CN109435042B - Brick making and discharging equipment for baking-free bricks - Google Patents
Brick making and discharging equipment for baking-free bricks Download PDFInfo
- Publication number
- CN109435042B CN109435042B CN201811574564.0A CN201811574564A CN109435042B CN 109435042 B CN109435042 B CN 109435042B CN 201811574564 A CN201811574564 A CN 201811574564A CN 109435042 B CN109435042 B CN 109435042B
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- plate conveying
- rotating shaft
- stacking
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- 239000011449 brick Substances 0.000 title claims abstract description 89
- 238000007599 discharging Methods 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 34
- 238000009826 distribution Methods 0.000 claims abstract description 10
- 238000003756 stirring Methods 0.000 claims description 21
- 230000000694 effects Effects 0.000 claims description 3
- 239000012257 stirred material Substances 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000000087 stabilizing effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Abstract
The invention relates to brick making and discharging equipment for baking-free bricks. Comprises a brick making device, wherein the front part of the brick making device is provided with an upper plate device, the side part is provided with a feeding device, and the rear part is provided with a brick discharging device; the upper plate device comprises a plate conveying frame, a top first rotating shaft and a top second rotating shaft are arranged at the top of the plate conveying frame, and a bottom first rotating shaft and a bottom second rotating shaft are arranged at the bottom of the plate conveying frame; the lifting bracket is also included; the device also comprises a plate conveying bracket, wherein a template frame is arranged on the plate conveying bracket, and the plate conveying frame and a horizontal pushing oil cylinder are arranged on the plate conveying bracket; a guide plate track and a translation assembly are also arranged on the plate feeding rack; the brick making device comprises a rear frame and a front frame, a connecting shaft is arranged at the top of the rear frame, and a first support arm and a second support arm are respectively arranged and fixed at two ends of the connecting shaft; a material distribution vehicle component is arranged in the middle of the rear frame; the brick discharging device comprises a receiving assembly, an unpowered guiding assembly and a stacking assembly. The invention has high automation degree, realizes multi-station butt joint and does not damage products.
Description
Technical Field
The invention belongs to the technical field of brick machine equipment, and particularly relates to brick making and discharging equipment for baking-free bricks.
Background
The baking-free brick is a novel wall material which is manufactured by taking fly ash, coal cinder, coal gangue, tailing slag, chemical slag or natural sand, sea mud and the like (one or a plurality of the raw materials) as main raw materials and not calcining at high temperature, and has the advantages of wide raw material sources, energy conservation, waste utilization, high strength, water resistance, wind resistance, corrosion resistance, freeze thawing resistance and the like, so that the baking-free brick is widely applied and the demand is increased.
The production process of the baking-free brick comprises the following steps: the steps of stirring and stirring materials, pressing by a brick making machine, curing green bricks and the like basically realize automatic processing, but the operations of feeding the stirred raw materials, feeding the templates and transporting the pressed green bricks to a curing place are basically finished manually.
Therefore, the current baking-free brick machine has a plurality of defects: firstly, the efficiency of the manual operation mode is lower, and when the productivity is higher, a plurality of workers need to be equipped to serve a brick making machine, which generally becomes a bottleneck for improving the yield; secondly, the manual carrying mode is difficult to avoid collision, and the baking-free bricks just pressed are fragile under the condition of insufficient drying, so that the manual carrying mode can produce excessive defective products.
Disclosure of Invention
The invention provides brick making and discharging equipment for baking-free bricks, which solves the technical problems in the prior art, has high degree of automation, realizes multi-station butt joint and does not damage products.
The invention adopts the technical proposal for solving the technical problems in the prior art that: the brick making and discharging equipment for baking-free bricks comprises a brick making device, wherein an upper plate device is arranged at the front part of the brick making device, a feeding device is arranged at the side part of the brick making device, and a brick discharging device is arranged at the rear part of the brick making device; the upper plate device comprises a plate conveying frame, a top first rotating shaft and a top second rotating shaft are arranged at the top of the plate conveying frame, a bottom first rotating shaft and a bottom second rotating shaft are arranged at the bottom of the plate conveying frame, chain wheels are arranged at the end parts of the rotating shafts, lifting chains are arranged between the chain wheels at the two ends of the top first rotating shaft and the bottom first rotating shaft and between the chain wheels at the two ends of the top second rotating shaft and the bottom second rotating shaft, and a first plate conveying motor for driving the top first rotating shaft and the top second rotating shaft to synchronously rotate is further arranged at the top of the plate conveying frame; the four corners of the lifting bracket are respectively fixed with four lifting chains; the device also comprises a plate conveying bracket, wherein the plate conveying bracket is supported with a template frame through a U-shaped supporting block, and the plate conveying bracket is movably provided with a plate conveying frame and a flat pushing oil cylinder for driving the plate conveying frame to move; a guide plate track is further arranged on the plate feeding rack, and the lifted template is pushed onto the guide plate track and falls into a translation assembly in the template frame; the brick making device comprises a rear frame and a front frame, wherein a connecting shaft is arranged at the top of the rear frame through a shaft seat, a first support arm and a second support arm are respectively arranged and fixed at two ends of the connecting shaft, and connecting rods are connected at the lower ends of the first support arm and the second support arm; the middle part of the rear frame is provided with a material distributing vehicle assembly, the rear part of the material distributing vehicle assembly is hinged with two connecting rods, the rear frame is also provided with two cart oil cylinders, and the end parts of the piston rods of the cart oil cylinders are respectively hinged with the middle parts of the first support arm and the second support arm; the middle part of the front frame is provided with a supporting beam, the upper part of the supporting beam is provided with a lower die, the lower part of the supporting beam is provided with a vibrator, and the front frame also comprises a demoulding assembly of the lower die; the top of the front frame is provided with a pressing oil cylinder, the lower end of a piston rod of the pressing oil cylinder is provided with an upper die base plate, and the bottom of the upper die base plate is provided with an upper die; the brick discharging device comprises a receiving assembly, an unpowered guiding assembly and a stacking assembly.
