CN107186872A - Heat insulation building block brick process units - Google Patents
Heat insulation building block brick process units Download PDFInfo
- Publication number
- CN107186872A CN107186872A CN201710388679.XA CN201710388679A CN107186872A CN 107186872 A CN107186872 A CN 107186872A CN 201710388679 A CN201710388679 A CN 201710388679A CN 107186872 A CN107186872 A CN 107186872A
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- China
- Prior art keywords
- bottom plate
- building block
- steam
- heat insulation
- insulation building
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- Granted
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- 238000009413 insulation Methods 0.000 title claims abstract description 171
- 239000011449 brick Substances 0.000 title claims abstract description 140
- 238000000034 method Methods 0.000 title claims abstract description 67
- 230000008569 process Effects 0.000 title claims abstract description 58
- 239000006260 foam Substances 0.000 claims abstract description 91
- 239000000463 material Substances 0.000 claims abstract description 80
- 239000004568 cement Substances 0.000 claims abstract description 79
- 238000004519 manufacturing process Methods 0.000 claims abstract description 79
- 239000002994 raw material Substances 0.000 claims abstract description 69
- 230000033001 locomotion Effects 0.000 claims abstract description 68
- 206010001497 Agitation Diseases 0.000 claims abstract description 54
- 238000013019 agitation Methods 0.000 claims abstract description 54
- 238000001746 injection moulding Methods 0.000 claims abstract description 52
- 238000002347 injection Methods 0.000 claims abstract description 23
- 239000007924 injection Substances 0.000 claims abstract description 23
- 230000032258 transport Effects 0.000 claims description 34
- 238000005303 weighing Methods 0.000 claims description 23
- 238000011084 recovery Methods 0.000 claims description 22
- 238000003860 storage Methods 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 15
- 238000010276 construction Methods 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 11
- 238000005187 foaming Methods 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 9
- 239000004615 ingredient Substances 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 7
- 230000007423 decrease Effects 0.000 claims description 6
- 230000000630 rising effect Effects 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 238000009472 formulation Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 230000000979 retarding effect Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 3
- 239000002737 fuel gas Substances 0.000 claims description 3
- 230000000717 retained effect Effects 0.000 claims description 3
- 239000003814 drug Substances 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims 2
- 239000011295 pitch Substances 0.000 claims 1
- 230000007613 environmental effect Effects 0.000 abstract description 12
- 230000008901 benefit Effects 0.000 abstract description 9
- 238000003756 stirring Methods 0.000 abstract description 8
- 238000004321 preservation Methods 0.000 abstract description 4
- 238000007493 shaping process Methods 0.000 abstract description 3
- 239000002893 slag Substances 0.000 description 24
- 239000000047 product Substances 0.000 description 21
- 238000010924 continuous production Methods 0.000 description 16
- 239000004744 fabric Substances 0.000 description 13
- 238000011068 loading method Methods 0.000 description 11
- 230000008602 contraction Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 239000000654 additive Substances 0.000 description 5
- 230000000996 additive effect Effects 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 5
- 230000006870 function Effects 0.000 description 5
- 230000009467 reduction Effects 0.000 description 5
- 230000007306 turnover Effects 0.000 description 5
- 238000010793 Steam injection (oil industry) Methods 0.000 description 4
- 238000000498 ball milling Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000002547 anomalous effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 210000003625 skull Anatomy 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
A kind of heat insulation building block brick process units, belongs to building block brick production equipment technical field.The device contains dispensing and material device, pressure forming apparatus, movement system, steam steam curing device, injection moulding apparatus etc..Raw materials for production pass through dispensing and material device dispensing and material, material distributing machine and the stirring of secondary agitation case simultaneously send into wet feed in mould, it is molded in hydraulic cylinder band dynamic head press-in die, bed die makes the product and mould of shaping by vibration, product by movement system enter steam steam curing device it is steam-cured it is good after enter injection moulding apparatus and carry out steam bubble injection, obtain heat insulation building block brick, stacking.Present invention also offers cement foamed foam injection two-in-one device, sawing machine etc..This invention ensures that the quality of heat insulation building block brick, stronger, more stable, better heat preservation；It is simple to operate, economize on resources, environmental protection reduces cost；Cement foamed foam injection two-in-one device make it that product selection production is flexible；With preferable market economy benefit and promotion prospect.
Description
Technical field
The present invention relates to a kind of heat insulation building block brick process units, more particularly to the building block brick that a kind of utilization slag is raw material
Process units, belongs to building block brick process units technical field.
Background technology
Heat insulation building block brick is mainly made up of main body building block, heat-preserving core etc..Heat insulation building block brick is with its energy-conserving and environment-protective, resistance to
The advantages of temperature is high, speed of application wants fast has significant market in construction market.Currently with the building block brick that slag is raw material also
No.Using slag for raw material building block brick intensity is stronger, stability more preferably, the building block brick is main using slag as raw material, reduces
Use to cement, reduces cost there is provided twice laid level, resources conservation, environmental protection, and with good economic effect
Benefit.
Heat insulation building block brick, especially a kind of utilization slag is the heat insulation building block brick of raw material, and production process is typically main
It is divided into：(raw material) dispensing and material-(heat insulation building block) binder shaping-steam it is steam-cured-injection/foaming (- sawing machine)-stacking.
Do not utilize the building block brick process units that slag is raw material yet at present.Applicant is original using slag according to oneself
The building block brick production method and experimental result of material, establishment officer tests together, tackles key problems repeatedly, final to obtain by repeatedly improvement
Industrialized heat insulation building block brick process units.
The content of the invention
It is an object of the invention to provide a kind of heat insulation building block brick process units, especially a kind of utilization slag is raw material
Building block brick process units.
A kind of utilization slag is the process units of the heat insulation building block brick of raw material, a kind of namely production of heat insulation building block brick
Device, device contains dispensing and material device 1, pressure forming apparatus 2, movement system, steam steam curing device 5, injection moulding apparatus 6 etc..
Building block brick production process is mainly generally comprised：Dispensing and material process-(heat insulation building block) binder forming process-steam-cured mistake of steam
Journey-injection moulding process (and/or, foaming process-sawing machine process)-stacking.Raw materials for production mentioned here are that slag passes through disintegrating machine
The raw materials for production such as the raw materials for production and cement, additive that are obtained after the pretreatment such as broken, ball mill ball milling.
A kind of heat insulation building block brick process units, the device contains：
Dispensing and material device 1, the dispensing and material device by raw materials for production by proportioning prepare with expect good luck transport to pressure into
In the receiving hopper of type device；
Pressure forming apparatus 2, the pressure forming apparatus 2 contains bottom plate shipping platform, receiving hopper, quadrant valve, material distributing machine
And secondary agitation case, first reducing motors, chain, gear, agitating shaft, second hydraulic cylinder, synchronising (connecting) rod, pressure head, the axis of guide, mould
Tool, bottom plate, bed die, the 3rd hydraulic cylinder, second reducing motors, second gear, the 3rd reducing motor, travelling belt etc.；Receiving hopper,
Material distributing machine and secondary agitation case, the axis of guide, second gear are all on the framework (pedestal) of the pressure forming apparatus, framework
The side of (pedestal) is provided with receiving hopper, material distributing machine and secondary agitation case, and the opposite side of framework is provided with second hydraulic cylinder, synchronization
Connecting rod, pressure head, the axis of guide, mould, bed die, second gear；Receiving hopper has quadrant valve, quadrant valve control receiving hopper discharging, splicing
It is material distributing machine and secondary agitation case below the quadrant valve of bucket, material distributing machine and secondary agitation case contain hydraulic cylinder, machine connecting rod, secondary
Agitator tank, hydraulic cylinder and the machine connecting rod is arranged on the framework of pressure forming apparatus, and hydraulic cylinder is driven described by machine connecting rod
Secondary agitation case side-to-side movement；Having outside secondary agitation case in chain, gear, secondary agitation case has agitating shaft, first reducing motors
Rotation-chain-gear-agitating shaft is rotated --- continues to stir wet feed in secondary agitation case；The pressure forming apparatus
Bottom plate shipping platform is arranged at the bottom of framework, and the bottom plate shipping platform can be that reducing motor is constituted with delivery chain with bayonet
The bottom plate shipping platform that bottom plate shipping platform or first hydraulic cylinder and delivery chain with bayonet are constituted.The pressure
Especially also contain floor box on the bottom plate shipping platform of shaped device, floor box is used to store bottom plate, floor box and shipping platform
Between have gap, bottom plate falls on the bottom plate shipping platform delivery chain with bayonet, and bottom plate is transported on the bed die
Face；(bottom plate is pushed on the bed die, in follow-up process, and follow-up bottom plate is (in the work of delivery chain with bayonet
Under) (previous) bottom plate is pushed on the travelling belt of the 3rd reducing motor and travelling belt)；The frame of pressure forming apparatus
Also contain protection network on frame, the effect of the protection network is to ensure the first material distributing machine and secondary agitation case in side-to-side movement, machine
The safety of the outer staff of device；The synchronising (connecting) rod of second hydraulic cylinder is connected with pressure head, and the axis of guide is filled installed in the pressure forming
On the framework put, pressure head is driven by second hydraulic cylinder and moved up and down on the axis of guide；Mould is connected with the 3rd hydraulic cylinder, the second tooth
Wheel is on the framework of the pressure forming apparatus, and mould presses the track of second gear under the drive of the 3rd hydraulic cylinder
Move up and down, when bottom plate is promoted by bottom plate shipping platform and is shelved on bed die, the 3rd hydraulic cylinder drives the mould to be placed on institute
State above bottom plate；The second reducing motors can drive the bed die to vibrate, and the bed die vibration-back plate vibration-vibration demoulding-
The product that pressure forming is obtained can be stripped from mould and come out-be retained on bottom plate；Bottom plate (heat insulation building block containing product) by after
Continuous promotion is placed on travelling belt；Now, the 3rd Hydraulic Cylinder mould rises, and second hydraulic cylinder is also with dynamic head
Rise；3rd reducing motor can drive the heat insulation building block of travelling belt motion by bottom plate and to be thereon conveyed to movement system.Institute
8Mpa pressure above can at least be provided by stating second hydraulic cylinder, can preferably provide the hydraulic cylinder of 8Mpa-10Mpa pressure.
Movement system, heat insulation building block of the movement system by bottom plate and thereon is transferred to steam steam curing device, and/
Or, after the bottom plate and steam-cured good heat insulation building block steam in steam steam curing device, the movement system by bottom plate and its
Heat insulation building block is transported to injection moulding apparatus；
Steam steam curing device 5, the steam steam curing device contains shell, rack, steam raising plant；Have in shell some
Rack, rack, which is used to shelve, steam raising plant outside the heat insulation building block on bottom plate and bottom plate, shell, steam generation dress
Put and be connected to by pipeline in shell；Steam raising plant need to produce steam-cured pressure 0.3Mpa and more than, steam curing temperature 100 is taken the photograph
Family name's degree and more than, steam-cured flow can at least reach the steam raising plant of 2 ton hours；
Injection moulding apparatus 6, the device contain injection moulding apparatus framework, foam storage box, the 8th reducing motor and its delivery chain,
5th hydraulic cylinder, foam head, cylinder, foam blanking valve, drum, steam pressure head, vapour pressure first liquid cylinder pressure；Foam storage box
On injection moulding apparatus framework, be stored with graininess foam raw materials for production inside foam storage box, and foam storage lower box part has
Foam blanking valve is opened in cylinder and foam blanking valve, cylinder (being used for) control, and the 5th hydraulic cylinder is arranged on injection moulding apparatus frame
On frame, the hydraulic stem of the 5th hydraulic cylinder can drive blanking pressure head to decline, rise；The drum is connected with steam raising plant,
The drum is connected with steam pressure head, and the steam pressure head contains guide rod, and guide rod is fixedly mounted on injection moulding apparatus framework,
The connecting rod of 6th hydraulic cylinder drives steam pressure head to be risen or fallen along on guide rod, and oneself on bottom plate is stated in vapour pressure skull residence
During insulation blocks, the steam valve of drum is opened, to injecting steam in the foam of the heat insulation building block；Blanking pressure head, steam
It is the 8th reducing motor and its delivery chain, the self-insurance of the 8th reducing motor and its delivery chain by bottom plate and thereon below pressure head
Warm building block successively below transport to the blanking pressure head, below steam pressure head, proceed to movement system and transport.
The dispensing of the present invention and the charging of material device can be loading machines former by weighted various productions are matched in advance
Material loading is put into different hoppers, provides another here --- and can also be that loading machine is put into raw materials for production loading in hopper,
The hopper also contains automatic gauge weighing device, and the automatic gauge weighing device can automatically weigh according to the setting of formulation ratio
It is automatically added to the raw materials for production with weight/power ratio.
The movement system is fork truck or the movement system being made up of elevator and main-auxiliary vehicle.
It is well known that general investment founds the factory production equipment all costly, the proportion of Zhan Ban factories investment is larger, for reduction
Factory's economic risk is done, two based on a total inventive concept invention, the present invention also provides a kind of cement foamed-foam injection
Two-in-one device substitutes the heat insulation building block brick process units of the injection moulding apparatus, and the cement foamed-foam is molded two-in-one dress
Put by cement foamed device and the injection moulding apparatus 6 two that one forms, in cement foamed device and the injection moulding apparatus side or
Between heat insulation building block can be caught away or pitch.It is cement foamed that the heat insulation building block brick process units can carry out production
(self-heat conserving) building block brick or foam injection heat insulation building block brick.Throw after factory, can both produce the cement foamed building block of self-heat conserving
Brick, can also can produce novel self-insulated building block brick.
