CN113650149A - Full-automatic closed building block production system - Google Patents
Full-automatic closed building block production system Download PDFInfo
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- CN113650149A CN113650149A CN202110799141.4A CN202110799141A CN113650149A CN 113650149 A CN113650149 A CN 113650149A CN 202110799141 A CN202110799141 A CN 202110799141A CN 113650149 A CN113650149 A CN 113650149A
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- building block
- plate
- lifting device
- vehicle
- mold
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 49
- 238000005096 rolling process Methods 0.000 claims abstract description 45
- 238000009826 distribution Methods 0.000 claims abstract description 22
- 238000011084 recovery Methods 0.000 claims description 10
- 230000003028 elevating effect Effects 0.000 claims description 8
- 239000004575 stone Substances 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 4
- 239000004744 fabric Substances 0.000 abstract description 46
- 238000004064 recycling Methods 0.000 abstract description 12
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000011449 brick Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 239000000203 mixture Substances 0.000 description 8
- 238000003756 stirring Methods 0.000 description 6
- 239000004927 clay Substances 0.000 description 5
- 230000005611 electricity Effects 0.000 description 4
- 239000004566 building material Substances 0.000 description 3
- 239000004567 concrete Substances 0.000 description 3
- 239000010977 jade Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000011469 building brick Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0255—Disposal of residual material, e.g. by means of the return stroke of the feed drawer
Abstract
The invention discloses a full-automatic closed type building block production system. The automatic material distribution device comprises a proportioning machine, a stirrer, a belt conveyor, a block forming machine, a block conveyor, a plate lifting machine, a first primary vehicle and a secondary vehicle, a curing kiln, wherein the block forming machine comprises a first lifting device, a second lifting device which is positioned in the first lifting device and is in sliding connection with the first lifting device, the second lifting device is connected with a mold, the upper surface of the mold is provided with a recycling groove, the mold is in sliding connection with the second lifting device and is fixedly connected with the first lifting device, a base plate is arranged below the mold, a rolling device is arranged below the mold, the lower surface of the base plate is in sliding connection with the rolling device, a conveying vehicle which is in sliding connection with the mold is arranged in front of the first lifting device, a material distribution device which is in sliding connection with the mold is arranged behind the first lifting device, and the first lifting device, the second lifting device, the rolling device, the conveying vehicle and the material distribution device are all connected with a controller. The invention has the beneficial effects that: the cloth is fast, the cloth is even, does not influence operational environment.
Description
Technical Field
The invention relates to the technical field of building material production equipment, in particular to a full-automatic closed type building block production system.
Background
The block production line is a process for automatically completing the production of products by utilizing a whole set of automatic equipment (full-automatic batching, full-automatic stirring, full-automatic forming, full-automatic plate lifting machine, plate lifting machine transfer trolley, brick stacking machine, conveyor and the like) through a central control system. With the rapid development of economy in China, a large number of new construction and demolition projects in cities lead the demand of building bricks to be larger and larger. The standard bricks used in the current market mainly comprise clay bricks and shale bricks, and because the clay bricks are fired by clay, the farmland needs to be excavated, so that a large amount of farmland resources are lost. The shale brick is calcined by shale and coal gangue, residual sulfur dioxide in a finished product is harmful to a human body, and the shale brick is easy to weather, so the service life of the shale brick is limited. Therefore, it has become a necessity for development of building materials capable of replacing clay bricks and shale bricks. The concrete block is used as a novel energy-saving building material with excellent performance, is suitable for bearing walls of multi-layer mixed structure buildings, is particularly suitable for inner walls and outer walls of various civil buildings, public buildings and industrial plants and foundations of houses, and is a product for replacing sintered clay bricks. The concrete blocks can be produced automatically in the production process, and the full-automatic block forming machine system is adopted for production, so that the monitoring and control of the whole processes of batching, stirring, forming, maintaining and stacking are realized under the central control system. However, in the production process of the concrete building blocks, the material distribution mode and the material distribution speed have important significance on the production of the building blocks, and meanwhile, in the production process of the building blocks, when the mixture is put into a mould, the mixture is generally excessive, and the excessive mixture is easily scattered around the mould, so that the waste of the mixture is caused, and the working environment is influenced.