The invention has the advantages and positive effects that: compared with the existing brick making and discharging equipment, the brick making and discharging equipment for baking-free bricks is provided by the invention, and the technical scheme integrates the upper plate device, the feeding device, the brick making device and the brick discharging device, so that the technical effects of automatic feeding, automatic plate feeding of templates, automatic brick making, automatic brick discharging, stacking and stacking are realized, the overall automation degree is high, the multi-station butt joint is realized, only one to two operators are needed to operate, and the occupation of personnel is reduced. Meanwhile, the whole machine realizes automatic operation, and a manual transfer and conveying link of intermediate semi-finished products and finished products is omitted, so that the baking-free bricks are effectively prevented from being damaged in a circulation and conveying link.
Preferably: the feeding device comprises a stirrer and a conveying belt, the lower end of the conveying belt is positioned at the discharge hole of the stirrer, the upper end of the conveying belt extends to the upper side of the rear frame, and stirred materials fall into the material distribution vehicle assembly.
Preferably: the translation assembly comprises two oppositely arranged plate conveying side plates fixed with the plate conveying frame, plate conveying chain wheels are arranged at the head end and the tail end of the plate conveying side plates, plate conveying chains are arranged between the two plate conveying chain wheels of each plate conveying side plate, and the translation assembly further comprises a second plate conveying motor for driving one plate conveying chain wheel to rotate; the inner walls of the two plate conveying side plates are provided with plate conveying tracks, the two plate conveying tracks are provided with sliding blocks, a push plate is arranged between the two sliding blocks, and the push plate is fixedly connected with the plate conveying chain.
Preferably: the lifting support comprises a rectangular middle frame, and a first frame and a second frame are respectively arranged on two sides of the middle frame; two parallel board moving tracks are arranged on the ground, board moving chains are arranged on each board moving track, and the end parts of the two board moving tracks are vertically aligned with the gap between the first frame and the middle frame and the gap between the middle frame and the second frame respectively.
Preferably: the demolding assembly comprises two opposite groups of jacking cylinders, supporting plates are arranged at the tops of piston rods of each group of jacking cylinders, and two side edges of the lower mold are lapped on the two supporting plates; and a limiting side plate is arranged below each supporting plate.
Preferably: the four corners of the inner side of the front frame are provided with guide posts, the four corners of the upper die base plate are provided with upper guide sleeves, the upper guide sleeves are respectively sleeved on the guide posts, the two support plates are respectively provided with two lower guide sleeves, and the lower guide sleeves are respectively sleeved on the guide posts.
Preferably: the material distribution vehicle assembly comprises a vehicle frame formed by two opposite side plates, a front end plate and a rear boss, wherein the rear ends of the two side plates are respectively hinged with two connecting rods, the bottom of the vehicle frame is provided with a bottom plate, and the bottom plate is fixed with a rear frame; a plurality of groups of shaft holes are formed in the two side plates, material stirring shafts are arranged in each group of shaft holes, and a plurality of material stirring teeth are arranged on each material stirring shaft; the outside at every sideboard all is equipped with gangbar and pull rod and both articulated connection, all is fixed with the handle in the outer end of each stirring axle, and the upper end of each handle is articulated with the gangbar of place side and is connected, all installs the eccentric wheel in the rear portion outside of sideboard, and the tip of two pull rods is articulated with the rim of eccentric wheel and is connected, still includes the drive shaft of two eccentric wheel synchronous rotation of drive.