Due to cement foamed device it is cement foamed can stick out some or leave foam cement (foam cement that exposes coagulate
Gu the anomalous water clod corner for the formation done can influence the use of heat insulation building block brick), the present invention also provides a kind of sawing machine
These, are exposed at the unnecessary irregularities outside heat insulation building block and amputate by device before foam cement does not solidify also.(smear
It is flat)
Generally, heat insulation building block brick is caught away after stacking, and bottom plate also continues to motion, these bottom plates --- if cement is sent out
Bubble, will go to scrape bottom plate or wash bottom plate, foam cement remaining on bottom plate is removed to influence bottom plate next time toward contact
After heat insulation building block processed, injection moulding apparatus of the present invention, here, a kind of bottom plate recovery system is also provided.The bottom plate recovery system is by electricity
Machine, fork plate, bottom plate reclaim the composition such as frame；Typically manual recovery bottom plate, the bottom plate recovery system can mitigate artificial significantly
Manpower, foam injection moulding apparatus can also just may be reused without washing bottom plate；The bottom plate recovery system saves manpower and collects, removes
Fortune；Obtain having after a number of bottom plate on bottom plate recovery frame, storage can be disposably pitched away with fork truck, he uses or entrance is next
Individual (put in floor box and collect or continuously use) process, continuous production.I.e. bottom plate can be with automatic continuous production.
Beneficial effects of the present invention are：
The invention provides a kind of heat insulation building block brick process units, the device can be produced to utilize slag as raw material
Building block brick, the building block brick intensity of production is stronger, more stable；Mainly using slag as raw material, the use to cement is reduced, is reduced
Cost economizes on resources, environmental protection there is provided twice laid level, and with good economic benefit.The dispensing and material of the present invention is filled
Put the amount, simple to operate of easy control each component；Automatic gauge weighing device is used to allow the present invention to automate continuous life
Production.
The pressure forming apparatus of the present invention promotes the contraction of building block, makes building block brick structure by physics mode pressure forming
It is more closely knit, enhance the stability of building block.
The movement system of the present invention is quick, convenient, simple.Elevator, main-auxiliary vehicle can disposably be transported and largely produced
Heat insulation building block, device structure is simple, and operation is simple, saves human cost, improves efficiency.
Steam steam curing device of the present invention provides high temperature and high pressure steam, it is ensured that building block fully completes to shrink, and further enhances
The stability of building block；Compared with atmospheric steam processing, curing time is greatly shortened, and reduces the usage amount of steam, meanwhile, pass through
High pressure is able to ensure that building block fully completes contraction, strengthens later strength, building block brick is reached stable state, prevent wall on building block brick
There is crack phenomenon in drying shrinkage, it is ensured that the quality of building block.
The injection moulding apparatus of the present invention is steam injection, and heat-preserving core is foam, the thermal conductivity ratio cement hair of exterior-wall heat insulation
Low, heat insulation building block brick wall body better heat preservation is steeped, meets Green energy-saving buildings requirement, moreover, cost is low, uses cement amount
It is few, save resource, environmental protection, technique also relatively it is simple (it is cement foamed also to prevent cement it solidify on bottom plate, scrape bottom plate and even go back
Bottom plate is washed, cost of the present invention, time will save much.)
The bottom plate recovery system of the present invention can save manpower collection, and the present invention can be allow full-automatic continuous raw
Production；Bottom plate need not scrape bottom plate or even also wash bottom plate, and bottom plate can be reused, and reduce cost etc..
Cement foamed-foam injection two-in-one device of the present invention, applicant had both considered the advance of the present invention, together
When, it is also considered that the factor in market, both facilitated and produced cement foamed (self-heat conserving) building block brick according to producer order requirements, again can be with
Frostproof froth n heat insulation building block brick is produced, according to market situation, low cost carries out selection production production flexibly, and factory is done in reduction
Economic risk, expands the application of equipment, and (considering) has taken into account the easy generalization of the present invention.
Brief description of the drawings
Fig. 1 is the dispensing and material device 1 and the structural representation of pressure forming apparatus 2 of the present invention.
Fig. 2 is a kind of movement system apparatus structure schematic diagram of the present invention.(movement system is by elevator 3, main-auxiliary vehicle 4
Composition) figure (a) be elevator positive structure schematic (front view), figure (b) be main-auxiliary vehicle structural representation.
Fig. 3 is the structural representation of steam steam curing device 5 of the present invention.
Fig. 4 is the structural representation of injection moulding apparatus 6 (retracting device containing bottom plate) of the present invention.
Fig. 5 is another dispensing and material device and the structural representation of pressure forming apparatus 7 of the present invention.
Fig. 6 is cement foamed-foam injection structural representation of two-in-one device 8 of the present invention.(containing two elevators, one
Platform front view (right side), a side view (left side).)
Fig. 7 is the structural representation of sawing machine device 9 of the present invention.
Embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples.Embodiment is to illustrate the present invention, rather than limitation
The present invention's.
The heat insulation building block brick process units one of embodiment 1
A kind of utilization slag is the process units of the heat insulation building block brick of raw material, a kind of namely production of heat insulation building block brick
Device, building block brick production process is mainly generally comprised：Dispensing and material process-(heat insulation building block) binder forming process-steamed
Support process-injection moulding process-stacking.
Raw materials for production mentioned here are the production that slag is obtained after the pretreatment such as crusher in crushing, ball mill ball milling
The raw materials for production such as raw material and cement, additive.
A kind of heat insulation building block brick process units, the device contains dispensing and material device 1, pressure forming apparatus 2, transhipment system
System, steam steam curing device 5, injection moulding apparatus 6 etc..
Fig. 1 is the dispensing and material device 1 and the structural representation of pressure forming apparatus 2 of the present invention.In figure, 101-1# hoppers,
102-2# hoppers, 103-1# belt feeders, 104-2# belt feeders, 105- collects hopper, and 106-3# belt feeders, 107- lifts hopper,
108- lifting slideways, 109- hoist engines, the mixers of 110- first, the Electrohydraulic push rods of 111- first, 112- the first mixer discharging openings,
113- wet feed hoppers, 114-4# belt feeders；201- receiving hoppers, 202- quadrant valves, the material distributing machines of 203- first and secondary agitation case,
204- first reducing motors, the chains of 205- first, 206- first gears, 207- agitating shafts, 208- directive wheels, 209- protection networks,
210- floor box, 211- first hydraulic cylinders, 212- d-axis, 213- connecting rods, 214- second hydraulic cylinders, 215- synchronising (connecting) rods, 216-
Pressure head, the 217- axis of guides, 218- moulds, 219- bottom plates, 220- bed dies, the hydraulic cylinders of 221- the 3rd, 222- second reducing motors,
223- second gears, the reducing motors of 224- the 3rd, 225- travelling belts.
As shown in figure 1, the dispensing of heat insulation building block brick process units and material device contain 1# hoppers 101,2# hoppers 102,
1# belt feeders 103,2# belt feeders 104, collect hopper 105,3# belt feeders 106, lifting hopper 107, lifting slideway 108, elevator
Machine 109, the first mixer 110, the first Electrohydraulic push rod 111, the first mixer discharging opening 112, wet feed hopper 113,4# belt feeders
114 etc.；1# hoppers 101,2# hoppers 102,1# belt feeders 103,2# belt feeders 104, collect hopper 105 all be arranged on pedestal on,
Here the charging of 1# hoppers 101,2# hoppers 102 can be loading machine in advance by the weighted various raw materials for production dress of proportioning
Placing enters different hoppers, provides another here --- and can also be that loading machine is put into raw materials for production loading in hopper, the material
Bucket contains automatic gauge weighing device, and the automatic gauge weighing device can automatically weigh automatic add according to the setting of formulation ratio
Enter the raw materials for production with weight/power ratio (to 1# hoppers 101, the respective belt feeder of 2# hoppers).The automatic gauge weighing device can be
Sharp horse (Fujian) electrical equipment Manufacturing Co., Ltd weighing sensor, model：RM-S2000；Either, Shandong is won large peace of building and electrically had
Limit company, model：PLY300 batching controllers.The automatic gauge weighing device causes the present invention can be with automatic continuous production.
1# hoppers 101,2# hoppers 102 install 1# belt feeders 103,2# belt feeders 104,1# belt feeders 103,2# belt feeders separately below
104 are installed below and collect hopper 105, collect hopper 105 and 3# belt feeders 106 are installed below；The transport raw material of 3# belt feeders 106 is carried
Hopper 107 is risen, lifting hopper 107 is arranged on lifting slideway 108, and lifting hopper 107 can be by by lifting slideway from lower
Eminence is lifted, the eminence (rear end) of lifting slideway 108 has hoist engine 109, the production that hoist engine 109 will be lifted in hopper 107
Raw material is poured in the first mixer 110, and there is the first Electrohydraulic push rod 111 on the side of the first mixer 110, and the first Electrohydraulic push rod 111 is controlled
The discharging of the first mixer discharging opening 112 is made, the lower section of the first mixer discharging opening 112 is wet feed hopper 113, i.e. the first stirring
Machine discharging opening 112 can will pass through the stirred life being stirred of the first mixer 110 under the control of the first Electrohydraulic push rod 111
Production raw material further discharges to wet feed hopper 113, and the lower section of wet feed hopper 113 is 4# belt feeders 114, and 4# belt feeders 114 are by wet feed
In the receiving hopper 201 for the pressure forming apparatus 2 for sending into heat insulation building block brick process units；
The pressure forming apparatus 2 contains receiving hopper 201, quadrant valve 202, the first material distributing machine and secondary agitation case 203, the
One reducing motor 204, the first chain 205, first gear 206, agitating shaft 207, directive wheel 208, protection network 209, floor box
210th, bottom plate shipping platform, d-axis 212, connecting rod 213, second hydraulic cylinder 214, synchronising (connecting) rod 215, pressure head 216, the axis of guide 217,
Mould 218, bottom plate 219, bed die 220, the 3rd hydraulic cylinder 221, second reducing motors 222, second gear the 223, the 3rd are slowed down electric
Machine 224, travelling belt 225 etc.；Receiving hopper 201, the first material distributing machine and secondary agitation case 203, protection network 209, d-axis 212, lead
To axle 217, second gear 223 all on the framework of the pressure forming apparatus；The framework is divided into the left and right sides, side
Receiving hopper 201, the first material distributing machine and secondary agitation case 203, protection network 209 are installed, opposite side is provided with d-axis 212, connecting rod
213rd, second hydraulic cylinder 214, synchronising (connecting) rod 215, pressure head 216, the axis of guide 217, mould 218, bed die 220, second gear 223
Deng；Receiving hopper 201 has quadrant valve 202, and the quadrant valve 202 controls the discharging of receiving hopper 201, the quadrant valve 202 of receiving hopper 201
Lower section be the first material distributing machine and secondary agitation case 203 secondary material distributing case, first material distributing machine and secondary agitation case 203 contain
There are hydraulic cylinder (non-label in figure), machine connecting rod, secondary agitation case, the hydraulic cylinder is Japanese sun TAIYO100Z-1 hydraulic cylinders,
Hydraulic cylinder and the machine connecting rod is arranged on the framework of the pressure forming apparatus, and the hydraulic cylinder is driven described by machine connecting rod
Secondary agitation case side-to-side movement；Have outside the secondary agitation case in the first chain 205, first gear 206, the secondary agitation case
Have agitating shaft 207, the first reducing motors 204 can be CPG Series Motors, bright nation CPG reducing motors CH750-30S or
CH750-80S, the first reducing motors 204 drive the first chain 205 to move, and the first chain 205 drives 206 turns of first gear
Dynamic, first gear 206 drives the agitating shaft 207 to rotate；First material distributing machine and secondary agitation case 203 are filled with the pressure forming
There is directive wheel 208 between the framework put, the effect of the directive wheel is to be used to ensure that the secondary agitation case is horizontal movement；It is described
Also the first material distributing machine and secondary agitation case 203, the protection network are covered on the framework of pressure forming apparatus containing protection network 209
209 effect is the safety for ensureing the first material distributing machine and secondary agitation case 203 staff outside machine in side-to-side movement.It is described
Bottom plate shipping platform arranged at the bottom of pressure forming apparatus framework, the bottom plate shipping platform can be reducing motor with it is with bayonet
Delivery chain constitutes bottom plate shipping platform, and e.g., by Zibo Fu Mate drive apparatus Co., Ltd, YCJ100-7.5KW-475 turns tooth
Reducing motor and delivery chain with bayonet are taken turns, or, by (motor) Zibo Gui He gearings Co., Ltd electromagnetic braking three
Phase asynchronous motor, model：YEJ132L-4；(reductor) Zibo City Quan Hui retarding devices Co., Ltd cycloidal planetary gear speed reducer,
Model：XWN5-29-7.5KW and delivery chain with bayonet or, what hydraulic cylinder and delivery chain with bayonet were constituted
Bottom plate shipping platform, e.g., the electromechanical Co., Ltd of hydraulic pressure, model is filled with by Shanghai：Y-BE80 high pressure vane pumps and fortune with bayonet
The bottom plate shipping platform that defeated chain is constituted；Here it is the bottom plate transport that first hydraulic cylinder 211 and delivery chain with bayonet are constituted
Platform.Especially also contain floor box 210 on the bottom plate shipping platform of the pressure forming apparatus, floor box 210 is used to store bottom
Plate, there is gap between floor box 210 and shipping platform, bottom plate 219 falls in the bottom plate shipping platform delivery chain with bayonet
On, first hydraulic cylinder 211 promotes delivery chain with bayonet to rotate, and bottom plate is released from the gap, first hydraulic cylinder 211
Promote the delivery chain on shipping platform to continue motion to transport bottom plate thereon to the bed die 220；(bottom plate is promoted
Into on the bed die 220, first hydraulic cylinder 211 simultaneously continues to press on delivery chain, in follow-up process, follow-up bottom plate
(previous) bottom plate is pushed to the transport of the 3rd reducing motor and travelling belt by (in the presence of delivery chain with bayonet)
On belt 225)；I.e. every piece bottom plate is moved successively in the promotion of first hydraulic cylinder 211 on shipping platform --- sent successively
To above the bed die of right side；(bottom plate 219 will be in subsequent handling again by the first hydraulic cylinder above for right side bed die 220
211st, delivery chain, continuing to press on for new bottom plate enter next process；) d-axis 212 installed in the pressure forming fill
Put on 2 framework, d-axis 212 is connected by connecting rod 213 with second hydraulic cylinder 214；The synchronising (connecting) rod 215 of second hydraulic cylinder 214
It is connected with pressure head 216, synchronising (connecting) rod 215 can be flexibly connected mould 218, the axis of guide 217 is arranged on the pressure forming apparatus
Framework on, pressure head 216 is driven by (by) second hydraulic cylinder 214 and moved up and down on the axis of guide 217, the lower section of the pressure head 216
It is mould 218；The mould 218 is connected with the 3rd hydraulic cylinder 221, the second gear 223 be arranged on the pressure into
On the framework of type device, the mould 218 is pressed under the drive of the 3rd hydraulic cylinder 221 above and below the track of second gear 223
It is mobile；The mould 218 can promote pressure head 216, the second hydraulic pressure of pressure head 216 in the drive up of the 3rd hydraulic cylinder 221
Cylinder 214 can retract and up move；Bottom plate 219 can be shelved on the bed die 220 of the lower section of mould 218 by promotion；Described second
Reducing motor 222 drives the bed die 220 to vibrate, and bed die 220, which vibrates ,-bottom plate 219 vibrates-vibrates the demoulding-pressure forming and obtain
Product can be stripped from mould 218 and come out-obtain heat insulation building block, be retained on bottom plate 219；The second reducing motors
222 can be CPG Series Motors, bright nation CPG reducing motors CH750-30S or CH750-80S；(on the bed die 220)
Bottom plate 219 (containing the heat insulation building block being stripped) is pushed into the travelling belt 225 driven by the 3rd reducing motor 224
On；3rd reducing motor 224 can be Zibo Fu Mate drive apparatus Co., Ltd, and YCJ100-7.5KW-475 rotating disks are slowed down
Motor.The some other transport reducing motor of the present invention can also be such reducing motor；3rd reducing motor 224 drives transport skin
Band 225 is moved, and product is conveyed into the movement system.The second hydraulic cylinder 214 can at least provide 8Mpa pressure above,
The hydraulic cylinder of 8Mpa-10Mpa pressure can be preferably provided.Such as, the electromechanical Co., Ltd of hydraulic pressure, model are filled with Shanghai：Y-BE80 is high
Press vane pump；The first hydraulic cylinder 211, the 3rd hydraulic cylinder 221 can also be that the electromechanical Co., Ltd of hydraulic pressure, type are filled with Shanghai
Number：Y-BE80 high pressure vane pumps.