Disclosure of Invention
The invention provides a full-automatic closed type building block production system which is high in material distribution speed, uniform in material distribution and difficult in influence of the mixture on the working environment, and aims to overcome the defects that in the building block production process in the prior art, the material distribution mode and the material distribution speed influence the building block production and the mixture is put into a mold, and the surplus mixture influences the working environment.
In order to achieve the purpose, the invention adopts the following technical scheme:
a full-automatic closed type building block production system comprises a batching machine, a stirrer, a belt conveyor, a building block forming machine, a building block conveyor, a plate lifting machine, a first primary and secondary vehicle and a curing kiln, wherein the batching machine, the stirrer, the belt conveyor, the building block forming machine, the building block conveyor and the plate lifting machine are sequentially adjacent, one end of the building block conveyor is connected with the building block forming machine, the other end of the building block conveyor is connected with the plate lifting machine, one end of the first primary and secondary vehicle is connected with the plate lifting machine, the other end of the first primary and secondary vehicle is connected with the curing kiln, the building block forming machine comprises a first lifting device and a second lifting device, the second lifting device is positioned in the first lifting device and is in sliding connection with the first lifting device, the second lifting device is connected with a mold, a recovery groove is formed in the upper surface of the mold, the mold is in sliding connection with the second lifting device and is fixedly connected with the first lifting device, the automatic feeding device is characterized in that a base plate and a rolling device are arranged below the die, the lower surface of the base plate is in sliding connection with the rolling device, a conveying vehicle is arranged in front of the first lifting device and is in sliding connection with the die, a distributing device is arranged behind the first lifting device and is in sliding connection with the die, and the first lifting device, the second lifting device, the rolling device, the conveying vehicle and the distributing device are all connected with a controller.
In the production process of the building blocks, the full-automatic closed production of the building blocks is realized by the mutual matching of a batching and stirring system, a building block forming system, a secondary distributing system, a building block conveying system, a primary and secondary vehicle, a lifting plate, a stacking system, an automatic building block forming machine production line control system, a stirring platform, a material supply bin and the like. The mixed material after batching and stirring is conveyed to a conveying vehicle under the action of a belt conveyor, a base plate is conveyed to the position under a mold under the action of a rolling device and a controller, the mold moves downwards until the conveying vehicle can be in sliding connection with the mold under the mutual matching action of a first lifting device and a second lifting device, after the mixed material in the conveying vehicle is put into the mold, redundant mixed material is recovered through a recovery tank, the first lifting device and the second lifting device are matched with each other to mold the mixed material, then under the action of a distributing device, fabric is added to the molded material, and the building block with the fabric enters the next procedure after passing through a board lifting machine, a first primary-secondary vehicle and a curing kiln. The purpose of uniform distribution and high distribution speed is realized through the distribution device, and the recovery tank arranged can reduce the phenomenon that the material pollutes the working environment in the production process of the building blocks.
Preferably, the distributing device comprises a cylinder, a telescopic arm and a distributing vehicle, one end of the cylinder is electrically connected with the controller, the other end of the cylinder is connected with the telescopic arm, the other end of the telescopic arm is connected with the distributing vehicle, and the lower surface of the distributing vehicle is connected with the upper surface of the mold in a sliding manner. Under the control of the controller, the cylinder drives the telescopic arm and the material distribution vehicle to move downwards, when the material distribution vehicle is arranged on the upper surface of the mold, the material distribution vehicle and the upper surface of the mold slide in a reciprocating mode to step in the mixed material in the mold, the molded building blocks after the material is added are matched with each other upwards and downwards through the first lifting device and the second lifting device again, the building blocks are pressed again, the building blocks slide towards the direction of the curing kiln under the mutual matching of the plate lifting machine and the first primary and secondary vehicles, and the building blocks enter the curing kiln to be cured and then enter the next procedure.