Preferably: the device also comprises a left group of guide rails and a right group of guide rails, wherein the guide rails extend from the rear part of the rear frame to the front part of the front frame; the outer sides of the front parts of the two side plates are respectively provided with a front rail wheel, the rear parts of the two side plates are respectively provided with a rear rail wheel, and each rail wheel rolls along the guide rail on the side where the rail wheels are positioned.
Preferably: the receiving assembly comprises a receiving frame, two opposite side guard plates are arranged on the receiving frame, head end chain wheels are arranged at the head ends of the inner sides of the two side guard plates, tail end chain wheels are arranged at the tail ends of the inner sides of the two side guard plates, and receiving chains are arranged between the head end chain wheels and the tail end chain wheels at the same side; the unpowered guiding assembly comprises a guiding frame, two opposite guiding side plates are arranged on the guiding frame, and a plurality of rollers are arranged on the outer sides of the two guiding side plates along the length direction.
Preferably: the stacking assembly comprises a stacking rack, a driven wheel and a driving wheel are arranged at the bottom of the stacking rack, the driven wheel and the driving wheel are positioned on ground rails paved on the ground, and a travelling motor for driving the driving wheel is also arranged on the stacking rack; the pallet also comprises a pallet frame, wherein a plurality of supporting blocks are arranged on the inner side wall of the pallet frame; the top of pile up neatly frame is equipped with pile up neatly pivot and drive its pivoted gear motor, installs the bottom sprocket in the bottom of pile up neatly frame, installs the top sprocket at the both ends of pile up neatly pivot, is equipped with pile up neatly chain between top sprocket and bottom sprocket, pile up neatly frame and pile up neatly chain fixed connection.
Drawings
FIG. 1 is a schematic diagram of the front view of the present invention;
FIG. 2 is a schematic view of the front view of the upper plate assembly of FIG. 1;
FIG. 3 is an enlarged schematic view of the portion A in FIG. 2;
FIG. 4 is a schematic top view of the lifting bracket portion of FIG. 2;
FIG. 5 is a schematic top view of the form frame portion of FIG. 2;
FIG. 6 is a schematic perspective view of the brick making apparatus of FIG. 1;
FIG. 7 is a schematic diagram showing the front view of the brick making apparatus of FIG. 1;
FIG. 8 is a schematic view of the material distributing carriage assembly of FIG. 6, with only one material shifting shaft and no material shifting teeth;
FIG. 9 is a schematic view of the front view of the brick discharging device of FIG. 1;
FIG. 10 is a schematic diagram of the front view of the receiving assembly of FIG. 9;
FIG. 11 is a schematic front view of the unpowered guide assembly of FIG. 9;
fig. 12 is a schematic view of the front elevation of the palletizing assembly of fig. 9.
In the figure:
1. a board loading device;
1-1, a top first rotating shaft; 1-2, a first plate feeding motor; 1-3, a top second rotating shaft; 1-4, a plate feeding rack; 1-5, a translation assembly; 1-5-1, a plate feeding side plate; 1-5-2, plate feeding chain wheels; 1-5-3, a second plate feeding motor; 1-5-4, a sliding block; 1-5-5, plate feeding chain; 1-5-6, plate feeding track; 1-5-7, push plate; 1-6, lifting a chain; 1-7, lifting the bracket; 1-7-1, a first frame; 1-7-2, an intermediate frame; 1-7-3, a second frame; 1-7-4, guide wheels; 1-8, a first rotating shaft at the bottom; 1-9, a shifting plate chain; 1-10, a shifting plate track; 1-11, a template; 1-12, a second rotating shaft at the bottom; 1-13, guide plate tracks; 1-14, supporting blocks; 1-15, upper plate bracket; 1-16, a template frame; 1-17, a cross beam; 1-18, a horizontal pushing oil cylinder; 1-19, a plate feeding frame; 1-20, plate feeding tracks; 1-21, a movable block;
2. a feeding device;
3. a brick making device;
3-1, connecting rod; 3-2, a first support arm; 3-3, connecting shaft; 3-4, a second support arm; 3-5, a trolley oil cylinder; 3-6, a material distribution vehicle assembly; 3-6-1, driving shaft; 3-6-2, rear rail wheels; 3-6-3, rear boss; 3-6-4, side plates; 3-6-5, front rail wheel; 3-6-6, front end plate; 3-6-7, a stirring shaft; 3-6-8 parts of a bottom plate; 3-6-9, a linkage rod; 3-6-10, pull rod; 3-6-11, eccentric wheel; 3-7, a shaft seat; 3-8, a rear frame; 3-9, fixing plate; 3-10, pressing down the oil cylinder; 3-11, stabilizing the frame; 3-12, a front frame; 3-13, upper die base plate; 3-14, guide posts; 3-15, a guide rail; 3-16, lower die; 3-17, bolster; 3-18, a vibrator; 3-19, rubber piers; 3-20, a jacking oil cylinder; 3-21, limiting side plates; 3-22, supporting plates; 3-23, upper die;
4. a brick discharging device;
4-1, a receiving assembly; 4-1-1, a receiving motor; 4-1-2, a head sprocket; 4-1-3 parts of angle steel; 4-1-4, side guard plates; 4-1-5, receiving chain; 4-1-6, end sprocket; 4-1-7, a receiving rack; 4-1-8, a first adjusting anchor; 4-2, unpowered guiding assembly; 4-2-1, a second adjusting anchor; 4-2-2, guiding the frame; 4-2-3, idler wheels; 4-2-4, guiding side plates; 4-3, stacking components; 4-3-1, palletizing rack; 4-3-2, a gear motor; 4-3-3, top sprocket; 4-3-4, a walking motor; 4-3-5, chain box; 4-3-6, walking chain; 4-3-7, stacking chains; 4-3-8, a head end guide wheel; 4-3-9 of a stacking frame; 4-3-10, supporting blocks; 4-3-11, connecting blocks; 4-3-12, end guide wheels; 4-3-13, driven wheels; 4-3-14, bottom sprocket; 4-3-15 parts of driving wheels; 4-4, supporting the platform; 4-5, ground rail.
