CN107186872B - Self preservation temperature building block brick apparatus for producing - Google Patents
Self preservation temperature building block brick apparatus for producing Download PDFInfo
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- CN107186872B CN107186872B CN201710388679.XA CN201710388679A CN107186872B CN 107186872 B CN107186872 B CN 107186872B CN 201710388679 A CN201710388679 A CN 201710388679A CN 107186872 B CN107186872 B CN 107186872B
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- 239000011449 brick Substances 0.000 title claims abstract description 128
- 238000004321 preservation Methods 0.000 title claims abstract description 98
- 239000000463 material Substances 0.000 claims abstract description 93
- 238000004519 manufacturing process Methods 0.000 claims abstract description 91
- 239000006260 foam Substances 0.000 claims abstract description 88
- 239000004568 cement Substances 0.000 claims abstract description 83
- 238000003756 stirring Methods 0.000 claims abstract description 81
- 238000001746 injection moulding Methods 0.000 claims abstract description 76
- 239000002994 raw material Substances 0.000 claims abstract description 69
- 238000009413 insulation Methods 0.000 claims abstract description 66
- 238000012546 transfer Methods 0.000 claims abstract description 44
- 238000005187 foaming Methods 0.000 claims description 54
- 238000003860 storage Methods 0.000 claims description 32
- 230000032258 transport Effects 0.000 claims description 31
- 235000000396 iron Nutrition 0.000 claims description 28
- 238000011084 recovery Methods 0.000 claims description 28
- 238000005303 weighing Methods 0.000 claims description 19
- 238000007599 discharging Methods 0.000 claims description 17
- 229910000746 Structural steel Inorganic materials 0.000 claims description 12
- 230000009467 reduction Effects 0.000 claims description 12
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 230000001681 protective effect Effects 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 5
- 239000000428 dust Substances 0.000 claims description 4
- 239000003814 drug Substances 0.000 claims description 3
- 239000000872 buffer Substances 0.000 claims 1
- 238000003825 pressing Methods 0.000 abstract description 16
- 230000008901 benefit Effects 0.000 abstract description 15
- 238000002156 mixing Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 27
- 239000002893 slag Substances 0.000 description 24
- 229910000831 Steel Inorganic materials 0.000 description 22
- 239000010959 steel Substances 0.000 description 22
- 230000008569 process Effects 0.000 description 21
- 238000010924 continuous production Methods 0.000 description 16
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- 239000003638 chemical reducing agent Substances 0.000 description 8
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- 239000002699 waste material Substances 0.000 description 5
- 238000010793 Steam injection (oil industry) Methods 0.000 description 4
- 238000000498 ball milling Methods 0.000 description 4
- 238000005336 cracking Methods 0.000 description 4
- 238000007781 pre-processing Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 238000010025 steaming Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
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- 238000013459 approach Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 241000219495 Betulaceae Species 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Abstract
A self-heat-preservation building block brick production device belongs to the technical field of building block brick production equipment. The device comprises a batching and feeding device, a pressure forming device, a transfer system, a steam curing device, an injection molding device and the like. The production raw materials are mixed and mixed through a mixing and feeding device, a distributing machine and a secondary stirring box are used for stirring and feeding wet materials into a die, a hydraulic cylinder drives a pressing head to be pressed into the die for forming, a bottom die is vibrated to enable a formed product to be separated from the die, the product enters a steam curing device through a transfer system for curing, then enters an injection molding device for steam foam injection molding, and self-heat-insulation building block bricks are obtained and stacked. The invention also provides a cement foaming-foam injection molding two-in-one device, a sawing machine and the like. The invention ensures the quality of the self-heat-preservation building block brick, and has stronger and more stable heat preservation effect; the operation is simple, the resources are saved, the environment is protected, and the cost is reduced; the cement foaming-foam injection molding two-in-one device enables the product to be flexibly selected and produced; has better market economic benefit and popularization prospect.
Description
Technical Field
The invention relates to a self-heat-preservation building block brick production device, in particular to a building block brick production device using steel slag as a raw material, and belongs to the technical field of building block brick production devices.
Background
The self-heat-insulating block mainly comprises a main block, a heat-insulating core material and the like. The self-heat-insulating block brick has the advantages of energy conservation, environmental protection, high heat resistance, high construction speed and the like, and has wide market in building markets. At present, the block brick using the steel slag as the raw material does not exist. The building block brick using the steel slag as the raw material has stronger strength and better stability, mainly uses the steel slag as the raw material, reduces the use of cement, reduces the cost, provides the waste utilization level, saves the resources, protects the environment and has good economic benefit.
The self-heat-preserving building block brick, in particular to a self-heat-preserving building block brick which uses steel slag as a raw material, and the production process is generally mainly divided into: (raw materials) batching and material- (self-heat-preservation building block) pressing and forming, steaming, injection molding/foaming (-sawing machine) -stacking.
At present, a block brick production device using steel slag as a raw material does not exist. According to the production method and experimental results of the building block bricks by using the steel slag as the raw material, the constructors test together, repeatedly attack and shut, and finally obtain the industrialized self-heat-preservation building block brick production device through multiple improvements.
Disclosure of Invention
The invention aims to provide a self-heat-preservation building block brick production device, in particular to a building block brick production device using steel slag as a raw material.
The device for producing the self-heat-preservation building block brick by using the steel slag as the raw material comprises a batching and material device 1, a pressure forming device 2, a transfer system, a steam curing device 5, an injection molding device 6 and the like. The block brick production process mainly and generally comprises the following steps: batching and material process- (self-heat-preserving building block) pressing and forming process-steam curing process-injection molding process (and/or foaming process-sawing machine process) -stacking. The production raw materials are obtained by preprocessing steel slag by a crusher, ball milling by a ball mill and the like, and are cement, additives and the like.
A self preservation temperature building block brick apparatus for producing, the device contains:
the batching and material-mixing device 1 is used for proportioning and conveying production raw materials into a receiving hopper of the pressure forming device;
the pressure forming device 2 comprises a bottom plate conveying platform, a receiving hopper, a sector valve, a distributing machine, a secondary stirring box, a first speed reducing motor, a chain, gears, a stirring shaft, a second hydraulic cylinder, a synchronous connecting rod, a pressure head, a guide shaft, a die, a bottom plate, a bottom die, a third hydraulic cylinder, a second speed reducing motor, a second gear, a third speed reducing motor, a conveying belt and the like; the material receiving hopper, the material distributing machine, the secondary stirring box, the guide shaft and the second gear are all arranged on a frame (base) of the pressure forming device, the material receiving hopper, the material distributing machine and the secondary stirring box are arranged on one side of the frame (base), and the second hydraulic cylinder, the synchronous connecting rod, the pressure head, the guide shaft, the die, the bottom die and the second gear are arranged on the other side of the frame; the material receiving hopper is provided with a sector valve, the sector valve controls the material receiving hopper to discharge, a material distributing machine and a secondary stirring box are arranged below the sector valve of the material receiving hopper, the material distributing machine and the secondary stirring box comprise a hydraulic cylinder, a machine connecting rod and a secondary stirring box, the hydraulic cylinder and the machine connecting rod are arranged on a frame of the pressure forming device, and the hydraulic cylinder drives the secondary stirring box to move left and right through the machine connecting rod; the secondary stirring box is provided with a chain and a gear, the secondary stirring box is internally provided with a stirring shaft, the first speed reducing motor rotates, the chain and the gear rotate, and wet materials are continuously stirred in the secondary stirring box; the lower part of the pressure forming device frame is provided with a bottom plate conveying platform, and the bottom plate conveying platform can be a bottom plate conveying platform formed by a speed reducing motor and a conveying chain with a bayonet, or a bottom plate conveying platform formed by a first hydraulic cylinder and the conveying chain with the bayonet. The bottom plate conveying platform of the pressure forming device particularly further comprises a bottom plate box, the bottom plate box is used for storing a bottom plate, a gap is reserved between the bottom plate box and the conveying platform, the bottom plate falls on a conveying chain with a bayonet of the bottom plate conveying platform, and the bottom plate is conveyed to the upper surface of the bottom die; (the bottom plate is pushed onto the bottom die, in a subsequent process step, the subsequent bottom plate pushes the (previous) bottom plate onto the third gear motor and the conveyor belt of the conveyor belt (under the action of the conveyor chain with the bayonet); the frame of the pressure forming device is also provided with a protective net, and the protective net has the function of ensuring the safety of staff outside the machine when the first material distributor and the secondary stirring box move left and right; the synchronous connecting rod of the second hydraulic cylinder is connected with the pressure head, the guide shaft is arranged on the frame of the pressure forming device, and the pressure head is driven by the second hydraulic cylinder to move up and down on the guide shaft; the die is connected with a third hydraulic cylinder, a second gear is arranged on a frame of the pressure forming device, the die moves up and down under the drive of the third hydraulic cylinder according to the track of the second gear, and when the bottom plate is pushed by the bottom plate conveying platform to be placed on the bottom die, the third hydraulic cylinder drives the die to be placed on the bottom plate; the second gear motor can drive the bottom die to vibrate, and a product obtained by the vibration of the bottom die, the vibration of the bottom plate, the vibration demoulding and the pressure forming can be demoulded from the mould and is remained on the bottom plate; the bottom plate (containing the product self-heat-preserving building blocks) is continuously pushed and placed on the conveying belt; at the moment, the third hydraulic cylinder pushes the die to rise, and the second hydraulic cylinder also drives the pressure head to rise; the third gear motor can drive the conveying belt to move so as to convey the bottom plate and the self-heat-preservation building blocks on the bottom plate to the conveying system. The second hydraulic cylinder can provide at least more than 8Mpa pressure, and can preferably provide a hydraulic cylinder with 8Mpa-10Mpa pressure.
The transfer system transfers the bottom plate and the self-heat-preservation building blocks on the bottom plate to the steam curing device, and/or transfers the bottom plate and the self-heat-preservation building blocks to the injection molding device after the bottom plate and the self-heat-preservation building blocks are steamed in the steam curing device;
a steam curing device 5, which comprises a shell, a commodity shelf and a steam generating device; a plurality of storage racks are arranged in the shell, the storage racks are used for placing the bottom plate and self-heat-preservation building blocks on the bottom plate, a steam generating device is arranged outside the shell, and the steam generating device is connected into the shell through a pipeline; the steam generating device is required to generate steam curing pressure of more than 0.3Mpa, steam curing temperature of more than 100 ℃, and steam curing flow rate at least up to 2 tons/hour;
the injection molding device 6 comprises an injection molding device frame, a foam storage box, an eighth gear motor, a conveying chain, a fifth hydraulic cylinder, a foam pressure head, a cylinder, a foam blanking valve, a steam drum, a steam pressure head and a steam pressure head hydraulic cylinder; the foam storage box is arranged on the injection molding device frame, granular foam production raw materials are stored in the foam storage box, an air cylinder and a foam blanking valve are arranged at the lower part of the foam storage box, the air cylinder is used for controlling to open the foam blanking valve, a fifth hydraulic cylinder is arranged on the injection molding device frame, and a hydraulic rod of the fifth hydraulic cylinder can drive a blanking pressure head to descend and ascend; the steam drum is connected with the steam generating device, the steam drum is connected with a steam pressure head, the steam pressure head comprises a guide rod, the guide rod is fixedly arranged on a frame of the injection molding device, a connecting rod of a sixth hydraulic cylinder drives the steam pressure head to ascend or descend along the guide rod, and when the steam pressure head covers the self-heat-preservation building blocks on the bottom plate, a steam valve of the steam drum is opened, and steam is injected into foams of the self-heat-preservation building blocks; the blanking pressure head, the steam pressure head are provided with an eighth gear motor and a conveying chain thereof, and the eighth gear motor and the conveying chain thereof convey the bottom plate and the self-heat-preservation building blocks thereon to the lower part of the blanking pressure head, the lower part of the steam pressure head and the conveying system.
The material mixing and charging device of the invention can load various production materials which are weighed according to the proportion in advance into different hoppers by a loader, and the other type of material mixing and charging device can load the production materials into the hoppers by the loader, and the hoppers also comprise an automatic weighing device which can automatically weigh the production materials with the proportion weight according to the arrangement of the proportion of the formula.
The transfer system is a forklift or a transfer system formed by a lifter and a primary-secondary vehicle.
As is known, the general investment in factory building production equipment is relatively expensive, the specific gravity of the factory investment is relatively large, and in order to reduce the economic risk of the factory, the invention also provides a self-insulation building block brick production device based on two general inventive concepts, wherein the self-insulation building block brick production device is replaced by a cement foaming-foam injection molding two-in-one device, and the cement foaming-foam injection molding two-in-one device is formed by a cement foaming device and an injection molding device 6, and self-insulation building blocks can be grabbed or forked away at one side or between the cement foaming device and the injection molding device. The self-heat-preservation building block brick production device can be used for producing cement foaming (self-heat-preservation) building block bricks or foam injection molding self-heat-preservation building block bricks. After the factory is put into the factory, the self-heat-preservation cement foaming building block brick can be produced, and the novel self-heat-preservation building block brick can also be produced.
