the composite heat insulation block that obtains is transported by block conveyor 15.In addition, also can be as required, under the PLC programme-control; To various powders and additive; And modes such as physical blowing, chemical blowing are carried out multiple choices and combination, through the relevant apparatus of this equipment, prepare the various foam slips that are used to produce composite heat insulation block.Then building-block is carried out slip casting.
Be composite heat insulation block after the assembled state sketch map building-block slip casting completion of Figure 22 for folded brick machine 17 and block conveyor 15; Supporting plate carries composite heat insulation block and on block conveyor 15, moves to folded brick machine 17 places forward; Folded brick machine 17 connects a plate with insulation blocks one plate and builds up the 2-6 layer, is transported to the maintenance place by fork truck then, according to the difference of foam slip material; Carry out 1-8 hour natural curing, the foaming slip is solidified in the cavity of building block.
Application example
Shown in figure 23; Production process of the present invention is: the Ministry of worker that gets the raw materials ready comprises proportioning machine 1, mixer 2; The moulding Ministry of worker comprises concrete belt conveyor 3, block machine 4, and the first maintenance Ministry of worker comprises block conveyor 5, lift slab push pedal all-in-one 6, building block pusher 9, ferry-boat trolley track 8, anterior ferry-boat dolly 7, nursing frame 10, ferry-boat trolley track 12, rear portion ferry-boat dolly 11, building block pusher 13 and falls plate machine 14.After building-block was shaped, the supporting plate a that is loaded with building block b was connect a plate by block conveyor 5 one plates and sends into lift slab push pedal all-in-one 6, under the control of PLC program, the supporting plate that is loaded with building block from bottom to top, lift slab successively.After rising the number of plies of full appointment, push the front portion ferry-boat dolly 7 that faces lift slab push pedal all-in-one 6 in the lump by propulsion plant, propulsion plant is return then.Anterior ferry-boat dolly 7 carries the supporting plate and the building block of specifying the number of plies; Under the control of PLC program; By the setting order, move to first building block pusher 9 and nursing frame 10 middle (corresponding nursing frame of building block pusher, middle) across a ferry-boat trolley track along ferry-boat trolley track 8; Building block pusher 9, anterior ferry-boat dolly 7 and nursing frame 10 threes are over against together, and the multilayer supporting plate that will be loaded with building block by building block pusher 9 pushes in the nursing frame 10 in the lump.Operation according to this; After all nursing frames 10 are all filled building block; The front portion ferry-boat dolly 7 that carries multilayer supporting plate and building block walks to again in the middle of first building block pusher 9 and the nursing frame 10 in operation sequence; The rear portion ferry-boat dolly 11 that is positioned at nursing frame 10 other ends is under the programmed instruction control of PLC; Walk in face of first nursing frame along ferry-boat trolley track 12, stand opposite each other at a distance across nursing frame 10, after the multilayer supporting plate that on the building block pusher 9 on opposite is ferried the front portion in dolly 7, is loaded with building block pushes first nursing frame in the lump with the front portion ferry-boat dolly 7 that is loaded with multi-layer building block of right opposite; Correspondingly at this nursing frame other end, the multilayer supporting plate that is loaded with building block of equal number also has been pulled on the rear portion ferry-boat dolly 11.Ferry-boat dolly 11 in rear portion is being fully loaded with multilayer supporting plate and building block and walks to building block pusher 13 and fall between the plate machine 14 (building block pusher 13 and fall plate machine 14 right opposites along ferry-boat trolley track 12 subsequently; Middle across ferry-boat trolley track 12); After three's alignment; Building block pusher 13 pushes ferry multilayer supporting plate and building block on the dolly 11 of rear portion in the lump and falls on the plate machine, and Using such method constantly goes on.Building block is shaped the back from block conveyor, runs to always and falls the plate machine, and be 4-8 hour the duration of runs, accomplished the first maintenance of building block under non-evaporating foster state during this, makes building block possess certain concrete curing intensity.
The foam slip is filled out the core Ministry of worker and is comprised and fall plate machine 14, block conveyor 15, and the foam slip is filled out core machine 16; The supporting plate that is loaded with building block drops to downwards on the plate machine 14 on block conveyor 15 or the desired location from falling successively, follows a plate by block conveyor 15 1 plates and is transported to the grouting port position that the foam slip is filled out core machine 16, and the slurry level detector probe descends; Needle point arrives at the port of building block cavity, or the desired location in the cavity, and the foam slip is injected in the building block cavity; When liquid level touches probe, the slip casting valve closing, block conveyor is transported slip casting building block; Then another plate building block begins slip casting again, so goes on.