Detailed Description
For a further understanding of the invention, its features and advantages, the following examples are set forth in detail:
referring to fig. 1, the brick making and discharging device for baking-free bricks of the present invention comprises a brick making device 3, wherein an upper plate device 1 is arranged at the front part of the brick making device 3, a feeding device 2 is arranged at the side part of the brick making device, and a brick discharging device 4 is arranged at the rear part of the brick making device. The upper plate device is used for conveying and supplying templates 1-11 (baking-free bricks are formed on the templates 1-11 and used as a supporting bottom plate to move along with the baking-free bricks until the baking-free bricks are repeatedly used after curing is finished) for the brick making device 3, the feeding device 2 is used for generating blending materials and conveying the blending materials to the brick making device 3, the brick discharging device 4 is used for receiving baking-free brick blanks (together with the templates 1-11) generated by the brick making device 3, and after stacking and stacking, the baking-free bricks are transferred to a curing place by using tools such as a forklift for curing.
Referring to fig. 2 to 5, it can be seen that: the upper plate device 1 comprises a plate conveying frame 1-4, a top first rotating shaft 1-1 and a top second rotating shaft 1-3 are arranged at the top of the plate conveying frame 1-4, a bottom first rotating shaft 1-8 and a bottom second rotating shaft 1-12 are arranged at the bottom, chain wheels are arranged at the end parts of the rotating shafts, lifting chains 1-6 are arranged between the chain wheels at the two ends of the top first rotating shaft 1-1 and the bottom first rotating shaft 1-8 and between the chain wheels at the two ends of the top second rotating shaft 1-3 and the bottom second rotating shaft 1-12, and a first plate conveying motor 1-2 for driving the top first rotating shaft 1-1 and the top second rotating shaft 1-3 to synchronously rotate is further arranged at the top of the plate conveying frame 1-4. Specifically, driven sprockets can be arranged in the middle of the top first rotating shaft 1-1 and the top second rotating shaft 1-3, and two driving sprockets on the output shaft of the first plate feeding motor 1-2 are in transmission connection with the two driven sprockets through a transmission chain.
The lifting support frame 1-7 is fixed with four lifting chains 1-6 at four corners of the lifting support frame, and the lifting support frame 1-7 stably moves up and down under the driving action of the first plate feeding motor 1-2. In this embodiment, the lifting bracket 1-7 includes a rectangular middle frame 1-7-2, and a first frame 1-7-1 and a second frame 1-7-2 are respectively disposed on two sides of the middle frame 1-7-2, and as seen in fig. 4, the lifting bracket 1-7 is integrally shaped like a Chinese character 'ju'. Two parallel board moving tracks 1-10 are arranged on the ground, board moving chains 1-9 are arranged on each board moving track 1-10, and the end parts of the two board moving tracks 1-10 are vertically aligned with a gap between the first frame 1-7-1 and the middle frame 1-7-2 and a gap between the middle frame 1-7-2 and the second frame 1-7-3 respectively. The plate moving chains 1-9 are driven by a plate moving motor, the plate moving tracks 1-10 provide a supporting function for the plate moving chains 1-9, the templates 1-11 are transversely arranged on the two plate moving chains 1-9 and transversely move to the position where the lifting supports 1-7 are located, in the initial position, the lifting supports 1-7 are located at the lowest points, the end parts of the two plate moving tracks 1-10 are respectively located in two gaps of the lifting supports 1-7, and therefore the templates 1-11 are conveyed onto the lifting supports 1-7, and when the lifting supports 1-7 are lifted, the templates 1-11 move along with the lifting.
In order to ensure the stability of the lifting support 1-7 during lifting movement, guide rods can be arranged on the plate feeding machine frame 1-4, guide wheels 1-7-4 are arranged at four corners of the lifting support 1-7, and each guide wheel 1-7-4 rolls along the guide rod.