Since the cement foaming of the cement foaming device can bulge some or leave foaming cement (the corners of the formed irregular cement blocks which are formed by solidifying the exposed foaming cement can influence the use of the self-insulation building block), the invention also provides a sawing machine device which saws off the redundant irregular parts exposed outside the self-insulation building block before the foaming cement is not solidified. (trowelling)
Usually, after the self-insulation block bricks are grabbed and piled, the bottom plates still move, if cement foams, the bottom plates are scraped or washed, residual foaming cement on the bottom plates is removed so as not to influence the next self-insulation block production of the bottom plates. The bottom plate recovery system consists of a motor, a fork plate, a bottom plate recovery frame and the like; the bottom plate is usually recovered manually, the bottom plate recovery system can greatly lighten manual labor, and the foam injection molding device can be reused without washing the bottom plate; the bottom plate recovery system saves labor for collection and transportation; after a certain number of bottom plates are obtained on the bottom plate recovery frame, the bottom plates can be once forked by a forklift for storage, used by the user or enter the next (collected in a bottom plate box or continuously used) process, and continuous production is realized. I.e. the bottom plate can be produced automatically and continuously.
The beneficial effects of the invention are as follows:
the invention provides a self-heat-preservation building block brick production device, which can be used for producing building block bricks by using steel slag as a raw material, and the produced building block bricks have stronger and more stable strength; mainly uses steel slag as raw material, reduces the use of cement, reduces the cost, provides the waste utilization level, saves the resources, protects the environment and has good economic benefit. The batching and charging device of the invention is easy to control the amount of each component and is simple to operate; the automatic metering and weighing device is used for realizing automatic continuous production.
The pressure forming device disclosed by the invention is used for pressure forming in a physical mode, so that the shrinkage of the building block is promoted, the structure of the building block brick is more compact, and the stability of the building block is enhanced.
The transfer system is quick, convenient and simple. The elevator and the primary-secondary vehicle can transfer a large amount of produced self-heat-preservation building blocks at one time, and the automatic heat-preservation building block device has the advantages of simple structure, simplicity in operation, labor cost saving and efficiency improvement.
The steam curing device provides high-temperature and high-pressure steam, ensures that the building blocks are fully contracted, and further enhances the stability of the building blocks; compared with normal pressure steam treatment, the curing time is greatly shortened, the usage amount of steam is reduced, meanwhile, the building blocks can be ensured to fully complete shrinkage through high pressure, the later strength is enhanced, the building blocks and bricks reach a stable state, the phenomenon of cracking caused by dry shrinkage of the upper walls of the building blocks and bricks is prevented, and the quality of the building blocks is ensured.
The injection molding device is steam injection molding, the heat-insulating core material is foam, the heat conductivity coefficient of the heat insulation of the outer wall is lower than that of cement foaming, the heat-insulating effect of the self-heat-insulating building block brick wall is better, the heat-insulating device meets the requirements of green energy-saving buildings, and the heat-insulating device is low in cost, less in cement consumption, resource-saving, environment-friendly and simpler in process (cement foaming also prevents cement from solidifying on a bottom plate, and the bottom plate is scraped and even washed, so that the cost and the time of the heat-insulating building block brick are saved
The bottom plate recovery system can save manpower for collection, so that the invention can realize full-automatic continuous production; the bottom plate does not need to be scraped or even washed, and can be reused, so that the cost is reduced, and the like.
The cement foaming-foam injection molding two-in-one device provided by the invention has the advantages that the advancement of the cement foaming-foam injection molding two-in-one device is considered, the market factors are considered, the cement foaming (self-heat-preservation) block bricks can be conveniently produced according to the order requirements of manufacturers, the foam foaming self-heat-preservation block bricks can also be produced, the production of products can be flexibly selected and produced according to market conditions at low cost, the economic risk of factories is reduced, the applicability of equipment is enlarged, and the easy popularization of the cement foaming (self-heat-preservation) block bricks is considered.
Drawings
Fig. 1 is a schematic diagram of the configuration of a batching and charging device 1 and a pressure forming device 2 according to the present invention.
Fig. 2 is a schematic view of a transfer system device according to the present invention. The transfer system consists of a lifter 3 and a primary-secondary vehicle 4, wherein (a) is a schematic diagram (front view) of the front structure of the lifter, and (b) is a schematic diagram of the primary-secondary vehicle structure.
Fig. 3 is a schematic structural view of the steam curing apparatus 5 of the present invention.
Fig. 4 is a schematic view of the structure of the injection molding apparatus 6 (including the bottom plate recovery apparatus) of the present invention.
Fig. 5 is a schematic view of another material dispensing and material dispensing device and pressure forming device 7 according to the present invention.
Fig. 6 is a schematic structural view of a cement foaming-foam injection molding two-in-one device 8 according to the present invention. (comprising two lifts, one front view (right) and one side view (left))
Fig. 7 is a schematic view of the sawing machine 9 according to the invention.
Detailed Description
The invention is further described below with reference to the drawings and examples. The examples illustrate the invention, but do not limit it.
Example 1 self-insulation block production device 1
The utility model provides a utilize apparatus for producing of self preservation temperature building block brick of slag as raw materials, namely a self preservation temperature building block brick's apparatus for producing, building block brick production process mainly generally includes: the material mixing and material mixing process- (self-heat-preserving building block) material pressing and forming process, steam curing process, injection molding process and stacking.
The production raw materials are obtained by preprocessing steel slag by a crusher, ball milling by a ball mill and the like, and are cement, additives and the like.
A self-heat-preservation building block brick production device comprises a batching and material device 1, a pressure forming device 2, a transfer system, a steam curing device 5, an injection molding device 6 and the like.
Fig. 1 is a schematic diagram of the configuration of a batching and charging device 1 and a pressure forming device 2 according to the present invention. In the figure, a 101-1# hopper, a 102-2# hopper, a 103-1# belt conveyor, a 104-2# belt conveyor, a 105-collecting hopper, a 106-3# belt conveyor, a 107-lifting hopper, a 108-first lifting slideway, a 109-first winch, a 110-first stirrer, a 111-first electro-hydraulic push rod, a 112-first stirrer discharge hole, a 113-wet material hopper and a 114-4# belt conveyor; 201-first receiving hopper, 202-first sector valve, 203-first distributor and secondary stirring box, 204-first gear motor, 205-first chain, 206-first gear, 207-stirring shaft, 208-guide wheel, 209-protection net, 210-bottom plate box, 211-first hydraulic cylinder, 212-straight shaft, 213-connecting rod, 214-second hydraulic cylinder, 215-synchronous connecting rod, 216-pressure head, 217-guide shaft, 218-mould, 219-bottom plate, 220-bottom mould, 221-third hydraulic cylinder, 222-second gear motor, 223-second gear, 224-third gear motor, 225-conveyer belt.
As shown in fig. 1, the batching and feeding device of the self-heat-preserving block brick production device comprises a 1# hopper 101, a 2# hopper 102, a 1# belt conveyor 103, a 2# belt conveyor 104, a collecting hopper 105, a 3# belt conveyor 106, a lifting hopper 107, a first lifting slideway 108, a first winch 109, a first stirrer 110, a first electro-hydraulic push rod 111, a first stirrer discharge port 112, a wet material hopper 113, a 4# belt conveyor 114 and the like; the 1# hopper 101, the 2# hopper 102, the 1# belt conveyor 103, the 2# belt conveyor 104 and the collecting hopper 105 are all installed on the base, wherein the loading of the 1# hopper 101 and the 2# hopper 102 can be realized by loading various production raw materials which are weighed in advance according to the proportion into different hoppers by a loader, and the other type of the loading can be provided, or the loading of the production raw materials into the hoppers by the loader is realized, and the hoppers comprise an automatic weighing device which can automatically weigh the production raw materials with the proportion weight according to the arrangement of the proportion of the formula (the belt conveyors of the 1# hopper 101 and the 2# hopper are respectively provided). The automatic weighing device can be a weighing sensor of a limited company manufactured by Ruima (Fujian) electric appliances, and the model is as follows: RM-S2000; or, shandong Boshuo Jian An electric Co., ltd., model: PLY300 ingredient controller. The automatic metering and weighing device enables the automatic continuous production. A 1# belt conveyor 103, a 2# belt conveyor 104,1# belt conveyor 103 and a 2# belt conveyor 104 are respectively arranged below the 1# hopper 101 and the 2# hopper 102, a collecting hopper 105 is arranged below the collecting hopper 105, and a 3# belt conveyor 106 is arranged below the collecting hopper 105; the 3# belt conveyor 106 conveys raw materials to the lifting hopper 107, the lifting hopper 107 is arranged on the first lifting slide way 108, the lifting hopper 107 can be lifted from a low position to a high position through the lifting slide way, a first winch 109 is arranged at the high position (rear end) of the first lifting slide way 108, the first winch 109 is used for dumping raw materials in the lifting hopper 107 into a first stirrer 110, a first electro-hydraulic push rod 111 is arranged at the side of the first stirrer 110, the first electro-hydraulic push rod 111 is used for controlling the discharging of a first stirrer discharge port 112, a wet material hopper 113 is arranged below the first stirrer discharge port 112, namely, the first stirrer discharge port 112 can be used for further discharging the stirred raw materials into the wet material hopper 113 under the control of the first electro-hydraulic push rod 111, and the 4# belt conveyor 114,4# belt conveyor 114 is used for conveying the wet materials into the first receiving hopper 201 of the pressure forming device 2 of the self-heat-preserving building block brick production device;
The pressure forming apparatus 2 includes a first receiving hopper 201, a first sector valve 202, a first spreader and secondary stirring tank 203, a first gear motor 204, a first chain 205, a first gear 206, a stirring shaft 207, a guide wheel 208, a protection net 209, a bottom plate tank 210, a bottom plate transportation platform, a straight shaft 212, a connecting rod 213, a second hydraulic cylinder 214, a synchronous connecting rod 215, a pressure head 216, a guide shaft 217, a mold 218, a bottom plate 219, a bottom mold 220, a third hydraulic cylinder 221, a second gear motor 222, a second gear 223, a third gear motor 224, a transportation belt 225, and the like; the first receiving hopper 201, the first distributing machine, the secondary stirring tank 203, the protective net 209, the straight shaft 212, the guide shaft 217 and the second gear 223 are all arranged on the frame of the pressure forming device; the frame is divided into a left side and a right side, one side is provided with a first receiving hopper 201, a first distributing machine, a secondary stirring box 203 and a protective screen 209, and the other side is provided with a straight shaft 212, a connecting rod 213, a second hydraulic cylinder 214, a synchronous connecting rod 215, a pressure head 216, a guide shaft 217, a die 218, a bottom die 220, a second gear 223 and the like; the first receiving hopper 201 is provided with a first sector valve 202, the first sector valve 202 controls the discharge of the first receiving hopper 201, a first distributor and a secondary distributing box of a secondary stirring box 203 are arranged below the first sector valve 202 of the first receiving hopper 201, the first distributor and the secondary stirring box 203 comprise hydraulic cylinders (not numbered in the figure), a machine connecting rod and a secondary stirring box, the hydraulic cylinders are Japanese sun TAIYO100Z-1 hydraulic cylinders, the hydraulic cylinders and the machine connecting rod are arranged on a frame of the pressure forming device, and the hydraulic cylinders drive the secondary stirring box to move left and right through the machine connecting rod; the secondary stirring box is provided with a first chain 205 and a first gear 206, the secondary stirring box is internally provided with a stirring shaft 207, the first gear motor 204 can be a CPG series motor, the Shengbang CPG gear motor CH750-30S or CH750-80S, the first gear motor 204 drives the first chain 205 to move, the first chain 205 drives the first gear 206 to rotate, and the first gear 206 drives the stirring shaft 207 to rotate; a guide wheel 208 is arranged between the first material distributor, the secondary stirring box 203 and the frame of the pressure forming device, and the guide wheel is used for ensuring that the secondary stirring box moves horizontally; the frame of the pressure forming device is also provided with a protective net 209 for covering the first distributing machine and the secondary stirring tank 203, and the protective net 209 is used for ensuring the safety of workers outside the machine when the first distributing machine and the secondary stirring tank 203 move left and right. The lower part of the pressure forming device frame is provided with a bottom plate conveying platform, and the bottom plate conveying platform can be formed by a speed reducing motor and a conveying chain with a bayonet, for example, the bottom plate conveying platform is formed by a Zigbfomat transmission equipment limited company, a YCJ100-7.5KW-475 rotary gear speed reducing motor and the conveying chain with the bayonet, or an electromagnetic braking three-phase asynchronous motor of a (motor) Zigbo combined transmission machinery limited company, the model: YEJ132L-4; (speed reducer) speed reducer of cycloidal pin gear of Zibo city full-tandem speed reducer equipment limited company, model: XWN5-29-7.5KW and a transport chain with a bayonet, or a bottom plate transport platform formed by a hydraulic cylinder and a transport chain with a bayonet, for example, the model is manufactured by Shanghai full hydraulic and electric limited company: a bottom plate conveying platform formed by a Y-BE80 high-pressure vane pump and a conveying chain with a bayonet; here a floor transport platform consisting of a first hydraulic cylinder 211 and a transport chain with bayonet. The bottom plate conveying platform of the pressure forming device particularly further comprises a bottom plate box 210, the bottom plate box 210 is used for storing a bottom plate, a gap is reserved between the bottom plate box 210 and the conveying platform, a bottom plate 219 falls on a conveying chain with a bayonet of the bottom plate conveying platform, a first hydraulic cylinder 211 pushes the conveying chain with the bayonet to rotate, the bottom plate is pushed out of the gap, and the first hydraulic cylinder 211 pushes the conveying chain on the conveying platform to move continuously to convey the bottom plate on the conveying chain to the bottom die 220; (the bottom plate is pushed onto the bottom die 220, the first hydraulic cylinder 211 and continues to push the transport chain, in the subsequent process, the subsequent bottom plate (under the action of the transport chain with bayonet) pushes the (previous) bottom plate onto the third gear motor and the transport belt 225 of the transport belt); that is, each bottom plate is pushed by the first hydraulic cylinder 211 to move on the transport platform in sequence and is sent to the upper surface of the bottom die on the right side in sequence; (the bottom plate 219 on the right bottom die 220 is pushed by the first hydraulic cylinder 211, the conveying chain and the new bottom plate in the subsequent process to the next process; the straight shaft 212 is mounted on the frame of the pressure forming device 2, and the straight shaft 212 is connected with the second hydraulic cylinder 214 through the connecting rod 213; the synchronous connecting rod 215 of the second hydraulic cylinder 214 is connected with the pressing head 216, the synchronous connecting rod 215 can be movably connected with the die 218, the guide shaft 217 is arranged on the frame of the pressure forming device, the pressing head 216 is driven by the second hydraulic cylinder 214 to move up and down on the guide shaft 217, and the die 218 is arranged below the pressing head 216; the die 218 is connected with the third hydraulic cylinder 221, the second gear 223 is mounted on the frame of the pressure forming device, and the die 218 moves up and down under the drive of the third hydraulic cylinder 221 according to the track of the second gear 223; when the third hydraulic cylinder 221 drives the mold 218 upwards, the pressing head 216 can be pushed, and the second hydraulic cylinder 214 of the pressing head 216 can retract and move upwards; bottom plate 219 will be pushed to rest on bottom die 220 below die 218; the second gear motor 222 drives the bottom die 220 to vibrate, the bottom die 220 vibrates, the bottom plate 219 vibrates, the product obtained by vibration demolding and pressure molding can be demolded from the mold 218, and the self-insulation building block is obtained and is remained on the bottom plate 219; the second gear motor 222 may be a CPG series motor, a Cheng bang CPG gear motor CH750-30S or CH750-80S; the bottom plate 219 (with the demolded self-insulation blocks) (on the bottom mold 220) is pushed onto a conveyor belt 225 driven by a third gear motor 224; the third gear motor 224 may be a gear-down motor of the type YCJ100-7.5KW-475, available from the company of the transmission equipment of the type brimat. Other transportation speed reducing motors can be the speed reducing motor; the third gear motor 224 drives the conveyor belt 225 to move to deliver the product to the transfer system. The second hydraulic cylinder 214 may provide at least a pressure of 8Mpa or more, and may preferably provide a pressure of 8Mpa to 10 Mpa. For example, shanghai full hydraulic machine Co., ltd., model: Y-BE80 high-pressure vane pump; the first hydraulic cylinder 211 and the third hydraulic cylinder 221 may be of a type of Shanghai full hydraulic machine electric company, inc.: Y-BE80 high-pressure vane pump.