The movement system is fork truck or the movement system being made up of elevator 3, main-auxiliary vehicle 4.
Fig. 2 is a kind of movement system of heat insulation building block brick device of the present invention (by turning that elevator 3 and main-auxiliary vehicle 4 are constituted
Fortune system) apparatus structure schematic diagram.Wherein, (a) is schemed for the structural representation of elevator 3 (front view), in figure, 301- lifting motors
(that is, the 4th reducing motor), 302- lift carriages, 303 chains (totally four), 304-L types angle bar (some), 305- gears
Rotating shaft, 306- lower gear rotating shafts, 219- bottom plates；It is the structural representation of main-auxiliary vehicle 4 to scheme (b), in figure, 401- hydraulic stations, 402- the
Five reducing motors, 403- elastic constructions, 404- hank knottings, the reducing motors of 405- the 6th, 406- mother's car wheels, 407- the 7th slows down electric
Machine, 408- mother's car guide rails, the Electrohydraulic push rods of 409- second, 410- pallet forks, the hydraulic cylinders of 411- the 4th, the sub- car wheels of 412-, 413-
Track road.
Fig. 2 (a) is the structural representation of elevator 3 (front view), such as shown in Fig. 2 (a), a kind of elevator 3 of movement system,
The elevator 3 contains lifting motor 301 (one), lift carriage 302 (four directions), chain 303 (totally four), L-type angle bar 304
(some), gear rotating shaft 305 (two), lower gear rotating shaft 306 (two)；Lift carriage 302 is installed on the ground, lifting electricity
Machine 301 is arranged on the upper end of lift carriage 302, and gear rotating shaft 305, lower gear rotating shaft 306 are all arranged on lift carriage 302
On, a gear rotating shaft and a lower gear rotating shaft constitute the side that one group of rotary gear shaft is arranged in lift carriage 302, separately
A piece gear rotating shaft and a lower gear rotating shaft constitute the another correspondence one that one group of rotary gear shaft is arranged in lift carriage 302
Side, totally 2 groups of rotary gear shafts, every group of rotary gear shaft is fitted with the chain (having 4 chains) on the two ends of lift carriage,
Every chain is combined with lower gear rotating shaft thereon separately constitutes respective circulating ring (totally 4 respective independent circulating rings), same
It is provided between two chains of side between the L-type angle bar 304 of certain amount, two chains of opposite side and number one is also installed
L-type angle bar 304 on the L-type angle bar 304 of sample, each side chain bar is corresponded with the L-type angle bar 304 on opposite side, (composition one
Group L-type angle bar) the distance between one group of L-type angle bar 304L type groove can go to accept just one piece of baseplate width (--- L-type groove
Catch on bottom plate dorsal edge), go to accept each piece of block bottom plate by " the L-type groove " of the two corresponding L-type angle bar.(that is, four
303 chains are each independently mounted at two groups of gear rotating shafts 305, individually circulation are formed each on the two ends of lower gear rotating shaft 306
Enclose (totally 4 chain circulating rings), some L-type angle bar 304 are separately mounted between the chain of the same side two, form 2 groups in 4 institutes
State go out among 304 groups of the L-type angle bar rotated on chain, 304 groups of L-type angle bar described in every group a L-type angle bar 304 with another group
The level correspondence one by one of L-type angle bar 304, constitute one group of L-type angle bar 304, the distance between this group of L-type angle bar 304 just can be with
Accept one piece of bottom plate.) lifting motor 301 drives gear rotating shaft 305 to rotate, 305 gear axis of rotation drive 303 turns of chain
It is dynamic；Mutual level one-to-one L-type angle bar 304 (going) is installed on chain 303 on L-type angle bar 304, two chains and accepts one
" the L-type groove " of the one-to-one L-type angle bar of block bottom plate (substrate has heat insulation building block) catches on the edge lift bottom plate of bottom plate
Rise, i.e., chain 303 is dynamic drives 304 groups of L-type angle bar to move, and 304 groups of L-type angle bar is dynamic to drive bottom plate (above having heat insulation building block) together
Dynamic (lifting)；Under the persistent movement of chain, the L-type angle bar 304 groups (rotations) of next group of correspondence level catches on next piece of bottom again
Plate is lifted ... ..., and bottom plate is moved, and the heat insulation building block on bottom plate also rises together, and one piece of block bottom plate also so rises successively ...；
Usual a height of can disposably be lifted of lift carriage puts 9 layers of bottom plate.Fork truck or main-auxiliary vehicle be once after (nine layers) bottom plate is all full
Property fork walk, save time and efficiency；Because chain (and L-type angle bar thereon) is circulating ring, when the quilt entirely of the bottom plate on L-type angle bar
After fork is walked, chain can also continue to move ahead (risings), and (others in addition) L-type angle bar is turned, subsequently, one group of group
L-type angle bar persistently rises in lift carriage and (is used to lift bottom plate), forms circulation；The lifting motor 301 can be：(electricity
Motivation is) Zibo Gui He gearings Co., Ltd electromagnetic-braking three-phase asynchronous motor, model：YEJ132L-4；(reductor
For) Quan Hui retarding devices Co., Ltd of Zibo City cycloidal planetary gear speed reducer, model：XWN5-29-7.5KW, or, Zibo Fu Mate
Drive apparatus Co., Ltd, YCJ100-7.5KW-475 rotating disk reducing motors.
Fig. 2 (b) is the structural representation of main-auxiliary vehicle 4, shown in such as Fig. 2 (b), a kind of main-auxiliary vehicle 4 of movement system, the primary and secondary
Car contains sub- car, female car, and sub- car is on female car, flexible structure 403 between sub- car and female car；Main-auxiliary vehicle 4 also contains hydraulic pressure
Stand the 401, the 5th reducing motor 402, hank knotting 404, the 6th reducing motor 405 (sub- car power), female car wheel the 406, the 7th slows down
Motor 407 (female car power), female car guide rail 408, the second Electrohydraulic push rod 409, pallet fork 410, the 4th hydraulic cylinder 411, sub- car wheel
412nd, sub- track road 413 etc., hydraulic station 401 provides hydraulic power to the 4th hydraulic cylinder 411, and hydraulic station 401 here is
Wuxi City Ming Yao Electrohydraulic push rods factory, YZB100-E1600G hydraulic stations, or, Shaanxi Kai Tuo automation engineerings Co., Ltd,
YZB1250-D13 hydraulic stations；5th reducing motor 222 can be CPG Series Motors, bright nation CPG reducing motors CH750-30S
Or CH750-80S；5th reducing motor 402 is arranged on sub- car, and the one end of hank knotting 404 is fixed on turning for the 5th reducing motor 402
On axle, the other end is fixed on female car by pulley, elastic construction, fixed pulley；6th reducing motor 405 is with mover car wheel
412 move back and forth on sub- track road 413, and the 7th reducing motor 407 is (drive) female car wheel 406 on female track road 408
Rotational power, the 4th hydraulic cylinder 411 promotes pallet fork 410 to rise or fall, and sub- car wheel 412 is moved on sub- track road 413, the
Two Electrohydraulic push rods 409 are arranged on female car, give sub- car (sub- car wheel 412 is corresponding with sub- track road 413) positioning；Sub- car and female car
Between flexible structure 403, elastic construction 403 is both used to loosen or be retracted sub- car, and in order to can between buffer sublayer car and female car
The collision of energy, also One function is the guiding being retracted for sub- car；Pallet fork 410 is arranged on sub- car, and pallet fork 410 can be the 4th
Moved up and down under the promotion of hydraulic cylinder 411 on sub- car；Sub- track road 413 (Fig. 2 (b) is not drawn, is drawn in Fig. 3) is typically mounted at
In the shell of steam steam curing device 5 etc., the general omnidirectional distribution in female track road 408 and sub- track road 413 is installed；Described 6th slows down
Motor 405 (sub- car power), the 7th reducing motor 407 (female car power) are Zibo Fu Mate drive apparatus Co., Ltd respectively,
YCJ100-7.5KW-475 rotating disk reducing motors；During transmission transport, together, female car is along female track road 408 for sub- car and female car
Motion, before mover car to one group of sub- track road 413 in steam steam curing device 5, the adjustment of the second Electrohydraulic push rod 409 makes sub- car car
Wheel 412 is corresponding with sub- track road 413, and sub- car is separated with female car, and sub- car is moved along sub- track road 413, into the steam-cured dress of steam
After putting 5, the 4th hydraulic cylinder 411, which declines, drives pallet fork 410 slowly to place the bottom plate 219 (and heat insulation building block) on pallet fork 410
Onto the rack 502 of steam steam curing device 5, then, (the 4th hydraulic cylinder 411 decline drive pallet fork 410 continue to decline it is a little away from
From), sub- car returns on female car (, main-auxiliary vehicle goes to carry out next process again) along sub- track road 413；Or, work as needs
Sub- car, which takes out bottom plate (and heat insulation building block) from the rack 502 in steam steam curing device 5, will be sent to other process units
When upper, first put that rack 502 of the sub- car along sub- track road 413 into steam steam curing device is close, pallet fork 410 puts in bottom plate
219 bottom surface, then, in the case where the 4th hydraulic cylinder 411 up drives, motion support (act) plays bottom plate (containing self-heat conserving to pallet fork 410 upwards
Building block), sub- car is moved to female car, and sub- car is withdrawn, in place after sub- car and female car integrator, sub- car under the towing of female car along
Bottom plate (and heat insulation building block thereon) is sent on other process units by female track road.
Fig. 3 is the structural representation of steam steam curing device 5 of the present invention.In figure, 501- shells, 502- racks, 503- steams
Vapour generating means (and pipeline) (being not drawn into figure), the sub- track roads of 413-.As shown in figure 3, a kind of steam steam curing device, the steam
Steam curing device contains shell 501, rack 502, steam raising plant 503 (and pipeline) (being not drawn into figure) and door curtain (figure
In be not drawn into) etc.；Shell 501, which is installed in (shell can be brick wall) on the ground, shell 501, some racks 502, uses
In shelving bottom plate (and heat insulation building block on bottom plate), usual rack has nine layers (containing) more than；Have under shell 501 to main-auxiliary vehicle
The sub- track road 413 of sub- car traveling, as it was previously stated, the sub- track road 413 is generally installed with its female track road omnidirectional distribution；It is logical
Often, shell can also have abundant soft door curtain, shut door curtain when steam is steam-cured and play a part of insulation；There is steam outside shell
Generating means 503, steam raising plant 503 is connected in shell by pipeline.Here, steam raising plant generally requires generation
It is more than steam-cured pressure 0.3Mpa (containing), more than 100 degrees Celsius of steam curing temperature, steam-cured flow can at least reach 2t/h.It is preferably able to
Produce steam-cured pressure 0.3Mpa-0.6Mpa, 100 degrees Celsius -120 degrees Celsius of steam curing temperature, steam-cured flow 2t/h steam generation
Device.This steam raising plant 503 can be coal-burning boiler, e.g., Heze boiler Co., Ltd., Factory, model：DZL2-1.0-A
II boilers, or, gas fired-boiler, e.g., Wuhan Nuo Beisi Machinery Manufacturing Co., Ltd.s, Nuo Beisi automatic fuel gas steam generators
(boiler) NBS-1.0,2 etc..