The plate conveying device further comprises a plate conveying support 1-15, wherein the plate conveying support 1-15 is supported with a template frame 1-16 through a U-shaped supporting block 1-14, and the plate conveying support 1-15 is movably provided with a plate conveying frame 1-19 and a flat pushing oil cylinder 1-18 for driving the plate conveying frame 1-19 to move. As shown in fig. 2 and 5, the form frame 1-16 is supported by the support blocks 1-14, and a space is provided at the bottom, so that when the form 1-11 falls into the form frame 1-16, the lowermost form 1-11 is exposed from the space, and the lowermost form 1-11 can be taken out for use by a lateral toggle force, and the upper form 1-11 is moved downward again. The poking effect is provided by the plate feeding frames 1-19 and the horizontal pushing cylinders 1-18.
Referring to fig. 5, it can be seen that two opposite movable blocks 1-21 are mounted on the inner side of the plate feeding frame 1-19, the two movable blocks 1-21 are mounted on the plate feeding frame 1-19 by adopting a shaft, and in a natural state, the upper ends of the movable blocks 1-21 incline forward and the lower ends incline backward, so that when the plate feeding frame 1-19 is driven by the horizontal pushing cylinder 1-18 to move transversely, the movable blocks 1-21 are hooked on the rear side edge of the lowermost template 1-11, the template 1-11 is taken out, when the horizontal pushing cylinder 1-18 drives the plate feeding frame 1-19 to retreat, the movable blocks 1-21 incline forward to the position flush with the plate feeding frame 1-19, and when the plate feeding frame 1-19 is moved to the initial position sufficiently backward, the movable blocks 1-21 are released again and stand up, so as to be ready to hook the template 1-11 of the next layer.
In this embodiment, in order to improve stability when the plate feeding frame 1-19 moves, as shown in fig. 2, a cross beam 1-17 is provided on the upper plate support 1-15 and a plate feeding rail 1-20 is installed on the cross beam 1-17, and a slider is installed on the plate feeding rail 1-20 and fixedly installed at the bottom of the plate feeding frame 1-19.
The plate feeding machine frame 1-4 is also provided with a guide plate track 1-13 and a translation assembly 1-5 which pushes the lifted template 1-11 onto the guide plate track 1-13 and falls into the template frame 1-16. As shown in fig. 5, the guide plate rails 1-13 are made of two opposite angle steels, and an outer opening is arranged at one end facing the plate feeding frame 1-4, so that the templates 1-11 can conveniently enter and transversely slide and move.
Referring to fig. 4, it can be seen that: in this embodiment, the translation assembly 1-5 includes two opposite plate feeding side plates 1-5-1 fixed to the plate feeding frame 1-4, plate feeding chain wheels 1-5-2 are mounted at the head end and the tail end of the two plate feeding side plates, and plate feeding chains 1-5-5 are disposed between the two plate feeding chain wheels 1-5-2 of each plate feeding side plate 1-5-1. And a second plate feeding motor 1-5-3 for driving one of the plate feeding chain wheels 1-5-2 to rotate. The inner walls of the two plate conveying side plates 1-5-1 are respectively provided with a plate conveying rail 1-5-6, the two plate conveying rails 1-5-6 are respectively provided with a sliding block 1-5-4, a push plate 1-5-7 is arranged between the two sliding blocks 1-5-4, and the push plate 1-5-7 is fixedly connected with the plate conveying chain 1-5-5.
Under the driving action of the second plate feeding motor 1-5-3, the plate feeding chain 1-5-5 drives the pushing plate 1-5-7 to reciprocate, and the plate feeding track 1-5-6 and the sliding block 1-5-4 ensure the stability of the pushing plate 1-5-7 during movement. When the template frame is in operation, the lifting support 1-7 lifts the template 1-11 to the position with the same height as the guide plate track 1-13, when the push plate 1-5-7 moves, the template 1-11 on the lifting support 1-7 is pushed onto the guide plate track 1-13, and when the template continues to move forwards, the template 1-11 falls into the template frame 1-16 through the guide plate track 1-13.
Referring to fig. 6 to 8, it can be seen that: the brick making device 3 comprises a rear frame 3-8 and a front frame 3-12, a connecting shaft 3-3 is arranged at the top of the rear frame 3-8 through a shaft seat 3-7, a first support arm 3-2 and a second support arm 3-4 are respectively arranged and fixed at two ends of the connecting shaft 3-3, and a connecting rod 3-1 is connected at the lower ends of the first support arm 3-2 and the second support arm 3-4.