The transfer system is a forklift or a transfer system consisting of a lifter 3 and a primary-secondary vehicle 4.
Fig. 2 is a schematic diagram of a transfer system (transfer system consisting of a hoist 3 and a primary-secondary vehicle 4) device of the self-insulating block brick device of the present invention. The diagram (a) is a schematic structural diagram (front view) of the elevator 3, wherein in the diagram, a 301-hoisting motor (namely, a fourth gear motor), a 302-hoisting frame, a 303 chain (four chains in total), a 304-L-shaped angle iron(s), a 305-upper gear rotating shaft, a 306-lower gear rotating shaft and a 219-bottom plate are shown in the diagram; the diagram (b) is a schematic diagram of the structure of the primary-secondary vehicle 4, wherein the diagram comprises 401-a hydraulic station, 402-a fifth gear motor, 403-an elastic structure, 404-a twisted wire, 405-a sixth gear motor, 406-a primary vehicle wheel, 407-a seventh gear motor, 408-a primary vehicle track, 409-a second electro-hydraulic push rod, 410-a fork, 411-a fourth hydraulic cylinder, 412-a secondary vehicle wheel and 413-a secondary vehicle track.
Fig. 2 (a) is a schematic structural diagram (front view) of a hoist 3, as shown in fig. 2 (a), a hoist 3 of a transfer system, where the hoist 3 includes a hoist motor 301 (one), a hoist frame 302 (four sides), chains 303 (four sides), L-shaped angle iron 304 (several), upper gear shafts 305 (two), and lower gear shafts 306 (two); the lifting frame 302 is installed on the ground, the lifting motor 301 is installed at the upper end of the lifting frame 302, the upper gear rotating shaft 305 and the lower gear rotating shaft 306 are all installed on the lifting frame 302, one upper gear rotating shaft and one lower gear rotating shaft form a group of gear rotating shafts to be installed on one side in the lifting frame 302, the other upper gear rotating shaft and one lower gear rotating shaft form a group of gear rotating shafts to be installed on the other corresponding side in the lifting frame 302, 2 groups of gear rotating shafts are all installed on two ends of each group of gear rotating shafts, which are close to the lifting frame, chains (with 4 chains) are installed, each chain and the upper and lower gear rotating shafts are combined to form respective circulating rings (with 4 independent circulating rings respectively), a certain number of L-shaped angle irons 304 are installed between two chains on the same side, the L-shaped angle irons 304 on the other side are also installed between the two chains on the same number, the L-shaped angle irons 304 on each side are in one-to-one correspondence with the L-shaped angle irons 304 on the other side, (form a group of L-shaped angle irons), the distance between L-shaped angle irons 304 and L-shaped grooves on the other side can be just hooked, and the L-shaped angle irons can be hooked by the width of a bottom plate corresponding to the L-shaped groove on the bottom plate through the back side of the bottom plate. (namely, four chains 303 are respectively and independently arranged at two ends of two groups of upper gear rotating shafts 305 and lower gear rotating shafts 306 to form respective independent circulating rings (4 chain circulating rings in total), a plurality of L-shaped angle irons 304 are respectively arranged between two chains on the same side to form 2 groups of L-shaped angle irons 304 rotating on the 4 chains, one L-shaped angle iron 304 in each group of L-shaped angle irons 304 corresponds to the L-shaped angle iron 304 in the other group in a one-to-one horizontal manner to form a group of L-shaped angle irons 304, the distance between the L-shaped angle irons 304 in the group can just bear a bottom plate.); the chains 303 are provided with L-shaped angle irons 304, the L-shaped angle irons 304 (for receiving) which are horizontally and one by one correspond to each other on the two chains are used for bearing an L-shaped groove of the L-shaped angle iron which is one by one corresponding to a bottom plate (self-insulation building blocks are arranged on the bottom plate), and the L-shaped angle irons 304 (for receiving) hook the edge of the bottom plate to lift the bottom plate to rise, namely the chain 303 moves to drive the L-shaped angle irons 304 to move, and the L-shaped angle irons 304 move to drive the bottom plate (self-insulation building blocks are arranged on the bottom plate) to start (lift); under the continuous movement of the chain, the next group of L-shaped angle irons 304 (rotation) corresponding to the horizontal state hook the next bottom plate to lift, the bottom plate moves, self-heat-preservation building blocks on the bottom plate rise together, and a bottom plate rises sequentially; the elevator is usually elevated to lift the floor 9 layer at a time. When the (nine layers of) bottom plates are full, the fork truck or the primary and secondary truck can fork away at one time, so that the time and the efficiency are saved; because the chain (and the L-shaped angle iron thereon) is a circulating ring, after the bottom plate on the L-shaped angle iron is fully forked away, the chain can further move forward (rise), the L-shaped angle iron (other) can be overturned, and the subsequent L-shaped angle iron(s) of one group continuously rise (used for lifting the bottom plate) in the lifting frame to form a circulation; the lifting motor 301 may be: the motor is a three-phase asynchronous motor with electromagnetic braking of Zibo-co transmission machinery limited company, and the model is as follows: YEJ132L-4; the speed reducer is a cycloidal pin gear speed reducer of a complete-transmission speed reducing equipment limited company in the Zibo city, and the model is as follows: XWN5-29-7.5KW or, alternatively, a gear-reduction motor of the Zigbo Fumate transmission, YCJ100-7.5 KW-475.
Fig. 2 (b) is a schematic structural diagram of a mother-son vehicle 4, as shown in fig. 2 (b), and the mother-son vehicle 4 of a transfer system includes a mother-son vehicle and a son-son vehicle, wherein the mother-son vehicle is above the son-son vehicle, and an elastic structure 403 is arranged between the mother-son vehicle and the son-son vehicle; the primary-secondary vehicle 4 further comprises a hydraulic station 401, a fifth gear motor 402, a twisted wire 404, a sixth gear motor 405 (primary vehicle power), primary vehicle wheels 406, a seventh gear motor 407 (primary vehicle power), a primary vehicle track 408, a second electro-hydraulic push rod 409, a fork 410, a fourth hydraulic cylinder 411, a primary vehicle wheel 412, a primary vehicle track 413 and the like, wherein the hydraulic station 401 provides hydraulic power for the fourth hydraulic cylinder 411, and the hydraulic station 401 is a Wuxi city name of the electro-hydraulic push rod factory, a YZB100-E1600G hydraulic station, or a Shaanxi Kaiki Automation engineering Co., YZB1250-D13 hydraulic station; fifth gear motor 402 may be CPG series motor, chenbon CPG gear motor CH750-30S or CH750-80S; the fifth gear motor 402 is mounted on the sub-vehicle, one end of the twisted wire 404 is fixed on the rotating shaft of the fifth gear motor 402, and the other end is fixed on the main vehicle through a pulley, an elastic structure and a fixed pulley; the sixth gear motor 405 drives the sub-vehicle wheels 412 to move back and forth on the sub-vehicle track 413, the seventh gear motor 407 is (drives) the mother vehicle wheels 406 to rotate on the mother vehicle track 408, the fourth hydraulic cylinder 411 pushes the fork 410 to ascend or descend, the sub-vehicle wheels 412 move on the sub-vehicle track 413, the second electro-hydraulic push rod 409 is mounted on the mother vehicle, and the sub-vehicle (the sub-vehicle wheels 412 correspond to the sub-vehicle track 413) is positioned; an elastic structure 403 is arranged between the sub-vehicle and the mother vehicle, the elastic structure 403 is used for loosening or retracting the sub-vehicle, and also has the function of buffering possible collision between the sub-vehicle and the mother vehicle and guiding the retraction of the sub-vehicle; the fork 410 is mounted on the sub-vehicle, and the fork 410 can move up and down on the sub-vehicle under the pushing of the fourth hydraulic cylinder 411; the sub-car track 413 (not shown in fig. 2 (b), and shown in fig. 3) is generally mounted in the housing of the steam curing device 5, etc., and the parent car track 408 and the sub-car track 413 are generally mounted in an orthogonal arrangement; the sixth gear motor 405 (sub-vehicle power) and the seventh gear motor 407 (parent vehicle power) are respectively a gear reduction motor of Zigbfomat transmission equipment limited company, YCJ100-7.5KW-475 rotation; when in conveying and transporting, the sub-car and the mother car together move along the mother car track 408 to drive the sub-car to the front of a group of sub-car tracks 413 in the steam curing device 5, the second electro-hydraulic push rod 409 is adjusted to enable the sub-car wheels 412 to correspond to the sub-car tracks 413, the sub-car and the mother car are separated, the sub-car moves along the sub-car tracks 413, after entering the steam curing device 5, the fourth hydraulic cylinder 411 descends to drive the fork 410 to slowly place the bottom plate 219 (and the self-heat-insulation building blocks) on the fork 410 on the rack 502 of the steam curing device 5, then, (the fourth hydraulic cylinder 411 descends to drive the fork 410 to continuously descend a little distance), and the sub-car is retracted back onto the mother car along the sub-car tracks 413 (the sub-mother car goes to carry out the next procedure); or, when the sub-vehicle is required to be taken out from the rack 502 in the steam curing device 5 and is required to be sent to other production devices, the sub-vehicle is firstly placed along the sub-vehicle track 413 to approach the rack 502 in the steam curing device, the fork 410 stretches into the bottom surface of the bottom plate 219, then, under the upward driving of the fourth hydraulic cylinder 411, the fork 410 moves upwards to lift the bottom plate (containing the self-insulation building block), the sub-vehicle moves towards the mother vehicle, the sub-vehicle is retracted, the sub-vehicle and the mother vehicle are integrated after being in place, and the sub-vehicle is sent to other production devices along the mother vehicle track under the towing of the mother vehicle.
Fig. 3 is a schematic structural view of the steam curing apparatus 5 of the present invention. In the figure, 501-a shell, 502-a rack, 503-a steam generating device (and a pipeline) (not shown in the figure), 413-a sub-car track. As shown in fig. 3, a steam curing apparatus includes a housing 501, a rack 502, a steam generating device 503 (and a pipe) (not shown), a door curtain (not shown), and the like; the shell 501 is arranged on the ground (the shell can be a brick wall), a plurality of shelf 502 are arranged in the shell 501 and used for placing a bottom plate (and self-heat-preserving building blocks on the bottom plate), and more than nine layers (containing) of shelf are arranged in general; a sub-car track 413 for running a sub-car and a mother car is arranged under the shell 501, and as mentioned above, the sub-car track 413 is generally arranged in an orthogonal distribution with the mother car track; usually, the shell can also be provided with a thick and soft door curtain, and the door curtain is closed to play a role in heat preservation when steaming; the steam generating device 503 is arranged outside the shell, and the steam generating device 503 is connected into the shell through a pipeline. The steam generating device generally needs to generate steam curing pressure of more than 0.3Mpa (inclusive), steam curing temperature of more than 100 ℃, and steam curing flow rate at least up to 2t/h. Preferably a steam generating device capable of generating steam curing pressure of 0.3Mpa-0.6Mpa, steam curing temperature of 100 ℃ to 120 ℃ and steam curing flow rate of 2t/h. Such a steam generating device 503 may be a coal-fired boiler, such as, for example, the company, model number, of the lotus boiler plant, inc.: DZL 2-1.0-AII boiler, or gas boiler, such as NBS-1.0,2 of mechanical manufacturing Co., ltd., nobel fully automatic gas steam generator (boiler), etc.