Fig. 4 is the injection moulding apparatus structural representation (retracting device containing bottom plate) of the present invention.In figure, 601- injection moulding apparatus frames
Frame, 602- foam storage boxes, the reducing motors of 603- the 8th and its delivery chain, hydraulic cylinder (the foam head hydraulic pressure of 604- the 5th
Cylinder), 605- foam heads, 606 cylinders (are not drawn into) in figure, 607- foam blanking valves (being not drawn into figure), 608- drums,
609- steam pressure heads, the hydraulic cylinders of 610- the 6th (vapour pressure first liquid cylinder pressure), the reducing motors of 611- the 9th and its delivery chain, 612-
Turnover panel reducing motor, 613- fork plates, 614- bottom plates reclaim frame.As shown in figure 4, a kind of injection dress of heat insulation building block brick device
Put, the device contains injection moulding apparatus framework 601, foam storage box 602, the 8th reducing motor and its delivery chain 603, the 5th liquid
Cylinder pressure (foam head hydraulic cylinder) 604, foam head 605, cylinder 606 (being not drawn into figure), foam blanking valve 607 are (in figure
Be not drawn into), drum 608, steam pressure head 609 (contain guide rod, guide rod is fixedly mounted on framework, steam pressure head is in guide rod
On along guide rod rise and fall), vapour pressure first liquid cylinder pressure 610 etc.；Foam storage box 602 is arranged on injection moulding apparatus framework (base
Seat) on 601, the inside of foam storage box 602 is stored with graininess foam raw materials for production, and foam storage lower box part has the (figure of cylinder 606
In be not drawn into) and foam blanking valve 607 (being not drawn into figure), foam blanking valve is opened when cylinder 606 (being used for) is moved
607, foam storage box 602 is mounted below the 5th hydraulic cylinder 604 and blanking pressure head 605, and the 5th hydraulic cylinder 604 is arranged on injection
On device frame 601, the hydraulic stem of the 5th hydraulic cylinder 604 can drive blanking pressure head 605 to decline, rise；The drum 608
It can be also mounted on the injection moulding apparatus framework 601, the drum 608 is connected with steam raising plant 503, the drum
608 are connected with steam pressure head 609, and the steam pressure head 609 contains guide rod (not marking reference in figure), and guide rod is arranged on
On framework, the 6th hydraulic cylinder (vapour pressure first liquid cylinder pressure) 610 is installed on the ground, the 6th hydraulic cylinder (vapour pressure first liquid cylinder pressure) 610
Connecting rod steam pressure head 609 can be driven to be risen or fallen along on guide rod, steam pressure head 609 covers self-insurance on the bottom plate
During warm building block, the steam valve of steam drum is opened, and steam is injected in the foam injected to heat insulation building block；Blanking pressure head 605,
The lower section of steam pressure head 609 is the 8th reducing motor and its delivery chain 603, and the 8th reducing motor and its delivery chain 603 can be with
After (being put down from elevator 3) bottom plate (containing heat insulation building block) transport to the lower section blanking (foam) of blanking pressure head 605, then
Transport is to the lower section of steam pressure head 609, after injection steam, and transport transports that (such as brick grasping machine catches away brick or forklift to movement system
Walk).
5th hydraulic cylinder 604, the 6th hydraulic cylinder 610 are Japanese sun TAIYO100Z-1 hydraulic cylinders, or, hydraulic station
The hydraulic cylinder that side is put, hydraulic station can be Wuxi City Ming Yao Electrohydraulic push rods factory, YZB100-E1600G hydraulic stations, or, Shaanxi is triumphant opens up
Automation engineering Co., Ltd, YZB1250-D13 hydraulic stations.Cylinder 606 can be title：AirTac (Ya De visitor), model：
MAL20x200-CA cylinders.8th reducing motor is Zibo Fu Mate drive apparatus Co., Ltd, YCJ100-7.5KW-
475 rotating disk reducing motors.
After heat insulation building block brick is caught away, bottom plate also continues to motion.
There is further provided a kind of bottom plate recovery system.As shown in figure 4, the bottom plate recovery system include the 9th reducing motor and
Its delivery chain 611, the tenth reducing motor (panel turnover machine) 612, fork plate 613, bottom plate reclaim frame 614 etc.；Heat insulation building block brick quilt
After catching away, bottom plate also continues to motion, and bottom plate is transported to the from the delivery chain of the 8th reducing motor and its delivery chain 603
On the delivery chain of nine reducing motors and its delivery chain 611；The travelling speed of 9th reducing motor and its delivery chain 611 can
So that higher than the 8th reducing motor and its delivery chain 603, so, conveniently bottom plate can be transported；9th reducing motor
And its other end of the delivery chain of delivery chain 611 is to drive fork plate 613 to overturn by the tenth reducing motor (panel turnover machine) 612
Fork plate 613, fork plate 613 is under the drive of the tenth reducing motor 612, motion, upset, by bottom plate 219 from the 9th reducing motor
And its upset is transported on bottom plate recovery frame 614 on the delivery chain of delivery chain 611.Have certain on frame 614 when bottom plate is reclaimed
After the bottom plate 219 of quantity, can disposably it be pitched away with fork truck or into next (putting bottom plate) process, continuous production.That is bottom plate
It can reuse, save manpower collection, carry, can (can be conveyer belt band on bottom plate recovery frame with automatic continuous production
The dynamic pressure forming apparatus that continues to be fed into continuously uses (or be placed in its floor box store, continuously use) or by bottom plate stacking, standby
With.
Raw materials for production are transported into 1#, 2# hopper, or loading machine transport then by certain after being weighed by proportioning by loading machine
Proportioning weighs throwing raw materials for production (sequentially feeding intake) to 1# hoppers 101, the respective skin of 2# hoppers automatically through automatic gauge weighing device
Band machine.The automatic gauge weighing device can be sharp horse (Fujian) electrical equipment Manufacturing Co., Ltd weighing sensor, model：RM-
S2000；Either, Shandong Bo Shuojianan Electric Applicance Co., Ltd, model：PLY300 batching controllers.After feeding intake, pass through 1# respectively
Belt feeder 103,2# belt feeders 104, which enter, collects hopper 105, then enters lifting hopper 107, lifting material by 3# belt feeders 106
After bucket 107 is promoted to the position of the first mixer 110 on lifting slideway 108, hoist engine 109 stirs raw materials for production tripping in first
Machine 110, (the first mixer 110 can also be added after other raw materials for production) is stirred, after being stirred, the first Electrohydraulic push rod
111 promotion mixer feed openings 112 are opened, and blanking, the wet feed being stirred enters wet feed hopper 113, then passes through wet feed hopper
The 4# belt feeders 114 of 113 lower sections are transported to the hopper 201 of automatic block making pressure forming apparatus, open the quadrant valve of hopper 201
202, by the secondary agitation case of wet feed tripping in material distributing machine and secondary agitation case 203, there are agitating shaft 207, two in secondary agitation case
There are first reducing motors 204, the first chain 205, first gear 206 outside secondary agitator tank, first reducing motors 204, which are rotated, drives the
One chain 205 is rotated, and the first chain 205, which is rotated, drives first gear 206 to rotate, and first gear 206, which is rotated, drives secondary agitation
Agitating shaft 207 in case is rotated, the wet feed in the stirring secondary agitation case of agitating shaft 207；(after agitated axle 207 is stirred, material distributing machine
And material distributing machine and the wet feed of secondary agitation case 203 are sent into cloth, the complete material of cloth, cloth in mould 218 by the hydraulic cylinder of secondary agitation case 203
Material machine and secondary agitation case 203 are under the restriction of directive wheel 208, and initial position of returning waits the arriving of wet feed next with good progress
Secondary cloth；) at the same time --- when the agitating shaft 207 in secondary agitation case is stirred or earlier before --- bed die
220 are arranged on the foot of the pressure forming apparatus, and the connection second reducing motors 222 of bed die 220 (are stored in floor box
Bottom plate or transport come bottom plate) first hydraulic cylinder 211 promote the bottom plate shipping platform delivery chain with bayonet drive institute
Bottom plate 219 is stated, (elder generation) transports the bottom plate 219 to bed die 220, the 3rd hydraulic cylinder 221 pulls mould 218 to rely on the first tooth
Motion declines and mould 218 is placed on the bottom plate 219 again on wheel 223；(--- mould 218 is placed in after bottom plate 219 --- this
When) material distributing machine and secondary agitation case 203 (again) be by the wet feed being stirred, (hydraulic cylinder of material distributing machine and secondary agitation case 203 will
In material distributing machine and the wet feed of secondary agitation case 203 feeding mould 218) send into cloth in mould 218；The complete material of cloth --- material distributing machine and two
Secondary agitator tank 203, initial position of returning waits the arriving of wet feed and carries out cloth next time；Second hydraulic cylinder 214 passes through connecting rod
213rd, d-axis 212 is arranged on the pedestal (framework) of pressure forming apparatus, and the synchronising (connecting) rod 215 of second hydraulic cylinder 214 is with dynamic pressure
First 216 down move on the axis of guide 217, wet feed pressure forming is turned into heat insulation building block in the press-in die 218 of pressure head 216；
Wet feed is after pressure forming turns into heat insulation building block --- and second hydraulic cylinder 214 here can be, for example, liquid is filled with Shanghai
Press electricity Co., Ltd, model：Y-BE80 high pressure vane pumps --- second reducing motors 222, which are rotated, drives bed die 220 to vibrate, bottom
The vibration of mould 220 drives bottom plate 219 to vibrate, and by vibration, the product (heat insulation building block) being molded on bottom plate is taken off with mould 218
Open, at the same time, the 3rd hydraulic cylinder 221 promotes mould 218 to rise, and mould 218 (startup) promotes the second hydraulic cylinder of pressure head 216
214 band dynamic heads 216 rise, and (second hydraulic cylinder 214 is lived with mould 218 by hydraulic cylinder respectively for pressure head 216 and mould 218
Dynamic connection, second hydraulic cylinder 214 " can with " driven mold 218 rises) drive and lift after, heat insulation building block (product) is in bottom plate
On 219 --- bottom plate (including product heat insulation building block) will be promoted transport to travelling belt 225, and travelling belt 225 is the 3rd
It is (by bottom plate 219 here to lift 3 by bottom plate (containing heat insulation building block) transport movement system under the drive of reducing motor 224
(containing product) is shipped to " the L-type groove " of the L-type angle bar of elevator 3)；Elevator 3 includes lifting motor 301 (one), elevator
Frame 302 (four directions), chain 303 (totally four), L-type angle bar 304 (some), gear rotating shaft 305 (two), lower gear rotating shaft
306 (two)；" the L-type groove " of one group of L-type angle bar 304 catches on the edge of bottom plate, lifts bottom plate rising, generally, an elevator
Frame height, which can be lifted disposably, continuously puts 9 layers of bottom plate (containing heat insulation building block thereon).When (nine layers) bottom plate is all covered with back vent
Disposably fork is walked for car or main-auxiliary vehicle, saves time and efficiency.(because chain 303 is circulating ring, below new one group of L-type angle bar
(next new) bottom plate lifting, so circulation is caught on again, and the lifting motor 301 can be：(motor is) Zibo is expensive to close
Gearing Co., Ltd electromagnetic-braking three-phase asynchronous motor, model：YEJ132L-4；(reductor is) Zibo City Quan Hui subtracts
Fast equipment Co., Ltd cycloidal planetary gear speed reducer, model：XWN5-29-7.5KW.) main-auxiliary vehicle is divided into sub- car, female car, sub- car
It is upper to contain hydraulic station 401, the 5th reducing motor 402, hank knotting 404, the 6th reducing motor 405 (sub- car power), pallet fork 410, the
Four hydraulic cylinders 411, sub- car wheel 412, sub- track road 413 etc., sub- car is on female car, and female car contains female car wheel 406, the 7th
Reducing motor 407 (female car power), female car guide rail 408, second Electrohydraulic push rod 409 etc.；Hydraulic station 401 gives the 4th hydraulic cylinder
411 provide hydraulic power, and the 5th reducing motor 402 is arranged on sub- car, and the one end of hank knotting 404 is fixed on the 5th reducing motor 402
Rotating shaft on, the other end is fixed on female car by pulley, elastic construction, fixed pulley；When (nine layers) bottom plate all cloth in elevator
When main-auxiliary vehicle carrys out disposable pitch away after full, elevator 3 can have sub- track road below, and the sub- car of main-auxiliary vehicle is in the 6th reducing motor
It is introduced into the framework 302 of elevator 3 under 405 drives and (there can be sub- track road on the ground), the 4th hydraulic cylinder 411 on sub- car rises band
Dynamic pallet fork 410 rises, and holds up bottom plate 219, and sub- car retraction is recovered on female car, and sub- car, female car are together by the 7th reducing motor
407 drive along female car rail running --- main-auxiliary vehicle transports product to corresponding steam steam curing device --- the steam steam curing device
Generally there is sub- track road 413 under 5 shells 501, (sub- car wheel 412 and sub- track road 413 are positioned by the second Electrohydraulic push rod 409
To it), after positioning on (elastic construction 403 loosen sub- car into steam steam curing device 5) main-auxiliary vehicle car in the 6th reducing motor
405 drive lower band movable property product (bottom plate (containing heat insulation building block)) to enter in steam steam curing device --- and the support of pallet fork 410 bottom plate 219
In the top of rack 502 in the shell 501 of (containing heat insulation building block) insertion steam steam curing device 5, the 4th hydraulic cylinder on sub- car
411 decline 410 times backwardnesss of drive pallet fork, and it is enterprising that bottom plate (containing heat insulation building block) is put into the corresponding rack 502 of steam steam curing device
Row steam is steam-cured；Now, sub- car is retracted, and (elastic construction is both for being retracted sub- car, and in order to possible between buffer sublayer car and female car
Collision, also One function be in order to sub- car be retracted guiding；) sub- car under the drive of the 6th reducing motor 405 from sub- track
Back move, be retracted on female car on road 413；7th reducing motor 407 drives main-auxiliary vehicle to be moved together on female track road 408
Into next process.(repetition takes product, and (bottom plate (containing heat insulation building block) feeding steam steam curing device waits the steam-cured dress of steam