The middle part of the rear frame 3-8 is provided with a material distributing vehicle assembly 3-6, the rear part of the material distributing vehicle assembly 3-6 is hinged with two connecting rods 3-1, the rear frame 3-8 is also provided with two cart cylinders 3-5, and the end parts of piston rods of the cart cylinders are respectively hinged with the middle parts of the first support arm 3-2 and the second support arm 3-4. As shown in fig. 6, fixing plates 3-9 are provided on both sides of the rear frame 3-8, and the rear ends of the cylinders of the two cart cylinders 3-5 are respectively hinged with the two fixing plates 3-9.
The middle part of the front frame 3-12 is provided with a supporting beam 3-17, the upper part of the supporting beam 3-17 is provided with a lower die 3-16, the lower part is provided with a vibrator 3-18, and the front frame also comprises a demoulding component of the lower die 3-16. The vibrator 3-18 produces vibrating action to compact baking-free bricks. The upper part of the supporting beam 3-17 is also provided with a plurality of rubber piers 3-19 which are used for assisting the vibration compaction of the baking-free bricks and avoiding the vibration from being transmitted to other parts of the equipment.
In the embodiment, the demolding assembly comprises two opposite groups of jacking cylinders 3-20, wherein the top of a piston rod of each group of jacking cylinders 3-20 is provided with a supporting plate 3-22, and the edges of two sides of the lower mold 3-16 are lapped on the two supporting plates 3-22; and a limiting side plate 3-21 is arranged below each supporting plate 3-22. In the initial state, the edges of the two sides of the supporting plate 3-22 are supported by the left supporting plate 22 and the right supporting plate 22, when demoulding is needed, the two groups of jacking cylinders 3-20 synchronously act to lift the supporting plate 3-22, and the supporting plate 3-22 lifts the lower die 3-16 to a certain height to finish demoulding.
The top of the front frame 3-21 is provided with a pressing oil cylinder 3-10, the lower end of a piston rod of the pressing oil cylinder is provided with an upper die base plate 3-13, the bottom of the upper die base plate 3-13 is provided with an upper die 3-23, and the pressing oil cylinder 3-10 controls the upper die base plate 3-13 and the upper die 3-23 to move up and down.
In the embodiment, the four corners of the inner side of the front frame 3-12 are provided with the guide posts 3-14, the four corners of the upper die base plate 3-13 are provided with the upper guide sleeves, the upper guide sleeves are respectively sleeved on the guide posts 3-14, the two support plates 3-22 are respectively provided with the two lower guide sleeves, and the lower guide sleeves are respectively sleeved on the guide posts 3-14, so that the upper die 3-23 and the lower die 3-16 can move more stably. A stabilizing frame 3-11 is arranged above the front frame 3-12, and the upper ends of the upright posts 3-14 are fixed with the four corners of the stabilizing frame 3-11.
Referring to fig. 8, it can be seen that: the cloth trolley assembly 3-6 comprises a trolley frame formed by two opposite side plates 3-6-4, a front end plate 3-6-6 and a rear boss 3-6-3, the rear ends of the two side plates 3-6-4 are respectively hinged with two connecting rods 3-1, a bottom plate 3-6-8 is arranged at the bottom of the trolley frame, the bottom plate 3-6-8 is fixed with a rear frame 3-8, and a wear-resistant coating is arranged on the surface of the bottom plate 3-6-8 to improve the wear resistance.
A plurality of groups of shaft holes are formed in the two side plates 3-6-4, material stirring shafts 3-6-7 are arranged in each group of shaft holes, and a plurality of material stirring teeth (not shown in the figure) are arranged on each material stirring shaft 3-6-7. The outside of each sideboard 3-6-4 is provided with a linkage rod 3-6-9 and a pull rod 3-6-10 which are hinged, the outer end of each stirring shaft 3-6-7 is fixedly provided with a handle, the upper end of each handle is hinged with the linkage rod 3-6-9 at the side, the outer sides of the rear parts of the sideboards 3-6-4 are provided with eccentric wheels 3-6-11, the end parts of the two pull rods 3-6-10 are hinged with the rims of the eccentric wheels 3-6-11, and the device further comprises a driving shaft 3-6-1 for driving the two eccentric wheels 3-6-11 to synchronously rotate. The mixing materials are positioned in the frame, and the frame of the material distribution truck assembly 3-6 moves on the bottom plate 3-6-8 under the action of the cart oil cylinder 3-5. The external motor drives the two eccentric wheels 3-6-11 to rotate through the driving shaft 3-6-1, and then the pull rod 3-6-10 pulls the linkage rod 3-6-9 to reciprocate, so that each stirring shaft 3-6-7 and stirring teeth thereof reciprocate to generate stirring action on stirring materials, and the stirring materials can enter the die holes of the lower die 3-16 better.