FIG. 4 is a schematic view of the structure of the injection molding apparatus (including the bottom plate recovery apparatus) of the present invention. In the figure, 601-an injection molding device frame, 602-a foam storage box, 603-an eighth gear motor and a first conveying chain thereof, 604-a fifth hydraulic cylinder (foam pressure head hydraulic cylinder), 605-a blanking pressure head, 606-a first cylinder (not shown in the figure), 607-a foam blanking valve (not shown in the figure), 608-a steam drum, 609-a steam pressure head, 610-a sixth hydraulic cylinder (steam pressure head hydraulic cylinder), 611-a ninth gear motor and a fourth conveying chain thereof, 612-a turning plate gear motor, 613-a fork plate and 614-a bottom plate recovery frame. As shown in fig. 4, an injection molding device of a self-heat-insulation block brick device comprises an injection molding device frame 601, a foam storage box 602, an eighth gear motor, a first conveying chain 603, a fifth hydraulic cylinder (foam pressure head hydraulic cylinder) 604, a blanking pressure head 605, a first air cylinder 606 (not shown in the figure), a foam blanking valve 607 (not shown in the figure), a steam drum 608, a steam pressure head 609 (comprising a guide rod, wherein the guide rod is fixedly arranged on the frame, and the steam pressure head ascends and descends along the guide rod on the guide rod), a sixth hydraulic cylinder 610 and the like; the foam storage box 602 is mounted on the injection molding device frame (base) 601, granular foam production raw materials are stored in the foam storage box 602, a first air cylinder 606 (not shown in the figure) and a foam blanking valve 607 (not shown in the figure) are arranged at the lower part of the foam storage box, the foam blanking valve 607 is opened when the first air cylinder 606 (used for moving), a fifth hydraulic cylinder 604 and a blanking pressure head 605 are mounted below the foam storage box 602, the fifth hydraulic cylinder 604 is mounted on the injection molding device frame 601, and a hydraulic rod of the fifth hydraulic cylinder 604 can drive the blanking pressure head 605 to descend and ascend; the steam drum 608 may also be mounted on the injection molding device frame 601, the steam drum 608 is connected with the steam generating device 503, the steam drum 608 is connected with a steam pressure head 609, the steam pressure head 609 includes a guide rod (no reference sign in the figure), the guide rod is mounted on the frame, a sixth hydraulic cylinder (steam pressure head hydraulic cylinder) 610 is mounted on the ground, a connecting rod of the sixth hydraulic cylinder (steam pressure head hydraulic cylinder) 610 can drive the steam pressure head 609 to rise or fall along the guide rod, when the steam pressure head 609 covers the self-insulation building block on the bottom plate, a steam valve of the steam drum is opened, and steam is injected into the foam injected into the self-insulation building block; the eighth gear motor and the first conveying chain 603 below the blanking pressure head 605 and the steam pressure head 609, and the eighth gear motor and the first conveying chain 603 can convey the bottom plate (containing self-insulation building blocks) put down from the elevator 3 to the lower part of the blanking pressure head 605 for blanking (foam), then convey the bottom plate to the lower part of the steam pressure head 609, and convey the bottom plate to a conveying system for conveying (such as a brick grabbing machine for grabbing bricks or a forklift for fork) after injecting steam.
The fifth hydraulic cylinder 604 and the sixth hydraulic cylinder 610 are hydraulic cylinders of the sun TAIYO100Z-1 of japan, or hydraulic cylinders beside a hydraulic station, wherein the hydraulic station can be a yao electrohydraulic push rod factory of the name of the Wuxi city, a YZB100-E1600G hydraulic station, or a YZB1250-D13 hydraulic station of the automation engineering company of the Kaiyu of shanxi. The first cylinder 606 may be the name: air tac (alder), model: MAL20X200-CA cylinder. The eighth gear motor is a gear reduction motor of YCJ100-7.5KW-475 rotation of the Bofomat transmission equipment Co.
After the self-heat-preservation building block bricks are grabbed away, the bottom plate further moves.
A floor reclamation system is also provided herein. As shown in fig. 4, the floor recovery system includes a ninth gear motor and a fourth conveyance chain 611 thereof, a tenth gear motor (panel turnover) 612, a fork 613, a floor recovery rack 614, and the like; after the self-heat-preservation building block bricks are grabbed away, the bottom plate further moves, and the bottom plate is transferred to a conveying chain of a ninth gear motor and a fourth conveying chain 611 from the conveying chain of the eighth gear motor and a first conveying chain 603 thereof; the transportation speed of the ninth gear motor and the fourth transportation chain 611 thereof can be higher than that of the eighth gear motor and the first transportation chain 603 thereof, so that the bottom plate can be conveniently and rapidly transported away; the other end of the conveying chain of the ninth gear motor and the fourth conveying chain 611 is provided with a fork plate 613 which is driven by a tenth gear motor (plate turnover machine) 612 to turn over the fork plate 613, and the fork plate 613 is driven by the tenth gear motor 612 to move and turn over so as to turn over and convey the bottom plate 219 from the conveying chain of the ninth gear motor and the fourth conveying chain 611 to the bottom plate recovery frame 614. When a certain number of bottom boards 219 are provided on the bottom board recovery rack 614, the bottom boards can be once forked or put into the next (bottom board placing) process for continuous production by using a forklift. The bottom plate can be repeatedly utilized, collected and carried by saving manpower, and can be automatically and continuously produced (the bottom plate recovery frame can be provided with a conveying belt to drive the bottom plate recovery frame to be continuously sent into the pressure forming device for continuous use (or placed in a bottom plate box for storage and continuous use), or the bottom plate is piled up for later use.
The production raw materials are weighed according to the proportion and then are conveyed into the No. 1 hopper and the No. 2 hopper through a loader, or the loader is used for conveying and then the production raw materials are automatically weighed according to a certain proportion and are fed into the respective belt conveyors of the No. 1 hopper 101 and the No. 2 hopper through an automatic metering weighing device (feeding in sequence). The automatic weighing device can be a weighing sensor of a limited company manufactured by Ruima (Fujian) electric appliances, and the model is as follows: RM-S2000; or, shandong Boshuo Jian An electric Co., ltd., model: PLY300 ingredient controller. After feeding, the materials enter a collecting hopper 105 through a No. 1 belt conveyor 103 and a No. 2 belt conveyor 104 respectively, then enter a lifting hopper 107 through a No. 3 belt conveyor 106, the lifting hopper 107 lifts to the position of a first stirrer 110 on a first lifting slideway 108, then the first winch 109 drops production materials into the first stirrer 110, (after other production materials can be added into the first stirrer 110), after stirring, a first electro-hydraulic push rod 111 pushes a first stirrer discharge hole 112 to open, discharging is carried out, the stirred wet materials enter a wet material hopper 113, then the wet materials are transported into a first receiving hopper 201 of an automatic block pressure forming device through a No. 4 belt conveyor 114 below the wet material hopper 113, a first sector valve 202 of the first receiving hopper 201 is opened, the wet materials are dropped into a secondary stirring box of a distributor and a secondary stirring box 203, a stirring shaft 207 is arranged in the secondary stirring box, a first speed reducing motor 204, a first chain 205 and a first gear 206 are arranged outside the secondary stirring box, the first speed reducing motor 204 rotates to drive the first chain 205 to rotate, and the first chain 206 rotates to drive the first chain 207 to rotate, and the second stirring box 206 rotates; (after stirring by the stirring shaft 207, the hydraulic cylinders of the distributor and the secondary stirring tank 203 send wet materials of the distributor and the secondary stirring tank 203 into the die 218 to distribute the materials, the distributor and the secondary stirring tank 203 return to the initial position to wait for the next distribution under the constraint of the guide wheel 208; meanwhile, when the stirring shaft 207 in the secondary stirring tank is stirring or before, the bottom die 220 is arranged at the lowest part of the pressure forming device, the bottom die 220 is connected with the second reducing motor 222, the first hydraulic cylinder 211 (a bottom plate is stored in the bottom plate tank or is transported from the bottom plate) pushes the transport chain with a bayonet of the bottom plate transport platform to drive the bottom plate 219, (firstly) the bottom plate 219 is transported to the bottom plate 220, the third hydraulic cylinder 221 pulls the die 218 to move down depending on the first gear 206, and then the die 218 is placed on the bottom plate 219; (after the die 218 is placed on the bottom plate 219, at this time), the spreader and secondary stirring tank 203 (again) send the well-stirred wet material (the spreader and secondary stirring tank 203 wet material is sent into the die 218 by the hydraulic cylinder of the spreader and secondary stirring tank 203) into the die 218 for spreading; after finishing the material distribution, the material distributor and the secondary stirring tank 203 return to the initial position to wait for the coming of wet materials and carry out the next material distribution; the second hydraulic cylinder 214 is arranged on a base (frame) of the pressure forming device through a connecting rod 213 and a straight shaft 212, a synchronous connecting rod 215 of the second hydraulic cylinder 214 drives a pressing head 216 to move downwards on a guide shaft 217, and the pressing head 216 is pressed into a die 218 to form a self-heat-insulation building block by pressure forming of wet materials; after the wet material is formed into the self-insulation block by pressure, the second hydraulic cylinder 214 may be, for example, a hydraulic machine electric company, model number of Shanghai: the Y-BE80 high-pressure vane pump, the second gear motor 222 rotates and drives the bottom die 220 to vibrate, the bottom die 220 vibrates and drives the bottom plate 219 to vibrate, products (self-insulation building blocks) formed on the bottom plate are separated from the die 218 through vibration, meanwhile, the third hydraulic cylinder 221 pushes the die 218 to ascend, the die 218 (started) pushes the second hydraulic cylinder 214 of the pressing head 216 to drive the pressing head 216 to ascend, the pressing head 216 and the die 218 are lifted through the respective hydraulic cylinders (the second hydraulic cylinder 214 is movably connected with the die 218, the second hydraulic cylinder 214 can drive the die 218 to ascend), self-insulation building blocks (products) are on the bottom plate 219, the bottom plate (including the self-insulation building blocks) are pushed and transported to the transport belt 225, and the transport belt 225 drives the bottom plate (the self-insulation building blocks) to the transport system under the drive of the third gear motor 224, and the lifting machine 3 (the bottom plate 219 (the self-insulation building blocks containing products) are transported to the L-shaped groove of L-shaped angle iron of the lifting machine 3) is given; the lifter 3 comprises a lifting motor 301 (one), a lifting frame 302 (four), chains 303 (four), L-shaped angle irons 304 (a plurality of), upper gear rotating shafts 305 (two) and lower gear rotating shafts 306 (two); the L-shaped grooves of the group of L-shaped angle irons 304 hook the edge of the bottom plate, and the bottom plate is lifted to rise, and normally, one lifting machine can lift and continuously put 9 layers of bottom plates (containing self-heat-insulation building blocks thereon) at one time. When the (nine layers of) bottom plates are fully distributed, the fork truck or the primary and secondary truck can fork away at one time, so that the time and the efficiency are saved. The lifting motor 301 can be (the motor is) a three-phase asynchronous motor of electromagnetic braking of a Zibo-combined transmission machine limited company, the model is YEJ L-4, (the speed reducer is) a cycloidal pin gear speed reducer of a Zibo full-tandem reduction equipment limited company, the model is XWN-29-7.5 KW.) the son-mother vehicle is divided into a son vehicle and a mother vehicle, the son vehicle comprises a hydraulic station 401, a fifth speed reducing motor 402, a winch 404, a sixth speed reducing motor 405 (son vehicle power), a fork 410, a fourth hydraulic cylinder 411, a son vehicle wheel 412, a son vehicle track 413 and the like, the son vehicle is arranged on the mother vehicle, the mother vehicle comprises a mother vehicle wheel 406, a seventh speed reducing motor 407 (mother vehicle power), a mother vehicle track 408, a second electro-hydraulic push rod 409 and the like; the hydraulic station 401 provides hydraulic power for the fourth hydraulic cylinder 411, the fifth gear motor 402 is installed on the sub-vehicle, one end of the twisted wire 404 is fixed on the rotating shaft of the fifth gear motor 402, and the other end is fixed on the parent vehicle through a pulley, an elastic structure and a fixed pulley; when a primary and secondary trolley is fully covered by a bottom plate (nine layers) in the elevator to move along the primary trolley at one time, a secondary trolley rail 413 can be arranged under the elevator 3, the secondary trolley of the primary trolley is driven by a sixth speed reducing motor 405 to lift the frame 302 (the secondary trolley rail can be arranged on the ground), a fourth hydraulic cylinder 411 on the secondary trolley is lifted to drive a fork 410 to lift up, a bottom plate 219 is supported, the secondary trolley is retracted and retracted onto the primary trolley, the secondary trolley and the primary trolley are driven by a seventh speed reducing motor 407 to travel along the primary trolley rail, the primary trolley transports products to a corresponding steam-curing device, a shell 501 of the steam-curing device 5 is provided with a secondary trolley rail 413, the secondary trolley is positioned (by a secondary trolley wheel 412 and the secondary trolley rail 413), after positioning (an elastic structure 403 releases the secondary trolley to enter the steam-curing device 5), a product storage rack (containing self-curing building blocks) is driven by the sixth speed reducing motor 405 to enter the steam-curing device, the fork 410 supports the bottom plate 219 (containing self-curing building blocks) to be inserted into the shelf (containing self-curing building blocks) 502, and the carrier rack (containing self-curing blocks) is driven by the self-curing device 502 to be lowered down; at this time, the sub-vehicle is retracted (the elastic structure is used for retracting the sub-vehicle, and for buffering possible collision between the sub-vehicle and the mother vehicle, and the function is guiding for retracting the sub-vehicle; the sub-vehicle is driven by the sixth speed reducing motor 405 to move back from the sub-vehicle track 413 to retract to the mother vehicle; the seventh gear motor 407 drives the primary and secondary vehicles to move together on the primary vehicle track 408 to enter the next process. (repeatedly taking the product (the bottom plate (containing the self-heat-preserving building blocks) and sending the product into a steam curing device or taking the product out after the product is cured in the steam curing