The product put it is steam-cured it is good after take away etc..) the steam steam curing device 5 containing shell 501, rack 502, steam generation dress
Put 503 (and pipelines) and door curtain etc.；Have outside shell and put on steam raising plant 503, the rack 502 of steam steam curing device 5
When having expired bottom plate (contain heat insulation building block), (rack 502 of usual steam steam curing device 5 at 9 layers and more than.) the steam-cured dress of steam
Put and start high-temperature high-pressure steam to be passed through to carry out steam steam-cured；Steam raising plant 503 is connected in shell by pipeline, this
In, steam raising plant is generally required more than the steam-cured pressure 0.3Mpa (containing) of generation, and more than 100 degrees Celsius of steam curing temperature is steam-cured
Flow can at least reach 2t/h.It is preferably able to produce steam-cured pressure 0.3Mpa-0.6Mpa, steam curing temperature is taken the photograph for 100 degree Celsius -120
Family name's degree, steam-cured flow 2t/h steam raising plant；The steam raising plant 503 can be coal-burning boiler, e.g., Heze boiler
Co., Ltd., Factory, model：DZL2-1.0-A II boilers, or, gas fired-boiler, e.g., Wuhan Nuo Beisi Machinery Manufacturing Co., Ltd.s,
Nuo Beisi automatic fuel gas steam generator (boiler) NBS-1.0,2, while being conveyed from different perspectives to steam steam curing device
Heat insulation building block in high temperature and high pressure steam, steam-cured steam steam curing device.Generally, shell can also have abundant soft door curtain,
Door curtain, which is shut, when steam is steam-cured plays a part of insulation.After the steam-cured a period of time of steam steam curing device 5 it is steam-cured it is good after, fork truck or
The movement system that person is made up of main-auxiliary vehicle, elevator starts the steam-cured good product of steam steam curing device 5 that (bottom plate (contains self-heat conserving
Building block)) it is transported to injection moulding apparatus 6.If with the movement system being made up of main-auxiliary vehicle, elevator, (disposable transhipment is relatively more, effect
Rate is high, time saving, less manpower), now, main-auxiliary vehicle is driven by the 7th reducing motor 407 and travelled on female track road 408, described in
The sub- track road 413 of steam steam curing device, the second Electrohydraulic push rod 409 adjustment makes sub- car wheel 412 corresponding with sub- track road 413,
Sub- car is separated with female car, and sub- car is moved along sub- track road 413, and into steam steam curing device 5, pallet fork 410 is steam-cured towards steam
Rack 502 in device is close, and pallet fork 410 puts in the bottom surface of bottom plate 219, then, in the case where the 4th hydraulic cylinder 411 up drives
Pallet fork 410 is moved upwards, and support (act) plays bottom plate (containing heat insulation building block), and sub- car is driven in sub- track road by the 6th reductor 405
Moved on 413 to female car and move sub- car withdrawal, elastic construction had both been used to be retracted sub- car, and for the guiding being retracted to sub- car, also
Possible collision between buffer sublayer car and female car, in place after, sub- car subtracts with mother's car integrator, main-auxiliary vehicle in female car power the 7th
Bottom plate (containing heat insulation building block thereon) is sent to by new injection moulding apparatus 6 along female track road 408 under the drive of speed motor 407
While elevator while, sub- car enters in new lifting machine frame 302, bottom plate (contain heat insulation building block) thereon (in the 4th liquid
Under the drive that cylinder pressure 411 declines) slowly it is placed on the L-type angle bar of elevator (" L-type groove "), the sub- female car of car retraction, main-auxiliary vehicle
Carry out next step process；The chain 303 of this new elevator is rotated, and bottom plate (containing heat insulation building block thereon) is placed on described
On 8th reducing motor of injection moulding apparatus and its delivery chain of delivery chain 603.8th reducing motor of the injection moulding apparatus
And its reducing motor of delivery chain 603 rotates and drives chain movement, bottom plate (containing heat insulation building block) transport to the note
Below the foam storage box 602 (foam blanking pressure head 605) of molding apparatus, the 5th hydraulic cylinder 604 drives foam head 605 to depress,
Then foam blanking valve 607 is opened by cylinder 606, foam enters the vacancy (in hollow) of heat insulation building block, and vacancy is (empty
The heart) fill up after foam, the 5th hydraulic cylinder 604 promotes foam head 605 to lift, 603 turns of the 8th reducing motor and its delivery chain
It is dynamic, drive and enter containing foam-filled hollow heat insulation building block below the drum 608 (steam pressure head 609), the 6th hydraulic pressure
Cylinder drives the pressure of 610 steam pressure heads 609 to cover heat insulation building block, and then the steam valve on drum 608 is opened, and drum 608 leads to
Cross steam pressure head 609 and steam is injected to the foam in heat insulation building block；The steam raising plant 503 is carried to the drum 608
For steam；After steam injection is finished, the 6th hydraulic cylinder 610 drives steam pressure head 609 to lift, the 8th reducing motor and its conveyer chain
Bar 603 is rotated, and drives bottom plate (brick containing heat insulation building block) to move on, and brick is caught away or fork truck into brick grasping machine lower section brick grasping machine
Fork is walked, and carries out stacking.
Brick grasping machine catches away brick, and bottom plate also continues to motion, in order to can be with continuous production etc., and there is further provided a kind of bottom
Plate recovery system, the bottom plate recovery system includes the 9th reducing motor and its delivery chain 611, the tenth reducing motor (panel turnover machine)
612nd, fork plate 613, bottom plate reclaim frame 614；Bottom plate is transported from the delivery chain of the 8th reducing motor and its delivery chain 603
To the delivery chain of the 9th reducing motor and its delivery chain 611；The operating speed of 9th reducing motor and its delivery chain 611
Degree can be higher than the 8th reducing motor and its delivery chain 603, so, conveniently can transport bottom plate；9th slows down
The other end of the delivery chain of motor and its delivery chain 611 is to drive fork plate 613 by the tenth reducing motor (panel turnover machine) 612
The fork plate 613 of upset, fork plate 613 is under the drive of the tenth reducing motor 612, and motion, upset slow down bottom plate 219 from the 9th
Upset is transported bottom plate and reclaimed on frame 614 on the delivery chain of motor and its delivery chain 611.Tenth reducing motor 612 is CPG
Series Motors, such as bright nation CPG reducing motors CH750-30S or CH750-80S.There is certain amount when bottom plate is reclaimed on frame 614
Bottom plate 219 after, can disposably be pitched away with fork truck storage, he with or enter it is next (put in floor box collect or continuously make
With) process, continuous production.I.e. bottom plate can reuse, save manpower collection, carry, can be with automatic continuous production.
The invention provides a kind of heat insulation building block brick process units, the device can be produced to utilize slag as raw material
Building block brick, the building block brick intensity of production is stronger, more stable.It is of the invention to reduce the use to cement mainly using slag as raw material,
Cost is reduced there is provided twice laid level, is economized on resources, environmental protection, and with good economic benefit.Dispensing of the present invention and
Expect the amount, simple to operate of the easy control each component of device；Automatic gauge weighing device is used to allow the present invention to automate company
Continuous production.
The pressure forming apparatus of the present invention promotes the contraction of building block, makes building block brick structure by physics mode pressure forming
It is more closely knit, enhance the stability of building block.
The movement system of the present invention is quick, convenient, simple.Elevator, main-auxiliary vehicle can disposably be transported and largely produced
Heat insulation building block, device structure is simple, and operation is simple, saves human cost, improves efficiency.
Steam steam curing device of the present invention provides high temperature and high pressure steam, it is ensured that building block fully completes to shrink, and further enhances
The stability of building block；Compared with atmospheric steam processing, curing time is greatly shortened, and reduces the usage amount of steam, meanwhile, pass through
High pressure is able to ensure that building block fully completes contraction, strengthens later strength, building block brick is reached stable state, prevent wall on building block brick
There is crack phenomenon in drying shrinkage, it is ensured that the quality of building block.
The injection moulding apparatus of the present invention is steam injection, and heat-preserving core is foam, the thermal conductivity ratio cement hair of exterior-wall heat insulation
Low, heat insulation building block brick wall body better heat preservation is steeped, meets Green energy-saving buildings requirement, moreover, cost is low, uses cement amount
It is few, save resource, environmental protection, technique also relatively it is simple (it is cement foamed also to prevent cement it solidify on bottom plate, scrape bottom plate and even go back
Bottom plate is washed, cost of the present invention, time will save much.)
The bottom plate recovery system of the present invention can save manpower collection, and the present invention can be allow full-automatic continuous raw
Production；Bottom plate need not scrape bottom plate or even also wash bottom plate, and bottom plate can be reused, and reduce cost etc..
The heat insulation building block brick process units two of embodiment 2
A kind of utilization slag is the process units of the heat insulation building block brick of raw material, a kind of namely production of heat insulation building block brick
Device, building block brick production process is mainly generally comprised：Dispensing and material process-(heat insulation building block) binder forming process-steamed
Support process-injection moulding process-stacking.
Raw materials for production mentioned here are the production that slag is obtained after the pretreatment such as crusher in crushing, ball mill ball milling
The raw materials for production such as raw material and cement, additive.
A kind of heat insulation building block brick process units, the device contains dispensing and material device 1, pressure forming apparatus 2, transhipment system
System, steam steam curing device 5, injection moulding apparatus 6 etc..The heat insulation building block brick process units of the present embodiment is also containing dispensing and material device
1st, pressure forming apparatus 2, movement system, steam steam curing device 5, injection moulding apparatus 6 etc., its movement system, steam steam curing device 5,
All with the structure in embodiment 1 and application method (function) equally, difference is injection moulding apparatus 6 (and its bottom plate recovery system etc.)
The dispensing and material device 1 and pressure forming apparatus 2 are different.
Fig. 5 is another dispensing and material device and the pressure forming apparatus structural representation of heat insulation building block brick device of the present invention
Figure.In figure, 701-1# feed bins, 702-2# feed bins, 703-3# feed bins, 704- cylinders, 705- quadrant valves, 706- ingredients belts,
707- receiving hoppers, 708- lifting slideways, 709- hoist engines, 710 mixers, 711- Electrohydraulic push rods, 712- feed openings are (in figure not
Mark), 713- wet feed feed bins, 714- wet feed belt feeders, 715- receiving hoppers, 716- motor, 717- secondary agitations case and agitating shaft,
718 hydraulic cylinders, 719- floor box, 720- bottom plate hydraulic cylinders, 721- hydraulic cylinders, 722- pressure head 723- moulds, 724- bottom plates, 725-
Bed die, 726- motor, 727- reducing motors and its delivery chain, 728- cleaning rollers, 3- elevators.
Different according to technique, raw material can be divided into adding and separating simultaneously adds several successively, is added again after stirring mixing
Several, the raw materials for production of the present embodiment are added simultaneously, and entering back into mixer mixing, (stirring mixing can also now place into other
Additive).As shown in figure 5, another dispensing of heat insulation building block brick process units and material device, the device contain 1# feed bins
701st, 2# feed bins 702,3# feed bins 703, cylinder 704, quadrant valve 705, ingredients belt 706, receiving hopper 707, lifting slideway
708th, hoist engine 709, the second mixer 710, the 3rd Electrohydraulic push rod 711, feed opening 712 (not marked in figure), wet feed feed bin 713,
Wet feed belt feeder 714；The cylinder 704 can be AirTac (Ya De visitor), model：MAL20x200-CA cylinders；1# feed bins
701st, 2# feed bins 702,3# feed bins 703 each have cylinder 704 and quadrant valve 705 respectively；Here 1# feed bins 701,2# feed bins
702nd, the charging of 3# feed bins 703 can be loading machine being put into different material by matching weighted various raw materials for production and load in advance
Bucket or loading machine, which load raw materials for production, to be put into hopper, and hopper contains automatic gauge weighing device, the automatic gauge
Weighing device can be sharp horse (Fujian) electrical equipment Manufacturing Co., Ltd weighing sensor, model：RM-S2000；Either, Shandong
Bo Shuojianan Electric Applicance Co., Ltd, model：PLY300 batching controllers；The automatic gauge weighing device can be according to formulation ratio
The automatic raw materials for production being automatically added to weight/power ratio of weighing of setting (to ingredients belt 706).The automatic gauge weighing device
So that the present invention can be with automatic continuous production；Cylinder 704 (or automatic gauge weighing device) control quadrant valve 705 is opened,
Respectively by the raw materials for production blanking in 1# feed bins 701,2# feed bins 702,3# feed bins 703 to ingredients belt 706,1# feed bins 701,
There is ingredients belt 706 2# feed bins 702, the lower section of 3# feed bins 703, and ingredients belt 706 coordinates proportioning belt with receiving hopper 707
Raw materials for production on the belt of machine 706 are shipped for receiving hopper 707, and receiving hopper 707 can up be slided on lifting slideway 708, carried
Rising the upper end of slideway 708 has hoist engine 709, and the hoist engine 709 can be by the production in the receiving hopper 707 for sliding into high-end place
Raw material is poured into the hopper of the second mixer 710, and the 3rd Electrohydraulic push rod 711 control feed opening 712 (not marked in figure) is opened, will
The wet feed feed bin 713 that the wet feed blanking that second mixer 710 is stirred enters below mixer, the discharging opening of wet feed feed bin 713
There is a wet feed belt feeder 714 lower section, and wet feed is transported into the connecing in receiving hopper 715 of pressure forming apparatus by wet feed belt feeder 714.