In the embodiment, the device also comprises a left group of guide rails 3-15 and a right group of guide rails 3-15, wherein the guide rails 3-15 extend from the rear part of the rear frame 3-8 to the front part of the front frame 3-12; front rail wheels 3-6-5 are arranged on the outer sides of the front parts of the two side plates 3-6-4, rear rail wheels 3-6-2 are arranged on the rear parts of the two side plates, and each rail wheel rolls along a guide rail 3-15 on the side where the rail wheels are located. This improves the stability of the cloth cart assembly 3-6 during translation.
The feeding device 2 comprises a stirrer and a conveying belt, wherein the lower end of the conveying belt is positioned at a discharge hole of the stirrer, the upper end of the conveying belt extends to the upper side of the rear frame 3-8, and stirred materials, namely mixed materials, fall into a frame of the material distribution vehicle assembly 3-6.
Referring to fig. 9 to 12, it can be seen that: the brick discharging device comprises a receiving component 4-1, an unpowered guiding component 4-2 and a stacking component 4-3. The receiving component 4-1 is used for receiving the pressed baking-free brick blanks from the brick making device 3, the unpowered guiding component 4-2 is used for conveying the baking-free brick blanks to the stacking component 4-3 backwards, and the stacking component 4-3 is used for stacking the baking-free brick blanks for fork trucks and other facilities to use.
The receiving assembly 4-1 comprises a receiving frame 4-1-7, two opposite side guard plates 4-1-4 are arranged on the receiving frame 4-1-7, a head end chain wheel 4-1-2 is arranged at the head end of the inner side of the two side guard plates 4-1-4, a tail end chain wheel 4-1-6 is arranged at the tail end, and a receiving chain 4-1-5 is arranged between the head end chain wheel 4-1-2 and the tail end chain wheel 4-1-6 at the same side. The receiving frame 4-1-7 is also provided with a receiving motor 4-1-1 for driving the head end chain wheel 4-1-2 to rotate, the receiving chain 4-1-5 moves horizontally under the driving of the receiving motor 4-1-1, and the template 1-11 with the adobe is transversely arranged on the two receiving chains 4-1-5 and moves horizontally backward. In order to ensure the stability of the template 1-11 with the green bricks placed during the transverse movement, in the embodiment, the top parts of the outer sides of the two side guard plates 4-1-4 are welded and installed with angle steels 4-1-3, and the two angle steels 4-1-3 limit the template 1-11 in the middle.
The unpowered guiding assembly 4-2 comprises a guiding frame 4-2-2, two opposite guiding side plates 4-2-4 are arranged on the guiding frame 4-2-2, and a plurality of rollers 4-2-3 are arranged on the outer sides of the two guiding side plates 4-2-4 along the length direction. It should be noted that, in order to make the form 1-11 with the green bricks thereon move backward without power, a plurality of rollers 4-2-3 may be provided to gradually decrease in height in the length direction so that the form 1-11 slides backward by itself. When no slope is provided, the front form 1-11 is advanced against the rear form 1-11.
In this embodiment, in order to make the heights of the receiving assembly 4-1 and the unpowered guiding assembly 4-2 adjustable, a first adjusting leg 4-1-8 capable of adjusting the height is provided at the bottom of the receiving frame 4-1-7, and a second adjusting leg 4-2-1 capable of adjusting the height is provided at the bottom of the guiding frame 4-2-2.
The stacking assembly 4-3 comprises a stacking frame 4-3-1, a driven wheel 4-3-13 and a driving wheel 4-3-15 are arranged at the bottom of the stacking frame 4-3-1, the driven wheel 4-3-13 and the driving wheel 4-3-15 are positioned on a ground rail 4-5 paved on the ground, and a traveling motor 4-3-4 for driving the driving wheel 4-3-15 is also arranged on the stacking frame 4-3-1. As shown in fig. 12, the traveling motor 4-3-4 drives the driving wheel 4-3-15 to rotate through the traveling chain 4-3-6 (traveling sprocket is mounted on the wheel shaft of the driving wheel 4-3-15), in order to avoid occupation of the bottom space, the traveling motor 4-3-4 is disposed at the middle upper position of the palletizing frame 4-3-1, so that the traveling chain 4-3-6 is long, and in order to avoid danger, in this embodiment, a chain case 4-3-5 is disposed at the outer side of the traveling chain 4-3-6 for protection.
The pallet also comprises a pallet frame 4-3-9, and a plurality of supporting blocks 4-3-10 are arranged on the inner side wall of the pallet frame. The top of the stacking frame 4-3-1 is provided with a stacking rotating shaft and a speed reduction motor 4-3-2 (a large lifting moment is needed, so the speed reduction motor 4-3-2 is selected), the bottom of the stacking frame 4-3-1 is provided with a bottom chain wheel 4-3-14, two ends of the stacking rotating shaft are provided with top chain wheels 4-3-3, a stacking chain 4-3-7 is arranged between the top chain wheels 4-3-3 and the bottom chain wheels 4-3-14, and the stacking frame 4-3-9 is fixedly connected with the stacking chain 4-3-7.