device, etc.) the steam curing device 5 comprises a shell 501, a storage rack 502, a steam generating device 503 (and a pipeline), a door curtain, etc.; the steam generator 503 is arranged outside the shell, when the shelf 502 of the steam curing device 5 is fully covered with the bottom plate (containing self-heat-preserving building blocks), the steam curing device starts to be filled with high-temperature and high-pressure steam for steam curing (normally, the shelf 502 of the steam curing device 5 is more than 9 layers); the steam generating device 503 is connected to the housing by a pipe, where the steam generating device generally needs to generate steam pressure above 0.3Mpa (inclusive), steam temperature above 100 ℃, steam flow rate can reach at least 2t/h, preferably can generate steam pressure of 0.3Mpa-0.6Mpa, steam temperature 100 ℃ to 120 ℃, steam flow rate 2t/h, where the steam generating device 503 can be a coal-fired boiler, such as, for example, a company of zeol boiler, model number DZL 2-1.0-AII, or a gas-fired boiler, such as, for example, a company of mechanical manufacturing of martial arts, nobels full-automatic gas-fired steam generator (boiler) NBS-1.0,2, while delivering high-temperature high-pressure steam to the steam generating device from different angles, the housing can also have a soft curtain for self-insulation building blocks in the steam generating device, and the housing can also have a soft curtain for a thermal insulation function of the curtain on the steam generating device 5, or a forklift truck after a period of time of thermal insulation The transfer system formed by the hoisting machine starts to transfer the steamed product (the bottom plate (containing the self-heat-preserving building blocks)) of the steam curing device 5 to the injection molding device 6. If a transfer system (more one-time transfer, high efficiency, time saving and labor saving) consisting of a primary and secondary truck and a lifter is used, at the moment, the primary and secondary truck is driven by a seventh speed reducing motor 407 to run on a primary truck track 408 and to a secondary truck track 413 of the steam curing device, a second electro-hydraulic push rod 409 is adjusted to enable a secondary truck wheel 412 to correspond to the secondary truck track 413, the secondary truck and the primary truck are separated, the secondary truck moves along the secondary truck track 413 and enters the steam curing device 5, a fork 410 approaches a storage rack 502 in the steam curing device, the fork 410 stretches into the bottom surface of a bottom plate 219, then a fourth hydraulic cylinder 411 drives a lower fork 410 upwards to lift a bottom plate (containing a self-insulation building block), the secondary truck is driven by a sixth speed reducing motor 405 to move on the primary truck track 413 to retract towards the primary truck, an elastic structure is used for guiding the secondary truck to retract, the secondary truck and the self-insulation can collide between the primary truck and the primary truck, after the secondary truck and the primary truck are in place, the primary truck and the primary truck are integrated with the primary truck, the secondary truck is driven by the seventh hydraulic cylinder drives a motor to move down the bottom fork 410 upwards to the bottom plate (containing a self-insulation building block) on the bottom plate 408, and then a new hydraulic cylinder drives a secondary truck (containing a bottom block) to be slowly moved down on the bottom plate (a bottom plate) of the primary truck (6) to be driven by the bottom block is driven by the fourth hydraulic cylinder to move down in the lifting cylinder to a bottom block (a bottom block with a bottom block 6); the chain 303 of this new elevator rotates to place the floor (with self-insulating blocks thereon) on the conveyor chain of the eighth gear motor of the injection molding apparatus and its first conveyor chain 603. The eighth gear motor of the injection molding device and the gear motor of the first conveying chain 603 of the eighth gear motor drive the conveying chain to move, the bottom plate (containing the self-insulation building blocks) is conveyed to the lower part of a foam storage box 602 (foam blanking press head 605) of the injection molding device, a fifth hydraulic cylinder 604 drives the blanking press head 605 to press down, then a foam blanking valve 607 is opened through a first cylinder 606, foam enters a hollow part (hollow) of the self-insulation building blocks, after the hollow part (hollow) is filled with foam, the fifth hydraulic cylinder 604 pushes the blanking press head 605 to lift up, the eighth gear motor and the first conveying chain 603 of the eighth gear motor drive the self-insulation building blocks containing the foam to fill the hollow part to enter the lower part of a steam drum 608 (steam press head 609), a sixth hydraulic cylinder 610 drives the steam press head 609 to press down to cover the self-insulation building blocks, then a steam valve on the steam drum 608 is opened, and the steam drum 608 injects steam into the foam in the self-insulation building blocks through the steam press head 609; the steam generating device 503 supplies steam to the steam drum 608; after the steam is injected, the sixth hydraulic cylinder 610 drives the steam pressure head 609 to lift, the eighth reducing motor and the first conveying chain 603 thereof rotate to drive the bottom plate (containing self-insulation building block bricks) to continuously advance, and the bottom plate enters a brick grabbing machine below the brick grabbing machine to grab or fork the bricks by a forklift to stack.
The brick grabbing machine grabs bricks away, the bottom plate still moves, and for continuous production and the like, a bottom plate recovery system is further provided, and comprises a ninth gear motor, a fourth conveying chain 611, a tenth gear motor (plate turnover machine) 612, a fork plate 613 and a bottom plate recovery frame 614; the bottom plate is transferred from the eighth gear motor and the transport chain of the first transport chain 603 to the ninth gear motor and the transport chain of the fourth transport chain 611; the ninth gear motor and the fourth transport chain 611 thereof may have a higher operation speed than the eighth gear motor and the first transport chain 603 thereof, so that the bottom plate may be conveniently and rapidly transported away; the other end of the conveying chain of the ninth gear motor and the fourth conveying chain 611 is provided with a fork plate 613 which is driven by a tenth gear motor (plate turnover machine) 612 to turn over the fork plate 613, and the fork plate 613 is driven by the tenth gear motor 612 to move and turn over so as to turn over and convey the bottom plate 219 from the conveying chain of the ninth gear motor and the fourth conveying chain 611 to the bottom plate recovery frame 614. Tenth gear motor 612 is a CPG series motor, such as a Chenbon CPG gear motor CH750-30S or CH750-80S. When a certain number of bottom boards 219 are provided on the bottom board recovery rack 614, the bottom boards 219 can be once forked by a forklift for storage, other use or enter the next (collection in a bottom board box or continuous use) process for continuous production. The bottom plate can be repeatedly utilized, collected and carried by saving manpower, and automatic continuous production can be realized.
The invention provides a self-heat-preservation building block brick production device, which can be used for producing building block bricks by using steel slag as a raw material, and the produced building block bricks have stronger and more stable strength. The invention mainly uses steel slag as raw material, reduces the use of cement, reduces the cost, provides the waste utilization level, saves resources, protects environment and has good economic benefit. The batching and charging device is easy to control the amount of each component and is simple to operate; the automatic metering and weighing device is used for realizing automatic continuous production.
The pressure forming device disclosed by the invention is used for pressure forming in a physical mode, so that the shrinkage of the building block is promoted, the structure of the building block brick is more compact, and the stability of the building block is enhanced.
The transfer system is quick, convenient and simple. The elevator and the primary-secondary vehicle can transfer a large amount of produced self-heat-preservation building blocks at one time, and the automatic heat-preservation building block device has the advantages of simple structure, simplicity in operation, labor cost saving and efficiency improvement.
The steam curing device provides high-temperature and high-pressure steam, ensures that the building blocks are fully contracted, and further enhances the stability of the building blocks; compared with normal pressure steam treatment, the curing time is greatly shortened, the usage amount of steam is reduced, meanwhile, the building blocks can be ensured to fully complete shrinkage through high pressure, the later strength is enhanced, the building blocks and bricks reach a stable state, the phenomenon of cracking caused by dry shrinkage of the upper walls of the building blocks and bricks is prevented, and the quality of the building blocks is ensured.
The injection molding device is steam injection molding, the heat-insulating core material is foam, the heat conductivity coefficient of the heat insulation of the outer wall is lower than that of cement foaming, the heat-insulating effect of the self-heat-insulating building block brick wall is better, the heat-insulating device meets the requirements of green energy-saving buildings, and the heat-insulating device is low in cost, less in cement consumption, resource-saving, environment-friendly and simpler in process (cement foaming also prevents cement from solidifying on a bottom plate, and the bottom plate is scraped and even washed, so that the cost and the time of the heat-insulating building block brick are saved
The bottom plate recovery system can save manpower for collection, so that the invention can realize full-automatic continuous production; the bottom plate does not need to be scraped or even washed, and can be reused, so that the cost is reduced, and the like.
Example 2 self-insulation block production device II
The utility model provides a utilize apparatus for producing of self preservation temperature building block brick of slag as raw materials, namely a self preservation temperature building block brick's apparatus for producing, building block brick production process mainly generally includes: the material mixing and material mixing process- (self-heat-preserving building block) material pressing and forming process, steam curing process, injection molding process and stacking.
The production raw materials are obtained by preprocessing steel slag by a crusher, ball milling by a ball mill and the like, and are cement, additives and the like.
A self-heat-preservation building block brick production device comprises a batching and material device 1, a pressure forming device 2, a transfer system, a steam curing device 5, an injection molding device 6 and the like. The self-heat-preservation building block brick production device of the embodiment also comprises a batching and material device 1, a pressure forming device 2, a transfer system, a steam curing device 5, an injection molding device 6 and the like, and the transfer system, the steam curing device 5, the injection molding device 6 (a bottom plate recovery system and the like) are the same as those of the embodiment 1 in structure and use method (function), and the difference is that the batching and material device 1 and the pressure forming device 2 are different.
Fig. 5 is a schematic view of another material mixing and material feeding device and pressure forming device of the self-heat-insulating block brick device of the invention. In the figure, 701-a first 1# bin, 702-a first 2# bin, 703-a 3# bin, 704-a second cylinder, 705-a second sector valve, 706-a batching belt conveyor, 707-a second receiving hopper, 708-a second lifting slideway, 709-a second winch, 710 a stirrer, 711-an electrohydraulic push rod, 712-a first blanking port (not labeled in the figure), 713-a wet material bin, 714-a wet material belt conveyor, 715-a receiving hopper, 716-a motor, 717-a secondary stirring box and stirring shaft, 718 hydraulic cylinders, 719-a bottom plate box, 720-a bottom plate hydraulic cylinder, 721-a hydraulic cylinder, 722-a pressure head 723-a mold, 724-a bottom plate, 725-a bottom plate, 726-a motor, 727-a speed reducing motor and a conveying chain thereof, 728-a cleaning roller and 3-a lifter.
According to different processes, the raw materials can be added simultaneously and separately in sequence, and then added after stirring and mixing, and the production raw materials of the embodiment are added simultaneously and then mixed in a stirrer (other additives can be added again at the moment of stirring and mixing). As shown in fig. 5, another batching and feeding device of the self-insulation block brick production device comprises a first 1# bin 701, a first 2# bin 702, a 3# bin 703, a second cylinder 704, a second sector valve 705, a batching belt conveyor 706, a second receiving hopper 707, a second lifting slideway 708, a second winch 709, a second stirrer 710, a third electro-hydraulic push rod 711, a first blanking port 712 (not labeled in the figure), a wet material bin 713 and a wet material belt conveyor 714; the second cylinder 704 may be an AirTac (aldrich), model: MAL20x200-CA cylinder; the first 1# bin 701, the first 2# bin 702 and the 3# bin 703 are respectively provided with a second cylinder 704 and a second sector valve 705; the first # 1 bin 701, the first # 2 bin 702 and the # 3 bin 703 may be loaded by a loader to load various production raw materials weighed in advance in different hoppers, or the loader may load the production raw materials in the hoppers, and the hoppers may include an automatic weighing device, which may be a weighing sensor manufactured by a sharp-horse (fowler) electric appliance, and the model: RM-S2000; or, shandong Boshuo Jian An electric Co., ltd., model: PLY300 batch controller; the automatic weighing and weighing device can automatically weigh and automatically add production raw materials with proportioning weight (a proportioning belt conveyor 706) according to the setting of the proportioning of the formula. The automatic metering and weighing device enables the automatic continuous production; the second air cylinder 704 (or an automatic metering and weighing device) controls the second sector valve 705 to open, the production raw materials in the first 1# bin 701, the first 2# bin 702 and the 3# bin 703 are respectively discharged to the batching belt conveyer 706, the batching belt conveyer 706 is arranged below the first 1# bin 701, the first 2# bin 702 and the 3# bin 703, the batching belt conveyer 706 and the second receiving hopper 707 are matched to convey the production raw materials on the belt of the batching belt conveyer 706 to the second receiving hopper 707, the second receiving hopper 707 can slide upwards on the second lifting slide 708, a second winch 709 is arranged at the upper end of the second lifting slide 708, the second winch 709 can pour the production raw materials in the second receiving hopper 707 sliding to a high end into the hopper 712 of the second stirrer 710, the third push rod electro-hydraulic liquid 711 controls the first discharging opening (not marked in the drawing) to open, the wet raw materials stirred by the second stirrer 710 enter the wet raw materials under the stirrer to the wet raw materials bin, the wet raw materials under the wet raw materials are conveyed by the wet raw materials belt conveyer 713, and the wet raw materials are conveyed by the wet raw materials to the wet raw materials layer 714 through the wet raw materials conveying belt conveyer 714 to the wet raw materials conveying device 713.