The pressure forming apparatus contain connect receiving hopper 715, the 11st reducing motor 716, material distributing machine and secondary agitation case and
Agitating shaft 717, the 7th hydraulic cylinder 718, floor box 719, the 8th hydraulic cylinder 720, the 9th hydraulic cylinder 721, pressure head 722, mould
723rd, bottom plate 724, bed die 725, the 12nd reducing motor 726, the 13rd reducing motor and its delivery chain 727, cleaning roller 728
Deng；The receiving hopper 715 contains quadrant valve, and the quadrant valve is used for the blanking for controlling receiving hopper 715, and the lower section of receiving hopper 715 is cloth
Material machine and secondary agitation case and agitating shaft 717, material distributing machine have the 7th hydraulic cylinder 718, and the 7th hydraulic cylinder 718 drives material distributing machine and two
Secondary agitator tank is gone to (being placed on the cloth of (bottom plate 724 is placed on bed die 725) mould 723 placed on bottom plate 724；Two
There are the 11st reducing motor 716 and chain and gear outside secondary agitator tank, the 11st reducing motor 204 can be CPG systems
Row motor, bright nation CPG reducing motors CH750-30S or CH750-80S, the 11st reducing motor 716 is rotated, drive chain,
Pinion rotation, pinion rotation drives the agitating shaft in secondary agitation case to stir raw materials for production (wet feed) in secondary agitation case；Institute
Stating the bottom of pressure forming apparatus framework has a bottom plate shipping platform, the bottom plate shipping platform can be reducing motor with bayonet socket
Delivery chain constitute bottom plate shipping platform, e.g., by Zibo Fu Mate drive apparatus Co., Ltd, YCJ100-7.5KW-475 turns
Toothed gearing electric motor and delivery chain with bayonet, or, by (motor is) Zibo Gui He gearings Co., Ltd electromagnetic system
Dynamic threephase asynchronous, model：YEJ132L-4；Quan Hui retarding devices Co., Ltd of (reductor is) Zibo City cycloidal-pin wheel
Reductor, model：XWN5-29-7.5KW and delivery chain with bayonet or hydraulic cylinder and delivery chain with bayonet
The bottom plate shipping platform of composition, is the bottom plate shipping platform that the 8th hydraulic cylinder 720 and delivery chain with bayonet are constituted here.Institute
State and especially also contain floor box 719 on the bottom plate shipping platform of pressure forming apparatus, floor box 719 is used to store bottom plate 724, bottom
There is gap between plate case 719 and shipping platform, bottom plate 724 falls on the bottom plate shipping platform delivery chain with bayonet, the
Eight hydraulic cylinders 720 promote delivery chain with bayonet to rotate, and bottom plate 724 is released from the gap, and first hydraulic cylinder is promoted
Delivery chain on shipping platform, which continues to move, transports bottom plate 724 thereon to the bed die 725；(bottom plate 724 is pushed away
Dynamic to enter on the bed die, the 8th hydraulic cylinder simultaneously continues to press on delivery chain, in follow-up process, and follow-up bottom plate is (in band
In the presence of the delivery chain of bayonet socket) (previous) bottom plate is pushed to the travelling belt of the 13rd reducing motor and travelling belt
On)；8th hydraulic cylinder 720 is that the electromechanical Co., Ltd of hydraulic pressure, model are filled with Shanghai：Y-BE80 high pressure vane pumps.The pressure
Power shaped device also contains the 9th hydraulic cylinder 721 and pressure head 722, mould 723, the 12nd reducing motor 726 etc., the 9th liquid
Cylinder pressure 721 is that the electromechanical Co., Ltd of hydraulic pressure, model are filled with Shanghai：Y-BE80 high pressure vane pumps, the 12nd reducing motor 726 can be with
It is CPG Series Motors, bright nation CPG reducing motors CH750-30S or CH750-80S, the 9th hydraulic cylinder 721 are connected by connecting rod
Pressure head 722, the telescopic band dynamic head 722 of the 9th hydraulic cylinder 721 (connecting rod) moves up and down on its guide rod, the guide rod peace
On the framework of pressure forming apparatus, guide rod ensures that pressure head is to press in mould rather than sideslip, and mould 723 is also by the 9th
Hydraulic cylinder 721 drives and risen or fallen, during starting, (bottom plate 724 is promoted by the 8th hydraulic cylinder 720 and is placed on bed die 725) the 9th
The driven mold 723 of hydraulic cylinder 721, which declines, to be placed on mould 723 on bottom plate 724, material distributing machine and secondary agitation case and agitating shaft 717
Come over cloth, and the complete material of cloth, material distributing machine and secondary agitation case and agitating shaft 717 bounce back, and goes the feed opening of the second mixer 710 to go to connect
Material, so that preparation carries out cloth next time, at the same time, pressure head 722 is pushed down into mould 723 in the drive of the 9th hydraulic cylinder to be made
Raw material is molded, and the 12nd reducing motor 726 is rotated, and the 12nd reducing motor 726 can be CPG Series Motors, and bright nation CPG subtracts
Speed motor CH750-30S or CH750-80S, drive bed die 725 to vibrate, and the vibration of bed die 725 drives bottom plate 724 to vibrate, by shaking
Dynamic the product of shaping is disengaged with mould 723, pressure head 722 and mould 723 are lifted in the pulling of the 9th hydraulic cylinder 721, are left pressure
The heat insulation building block (product) of power shaping is on bottom plate；8th hydraulic cylinder 720 and its delivery chain, new bottom plate promote bottom
Plate is moved, and bottom plate and heat insulation building block (product) thereon are moved to the transport of the 13rd reducing motor and its delivery chain 727
On chain, the 13rd reducing motor is Zibo Fu Mate drive apparatus Co., Ltd, YCJ100-7.5KW-475 rotating disks
Reducing motor；13rd reducing motor drives its delivery chain by Product transport to movement system.Here be to elevator 3,
It is raw materials for production or burr because the heat insulation building block of pressure forming can have pressure forming to leave into before elevator 3,
At this time cleaned by the cleaning roller 728, clear away burr, form clean, regular heat insulation building block is by transporting
System feeding steam steam curing device.9th hydraulic cylinder 721 of the present invention can at least provide 8Mpa pressure above, can preferably carry
For the hydraulic cylinder of 8Mpa-10Mpa pressure.Such as it is：Fill with the electromechanical Co., Ltd of hydraulic pressure, model in Shanghai：Y-BE80 high pressure vane pumps.
The present embodiment its movement system, steam steam curing device, injection moulding apparatus include bottom plate recovery system etc. all with the knot in embodiment 1
Structure, function and application method are just as.No longer go to live in the household of one's in-laws on getting married and chat.Finally give heat insulation building block brick, stacking.
The invention provides a kind of heat insulation building block brick process units, the device can be produced to utilize slag as raw material
Building block brick, the building block brick intensity of production is stronger, more stable.It is of the invention to reduce the use to cement mainly using slag as raw material,
Cost is reduced there is provided twice laid level, is economized on resources, environmental protection, and with good economic benefit.The dispensing of the present invention
With the amount, simple to operate of the material easy control each component of device；Use automatic gauge weighing device that the present invention is automated
Continuous production.The pressure forming apparatus of the present invention promotes the contraction of building block, makes building block brick structure by physics mode pressure forming
It is more closely knit, enhance the stability of building block.The movement system of the present invention is quick, convenient, simple.Elevator, main-auxiliary vehicle can be with
The heat insulation building block largely produced is disposably transported, device structure is simple, and operation is simple, saves human cost, improves efficiency.
Steam steam curing device of the present invention provides high temperature and high pressure steam, it is ensured that building block fully completes to shrink, and further enhancing building block
Stability；Compared with atmospheric steam processing, curing time is greatly shortened, and reduces the usage amount of steam, meanwhile, can by high pressure
Ensure that building block fully completes contraction, strengthen later strength, building block brick is reached stable state, prevent that wall drying shrinkage occurs on building block brick
Crack phenomenon, it is ensured that the quality of building block.The injection moulding apparatus of the present invention is steam injection, and heat-preserving core is foam, exterior-wall heat insulation
Thermal conductivity ratio it is cement foamed low, heat insulation building block brick wall body better heat preservation meets Green energy-saving buildings requirement, and
And, cost is low, few using cement amount, saves resource, environmental protection, technique also relatively it is simple (it is cement foamed also to prevent cement its bottom of at
Solidified on plate, scrape bottom plate or even also to wash bottom plate, cost of the present invention, time will save much.) present invention bottom plate reclaim system
System can save manpower collection, can allow the full-automatic continuous production of the present invention；Bottom plate need not scrape bottom plate or even also wash
Bottom plate, bottom plate can be reused, and reduce cost etc..
The heat insulation building block brick process units three (cement foamed-foam injection two-in-one device) of embodiment 3
Typically, how expensive production equipment is in production plant's class investment, often occupies big (the purchase production of investment amount proportion
The producer of equipment usually calculate when cost recovery), in addition, simultaneously, in the market may also have one, and " Route Dependence is asked
Therefore, applicant grinds topic " --- i.e. market often likes using existing, " familiar " (self-heat conserving) building block (brick) --- in equipment
During system, both (will) consider that Novel brick process units is different, again (will) consider that traditional self-heat conserving can be produced cement foamed
Building block brick (considers traditional heat insulation building block brick field equipment, so, factory's economic risk is done in reduction), belongs to a total invention structure
Think, the present embodiment additionally provides a kind of heat insulation building block brick process units.
A kind of process units of heat insulation building block brick, building block brick production process is mainly generally comprised：Dispensing and material process-
(heat insulation building block) binder forming process-steam-cured process-injection moulding process of steam (and/or, foaming process-sawing machine process)-stacking.
Raw materials for production that raw materials for production mentioned here are slags to be obtained after the pretreatment such as crusher in crushing, ball mill ball milling and
The raw materials for production such as cement, additive.The device contains dispensing and material device 1, pressure forming apparatus 2, movement system, steam are steam-cured
Device 5, injection moulding apparatus 6 etc., the dispensing for the heat insulation building block brick process units that the present embodiment is provided and material device 1, pressure forming
Device 2, movement system, steam steam curing device 5 (structure, application method, function as in embodiment 2 all with embodiment 1
Deng), repeat no more here, it is with embodiment 1 and the different place of embodiment 2, the injection moulding apparatus 6 of the present embodiment is water
Mud foaming-foam injection two-in-one device (, i.e., it is molded two-in-one device alternative embodiment 1 and real with the cement foamed-foam
Apply the injection moulding apparatus in example 2).
Cement foamed-foam injection the two-in-one device contains cement foamed device and (is used to give similar conventional cement brick hair
The device of bubble) and the injection moulding apparatus device of injection (foam) two and one structure.Fig. 6 is cement foamed-foam of the present invention
It is molded two-in-one device structural representation.In (having 2 elevators in figure) figure, 801-1# feed bins, 802-2# feed bins, 803 medicaments
Case, the mixers of 804- the 4th, 805- feed openings, the reducing motors of 806- the 14th and its delivery chain, 807- foam storage boxes,
808- drums, 809- steam pressure heads, the hydraulic cylinders of 810- the 11st, the reducing motors of 811- the 15th and its delivery chain, 812- liquid
Pressure is stood, the hydraulic cylinders of 813- the tenth, 814- foam heads, 3- elevators, 304-L type angle bar, rotating shaft on 305.As shown in fig. 6, working as
By movement system, (fork truck or main-auxiliary vehicle are transported to elevator the steam-cured good bottom plate (containing heat insulation building block) of steam steam curing device 5
After upper, elevator passes through lifting chain) product is put on delivery chain, the transhipment being made up of here elevator and main-auxiliary vehicle
Heat insulation building block on bottom plate and bottom plate is placed on the 15th reducing motor and its conveyer chain by system, elevator by chain 303
On the delivery chain of bar 811, if to carry out frostproof froth n, product (bottom plate (containing heat insulation building block)) transport to foam head
Behind 814 lower sections, hydraulic station 812 provides power to the tenth hydraulic cylinder 813, and (hydraulic station 812 can be Wuxi City name Yao's Electrohydraulic push rod
Factory, YZB100-E1600G hydraulic stations, or, Shaanxi Kai Tuo automation engineerings Co., Ltd, YZB1250-D13 hydraulic stations), foam
Pressure head 814 drives lower pressure by the tenth hydraulic cylinder 813, and the cylinder of foam storage box 807 opens blanking valve, foam storage bin
In 807 foam enter heat insulation building block it is hollow in, be stored with foam in foam storage box 807, heat insulation building block it is hollow in
Fill up after foam, the tenth hydraulic cylinder 813 drives foam head 814 to lift, the of the 15th reducing motor and its delivery chain 811
15 reducing motors are rotated, and delivery chain is rotated, and drive bottom plate and its heat insulation building block on delivery chain to enter steam pressure head
809 lower sections, steam pressure head 809 is depressed by the 11st hydraulic cylinder, covers heat insulation building block, then the steam valve of drum 808
Open, steam is injected to the foam in heat insulation building block, drum 808 provides steam by the steam raising plant；Steam injects
After finishing, steam pressure head 809 is lifted under the promotion of the 11st hydraulic cylinder, and bottom plate and heat insulation building block transport past through delivery chain
Before, brick is caught away into brick grasping machine lower section brick grasping machine or forklift is walked, stacking is carried out.(if needing, can be in two-in-one device
Centre catch away or transport).Brick grasping machine catches away brick, and bottom plate also continues to motion, and a kind of bottom plate can be also provided here and is reclaimed
System, carries out continuous production.If producing cement foamed (self-heat conserving) building block brick, i.e., to carry out it is cement foamed, then from steaming
By movement system, (fork truck or main-auxiliary vehicle are transported to carrying the steam-cured good product of vapour steam curing device 5 (containing bottom plate and heat insulation building block)
After on the machine of liter, elevator passes through lifting chain) product is put into the delivery chain of the 14th reducing motor and its delivery chain 806
Or the 15th reducing motor and its delivery chain 811 delivery chain on, the 14th reducing motor and the 15th slows down electricity
Machine can be Zibo Fu Mate drive apparatus Co., Ltd, YCJ100-7.5KW-475 rotating disk reducing motors.Here it is by carrying
Heat insulation building block on bottom plate and bottom plate is placed on conveyer chain by the movement system of the machine of liter and main-auxiliary vehicle composition, elevator by chain
Article (the fortune of the delivery chain or the 15th reducing motor and its delivery chain 811 of the 14th reducing motor and its delivery chain 806
Defeated chain) on；In Fig. 6,2, the different elevator of display surface are especially drawn, wherein an elevator is front view (the right
That, the figure in the direction (visual angle) of lift carriage is entered from delivery chain entrance, bottom plate entrance or fork truck (primary and secondary car car)),
One is side view when using (left figure), is for simplicity, so as to the understanding to Structure of hoist；Here, bottom plate and self-heat conserving
Building block is directly entered the lower section of cement foamed 4th mixer 804 by delivery chain, and foaming raw material passes through 1# feed bins 801,2#
Storehouse 802 enters mixer, hollow interior into heat insulation building block by the feed opening of mixer after being stirred, one of raw materials for production
Addition injecting is added to the hollow interior of heat insulation building block by injecting case 803, and foaming is grabbed by delivery chain transport again after finishing
Brick machine catches away brick, stacking or by movement system transhipment walk.Here, a kind of bottom plate recovery system can also be also provided, reclaimed
Bottom plate, carries out continuous production (referring to embodiment 1,2).