As preferred, the cloth vehicle is equipped with screen cloth, cloth rod, pulley, the screen cloth is located inside the cloth vehicle, the cloth rod includes montant, connecting rod, the cloth vehicle top is equipped with the end cover, be connected with first cylinder after montant one end passes the end cover, first cylinder and controller electricity are connected, fixed surface is connected on the montant other end and the connecting rod, connecting rod cross sectional shape is the U-shaped, the lower extreme shape of connecting rod is arc and is connected with the screen cloth, the pulley is located cloth vehicle below, pulley and mould upper surface sliding connection. Put into the surface fabric through the end cover in to the cloth vehicle, under the control action of controller, first cylinder drives the montant and reciprocates the lower extreme that makes the connecting rod be connected with the montant and screen cloth along with reciprocating together, thereby make the surface fabric on the screen cloth enter into the mould in, ensure that the cloth is even, the cloth is fast, unnecessary surface fabric can be taken out from the end cover, connecting rod lower extreme shape is the arc, thereby avoid when the montant reciprocates, the montant drives the impact force of connecting rod to the screen cloth when reciprocating and avoids damaging the screen cloth, thereby be favorable to the production of building block.
Preferably, the first lifting device comprises a first connecting rod, a first connecting plate and a plurality of first guide rods, the first connecting rod is of a hollow structure, one end of the first connecting rod is connected with a second cylinder, the second cylinder is electrically connected with the controller, the other end of the first connecting rod is fixedly connected with the upper surface of the first connecting plate, the lower surface of the first connecting plate is fixedly connected with the first guide rods, the first guide rods are uniformly distributed at the edge of the first connecting plate by taking the center of the first connecting plate as the circle center, and the first guide rods are fixedly connected with the mold. Under the control action of controller, when the second cylinder drives the head rod and reciprocates, thereby drive first connecting plate and first guide arm and reciprocate, thereby first guide arm drives the mould and reciprocates, when the combined material falls into the mould through the delivery wagon, the first downstream of second elevating gear, then mould rebound, thereby make the combined material form the building block after the mould effect, the building block is after the surface fabric of stepping into of distributing device, again through rise trigger and first primary and secondary car send the maintenance kiln to in and carry out the maintenance, the building block after the maintenance enters into in the next process again.
Preferably, the second lifting device comprises a second connecting rod, a second connecting plate and a plurality of second guide rods, one end of the second connecting rod penetrates through the first connecting plate and then is connected with a third cylinder, the third cylinder is arranged inside the first connecting rod and electrically connected with the controller, the second connecting rod is in sliding connection with the first connecting plate, the other end of the second connecting rod is fixedly connected with the upper surface of the second connecting plate, the second connecting plate is in sliding connection with the second guide rods, the second guide rods are symmetrically distributed at the edge of the second connecting plate by taking the center of the second connecting plate as the circle center, and the second guide rods are in sliding connection with the mold. Under the control action of controller, the third cylinder drives the second connecting rod and reciprocates, thereby drive the second connecting plate and reciprocate along the second guide arm, cooperation mould and first guide arm fixed connection just with second guide arm sliding connection, thereby carry out the building block to the mixed material in the mould under the mutually supporting of second connecting plate and mould, the second guide arm is used for the direction to the second connecting plate, can be accurate when guaranteeing the second connecting plate downstream and mould phase-match, thereby realize the building block to the mixed material in the mould.
Preferably, the inner shape of the die is in a grid shape, the upper surface of the die is movably connected with the second connecting plate through the second guide rod, and the lower surface of the die is movably connected with the backing plate through the second guide rod. When the second connecting plate moves downwards, the second connecting plate and the mold are attached to each other, building blocks are carried out on mixed materials in the mold, when the second connecting plate moves upwards, the second connecting plate and the mold are far away from each other, the building blocks are added with the fabric under the distributing device, the building blocks after the fabric is distributed are pressed through the interaction of the second connecting plate and the mold again, then the building blocks are conveyed to the curing kiln through the plate lifting machine and the first primary and secondary vehicle to be cured, and the cured building blocks enter the next procedure.