The pressure forming device comprises a receiving hopper 715, an eleventh gear motor 716, a distributor, a secondary stirring box and a stirring shaft 717, a seventh hydraulic cylinder 718, a bottom plate box 719, an eighth hydraulic cylinder 720, a ninth hydraulic cylinder 721, a pressure head 722, a die 723, a bottom plate 724, a bottom die 725, a twelfth gear motor 726, a thirteenth gear motor and a conveying chain 727, a cleaning roller 728 and the like; the receiving hopper 715 comprises a sector valve, the sector valve is used for controlling the discharging of the receiving hopper 715, a spreader, a secondary stirring box and a stirring shaft 717 are arranged below the receiving hopper 715, the spreader is provided with a seventh hydraulic cylinder 718, and the seventh hydraulic cylinder 718 drives the spreader and the secondary stirring box to spread (placed on a bottom plate 724) (the bottom plate 724 is placed on a bottom die 725) the mold 723; an eleventh reducing motor 716, a chain and a gear are arranged outside the secondary stirring box, the eleventh reducing motor 716 can be a CPG series motor, the Chebang CPG reducing motor CH750-30S or CH750-80S, the eleventh reducing motor 716 rotates to drive the chain and the gear to rotate, the gear rotates to drive a stirring shaft in the secondary stirring box to stir raw materials (wet materials) in the secondary stirring box, a bottom plate conveying platform is arranged at the lower part of the frame of the pressure forming device, the bottom plate conveying platform can be a bottom plate conveying platform formed by the reducing motor and a conveying chain with a bayonet, for example, a conveying chain with a bayonet is formed by a carrier device of Zigbo fumart, a YCJ100-7.5KW-475 rotating gear reducing motor and a conveying chain with a bayonet, or an electromagnetic braking three-phase asynchronous motor of Zigbo driving mechanical limited (the motor is adopted), a pin wheel reducing gear reducer of a carrier device limited company in Zigbo city is adopted, a model 35132L-4, a hydraulic conveying platform formed by a carrier chain with a bayonet, a hydraulic conveying cylinder 720 with a bayonet, a hydraulic conveying platform formed by the eighth conveying platform with a bayonet, and a hydraulic conveying platform formed by the eighth conveying platform with a carrier chain, the bottom plate box 719 is used for storing a bottom plate 724, a gap is formed between the bottom plate box 719 and the conveying platform, the bottom plate 724 falls on a conveying chain with a bayonet of the bottom plate conveying platform, the eighth hydraulic cylinder 720 pushes the conveying chain with the bayonet to rotate, the bottom plate 724 is pushed out of the gap, and the first hydraulic cylinder pushes the conveying chain on the conveying platform to move continuously to convey the bottom plate 724 on the conveying platform to the upper surface of the bottom die 725; (the bottom plate 724 is pushed onto the bottom die, the eighth hydraulic cylinder and continues to push the conveyor chain, in the subsequent process, the subsequent bottom plate (under the action of the conveyor chain with bayonet) pushes the (previous) bottom plate onto the thirteenth gear motor and the conveyor belt of the conveyor belt); the eighth hydraulic cylinder 720 is manufactured by Shanghai full hydraulic machine electric company, model: Y-BE80 high-pressure vane pump. The pressure forming device further comprises a ninth hydraulic cylinder 721, a pressure head 722, a die 723, a twelfth gear motor 726 and the like, wherein the ninth hydraulic cylinder 721 is manufactured by Shanghai full hydraulic machine electric company, model: the Y-BE80 high-pressure vane pump, twelfth gear motor 726 can BE CPG series motor, the Cheng bang CPG gear motor CH750-30S or CH750-80S, ninth pneumatic cylinder 721 connects the pressure head 722 through the connecting rod, the expansion of ninth pneumatic cylinder 721 (connecting rod) drives the pressure head 722 to move up and down on its guide rod, the said guide rod is mounted on the frame of the pressure forming device, the guide rod guarantees that the pressure head presses into the mould instead of off tracking, the mould 723 is also driven by ninth pneumatic cylinder 721 to rise or descend, in the beginning, (the bottom plate 724 is pushed by eighth pneumatic cylinder 720 to put on bottom plate 725) ninth pneumatic cylinder 721 drives the mould 723 to descend to put the mould 723 on the bottom plate 724, distributing machine and secondary stirring box 717 and stirring shaft 717 are used for distributing materials, distributing machine and secondary stirring box and stirring shaft are retracted, the material opening of second stirring machine 710 is removed to prepare for the next distributing materials, meanwhile, the pressure head 722 is driven by the ninth pneumatic cylinder to press into the mould to make the raw materials to form, the twelfth gear motor is driven by the twelfth gear motor, the twelfth gear motor is driven by the eighth pneumatic cylinder to drive the bottom plate 724 to BE placed on the bottom plate 725, the vibration product is driven by the bottom plate 723 to vibrate and the bottom plate 725, the vibration product is driven by the CPG 723 to vibrate and the bottom plate 723 to vibrate the bottom plate 750, the product is lifted up and the bottom plate 723 to BE formed by the CPG 750, the vibration product is driven by the vibration motor 723 is driven by the bottom plate 723 to lift the CPG 750, the vibration motor 723 is placed on the bottom plate 723 and the bottom plate 750, the bottom plate 723 is placed on the bottom plate lift the bottom plate (and the bottom plate 750 and the vibration products are made by vibration products and the vibration produced; the eighth hydraulic cylinder 720 and a transportation chain thereof, a new bottom plate push the bottom plate to move, and the bottom plate and self-heat-preservation building blocks (products) on the bottom plate move to a thirteenth gear motor and a transportation chain of the transportation chain 727 thereof, wherein the thirteenth gear motor is a gear reduction motor of a Zibleamate transmission equipment limited company, YCJ100-7.5 KW-475; the thirteenth gear motor drives the conveying chain to convey the product to the conveying system. Here, to the lifter 3, before entering the lifter 3, the self-heat-preserving building blocks formed by pressure can be left as production raw materials or burrs by pressure forming, and the burrs are cleaned by the cleaning roller 728 at this time, so that clean and regular self-heat-preserving building blocks are formed and sent into the steam curing device through the transfer system. The ninth hydraulic cylinder 721 of the present invention may provide a pressure of at least 8Mpa, and may preferably provide a pressure of 8Mpa to 10 Mpa. The method comprises the following steps: shanghai full of hydraulic and electric Co.Ltd., model: Y-BE80 high-pressure vane pump. The transfer system, steam curing device, injection molding device, and the like of this embodiment are the same as those of embodiment 1 in terms of structure, function, and method of use. And will not be described in detail. Finally, self-heat-preservation building block bricks are obtained and stacked.
The invention provides a self-heat-preservation building block brick production device, which can be used for producing building block bricks by using steel slag as a raw material, and the produced building block bricks have stronger and more stable strength. The invention mainly uses steel slag as raw material, reduces the use of cement, reduces the cost, provides the waste utilization level, saves resources, protects environment and has good economic benefit. The batching and charging device of the invention is easy to control the amount of each component and is simple to operate; the automatic metering and weighing device is used for realizing automatic continuous production. The pressure forming device disclosed by the invention is used for pressure forming in a physical mode, so that the shrinkage of the building block is promoted, the structure of the building block brick is more compact, and the stability of the building block is enhanced. The transfer system is quick, convenient and simple. The elevator and the primary-secondary vehicle can transfer a large amount of produced self-heat-preservation building blocks at one time, and the automatic heat-preservation building block device has the advantages of simple structure, simplicity in operation, labor cost saving and efficiency improvement. The steam curing device provides high-temperature and high-pressure steam, ensures that the building blocks are fully contracted, and further enhances the stability of the building blocks; compared with normal pressure steam treatment, the curing time is greatly shortened, the usage amount of steam is reduced, meanwhile, the building blocks can be ensured to fully complete shrinkage through high pressure, the later strength is enhanced, the building blocks and bricks reach a stable state, the phenomenon of cracking caused by dry shrinkage of the upper walls of the building blocks and bricks is prevented, and the quality of the building blocks is ensured. The injection molding device is steam injection molding, the heat-insulating core material is foam, the heat conductivity coefficient of the outer wall heat insulation is lower than that of cement foaming, the heat-insulating effect of the self-heat-insulating building block brick wall body is better, the environment-friendly energy-saving building requirement is met, the cost is low, the cement consumption is small, resources are saved, the environment is protected, the process is simpler (cement foaming also needs to prevent cement from solidifying on a bottom plate, the bottom plate is scraped and even the bottom plate is washed, and the cost and the time of the invention need to be saved); the bottom plate does not need to be scraped or even washed, and can be reused, so that the cost is reduced, and the like.
Example 3 self-insulation block brick production device three (Cement foaming-foam injection two-in-one device)
Generally, the production equipment is more expensive in the investment of production factories, so that the investment limit is often occupied, the producer who purchases the production equipment often calculates when the recovery cost is high, and meanwhile, a 'path dependence problem' is also possibly existed in the market, namely, the market often prefers to use the existing 'familiar' self-insulation building blocks (bricks), so that in the process of equipment development, the applicant considers not only the different production devices of new bricks, but also the fact that the traditional self-insulation cement foaming building blocks (the equipment of the traditional self-insulation building block factories is considered, and thus, the economic risk of the factory is reduced), and the embodiment also provides the self-insulation building block production device.
The utility model provides a self preservation temperature building block brick's apparatus for producing, building block brick production process mainly generally includes: batching and material process- (self-heat-preserving building block) pressing and forming process-steam curing process-injection molding process (and/or foaming process-sawing machine process) -stacking. The production raw materials are obtained by preprocessing steel slag by a crusher, ball milling by a ball mill and the like, and are cement, additives and the like. The device comprises a batching and feeding device 1, a pressure forming device 2, a transfer system, a steam curing device 5, an injection molding device 6 and the like, the batching and feeding device 1, the pressure forming device 2, the transfer system and the steam curing device 5 of the self-heat-preservation building block brick production device provided by the embodiment are the same as those in the embodiment 1 and the embodiment 2 (the structure, the using method, the functions and the like), and the device is not repeated here, and is different from the embodiment 1 and the embodiment 2 in that the injection molding device 6 of the embodiment is a cement foaming-foam injection molding two-in-one device (namely the cement foaming-foam injection molding two-in-one device is used for replacing the injection molding device in the embodiment 1 and the embodiment 2).