As above, obtain after cement foamed (self-heat conserving) building block brick, still, general cement foamed (brick) irregularly, (is sent out
Bubble) cement meeting towering-up some (sticking out), the anomalous water clod corner for the formation that the foam cement solidification exposed in addition has been done
The use of heat insulation building block brick can be influenceed, so, typically before foam cement does not solidify also, these are exposed at (self-heat conserving
Outside building block) unnecessary irregularities (both floating above all) amputates.The present invention also provides a kind of sawing machine device.Figure
7 be the sawing machine apparatus structure schematic diagram of heat insulation building block brick device of the present invention.In figure, 901- saw blades, 3- elevators, 902- dedustings
Cover, the reducing motors of 903- the 16th and its delivery chain.As shown in fig. 7, a kind of sawing machine device, the device contains saw blade 901, the
16 reducing motors and its delivery chain 903, in addition, for ensure ot-yet-hardened foam cement it is clean, sawing machine device is often
Also contain dust excluding hood 902；The bottom plate and its heat insulation building block finished from cement foamed-foam injection two-in-one device foaming is in fortune
It is transported system under the drive of defeated chain to be transported in elevator 3, the chain 303 of elevator 3 is bottom plate (containing heat insulation building block)
On the delivery chain for being placed on the 16th reducing motor and its delivery chain 903, the 16th reducing motor can be Zibo good fortune
Ma Te drive apparatus Co., Ltd, YCJ100-7.5KW-475 rotating disk reducing motors, the 16th reducing motor and its conveyer chain
The reducing motor of bar 903, which is rotated, drives the bottom plate (containing heat insulation building block) on delivery chain movement, delivery chain also to move, and send
Go, when being moved to 901 lower section of saw blade, the redundance exposed described in heat insulation building block is amputated by saw blade 901, the 16th slows down
The reducing motor of motor and its delivery chain 903, which is rotated, drives delivery chain to continue to move to drive bottom plate and self-heat conserving thereon to build
Block is continued to move to, and then sawed product passes through fork truck stacking.
Heat insulation building block or such as claim 2 that the present invention is obtained by pressure forming apparatus as described in Example 1
Described pressure forming apparatus obtain heat insulation building block brick by steam steam curing device it is steam-cured it is good after, both can be such as embodiment 1,2
Frostproof froth n is carried out into injection moulding apparatus, cement foamed (obtain such as similar some on the market before the present invention can also be carried out
Cement foamed (self-heat conserving) building block brick).As it was previously stated, in the market (" possibility ") has a kind of " Route Dependence ", belong to one it is total
The multinomial invention of inventive concept, the invention provides a kind of cement foamed-two-in-one foaming of foam injection (foaming)/injection dress
Put, so, traditional (self-heat conserving) cement foamed building block brick can be produced, novel self-insulated building block brick of the present invention can be also produced.Can
To produce cement foamed heat insulation building block brick and frostproof froth n heat insulation building block brick (frostproof froth n according to order businessman order requirements
Heat insulation building block brick is lower than the thermal conductivity factor of cement foamed heat insulation building block brick, and wall thermal insulating effect is good；Cost is also low, saves money
Source, environmental protection, technique is also simpler), it is that cement foamed-foam injection two-in-one device of the invention, applicant both considered
The advance of the present invention, simultaneously, it is also considered that the factor in market --- according to market situation, the people for doing factory can low cost progress
Flexibly, the two-in-one device production line cost individually more independent than two sets will be saved selection production production, and factory is done in reduction
Economic risk, expands universal (application) of equipment, and (considering) has taken into account the easy popularization (property) of the present invention.
The invention provides a kind of heat insulation building block brick process units, the device can be produced to utilize slag as raw material
Building block brick, the building block brick intensity of production is stronger, more stable.It is of the invention to reduce the use to cement mainly using slag as raw material,
Cost is reduced there is provided twice laid level, is economized on resources, environmental protection, and with good economic benefit.The dispensing of the present invention
With the amount, simple to operate of the material easy control each component of device；Use automatic gauge weighing device that the present invention is automated
Continuous production.The pressure forming apparatus of the present invention promotes the contraction of building block, makes building block brick structure by physics mode pressure forming
It is more closely knit, enhance the stability of building block.The movement system of the present invention is quick, convenient, simple.Elevator, main-auxiliary vehicle can be with
The heat insulation building block largely produced is disposably transported, device structure is simple, and operation is simple, saves human cost, improves efficiency.
Steam steam curing device of the present invention provides high temperature and high pressure steam, it is ensured that building block fully completes to shrink, and further enhancing building block
Stability；Compared with atmospheric steam processing, curing time is greatly shortened, and reduces the usage amount of steam, meanwhile, can by high pressure
Ensure that building block fully completes contraction, strengthen later strength, building block brick is reached stable state, prevent that wall drying shrinkage occurs on building block brick
Crack phenomenon, it is ensured that the quality of building block.The injection moulding apparatus of the present invention is cement foamed-foam injection two-in-one device, as above
Described, applicant had both considered the advance of the present invention, simultaneously, it is also considered that the factor in market, both facilitated according to order requirements
Cement foamed (self-heat conserving) building block brick of production, can produce frostproof froth n heat insulation building block brick again, and two-in-one device is more single than two sets
Vertical production line cost will be saved only, and selection production is carried out according to market situation low cost, and production is flexible, reduction
Do factory's economic risk, expand the application of equipment, it is considered to, taken into account the present invention easy popularization (property).(injection moulding apparatus is to steam
Vapour is molded, and when heat-preserving core is foam, the thermal conductivity ratio of exterior-wall heat insulation is cement foamed low, heat insulation building block brick wall thermal insulating effect
Fruit more preferably, meets Green energy-saving buildings requirement, moreover, cost is low, it is few using cement amount, resource is saved, environmental protection, technique is also simpler
It is single that (cement foamed also to prevent cement it solidify on bottom plate, scraping bottom plate even will also wash bottom plate, and cost, time will save
Much)；When in the market needs cement foamed bricks, the present invention can also produce cement foamed (self-heat conserving) building block brick)).It is to belong to
The multinomial invention of one total inventive concept.The present invention can also have bottom plate recovery system (referring to embodiment 1,2).The present invention's
Bottom plate recovery system can save manpower collection, allow the full-automatic continuous production of the present invention.The sawing machine device of the present invention, knot
Structure is simple, cost is low, and effect is good.
In a word, the present invention can be produced to utilize slag as the heat insulation building block brick of raw material, the heat insulation building block brick of production
Intensity is stronger, more stable；It is simple to operate, economize on resources, environmental protection, reduce cost and with good economic benefit；With compared with
Good market economy benefit and promotion prospect.
Claims (10)
1. a kind of heat insulation building block brick process units, it is characterised in that the device contains：
Dispensing and material device (1),
Raw materials for production are prepared and expect that good luck transports to pressure forming by pressure forming apparatus (2), the dispensing and material device by proportioning
In the receiving hopper (201) of device, the pressure forming apparatus (2) contains receiving hopper (201), quadrant valve (202), the first material distributing machine
And secondary agitation case (203), first reducing motors (204), the first chain (205), first gear (206), agitating shaft (207),
Bottom plate shipping platform, d-axis (212), connecting rod (213), second hydraulic cylinder (214), synchronising (connecting) rod (215), pressure head (216) are oriented to
Axle (217), mould (218), bottom plate (219), bed die (220), the 3rd hydraulic cylinder (221), second reducing motors (222), second
Gear (223), the 3rd reducing motor (224), travelling belt (225)；Receiving hopper (201), the first material distributing machine and secondary agitation case
(203), d-axis (212), the axis of guide (217), second gear (223) are all on the framework of pressure forming apparatus (2), framework
Side receiving hopper (201), the first material distributing machine and secondary agitation case (203) are installed, the opposite side of framework is provided with d-axis
(212), connecting rod (213), second hydraulic cylinder (214), synchronising (connecting) rod (215), pressure head (216), the axis of guide (217), mould
(218), bed die 220, second gear (223), receiving hopper (201) have quadrant valve (202), quadrant valve (202) control receiving hopper
(201) it is the first material distributing machine and secondary agitation case (203) below discharging, the quadrant valve (202) of receiving hopper (201), it is described
First material distributing machine and secondary agitation case (203) contain hydraulic cylinder, machine connecting rod, secondary agitation case, and hydraulic cylinder and machine connecting rod are arranged on
On the framework of pressure forming apparatus (2), hydraulic cylinder drives the secondary agitation case side-to-side movement, secondary agitation case by machine connecting rod
Having outside in the first chain (205), first gear (206), secondary agitation case has agitating shaft (207), the first reducing motors
(204) the-the first chain (205)-first gear 206- agitating shafts 207 are rotated to rotate；Bottom is arranged at the bottom of pressure forming apparatus framework
Plate shipping platform, the bottom plate shipping platform is reducing motor and delivery chain with bayonet constitutes bottom plate shipping platform or the
The bottom plate shipping platform that one hydraulic cylinder (211) and delivery chain with bayonet are constituted；The shipping platform transports bottom plate (219)
To bed die (220) above；D-axis (212) is arranged on the framework of the pressure forming apparatus (2), and d-axis (212) passes through connecting rod
(213) it is connected with second hydraulic cylinder (214)；The synchronising (connecting) rod (215) of second hydraulic cylinder (214) is connected with pressure head (216), is oriented to
Axle (217) is arranged on the framework of the pressure forming apparatus, and pressure head (216) is driven in the axis of guide by second hydraulic cylinder (214)
(217) moved up and down on；Mould (218) is connected with the 3rd hydraulic cylinder (221), and the second gear (223) is arranged on the pressure
On the framework of power shaped device, the mould (218) is under the drive of the 3rd hydraulic cylinder 221 by second gear (223)
Track is moved up and down, when bottom plate (219) is shelved on bed die (220) by the promotion of bottom plate shipping platform, the 3rd hydraulic cylinder
(221) mould (218) is driven to be placed on above the bottom plate (219)；The second reducing motors (222) can drive institute
Bed die (220) vibration is stated, the product that bed die (220) vibration-bottom plate (219) vibration-vibration demoulding-pressure forming is obtained can be from mould
The demoulding come out-obtains heat insulation building block, is retained on bottom plate (219) in tool (218)；Bottom plate (219) by bottom plate shipping platform after
It is continuous to promote, it is placed on travelling belt (225)；3rd hydraulic cylinder (221) promotes mould (218) to rise, second hydraulic cylinder
(214) band dynamic head (216) rises；3rd reducing motor (224) drives travelling belt (225) motion, by bottom plate and thereon
Heat insulation building block is conveyed to movement system；The second hydraulic cylinder (214) should provide 8Mpa and pressure above；
Movement system, heat insulation building block of the movement system by bottom plate and thereon is transferred to steam steam curing device, and/or, when
The bottom plate and the heat insulation building block steam in steam steam curing device it is steam-cured it is good after, the movement system is by bottom plate and its self-heat conserving
Building block is transported to injection moulding apparatus；
Steam steam curing device (5), the steam steam curing device contains shell (501), rack (502), steam raising plant
(503)；There are some racks (502) in shell (501), the self-heat conserving that rack (502) is used to shelve on bottom plate and bottom plate is built
There is steam raising plant (503) outside block, shell (501), steam raising plant (503) is connected in shell (501) by pipeline；
Steam raising plant need to produce steam-cured pressure 0.3Mpa and more than, 100 degrees Celsius of steam curing temperature and more than, steam-cured flow is at least
The steam raising plant of 2 ton hours can be reached；
Injection moulding apparatus (6), the device contain injection moulding apparatus framework (601), foam storage box (602), the 8th reducing motor and its
Delivery chain (603), the 5th hydraulic cylinder (604), foam head (605), cylinder (606), foam blanking valve (607), drum
(608), steam pressure head (609), vapour pressure first liquid cylinder pressure (610)；Foam storage box (602) is arranged on injection moulding apparatus framework
(601) on, be stored with graininess foam raw materials for production inside foam storage box (602), and foam storage lower box part has cylinder (606)
With foam blanking valve (607), cylinder (606) is used to control to open foam blanking valve (607), the 5th hydraulic cylinder (604) peace
On injection moulding apparatus framework (601), the hydraulic stem of the 5th hydraulic cylinder (604) drives blanking pressure head (605) to decline, rise；Institute
State drum (608) with steam raising plant (503) to be connected, the drum (608) is connected with steam pressure head (609), the steam
Pressure head (609) contains guide rod, and guide rod is fixedly mounted on injection moulding apparatus framework (601), the connecting rod of the 6th hydraulic cylinder (610)
Steam pressure head (609) is driven to be risen or fallen along on guide rod, the self-heat conserving that steam pressure head (609) is covered on the bottom plate is built
During block, the steam valve of drum (608) is opened, to injecting steam in the foam of the heat insulation building block；Blanking pressure head (605),
It is the 8th reducing motor and its delivery chain (603) below steam pressure head (609), the 8th reducing motor and its delivery chain
(603) under the successively transport of the heat insulation building block by bottom plate and thereon to the blanking pressure head (605) lower section, steam pressure head (609)
Just, movement system is proceeded to transport.