Preferably, the recycling groove is located on the upper surface of the mold, the recycling groove is rectangular, two corresponding cross sections of the recycling groove are arc-shaped, the protruding direction of the corresponding cross section faces the direction of the second connecting plate, the remaining two corresponding vertical cross sections of the recycling groove are inclined straight lines, the higher end of each inclined straight line is connected with one of the cross sides, the lower end of each inclined straight line is connected with the other cross side, and the lower end of each inclined straight line is connected with the discharge port. When the materials in the conveying vehicle are put into the mold, redundant materials enter the recycling tank, and when the fabric is added into the mold by the distributing device, redundant fabrics also enter the recycling tank and are collected from a discharge hole of the recycling tank, so that the influence of the mixed materials and the fabrics on the working environment is reduced.
Preferably, the delivery wagon upper end is equipped with the feed bin, the feed bin lower extreme is equipped with the automatically controlled valve, and the automatically controlled valve is connected with the controller electricity, the delivery wagon lower extreme is equipped with the slide, slide and delivery wagon sliding connection, the delivery wagon side is equipped with the fixed plate, fixed plate and slide fixed connection. Slide and fixed plate fixed connection, the upper surface of slide and the upper surface of mould flush during the use, under controller and electric control valve's effect, after the feed bin drops into the combined material to the delivery wagon, when the delivery wagon is sliding to the mould upper surface, the combined material in the delivery wagon falls into the mould, when the delivery wagon removed to initial position from the mould upper surface, the lower extreme and the slide of delivery wagon pasted and connect to can drop into the mixed material in the delivery wagon once more, carry out the building block in the mould next time.
Preferably, the conveying vehicle is provided with a chain wheel and a chain shaft, the chain shaft is fixedly connected with the side wall of the conveying vehicle, the chain wheel is in rolling connection with the chain shaft, and the lower surface of the chain wheel is in sliding connection with the sliding plate. When the delivery wagon slided at the mould upper surface, sprocket and chain axle are favorable to evenly throwing into the mould to the misce bene in the delivery wagon, and the delivery wagon reciprocates and slides at the mould upper surface to the misce bene highly flushes in the mould, when second connecting plate downstream, can press the mould, thereby forms the building block in the follow mould.
Preferably, the rolling device includes rolling beautiful jade, rolling beautiful jade sprocket is connected with the motor, the motor is connected with the controller electricity, rolling beautiful jade and rolling beautiful sprocket roll connection, the lower surface of backing plate and rolling beautiful sprocket upper surface roll connection. Through the motor, roll beautiful and roll beautiful sprocket's interact, transport the backing plate under the mould to when carrying the car to the mould throw into the mixture, and the distributing device adds the surface fabric to the building block after, the building block that finally comes out in the mould is under the motor, roll beautiful and roll beautiful sprocket and the mutually supporting of backing plate, the building block is transported in next process on the backing plate.
The invention has the beneficial effects that: the cloth is fast, the cloth is even, and unnecessary surface fabric or unnecessary misce bene are retrieved from the accumulator, reduce unnecessary surface fabric or unnecessary misce bene to operational environment's influence, and the automation goes on in the building block forming process, reduces staff's work load, improves work efficiency, protection screen cloth.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is an enlarged view at A in FIG. 2;
FIG. 4 is a top view of the first lifting device and the second lifting device of FIG. 2;
FIG. 5 is a sectional view B-B of the first lifting device and the second lifting device of FIG. 2;
FIG. 6 is a cross-sectional view C-C of FIG. 2;
fig. 7 is a plan view of the conveyor car of fig. 2.