The cement foaming-foam injection molding two-in-one device comprises a cement foaming device (a device for foaming similar to the traditional cement bricks) and an injection molding device (a foam injection molding device). Fig. 6 is a schematic structural diagram of a cement foaming-foam injection molding two-in-one device of the invention. In the figure (2 lifts are arranged in the figure), 801-a second 1# bin, 802-a second 2# bin, 803-a medicament box, 804-a fourth stirrer, 805-a second discharging opening, 806-a fourteenth speed reducing motor and a second conveying chain thereof, 807-a second foam storage box, 808-a steam drum, 809-a steam pressure head, 810-an eleventh hydraulic cylinder, 811-a fifteenth speed reducing motor and a conveying chain thereof, 812-a hydraulic station, 813-a tenth hydraulic cylinder, 814-a foam pressure head, 3-lifts, 304-L-shaped angle irons and 305 are arranged on the rotating shaft. As shown in fig. 6, when the steamed bottom plate (including self-heat-preserving building blocks) of the steam steaming device 5 is steamed and put into a transportation chain through a transportation system (after a forklift truck or a primary-secondary vehicle is transported to the elevator, the elevator is through a lifting chain), the elevator is arranged on the transportation chain formed by the elevator and the primary-secondary vehicle, the elevator is used for putting the self-heat-preserving building blocks on the bottom plate and the bottom plate on the transportation chain of the fifteenth speed reducing motor and the transportation chain 811 thereof through the chain 303, if foam foaming is to be carried out, the hydraulic station 812 provides power for the tenth hydraulic cylinder 813, (the hydraulic station 812 can be a hydraulic push rod factory with a name of no tin, YZB100-E1600G, or a hydraulic station with a self-heat-preserving engineering limited company of Shanxi, YZB 1250-D13), the foam pressure head 814 is driven by the tenth hydraulic cylinder 813 to be pressed down, a blanking valve is opened by a cylinder of the second foam storage box 807, foam in the second foam storage box 807 enters into the transportation chain of the self-heat-preserving motor, if foam foaming is to be carried out, the foam storage box is filled into the self-preserving building blocks, the foam storage box is driven by the second foam storage box 807, and the foam storage box is driven by the self-preserving motor is driven by the fifteenth hydraulic cylinder to be rotated, and the self-heat-preserving building blocks are driven by the drum, and the self-preserving building blocks are driven by the foam, and the foam blocks are driven by the drum, and the drum is rotated by the drum, and the drum is driven by the drum, and the self-preserving building block is filled into the self-drum, and the self-preserving building block, and has a drum, and a drum is driven; after the steam is injected, the steam pressure head 809 is lifted under the pushing of the eleventh hydraulic cylinder, the bottom plate and the self-heat-preservation building blocks are transported forward through the transport chain, and the bottom plate and the self-heat-preservation building blocks enter a brick grabbing machine below the brick grabbing machine to grab bricks or fork the bricks by a forklift to stack. (if desired, may be grasped or transported away in the middle of the two-in-one device). The brick grabbing machine grabs bricks away, and the bottom plate still moves continuously, so that a bottom plate recycling system can be further provided for continuous production. If cement foaming (self-heat-preservation) block bricks are to be produced, namely cement foaming is to be carried out, products steamed from the steam steaming device 5 (comprising a bottom plate and self-heat-preservation blocks) are put into a transport chain of a fourteenth speed reducing motor and a second transport chain 806 thereof or a fifteenth speed reducing motor and a transport chain of a transport chain 811 thereof through a transport system (after a forklift truck or a primary-secondary vehicle is transported to a hoist, the hoist is used for lifting the chains), and the fourteenth speed reducing motor and the fifteenth speed reducing motor can be a transmission equipment company of Zigbofomat, and a gear reduction motor is turned by YCJ100-7.5 KW-475. Here, a transfer system is composed of a lifter and a primary-secondary unit, wherein the lifter places a bottom plate and self-insulation building blocks on the bottom plate on a conveying chain (a conveying chain of a fourteenth gear motor and a second conveying chain 806 thereof or a conveying chain of a fifteenth gear motor and a conveying chain 811 thereof) through a chain; in fig. 6, there are particularly shown 2 lifts with different display surfaces, wherein one is a front view (right side view, view from the direction of the transport chain, the floor access or the forklift (primary and secondary vehicles) into the lifting frame), and one is a side view (left side view) in use, for simplicity and convenience in understanding the structure of the lifts; here, the bottom plate and the self-insulation building block directly enter the lower part of the cement foaming fourth mixer 804 through the conveying chain, the foaming raw materials enter the mixer through the second 1# bin 801 and the 2# bin 802, after being well mixed, enter the self-insulation building block hollow through the discharging opening of the mixer, the additive agent of one of the production raw materials is added into the self-insulation building block hollow through the additive injection box 803, and after foaming, the bricks are grabbed away, piled up or transported away by the transportation system through the conveying chain conveying brick grabbing machine. Here, there may also be provided a floor recycling system for recycling floors for continuous production (see examples 1, 2).
As described above, after the cement-foamed (self-insulating) block is obtained, however, the cement-foamed (block) is generally irregular, the (foamed) cement rises up a little (swells), and the use of the self-insulating block is affected by the corners of the irregular cement block formed by the exposed foamed cement being solidified and dried, so that the unnecessary irregular parts (which are most important for trowelling) exposed outside the self-insulating block are generally sawn off before the foamed cement is not solidified yet. The invention also provides a sawing machine device. Fig. 7 is a schematic structural view of sawing machine of self-heat-insulating block brick device of the invention. In the figure, 901-saw blade, 3-elevator, 902-dust hood, 903-sixteenth gear motor and third transportation chain. As shown in fig. 7, a sawing machine device comprises a saw blade 901, a sixteenth reducing motor and a third conveying chain 903, and in addition, in order to ensure the cleanness of the unset foaming cement, the sawing machine device often comprises a dust hood 902; the bottom plate and self-insulation building blocks thereof which are foamed by the cement foaming-foam injection molding two-in-one device are transported to the lifting machine 3 by the transportation system under the drive of the transportation chain, the bottom plate (containing the self-insulation building blocks) is placed on the transportation chain of the sixteenth speed reduction motor and the third transportation chain 903 thereof by the chain 303 of the lifting machine 3, the sixteenth speed reduction motor can be a transmission equipment company of Zibleamat, the speed reduction motor of the YCJ100-7.5KW-475 rotates to drive the transportation chain to move, the bottom plate (containing the self-insulation building blocks) on the transportation chain also moves, when the self-insulation building blocks move below the saw blade 901, the exposed redundant parts of the self-insulation building blocks are sawed off by the saw blade 901, the speed reduction motor of the sixteenth speed reduction motor and the third transportation chain 903 thereof rotates to drive the transportation chain to move continuously to drive the bottom plate and the self-insulation building blocks on the bottom plate to move continuously, and the sawed products are piled up by a forklift.
The self-heat-preservation building block obtained by the pressure forming device in the embodiment 1 or the self-heat-preservation building block obtained by the pressure forming device in the invention can be steamed by the steam curing device, and can be foamed by entering the injection molding device in the embodiment 1 and the embodiment 2, and can be foamed by cement (the self-heat-preservation building block similar to some cement foaming (self-heat-preservation) building blocks in the market in the prior art can be obtained. As described above, there is a "path dependency" in the market ("possible"), which is a plurality of inventions of a general inventive concept, and the present invention provides a cement foaming-foam injection molding (foaming) two-in-one foaming/injection molding apparatus, so that both the conventional (self-insulation) cement foaming block brick and the novel self-insulation block brick of the present invention can be produced. The cement foaming self-heat-insulating block brick and the foam foaming self-heat-insulating block brick can be produced according to the order requirements of an order merchant (the foam foaming self-heat-insulating block brick has lower heat conductivity coefficient than the cement foaming self-heat-insulating block brick, good wall heat-insulating effect, low cost, resource saving, environmental protection and simpler process), namely, the cement foaming-foam injection molding two-in-one device of the invention considers the advancement of the invention, simultaneously considers market factors, and a person in a factory can select and produce products with low cost according to market conditions, so that the production of the products is flexible, two-in-one equipment has lower cost than two independent production lines, reduces the economic risk of the factory, expands the universal type (application) of the equipment, and (takes the popularization (performance) of the invention into consideration) is easily considered.
The invention provides a self-heat-preservation building block brick production device, which can be used for producing building block bricks by using steel slag as a raw material, and the produced building block bricks have stronger and more stable strength. The invention mainly uses steel slag as raw material, reduces the use of cement, reduces the cost, provides the waste utilization level, saves resources, protects environment and has good economic benefit. The batching and charging device of the invention is easy to control the amount of each component and is simple to operate; the automatic metering and weighing device is used for realizing automatic continuous production. The pressure forming device disclosed by the invention is used for pressure forming in a physical mode, so that the shrinkage of the building block is promoted, the structure of the building block brick is more compact, and the stability of the building block is enhanced. The transfer system is quick, convenient and simple. The elevator and the primary-secondary vehicle can transfer a large amount of produced self-heat-preservation building blocks at one time, and the automatic heat-preservation building block device has the advantages of simple structure, simplicity in operation, labor cost saving and efficiency improvement. The steam curing device provides high-temperature and high-pressure steam, ensures that the building blocks are fully contracted, and further enhances the stability of the building blocks; compared with normal pressure steam treatment, the curing time is greatly shortened, the usage amount of steam is reduced, meanwhile, the building blocks can be ensured to fully complete shrinkage through high pressure, the later strength is enhanced, the building blocks and bricks reach a stable state, the phenomenon of cracking caused by dry shrinkage of the upper walls of the building blocks and bricks is prevented, and the quality of the building blocks is ensured. The injection molding device is a cement foaming-foam injection molding two-in-one device, and as mentioned above, the applicant considers the advancement of the invention, and also considers the market factors, thereby not only facilitating the production of cement foaming (self-heat-insulation) block bricks according to the order requirement, but also producing foam foaming self-heat-insulation block bricks, the two-in-one equipment saves more cost compared with two independent production lines, and the two-in-one equipment is selected and produced according to the market condition with low cost, so that the production of the product is flexible, the economic risk of a factory is reduced, the applicability of the equipment is enlarged, and the easy popularization (performance) of the invention is considered and considered. (when the injection molding device is steam injection molding and the heat preservation core material is foam, the heat conductivity coefficient of the heat preservation of the outer wall is lower than that of cement foaming, the heat preservation effect of the self-heat preservation building block brick wall body is better, the heat preservation device meets the requirements of green energy-saving buildings, and the heat preservation device is low in cost, uses less cement, saves resources and is environment-friendly, the process is simpler (cement foaming needs to prevent cement from solidifying on a bottom plate, scraping the bottom plate and even washing the bottom plate, and the cost and time need to be saved, and when cement foaming bricks are needed in the market, the heat preservation device can also produce cement foaming (self-heat preservation) building block bricks). Is a plurality of inventions belonging to one general inventive concept. The invention may also have a floor recycling system (see examples 1, 2). The bottom plate recovery system can save manpower and collect, so that the bottom plate recovery system can realize full-automatic continuous production. The sawing machine device has the advantages of simple structure, low cost and good effect.
In a word, the self-heat-preservation building block brick using the steel slag as the raw material can be produced, and the produced self-heat-preservation building block brick has stronger and more stable strength; the operation is simple, the resources are saved, the environment is protected, the cost is reduced, and the economic benefit is good; has better market economic benefit and popularization prospect.
Claims (8)
1. The utility model provides a self preservation temperature building block brick apparatus for producing which characterized in that, this device contains:
a batching and charging device (1),
the pressure forming device (2), the batching and feeding device is used for proportioning and transporting production raw materials into a first receiving hopper (201) of the pressure forming device, the pressure forming device (2) comprises a first receiving hopper (201), a first sector valve (202), a first distributing machine, a secondary stirring box (203), a first speed reducing motor (204), a first chain (205), a first gear (206), a stirring shaft (207), a bottom plate transportation platform, a straight shaft (212), a connecting rod (213), a second hydraulic cylinder (214), a synchronous connecting rod (215), a pressure head (216), a guide shaft (217), a die (218), a bottom plate (219), a bottom die (220), a third hydraulic cylinder (221), a second speed reducing motor (222), a second gear (223), a third speed reducing motor (224) and a transportation belt (225); the first material receiving hopper (201), the first material distributing machine and the secondary stirring box (203), the straight shaft (212), the guide shaft (217) and the second gear (223) are all arranged on the frame of the pressure forming device (2), the first material receiving hopper (201), the first material distributing machine and the secondary stirring box (203) are arranged on one side of the frame, the straight shaft (212), the connecting rod (213), the second hydraulic cylinder (214), the synchronous connecting rod (215), the pressure head (216), the guide shaft (217), the die (218), the bottom die (220) and the second gear (223) are arranged on the other side of the frame, the first material receiving hopper (201) is provided with a first sector valve (202), the first sector valve (202) controls the material discharging of the first material receiving hopper (201), the first material distributing machine and the secondary stirring box (203) are arranged below the first sector valve (202) of the first material receiving hopper (201), the first material distributing machine and the secondary stirring box (203) are provided with the hydraulic cylinder, the connecting rod and the secondary stirring box (203) are arranged on the frame of the pressure forming device (2), the hydraulic cylinder drives the secondary stirring box (205) to move left and right through the connecting rod (205), the first chain (207) is provided with the first chain (207), the first gear motor (204) rotates-the first chain (205) -the first gear (206) -the stirring shaft 207 rotates; the lower part of the pressure forming device frame is provided with a bottom plate conveying platform, and the bottom plate conveying platform is formed by a speed reducing motor and a conveying chain with a bayonet or is formed by a first hydraulic cylinder (211) and the conveying chain with the bayonet; the transport platform transports the bottom plate (219) to the upper surface of the bottom die (220); the straight shaft (212) is arranged on the frame of the pressure forming device (2), and the straight shaft (212) is connected with the second hydraulic cylinder (214) through a connecting rod (213); the synchronous connecting rod (215) of the second hydraulic cylinder (214) is connected with the pressure head (216), the guide shaft (217) is arranged on the frame of the pressure forming device, and the pressure head (216) is driven by the second hydraulic cylinder (214) to move up and down on the guide shaft (217); the die (218) is connected with a third hydraulic cylinder (221), the second gear (223) is arranged on the frame of the pressure forming device, the die (218) moves up and down under the drive of the third hydraulic cylinder (221) according to the track of the second gear (223), and when the bottom plate (219) is pushed by the bottom plate conveying platform to be placed on the bottom plate (220), the third hydraulic cylinder (221) drives the die (218) to be placed on the bottom plate (219); the second gear motor (222) drives the bottom die (220) to vibrate, a product obtained by vibrating the bottom die (220), vibrating the bottom plate (219), demolding by vibrating and pressure molding can be demolded from the die (218), and a self-insulation building block is obtained and is reserved on the bottom plate (219); the bottom plate (219) is continuously pushed by the bottom plate conveying platform and is placed on a conveying belt (225); the third hydraulic cylinder (221) pushes the die (218) to ascend, and the second hydraulic cylinder (214) drives the pressure head (216) to ascend; the third gear motor (224) drives the conveying belt (225) to move, and the bottom plate and self-heat-preservation building blocks on the bottom plate are conveyed to the conveying system; the second hydraulic cylinder (214) should provide a pressure above 8 Mpa;
The transfer system transfers the bottom plate and the self-heat-preservation building blocks on the bottom plate to the steam curing device, and/or transfers the bottom plate and the self-heat-preservation building blocks to the injection molding device after the bottom plate and the self-heat-preservation building blocks are steamed in the steam curing device;
a steam curing device (5) which comprises a shell (501), a commodity shelf (502) and a steam generating device (503); a plurality of storage racks (502) are arranged in the shell (501), the storage racks (502) are used for placing the bottom plate and self-heat-preservation building blocks on the bottom plate, a steam generating device (503) is arranged outside the shell (501), and the steam generating device (503) is connected into the shell (501) through a pipeline; the steam generating device is required to generate steam curing pressure of more than 0.3Mpa, steam curing temperature of more than 100 ℃, and steam curing flow rate at least up to 2 tons/hour;
an injection molding device (6) which comprises an injection molding device frame (601), a foam storage box (602), an eighth gear motor, a first conveying chain (603), a fifth hydraulic cylinder (604), a blanking press head (605), a first cylinder (606), a foam blanking valve (607), a steam drum (608), a steam press head (609) and a sixth hydraulic cylinder (610); the foam storage box (602) is arranged on the injection molding device frame (601), granular foam production raw materials are stored in the foam storage box (602), a first air cylinder (606) and a foam blanking valve (607) are arranged at the lower part of the foam storage box, the first air cylinder (606) is used for controlling to open the foam blanking valve (607), a fifth hydraulic cylinder (604) is arranged on the injection molding device frame (601), and a hydraulic rod of the fifth hydraulic cylinder (604) drives a blanking pressure head (605) to descend and ascend; the steam drum (608) is connected with the steam generating device (503), the steam drum (608) is connected with a steam pressure head (609), the steam pressure head (609) comprises a guide rod, the guide rod is fixedly arranged on the injection molding device frame (601), the connecting rod of the sixth hydraulic cylinder (610) drives the steam pressure head (609) to ascend or descend along the guide rod, and when the steam pressure head (609) covers the self-insulation building blocks on the bottom plate, a steam valve of the steam drum (608) is opened, and steam is injected into foams of the self-insulation building blocks; an eighth gear motor and a first conveying chain (603) thereof are arranged below the blanking pressure head (605) and the steam pressure head (609), and the eighth gear motor and the first conveying chain (603) thereof convey the bottom plate and the self-heat-preservation building blocks on the bottom plate to the position below the blanking pressure head (605), the position below the steam pressure head (609) and continue to the conveying system for conveying.