The secondary maintenance Ministry of worker comprises block conveyor 15, folded brick machine 17, fork truck 18.Building-block slip casting is composite heat insulation block after accomplishing; Supporting plate carries composite heat insulation block and on block conveyor 15, moves to folded brick machine 17 places forward; Folded brick machine 17 connects a plate with insulation blocks one plate and builds up the 2-6 layer, is transported to maintenance place 19 by fork truck 18 then, according to the difference of foam slip material; Carry out 1-8 hour natural curing, the foaming slip is solidified in the cavity of building block.
The natural curing Ministry of worker behind the sign indicating number heap is: the foam slip is transported to stockyard 21 by fork truck 20 after in the cavity of building block, solidifying, and the insulation blocks sign indicating number is in heaps, further carries out natural curing.
Claims (8)
1. the foam slip is filled out the production method of core building block under the non-evaporating foster condition, it is characterized in that this production method is under non-evaporating foster state; In turn include the following steps: the Ministry of worker that gets the raw materials ready, the moulding Ministry of worker, the first maintenance Ministry of worker, foam slip are filled out the natural curing Ministry of worker behind the core Ministry of worker, the Ministry of worker of maintenance for the second time, the sign indicating number heap, get the raw materials ready the Ministry of worker after proportioning machine 1 is with the raw material batching, are transported to mixer 2 and stir; Be delivered to the moulding Ministry of worker by concrete belt conveyor 3, the moulding Ministry of worker passes through block machine 4 with the building-block moulding, and is placed on the supporting plate; Then under non-evaporating foster state, get into the first maintenance Ministry of worker, through block conveyor 5, lift slab push pedal all-in-one 6, building block pusher 9, anterior ferry-boat dolly 7 to nursing frame 10; Let the building-block most of the time rest on the maintenance of carrying out on the nursing frame 4-8 hour, treat that building-block possesses certain concrete curing intensity after, fill out the core Ministry of worker by the rear portion ferry-boat dolly 11 foam slip of ferrying; Through building block pusher 13, fall plate machine 14, block conveyor 15, fill out core machine 16 places to the foam slip and carry out slip casting, make it to become composite heat insulation block, composite heat insulation block is equally under non-evaporating foster state; Get into the Ministry of worker of maintenance for the second time, deliver to folded brick machine 17 places, after the supporting plate that will be loaded with building block by folded brick machine 17 builds up several layers by block conveyor 15; Deliver to maintenance place 19 by fork truck 18; According to the difference of foam slip material, carry out 1-8 hour natural curing, the foam slip is solidified in the cavity of building block; Get into the natural curing Ministry of worker after sign indicating number is piled then; Deliver to stockyard 21 by fork truck 20, its yard is in heaps, further carry out natural curing.
2. the foam slip is filled out the production method of core building block under a kind of non-evaporating foster condition according to claim 1, it is characterized in that, said non-evaporating foster state be temperature in the nature more than 5 ℃, it is steam-cured not need fire coal to carry out HTHP.
3. the foam slip is filled out the production method of core building block under a kind of non-evaporating foster condition according to claim 1; It is characterized in that the said first maintenance Ministry of worker comprises block conveyor 5, lift slab push pedal all-in-one 6, building block pusher 9, ferry-boat trolley track 8, anterior ferry-boat dolly 7, nursing frame 10, ferry-boat trolley track 12, rear portion ferry-boat dolly 11, building block pusher 13 and falls plate machine 14; After building-block is shaped; The supporting plate a that is loaded with building block b is connect a plate by block conveyor 5 one plates and sends into lift slab push pedal all-in-one 6, and under the control of PLC program, the supporting plate that is loaded with building block from bottom to top; Lift slab successively; After rising the number of plies of full appointment, push the front portion ferry-boat dolly 7 that faces lift slab push pedal all-in-one in the lump by propulsion plant, propulsion plant is return then; Anterior ferry-boat dolly 7 carries the supporting plate and the building block of specifying the number of plies; Under the control of PLC program; By the setting order, move to first building block pusher 9 and nursing frame 10 middle (corresponding nursing frame of building block pusher, middle) across a ferry-boat trolley track along ferry-boat trolley track 8; Building block pusher 9, anterior ferry-boat dolly 7 and nursing frame 10 threes are over against together, and the multilayer supporting plate that will be loaded with building block by the building block pusher pushes in the nursing frame 10 in the lump; Operation according to this; After all nursing frames 10 are all filled building block; The front portion ferry-boat dolly 7 that carries multilayer supporting plate and building block walks to again in the middle of first building block pusher 9 and the nursing frame 10 in operation sequence; The rear portion ferry-boat dolly 11 that is positioned at nursing frame 10 other ends is under the control of PLC programmed instruction; Walk in face of first nursing frame along ferry-boat trolley track 12, stand opposite each other at a distance across nursing frame 10, after the multilayer supporting plate that on the building block pusher 9 on opposite is ferried the front portion in dolly 7, is loaded with building block pushes first nursing frame in the lump with the front portion ferry-boat dolly 7 that is loaded with multi-layer building block of right opposite; Correspondingly at this nursing frame other end, the multilayer supporting plate that is loaded with building block of equal number also has been pulled on the rear portion ferry-boat dolly 11; Ferry-boat dolly 11 in rear portion is being fully loaded with multilayer supporting plate and building block and walks to building block pusher 13 and fall between the plate machine 14 (building block pusher 13 and fall plate machine 14 right opposites along ferry-boat trolley track 12 subsequently; Middle across ferry-boat trolley track 12); After the three alignment, building block pusher 13 pushes ferry multilayer supporting plate and building block on the dolly 11 of rear portion in the lump and falls on the plate machine; Building block is shaped the back from block conveyor 5, runs to always and falls plate machine 14, and be 4-8 hour the duration of runs, accomplished the first maintenance of building block under non-evaporating foster state during this, makes building block possess certain concrete curing intensity.