In the figure: 1. the production process comprises the steps of a proportioning machine, 2, a stirrer, 3, a belt conveyor, 4, a block forming machine, 5, a plate lifting machine, 6, a first primary and secondary vehicle, 7, a curing kiln, 8, a first lifting device, 9, a second lifting device, 10, a mold, 11, a backing plate, 12, a rolling device, 13, a conveying vehicle, 14, a recovery tank, 15, a controller, 16, a cylinder, 17, a telescopic arm, 18, a material distribution vehicle, 19, a screen, 20, a material distribution rod, 21, a pulley, 22, a vertical rod, 23, a connecting rod, 24, an end cover, 25, a first connecting rod, 26, a first connecting plate, 27, a first guide rod, 28, a second connecting rod, 29, a second connecting plate, 30, a second guide rod, 31, a sliding plate, 32, a fixing plate, 33, a chain wheel, 34, a chain shaft, 35, rolling stone, 36, rolling chain wheels, 37, a bin, 38, a first cylinder, 39, a second cylinder, 40, a third cylinder, 41, a discharge hole, 42 and an electric control valve.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
Example 1:
as shown in figures 1 and 2, the full-automatic closed type building block production system comprises a batching machine 1, a stirrer 2, a belt conveyor 3, a building block forming machine 4, a building block conveyor, a plate lifting machine 5, a first primary and secondary vehicle 6 and a curing kiln 7, wherein the batching machine 1, the stirrer 2, the belt conveyor 3, the building block forming machine 4, the building block conveyor and the plate lifting machine 5 are sequentially adjacent, one end of the building block conveyor is connected with the building block forming machine 4, the other end of the building block conveyor is connected with the plate lifting machine 5, one end of the first primary and secondary vehicle 6 is connected with the plate lifting machine 5, the other end of the first primary and secondary vehicle 6 is connected with the curing kiln 7, the building block forming machine 4 comprises a first lifting device 8 and a second lifting device 9, the second lifting device 9 is positioned in the first lifting device 8 and is in sliding connection with the first lifting device 8, the second lifting device 9 is connected with a mould 10, the upper surface of the mould 10 is provided with a recovery groove 14, the mould 10 is in sliding connection with the second lifting device 9 and is fixedly connected with the first lifting device 8, a backing plate 11 and a rolling device 12 are arranged below the mould 10, the lower surface of the backing plate 11 is connected with the rolling device 12 in a sliding mode, a conveying vehicle 13 is arranged in front of the first lifting device 8, the conveying vehicle 13 is connected with the mould 10 in a sliding mode, a distributing device is arranged behind the first lifting device 8 and is connected with the mould 10 in a sliding mode, and the first lifting device 8, the second lifting device 9, the rolling device 12, the conveying vehicle 13 and the distributing device are all connected with a controller 15.
As shown in fig. 2 and 3, the material distributing device comprises an air cylinder 16, a telescopic arm 17 and a material distributing vehicle 18, wherein one end of the air cylinder 16 is electrically connected with the controller 15, the other end of the air cylinder 16 is connected with the telescopic arm 17, the other end of the telescopic arm 17 is connected with the material distributing vehicle 18, and the lower surface of the material distributing vehicle 18 is slidably connected with the upper surface of the mold 10. Cloth vehicle 18 is equipped with screen cloth 19, cloth rod 20, pulley 21, screen cloth 19 is located inside cloth vehicle 18, cloth rod 20 includes montant 22, connecting rod 23, cloth vehicle 18 top is equipped with end cover 24, be connected with first cylinder 38 behind end cover 24 is passed to montant 22 one end, first cylinder 38 is connected with controller 15 electricity, surface fixed connection is gone up to the montant 22 other end and connecting rod 23, connecting rod 23 cross sectional shape is the U-shaped, the lower extreme shape of connecting rod 23 is the arc and is connected with screen cloth 19, pulley 21 is located cloth vehicle 18 below, pulley 21 and mould 10 upper surface sliding connection.