2. The self-heat-preservation building block brick production device according to claim 1, wherein the batching and material device is any one of the following two batching and material devices,
first kind batching and charging device: the device comprises a No. 1 hopper (101), a No. 2 hopper (102), a No. 1 belt conveyor (103), a No. 2 belt conveyor (104), a collecting hopper (105), a No. 3 belt conveyor (106), a lifting hopper (107), a first lifting slideway (108), a first winch (109), a first stirrer (110), a first electrohydraulic push rod (111), a first stirrer discharge port (112), a wet material hopper (113) and a No. 4 belt conveyor (114); a 1# belt conveyor (103) and a 2# belt conveyor (104) are respectively arranged below the 1# hopper (101) and the 2# hopper (102), the 1# belt conveyor (103) and the 2# belt conveyor (104) convey the production raw materials to the collecting hopper (105), and a 3# belt conveyor (106) is arranged below the collecting hopper (105); the production raw materials are conveyed to a lifting hopper (107) by a No. 3 belt conveyor (106), the lifting hopper (107) is arranged on a lifting slide way (108), a first winch (109) is arranged at the high position of the lifting slide way (108), the production raw materials in the lifting hopper (107) are dumped into a first stirrer (110) by the first winch (109), a first electrohydraulic push rod (111) of the first stirrer (110) controls the discharging of a first stirrer discharging hole (112), a wet material hopper (113) is arranged below the first stirrer discharging hole (112), a No. 4 belt conveyor (114) is arranged below the wet material hopper (113), and the No. 4 belt conveyor (114) sends the wet material into a first receiving hopper (201) of the pressure forming device;
Second kind batching and charging device: the device comprises a first 1# bin (701), a first 2# bin (702), a 3# bin (703), a second cylinder (704), a second sector valve (705), a material distribution belt conveyor (706), a second material receiving hopper (707), a second lifting slideway (708), a second winch (709), a second stirrer (710), a third electro-hydraulic push rod (711), a first discharging opening (712), a wet material bin (713) and a wet material belt conveyor (714); the first 1# bin (701), the first 2# bin (702) and the 3# bin (703) are respectively provided with a second cylinder (704) and a second sector valve (705), the second cylinder (704) controls the second sector valve (705) to be opened, a batching belt conveyor (706) is arranged below the first 1# bin (701), the first 2# bin (702) and the 3# bin (703), the batching belt conveyor (706) is matched with a second receiving hopper (707), the second receiving hopper (707) slides back and forth on a second lifting slideway (708), a second winch (709) is arranged at the upper end of the second lifting slideway (708), and the second winch 709 pours the production raw materials in the second receiving hopper (707) into a hopper of the second stirrer (710); the third electro-hydraulic push rod (711) controls the discharging opening of the second stirrer (710), a wet material bin (713) is arranged below the second stirrer (710), a wet material belt conveyor (714) is arranged below the discharging opening of the wet material bin (713), and the wet material belt conveyor (714) conveys the wet material of the production raw materials into the receiving hopper of the pressure forming device.
3. The self-heat-preservation building block brick production device according to claim 2, wherein a 1# hopper (101), a 2# hopper (102) or a first 1# bin (701), a first 2# bin (702) and a 3# bin (703) of the batching and material device comprise automatic metering and weighing devices for automatically adding proportioning weight production raw materials according to the setting of the proportioning of a formula.
4. The self-heat-preservation building block brick production device according to claim 1, wherein the pressure forming device further comprises a bottom plate box (210) and a protective net (209): the bottom plate conveying platform is also provided with a bottom plate box (210), the bottom plate box (210) is used for storing a bottom plate (219), and a gap is reserved between the bottom plate box (210) and the bottom plate conveying platform; the frame of the pressure forming device also comprises a protective net (209), and the protective net (209) surrounds and covers the first distributing machine and the secondary stirring box (203).
5. The self-heat-preservation building block brick production device according to claim 1, wherein the transfer system is a forklift or a transfer system consisting of a lifter and a primary-secondary unit;
wherein, the transfer system that comprises lifting machine (3) and primary and secondary car (4):
the elevator (3) is: the elevator comprises an elevator motor (301), an elevator frame (302), 4 chains (303), a plurality of L-shaped angle irons (304), two upper gear rotating shafts (305) and two lower gear rotating shafts (306), wherein the elevator motor (301) is arranged at the upper end of the elevator frame (302), and the upper gear rotating shafts (305) and the lower gear rotating shafts (306) are arranged at the upper part and the lower part of the elevator frame (302); the two ends of each group of gear rotating shafts are provided with 4 chains, each chain and the upper gear rotating shaft and the lower gear rotating shaft are combined to form respective circulating rings of the chains, and the 4 circulating rings are independent; a plurality of equidistant L-shaped angle irons (304) are arranged between two chains on the same side, the same number of equidistant L-shaped angle irons (304) are also arranged between two chains on the other side, the L-shaped angle irons (304) on the chain on one side are in one-to-one correspondence with L-shaped grooves of the L-shaped angle irons (304) on the other side to form a group of L-shaped angle irons, and the distance between the group of L-shaped angle irons (304) is exactly the distance of the width of a bottom plate (219), namely the L-shaped grooves hook the back surface of the bottom plate 219; the lifting motor (301) drives the upper gear rotating shaft (305) to rotate, the chain (303) to rotate, the L-shaped groove of the L-shaped angle iron (304) group rotates, the bottom plate (219) is hooked and lifted, self-heat-preservation building blocks on the bottom plate (219) are lifted together, the next group of L-shaped angle iron (304) group continues, the bottom plate (219) is lifted and lifted by a block in sequence, and when the lifting machine (3) lifts and swings full of the bottom plate (219), a forklift or a primary-secondary vehicle forks away once;
The primary and secondary vehicles (4) are as follows: the primary and secondary vehicles are composed of a primary vehicle, a secondary vehicle and an elastic structure (403) between the primary vehicle and the secondary vehicle, and the secondary vehicle is arranged on the primary vehicle; the sub-vehicle comprises a hydraulic station (401), a fifth gear motor (402), a twisted wire (404), a sixth gear motor (405), a fork (410), a fourth hydraulic cylinder (411), sub-vehicle wheels (412) and sub-vehicle tracks (413), and the main vehicle comprises main vehicle wheels (406), a seventh gear motor (407), a main vehicle track (408) and a second electro-hydraulic push rod (409); the hydraulic station (401) provides hydraulic power for the fourth hydraulic cylinder (411), the fourth hydraulic cylinder (411) pushes the fork (410) to ascend or descend, the fifth gear motor (402) is arranged on the sub-vehicle, one end of the twisted wire (404) is fixed on a rotating shaft of the fifth gear motor (402), and the other end of the twisted wire is fixed on the main vehicle through a pulley, an elastic structure and a fixed pulley; the elastic structure (403) not only applies acting force to pushing out and retracting of the sub-vehicle, but also buffers possible collision between the sub-vehicle and the mother vehicle, and also has the function of guiding for retracting of the sub-vehicle; a seventh gear motor (407) provides power for the parent vehicle wheels (406) to move back and forth on the parent vehicle track (408); the second electro-hydraulic push rod (409) is arranged on the mother car, and the wheels (412) of the child car and the tracks (413) of the child car are correspondingly positioned; when the sub-vehicle is separated from the parent vehicle, the sixth gear motor (405) drives the sub-vehicle wheels (412) to move back and forth on the sub-vehicle track (413).
6. The self-heat-preservation building block brick production device according to claim 1, wherein the injection molding device is replaced by the following cement foaming-foam injection molding two-in-one device;
the cement foaming-foam injection molding two-in-one device is formed by a cement foaming device and an injection molding device (6);
the cement foaming device comprises a second 1# bin (801), a second 2# bin (802), a medicament box (803), a fourth stirrer (804), a second discharging opening (805), a fourteenth gear motor and a second conveying chain (806); the second 1# bin (801) and the second 2# bin (802) are connected with the fourth stirrer (804) through pipelines, the fourth stirrer (804) is provided with a second discharging opening (805), and a fourteenth speed reducing motor and a second conveying chain (806) are arranged below the second discharging opening (805) of the fourth stirrer (804); the fourteenth gear motor and a second conveying chain (806) thereof convey the self-heat-preservation building blocks with the bottom plates placed on the self-heat-preservation building blocks to the lower part of the second blanking opening (805), and foaming materials in the stirrer are injected into the hollow parts of the self-heat-preservation building blocks through the second blanking opening (805) and the medicament boxes (803) through pipelines;
the self-heat-preservation building block brick production device performs cement foaming or foam injection molding;
And the self-heat-preservation building blocks are grabbed away or forked away between the cement foaming device and the injection molding device (6).
7. The self-heat-preservation building block production device according to claim 6, wherein the cement foaming device is further provided with a sawing machine device, the sawing machine device comprises a saw blade (901), a dust hood (902), a sixteenth gear motor and a third conveying chain (903) thereof, self-heat-preservation building blocks on a bottom plate foamed by the cement foaming-foam injection molding two-in-one device are transported to the conveying chain of the sixteenth gear motor and the third conveying chain (903) thereof by a transportation system, the sixteenth gear motor rotates to drive the conveying chain to move, the bottom plate on the conveying chain and the self-heat-preservation building blocks on the bottom plate are also moved together and are sent to the lower part of the saw blade (901), and the dust hood (902) covers the saw blade (901) and the self-heat-preservation building blocks; the redundant part exposed during the cement foaming of the self-heat-preservation building block is sawed off by a saw blade (901); the sixteenth gear motor and the gear motor of the third conveying chain (903) drive the conveying chain to move continuously and drive the bottom plate and the self-heat-preservation building blocks on the bottom plate to move continuously, and sawn products are piled up.
8. The self-heat-preservation building block brick production device according to any one of claims 1-7, further comprising a bottom plate recovery system, wherein the bottom plate recovery system comprises a ninth gear motor and a fourth conveying chain (611) thereof, a tenth gear motor (612), a fork plate (613) and a bottom plate recovery frame (614); after the self-heat-preservation building block bricks are grabbed away, the bottom plate (219) still moves continuously, and the bottom plate (219) is transported to a ninth speed reduction motor and a transportation chain of a fourth transportation chain (611) of the ninth speed reduction motor;
The transportation speed of the ninth gear motor and the fourth transportation chain (611) thereof is higher than that of the eighth gear motor and the first transportation chain (603) thereof, so that the bottom plate is conveniently and rapidly transported away; the fork plate (613) which is turned over by the tenth gear motor (612) is arranged outside the conveying chain of the ninth gear motor and the fourth conveying chain (611), and the fork plate (613) turns over the bottom plate (219) from the conveying chain of the ninth gear motor and the fourth conveying chain (611) to the bottom plate recovery frame (614).
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| CN103128848B (en) * | 2013-03-02 | 2015-06-10 | 河南华泰建材开发有限公司 | Production line for self-heat-insulation building blocks for walls |
| CN204195965U (en) * | 2014-05-05 | 2015-03-11 | 广德县苑瑞新型建材有限公司 | A kind of process units of environmental protection brick |
| CN204640490U (en) * | 2015-02-14 | 2015-09-16 | 绿建科技集团新型建材高技术有限公司 | The economical production line of composite thermal self-insulation building block |
| CN204487794U (en) * | 2015-02-14 | 2015-07-22 | 绿建科技集团新型建材高技术有限公司 | Foam slurry fills out the automatic production line of core building block |
| CN207240469U (en) * | 2017-05-27 | 2018-04-17 | 山东信诺新型节能材料有限公司 | Heat insulation building block brick process units |
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2017
- 2017-05-27 CN CN201710388679.XA patent/CN107186872B/en active Active
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