4. the foam slip is filled out the production method of core building block under a kind of non-evaporating foster condition according to claim 1, it is characterized in that, said foam slip is filled out the core Ministry of worker and comprised that falling plate machine 14, block conveyor 15 and foam slip fills out core machine 16; The supporting plate that is loaded with building block drops to downwards on the plate machine on the block conveyor 15 from falling successively, follows a plate by block conveyor 15 1 plates and is transported to the grouting port position that the foam slip is filled out core machine 16, and slip Level Detection probe descends; Needle point arrives at the desired location in the building block cavity; When liquid level touches probe, the slip casting valve closing, block conveyor is transported slip casting building block; Then another plate building block begins slip casting again, goes on so repeatedly.
5. the foam slip is filled out the production method of core building block under a kind of non-evaporating foster condition according to claim 1, it is characterized in that, the said secondary maintenance Ministry of worker comprises block conveyor 15, folded brick machine 17 and fork truck 18; Building-block slip casting is composite heat insulation block after accomplishing; Supporting plate carries composite heat insulation block and on block conveyor 15, moves to folded brick machine 17 places forward; Folded brick machine 17 connects a plate with insulation blocks one plate and builds up the 2-6 layer, is transported to maintenance place 19 by fork truck 18 then, according to the difference of foam slip material; Carry out 1-8 hour natural curing, the foaming slip is solidified in the cavity of building block.
6. the foam slip is filled out the production method of core building block under a kind of non-evaporating foster condition according to claim 1; It is characterized in that; The natural curing Ministry of worker behind the said sign indicating number heap is: after the foam slip solidifies in the cavity of building block; Be transported to stockyard 21 by fork truck 20, the insulation blocks sign indicating number is in heaps, further carry out natural curing then.
7. the foam slip is filled out the production method of core building block under a kind of non-evaporating foster condition according to claim 1; It is characterized in that said foam slip is meant ardealite foam slip, desulfurated plaster foam slip, fluorgypsum foam slip, sulphate aluminium cement foam slip, sulphate aluminium cement and flyash mix-froth slip, ordinary cement foam slip, ordinary cement and flyash mix-froth slip etc.
8. the foam slip is filled out the production method of core building block under a kind of non-evaporating foster condition according to claim 1, it is characterized in that said nursing frame quantity is 4, and the number of plies is the 5-10 layer, and length is 24-36 rice.
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104723453A (en) * | 2015-02-14 | 2015-06-24 | 绿建科技集团新型建材高技术有限公司 | Full-automatic production method for novel composite self-thermal-insulation concrete blocks |
| CN104723454A (en) * | 2015-02-14 | 2015-06-24 | 绿建科技集团新型建材高技术有限公司 | Production method for building blocks with foam slurry filling cores |
| CN104723450A (en) * | 2015-02-14 | 2015-06-24 | 绿建科技集团新型建材高技术有限公司 | Automatic production method for composite building blocks with foam slurry filling cores |
| CN104723452A (en) * | 2015-02-14 | 2015-06-24 | 绿建科技集团新型建材高技术有限公司 | Method for producing composite self-heat-preservation building blocks |
| CN104742245A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Full-automatic production method for composite self-insulation building blocks |
| CN104742244A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Man-machine integrated automatic production method for man-machine integrated composite self-heat-preservation building block |
| CN104742235A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Foam slurry filling-core building block production method adopting self-heat-conserving maintenance mode |
| CN105619586A (en) * | 2014-10-31 | 2016-06-01 | 胡汉辉 | Novel production technique for steam-curing-free filling block |
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| CN104742244A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Man-machine integrated automatic production method for man-machine integrated composite self-heat-preservation building block |
| CN104742235A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Foam slurry filling-core building block production method adopting self-heat-conserving maintenance mode |
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| CN102672815B (en) | 2014-07-09 |
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Owner name: GREEN TECHNOLOGY CONSTRUCTION GROUP NEW BUILDING M Free format text: FORMER OWNER: GUIZHOU BODIAN BUILDING MATERIALS CHEMICAL TECHNOLOGY CO., LTD. Effective date: 20150226 |
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