As shown in fig. 2 and 4, the first lifting device 8 includes a first connecting rod 25, a first connecting plate 26, and a plurality of first guide rods 27, the first connecting rod 25 is a hollow structure, one end of the first connecting rod 25 is connected with a second cylinder 39, the second cylinder 39 is electrically connected with the controller 15, the other end of the first connecting rod 25 is fixedly connected with the upper surface of the first connecting plate 26, the lower surface of the first connecting plate 26 is fixedly connected with the first guide rods 27, the first guide rods 27 are uniformly distributed at the edge of the first connecting plate 26 by using the center of the first connecting plate 26 as the center of circle, and the first guide rods 27 are fixedly connected with the mold 10. The second lifting device 9 comprises a second connecting rod 28, a second connecting plate 29 and a plurality of second guide rods 30, wherein one end of the second connecting rod 28 penetrates through the first connecting plate 26 and then is connected with a third cylinder 40, the third cylinder 40 is arranged inside the first connecting rod 25, the third cylinder 40 is electrically connected with the controller 15, the second connecting rod 28 is connected with the first connecting plate 26 in a sliding mode, the other end of the second connecting rod 28 is fixedly connected with the upper surface of the second connecting plate 29, the second connecting plate 29 is connected with the second guide rods 30 in a sliding mode, the second guide rods 30 are symmetrically distributed at the edge of the second connecting plate 29 by taking the center of the second connecting plate 29 as the circle center, and the second guide rods 30 are connected with the die 10 in a sliding mode.
As shown in fig. 2 and 5, the interior of the mold 10 is in a grid shape, the upper surface of the mold 10 is movably connected to the second connecting plate 29 through the second guide rod 30, and the lower surface of the mold 10 is movably connected to the backing plate 11 through the second guide rod 30.
As shown in fig. 2, 5 and 6, the recycling groove 14 is located on the upper surface of the mold 10, the recycling groove 14 is rectangular, two corresponding transverse sides of the recycling groove 14 are arc-shaped in cross section and convex in the direction toward the second connecting plate 29, the remaining two corresponding vertical sides of the recycling groove 14 are inclined straight in cross section, the higher end of the inclined straight line is connected with one transverse side, the lower end of the inclined straight line is connected with the other transverse side, and the lower end of the inclined straight line is connected with the discharge port 41.
As shown in fig. 2, a bin 37 is arranged at the upper end of the transport vehicle 13, an electric control valve 42 is arranged at the lower end of the bin 37, the electric control valve 42 is electrically connected with the controller 15, a sliding plate 31 is arranged at the lower end of the transport vehicle 13, the sliding plate 31 is slidably connected with the transport vehicle 13, a fixing plate 32 is arranged on the side surface of the transport vehicle 13, and the fixing plate 32 is fixedly connected with the sliding plate 31.
As shown in fig. 2 and 7, the conveying vehicle 13 is provided with a chain wheel 33 and a chain shaft 34, the chain shaft 34 is fixedly connected with the side wall of the conveying vehicle 13, the chain wheel 33 is connected with the chain shaft 34 in a rolling way, and the lower surface of the chain wheel 33 is connected with the sliding plate 31 in a sliding way.
As shown in fig. 2 and 6, the rolling device 12 comprises rolling wheels 35 and rolling wheel sprockets 36, the rolling wheels 35 are connected with a motor, the motor is electrically connected with the controller 15, the rolling wheels 35 and the rolling wheel sprockets 36 are in rolling connection, and the lower surface of the cushion plate 11 and the upper surface of the rolling wheel sprockets 36 are in rolling connection.