2. a kind of heat insulation building block brick process units according to claim 1, it is characterised in that the dispensing and material device
For any one kind in following two dispensings and material device,
The first dispensing and material device：Contain 1# hoppers (101), 2# hoppers (102), 1# belt feeders (103), 2# belt feeders
(104) hopper (105), 3# belt feeders (106), lifting hopper (107), lifting slideway (108), hoist engine (109), the, are collected
One mixer (110), the first Electrohydraulic push rod (111), the first mixer discharging opening (112), wet feed hopper (113), 4# belt feeders
(114)；1# hoppers (101), 2# hoppers (102) install 1# belt feeders (103), 2# belt feeders (104), 1# belt feeders separately below
(103), 2# belt feeders (104) raw materials for production be shipped to it is described collect hopper (105), collect hopper (105) has 3# skins below
Band machine (106)；Raw materials for production are shipped to lifting hopper (107) by 3# belt feeders (106), and lifting hopper (107) is arranged on lifting
On slideway (108), the eminence of lifting slideway (108) has the raw materials for production in hoist engine (109), lifting hopper (107) to be rolled up
Raise machine (109) to be poured in the first mixer (110), the first Electrohydraulic push rod (111) control first of the first mixer (110) is stirred
It is wet feed hopper (113), wet feed hopper (113) to mix below the discharging of machine discharging opening (112), the first mixer discharging opening (112)
Lower section is 4# belt feeders (114), and 4# belt feeders (114) are sent into wet feed in the receiving hopper of the pressure forming apparatus；
Second of dispensing and material device：Contain 1# feed bins (701), 2# feed bins (702), 3# feed bins (703), cylinder (704), sector
Valve (705), ingredients belt (706), receiving hopper (707), lifting slideway (708), hoist engine (709), the second mixer
(710), the 3rd Electrohydraulic push rod (711), feed opening (712), wet feed feed bin (713), wet feed belt feeder (714)；1# feed bins
(701), 2# feed bins (702), 3# feed bins (703) each have cylinder (704) and quadrant valve (705), cylinder (704) control fan respectively
Shape valve (705) is opened, and there are ingredients belt (706), dispensing skin in 1# feed bins (701), 2# feed bins (702), 3# feed bins (703) lower section
Band machine (706) coordinates with receiving hopper (707), and receiving hopper (707) can slidably reciprocate on lifting slideway (708), lift slideway
(708) there is hoist engine (709) upper end, and the raw materials for production in the receiving hopper (707) are poured into second and stirred by the hoist engine 709
In the hopper for mixing machine (710)；3rd Electrohydraulic push rod (711) controls the feed opening of the second mixer (710), the second mixer
(710) lower section, which has below wet feed feed bin (713), the discharging opening of wet feed feed bin (713), wet feed belt feeder (714), wet feed belt
Machine (714) is transported the wet feed of raw materials for production in the receiving hopper of the pressure forming apparatus.
3. a kind of heat insulation building block brick process units according to claim 2, it is characterised in that described and material proportioner
1# hoppers (101), 2# hoppers (102) or 1# feed bins (701), 2# feed bins (702), 3# feed bins (703) are containing can basis
Automatic weigh of the setting of formulation ratio is automatically added to the automatic gauge weighing device with weight/power ratio raw materials for production；The automatic gauge claims
Refitting is set to sharp horse (Fujian) electrical equipment Manufacturing Co., Ltd weighing sensor, model：RM-S2000；Either, large build is won in Shandong
Pacify Electric Applicance Co., Ltd, model：PLY300 batching controllers.
4. a kind of heat insulation building block brick process units according to claim 1, it is characterised in that the pressure forming apparatus
Also contain floor box (210) and protection network (209)：There are floor box (210), floor box (210) on the bottom plate shipping platform
For storing bottom plate (219), there is gap between floor box (210) and bottom plate shipping platform；The framework of the pressure forming apparatus
On also contain protection network (209), the protection network (209) is surrounded and covers first material distributing machine and secondary agitation case (203).
5. a kind of heat insulation building block brick process units according to claim 1, it is characterised in that the movement system is fork
Car or the movement system being made up of elevator and main-auxiliary vehicle；
Wherein, the movement system being made up of elevator (3) and main-auxiliary vehicle (4)：
The elevator (3) is：The elevator contains lifting motor (301), lift carriage (302), 4 chains (303), some
L-type angle bar (304), two gear rotating shafts (305), two lower gear rotating shafts (306), lifting motor (301) are arranged on lifting
The upper end of frame (302), gear rotating shaft (305), lower gear rotating shaft (306) are all arranged at lift carriage (302) upper and lower two
On；1 gear rotating shaft and 1 lower gear rotating shaft constitute the side that one group of rotary gear shaft is located in lift carriage (302), another 1
It is corresponding another in lift carriage (302) that the rotating shaft of root gear and another 1 lower gear rotating shaft constitute another group of rotary gear shaft
Side, the two ends of every group of rotary gear shaft are fitted with 4 chains, and every chain combines group respectively with lower gear rotating shaft thereon
Into the respective circulating ring of chain, totally 4 respective independent circulating rings；It is provided between two chains of the same side some equidistant
The same equidistant L-type angle bar (304) of number, this side are also installed between L-type angle bar (304), two chains of opposite side
L-type angle bar (304) on chain is corresponded with L-type angle bar (304) L-type groove on opposite side, constitutes one group of L-type angle bar, this
The distance between one group of L-type angle bar (304) just can for one piece of bottom plate (219) width distance, i.e. L-type groove can catch on bottom plate
219 back side；Lifting motor (301) drives gear rotating shaft (305) rotation-chain (303) rotation-L-type angle bar (304) group to turn
" the L-type groove " of dynamic-L-type angle bar group catches on bottom plate (219) rising --- bottom plate (219) and heat insulation building block thereon together on
Rise, next group of L-type angle bar (304) group continues ... ..., and bottom plate (219) lifts rising successively by one piece of block, when on elevator (3)
When lifting has occupied bottom plate (219), disposably fork is walked for fork truck or main-auxiliary vehicle；The lifting motor 301 is：(motor is) Zibo
Gui He gearings Co., Ltd electromagnetic-braking three-phase asynchronous motor, model：YEJ132L-4；(reductor is) Zibo City is complete
Remittance retarding device Co., Ltd cycloidal planetary gear speed reducer, model：XWN5-29-7.5KW；
The main-auxiliary vehicle (4) is：Elastic construction (403) of the main-auxiliary vehicle between sub- car, female car and sub- car and female car is constituted,
Sub- car is on female car；Contain hydraulic station (401), the 5th reducing motor (402), hank knotting (404), the 6th reducing motor on sub- car
(405), pallet fork (410), the 4th hydraulic cylinder (411), sub- car wheel (412), sub- track road (413), female car contain female car wheel
(406), the 7th reducing motor (407), female car guide rail (408), the second Electrohydraulic push rod (409)；The hydraulic station (401) is to described
4th hydraulic cylinder (411) provides hydraulic power, and the 4th hydraulic cylinder (411) promotes pallet fork (410) to rise or fall, the 5th deceleration electricity
Machine (402) is arranged on sub- car, and hank knotting (404) one end is fixed in the rotating shaft of the 5th reducing motor (402), and the other end passes through cunning
Wheel, elastic construction, fixed pulley are fixed on female car；The elastic construction (403) is both released to sub- car, retraction applies active force,
Possible collision between buffer sublayer car and female car again, also One function is the guiding being retracted for sub- car；7th reducing motor
(407) power that female car wheel (406) moves back and forth on female track road (408) is provided；Second Electrohydraulic push rod (409) is arranged on
On female car, give sub- car wheel (412) positioning corresponding with sub- track road (413)；When sub- car is separated with female car, the 6th reducing motor
(405) band mover car wheel (412) is moved back and forth on sub- track road (413).
6. a kind of heat insulation building block brick process units according to claim 1, it is characterised in that with it is following it is cement foamed-
Foam injection two-in-one device replaces injection moulding apparatus；
Cement foamed-the foam is molded two-in-one device, and by cement foamed device and the injection moulding apparatus (6) 2, one forms；
The cement foamed device contain 1# feed bins (801), 2# feed bins (802), chemical tank (803), the 4th mixer (804),
Feed opening (805), the 14th reducing motor and its delivery chain (806)；1# feed bins (801), 2# feed bins (802) pipeline connection institute
The 4th mixer (804) is stated, the 4th mixer (804) has under feed opening (805), the feed opening (805) of the 4th mixer (804)
The 14th reducing motor of side and its delivery chain (806)；14th reducing motor and its delivery chain (806) will be placed
Bottom plate thereon is transported to the feed opening (805) containing heat insulation building block, and expanded material passes through feed opening in mixer
(805), chemical tank (803) Chinese medicine is injected by pipeline in the hollow position of the heat insulation building block；
The heat insulation building block brick process units can carry out cement foamed or carry out foam injection；
Heat insulation building block is caught away between the cement foamed device and injection moulding apparatus (6) or pitches.
7. a kind of heat insulation building block brick process units according to claim 6, it is characterised in that the cement foamed device
A kind of sawing machine device is also provided afterwards, the sawing machine device contain saw blade (901), dust excluding hood (902), the 16th reducing motor and its
Delivery chain (903), heat insulation building block quilt from cement foamed-foam injection two-in-one device bottom plate for finishing of foaming and thereon
Movement system is transported on the delivery chain of the 16th reducing motor and its delivery chain (903), the 16th reducing motor
Rotate and drive the bottom plate on the delivery chain movement, delivery chain and heat insulation building block thereon also to move together, be sent to saw
Below piece (901), the dust excluding hood (902) covers the saw blade (901) and the heat insulation building block；The heat insulation building block water
The redundance that mud exposes when foaming is amputated by saw blade (901)；The deceleration electricity of 16th reducing motor and its delivery chain (903)
Machine, which is rotated, drives delivery chain to continue to move to drive bottom plate and heat insulation building block thereon to continue to move to, sawed product, stacking.
8. any one heat insulation building block brick process units according to claim 1-7, it is characterised in that the device also has
A kind of bottom plate recovery system, the bottom plate recovery system includes the 9th reducing motor and its delivery chain (611), the tenth reducing motor
(612), fork plate (613), bottom plate reclaim frame (614)；After heat insulation building block brick is caught away, bottom plate (219) also continues to motion-bottom plate
(219) on the delivery chain for being transported to the 9th reducing motor and its delivery chain (611)；9th reducing motor and its conveyer chain
The travelling speed of article (611) is higher than the 8th reducing motor and its delivery chain (603), so, can be conveniently by bottom plate
Transport；It is that fork plate is driven by the tenth reducing motor (612) outside the delivery chain of 9th reducing motor and its delivery chain (611)
(613) fork plate (613) of upset, fork plate (613) is by bottom plate (219) from the fortune of the 9th reducing motor and its delivery chain (611)
Bottom plate is turned on defeated chain to reclaim on frame (614).
9. a kind of heat insulation building block brick process units according to claim 1, it is characterised in that the second hydraulic cylinder is
Fill with the electromechanical Co., Ltd of hydraulic pressure, model in Shanghai：Y-BE80 high pressure vane pumps.
10. a kind of heat insulation building block brick process units according to claim 1, it is characterised in that the steam generation dress
(503) are put for Heze boiler Co., Ltd., Factory, model：DZL2-1.0-A II boilers, or, Wuhan Nuo Beisi machine-building are limited
Company, Nuo Beisi automatic fuel gas steam generator (boiler) NBS-1.0,2.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710388679.XA CN107186872B (en) | 2017-05-27 | 2017-05-27 | Self preservation temperature building block brick apparatus for producing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710388679.XA CN107186872B (en) | 2017-05-27 | 2017-05-27 | Self preservation temperature building block brick apparatus for producing |
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| CN107186872A true CN107186872A (en) | 2017-09-22 |
| CN107186872B CN107186872B (en) | 2023-07-18 |
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| CN109760181A (en) * | 2019-01-30 | 2019-05-17 | 中山市祥兴新型墙体建材有限公司 | A kind of grouting device of the full-automatic slip casting production equipment of insulating brick |
| CN109760180A (en) * | 2019-01-30 | 2019-05-17 | 中山市祥兴新型墙体建材有限公司 | A kind of full-automatic slip casting production equipment of insulating brick |
| CN110156391A (en) * | 2018-03-23 | 2019-08-23 | 北京华金盛科技有限公司 | A kind of A grades of non-ignitable insulation board formula and processing technologies of cement and polystyrene particle production |
| CN113650149A (en) * | 2021-07-15 | 2021-11-16 | 浙江宏锦再生资源有限公司 | Full-automatic closed building block production system |
| CN114131729A (en) * | 2021-12-08 | 2022-03-04 | 江苏建院欧野科技有限公司 | Vibration blanking forming device for production of heat-insulation composite building blocks and forming method thereof |
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| CN113650149A (en) * | 2021-07-15 | 2021-11-16 | 浙江宏锦再生资源有限公司 | Full-automatic closed building block production system |
| CN114131729A (en) * | 2021-12-08 | 2022-03-04 | 江苏建院欧野科技有限公司 | Vibration blanking forming device for production of heat-insulation composite building blocks and forming method thereof |
| CN114131729B (en) * | 2021-12-08 | 2022-08-16 | 江苏建院欧野科技有限公司 | Vibration blanking forming device for production of heat-insulation composite building blocks and forming method thereof |
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| CN107186872B (en) | 2023-07-18 |
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