The working process is as follows: the mixed materials after burdening and stirring are firstly conveyed into a storage bin 37 under the action of a belt conveyor 3 and then conveyed into a conveying trolley 13 from the storage bin 37, a backing plate 11 is conveyed to the position under a mold 10 under the action of rolling weights 35, rolling weight chain wheels 36 and a controller 15, the mold 10 moves downwards under the mutual cooperation of a first connecting rod 25 in a first lifting device 8 and a second connecting rod 28 in a second lifting device 9 until the lower surface of the conveying trolley 13 can be in sliding connection with the upper surface of the mold 10, after the conveying trolley 13 puts the mixed materials in the conveying trolley 13 into the mold 10, redundant mixed materials are recovered through a recovery groove 14, the first connecting plate 26 and a second connecting plate 29 are mutually matched to press the mixed materials in the mold 10, and then under the action of an air cylinder 16, a telescopic arm 17, a distributing trolley 18, a screen 19 and a distributing rod 20 in the distributing device, adding the fabric into the molded material, and enabling the building blocks added with the fabric to pass through a plate lifter 5, a first primary and secondary vehicle 6 and a curing kiln 7 and enter the next working procedure.
Claims (10)
1. A full-automatic closed type building block production system is characterized by comprising a proportioning machine (1), a stirrer (2), a belt conveyor (3), a building block forming machine (4), a building block conveyor, a plate lifting machine (5), a first primary and secondary vehicle (6) and a curing kiln (7), wherein the proportioning machine (1), the stirrer (2), the belt conveyor (3), the building block forming machine (4), the building block conveyor and the plate lifting machine (5) are sequentially adjacent, one end of the building block conveyor is connected with the building block forming machine (4), the other end of the building block conveyor is connected with the plate lifting machine (5), one end of the first primary and secondary vehicle (6) is connected with the plate lifting machine (5), the other end of the first primary and secondary vehicle (6) is connected with the curing kiln (7), the building block forming machine (4) comprises a first lifting device (8) and a second lifting device (9), the second lifting device (9) is positioned in the first lifting device (8) and is in sliding connection with the first lifting device (8), second elevating gear (9) are connected with mould (10), mould (10) upper surface is equipped with accumulator (14), mould (10) and second elevating gear (9) sliding connection just with first elevating gear (8) fixed connection, mould (10) below is equipped with backing plate (11), rolling device (12), backing plate (11) lower surface and rolling device (12) sliding connection, first elevating gear (8) the place ahead is equipped with delivery wagon (13), delivery wagon (13) and mould (10) sliding connection, first elevating gear (8) rear is equipped with the distributing device, distributing device and mould (10) sliding connection, first elevating gear (8), second elevating gear (9), rolling device (12), delivery wagon (13), distributing device all are connected with controller (15).
2. The full-automatic closed type building block production system according to claim 1, wherein the material distribution device comprises a cylinder (16), a telescopic arm (17) and a material distribution vehicle (18), one end of the cylinder (16) is electrically connected with the controller (15), the other end of the cylinder (16) is connected with the telescopic arm (17), the other end of the telescopic arm (17) is connected with the material distribution vehicle (18), and the lower surface of the material distribution vehicle (18) is in sliding connection with the upper surface of the mold (10).
3. The fully automatic closed block production system according to claim 2, the distributing vehicle (18) is provided with a screen (19), a distributing rod (20) and a pulley (21), the screen (19) is positioned inside the distributing vehicle (18), the distributing rod (20) comprises a vertical rod (22) and a connecting rod (23), an end cover (24) is arranged above the material distribution vehicle (18), one end of the vertical rod (22) penetrates through the end cover (24) and then is connected with a first air cylinder (38), the first air cylinder (38) is electrically connected with the controller (15), the other end of the vertical rod (22) is fixedly connected with the upper surface of the connecting rod (23), the cross section of the connecting rod (23) is U-shaped, the lower end of the connecting rod (23) is arc-shaped and is connected with the screen (19), the pulley (21) is positioned below the material distribution vehicle (18), and the pulley (21) is connected with the upper surface of the die (10) in a sliding manner.
4. The full-automatic closed type building block production system according to claim 1, wherein the first lifting device (8) comprises a first connecting rod (25), a first connecting plate (26) and a plurality of first guide rods (27), the first connecting rod (25) is of a hollow structure, one end of the first connecting rod (25) is connected with a second air cylinder (39), the second air cylinder (39) is electrically connected with the controller (15), the other end of the first connecting rod (25) is fixedly connected with the upper surface of the first connecting plate (26), the lower surface of the first connecting plate (26) is fixedly connected with the first guide rods (27), the first guide rods (27) are uniformly distributed at the edge of the first connecting plate (26) by taking the center of the first connecting plate (26) as a circle center, and the first guide rods (27) are fixedly connected with the mold (10).
5. The full-automatic closed type building block production system according to claim 4, wherein the second lifting device (9) comprises a second connecting rod (28), a second connecting plate (29) and a plurality of second guide rods (30), one end of the second connecting rod (28) penetrates through the first connecting plate (26) and then is connected with a third air cylinder (40), the third air cylinder (40) is arranged inside the first connecting rod (25), the third air cylinder (40) is electrically connected with the controller (15), the second connecting rod (28) is in sliding connection with the first connecting plate (26), the other end of the second connecting rod (28) is fixedly connected with the upper surface of the second connecting plate (29), the second connecting plate (29) is in sliding connection with the second guide rods (30), and the second guide rods (30) are symmetrically distributed at the edge of the second connecting plate (29) by taking the center of the second connecting plate (29) as a circle center, the second guide rod (30) is connected with the die (10) in a sliding mode.
6. A fully automatic closed block production system according to claim 5, wherein the interior of the mold (10) is in a grid shape, the upper surface of the mold (10) is movably connected with the second connecting plate (29) through the second guide rod (30), and the lower surface of the mold (10) is movably connected with the backing plate (11) through the second guide rod (30).
7. The fully automatic closed type building block production system according to claim 1, wherein the recovery groove (14) is positioned on the upper surface of the mold (10), the recovery groove (14) is rectangular, the cross-sectional shapes of two corresponding transverse edges of the recovery groove (14) are arc-shaped, the protruding direction of the cross-sectional shape faces the direction of the second connecting plate (29), the cross-sectional shapes of the remaining two corresponding vertical edges of the recovery groove (14) are inclined straight lines, the higher end of each inclined straight line is connected with one transverse edge, the lower end of each inclined straight line is connected with the other transverse edge, and the lower end of each inclined straight line is connected with the discharge hole (41).
8. The full-automatic closed type building block production system according to claim 7, wherein a storage bin (37) is arranged at the upper end of the conveying vehicle (13), an electric control valve (42) is arranged at the lower end of the storage bin (37), the electric control valve (42) is electrically connected with the controller (15), a sliding plate (31) is arranged at the lower end of the conveying vehicle (13), the sliding plate (31) is in sliding connection with the conveying vehicle (13), a fixing plate (32) is arranged on the side surface of the conveying vehicle (13), and the fixing plate (32) is fixedly connected with the sliding plate (31).
9. The fully automatic closed type building block production system according to claim 8, wherein a chain wheel (33) and a chain shaft (34) are arranged in the conveying vehicle (13), the chain shaft (34) is fixedly connected with the side wall of the conveying vehicle (13), the chain wheel (33) is in rolling connection with the chain shaft (34), and the lower surface of the chain wheel (33) is in sliding connection with the sliding plate (31).
10. The full-automatic closed stone block production system of claim 6, wherein the rolling device (12) comprises rolling stone (35) and rolling stone chain wheels (36), the rolling stone (35) is connected with a motor, the motor is electrically connected with a controller (15), the rolling stone (35) and the rolling stone chain wheels (36) are in rolling connection, and the lower surface of the cushion plate (11) and the upper surface of the rolling stone chain wheels (36) are in rolling connection.
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| CN202110799141.4A CN113650149A (en) | 2021-07-15 | 2021-07-15 | Full-automatic closed building block production system |
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| CN202110799141.4A CN113650149A (en) | 2021-07-15 | 2021-07-15 | Full-automatic closed building block production system |
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