The stacking working process comprises the following steps: the template 1-11 with the green bricks moves backwards to the tail end of the unpowered guide component 4-2, after the palletizing frame 4-3-1 moves to a proper position, the gear motor 4-3-2 acts to control the palletizing frame 4-3-9 to lift, the inner supporting blocks 4-3-10 support the two side edges of the template 1-11 to lift the template 1-11 and the green bricks in the ascending process, then the palletizing frame 4-3-1 moves backwards, the template 1-11 and the green bricks are lowered after reaching the proper position, palletizing operation is completed, and then the operation is repeated.
In order to ensure the stability of the stacking frame 4-3-9 during lifting movement, as shown in the figure, a head end guide wheel 4-3-8 is arranged at the head end of the stacking frame 4-3-9, a tail end guide wheel 4-3-12 is arranged at the tail end of the stacking frame, a guide rod is arranged on the stacking frame 4-3-1, and the head end guide wheel 4-3-8 and the tail end guide wheel 4-3-12 move along the guide rod in a lifting manner, so that the stability is improved.
In this embodiment, a supporting platform 4-4 is further disposed between the two ground rails 4-5 and behind the stacking component 4-3, the stacking component 4-3 stacks the templates 1-11 with green bricks on the supporting platform 4-4, and in order to facilitate the taking of equipment such as a forklift, a groove is formed in the top of the supporting platform 4-4, so that a front fork of the forklift can be transversely inserted into the groove and lift the templates 1-11 and green bricks.
Claims (4)
1. A brick making and brick discharging device for baking-free bricks is characterized in that: comprises a brick making device (3), wherein the front part of the brick making device (3) is provided with an upper plate device (1), the side part is provided with a feeding device (2), and the rear part is provided with a brick discharging device (4);
the upper plate device (1) comprises a plate conveying frame (1-4), a top first rotating shaft (1-1) and a top second rotating shaft (1-3) are arranged at the top of the plate conveying frame (1-4), a bottom first rotating shaft (1-8) and a bottom second rotating shaft (1-12) are arranged at the bottom of the plate conveying frame, chain wheels are arranged at the end parts of all the rotating shafts, lifting chains (1-6) are arranged between the chain wheels at the two ends of the top first rotating shaft (1-1) and the bottom first rotating shaft (1-8) and between the chain wheels at the two ends of the top second rotating shaft (1-3) and the chain wheels at the two ends of the bottom second rotating shaft (1-12), and a first plate conveying motor (1-2) for driving the top first rotating shaft (1-1) and the top second rotating shaft (1-3) to synchronously rotate is further arranged at the top of the plate conveying frame (1-4); the lifting device also comprises lifting brackets (1-7), and four corners of the lifting brackets are respectively fixed with four lifting chains (1-6); the device also comprises a plate conveying support (1-15), wherein a template frame (1-16) is supported on the plate conveying support (1-15) through a U-shaped supporting block (1-14), and a plate conveying frame (1-19) and a flat pushing oil cylinder (1-18) for driving the plate conveying frame (1-19) to move are movably arranged on the plate conveying support (1-15); the template frame (1-16) is supported by the supporting blocks (1-14), a gap is arranged at the bottom, after the template (1-11) falls into the template frame (1-16), the template (1-11) at the lowest layer is exposed out of the gap, the template (1-11) at the lowest layer is taken out for use through a transverse poking force, the template (1-11) at the upper layer moves downwards again, and the poking effect is provided by the template feeding frame (1-19) and the horizontal pushing oil cylinder (1-18); a guide plate track (1-13) and a translation component (1-5) which pushes the lifted template (1-11) onto the guide plate track (1-13) and falls into the template frame (1-16) are also arranged on the plate conveying machine frame (1-4);
the brick making device (3) comprises a rear frame (3-8) and a front frame (3-12), wherein a connecting shaft (3-3) is arranged at the top of the rear frame (3-8) through a shaft seat (3-7), a first support arm (3-2) and a second support arm (3-4) are respectively arranged and fixed at two ends of the connecting shaft (3-3), and connecting rods (3-1) are connected at the lower ends of the first support arm (3-2) and the second support arm (3-4); the middle part of the rear frame (3-8) is provided with a material distribution vehicle component (3-6), the rear part of the material distribution vehicle component (3-6) is hinged with two connecting rods (3-1), the rear frame (3-8) is also provided with two cart cylinders (3-5), and the end parts of piston rods of the cart cylinders are respectively hinged with the middle parts of the first support arm (3-2) and the second support arm (3-4); the middle part of the front frame (3-12) is provided with a supporting beam (3-17), the upper part of the supporting beam (3-17) is provided with a lower die (3-16), the lower part is provided with a vibrator (3-18), and the front frame also comprises a demoulding component of the lower die (3-16); the top of the front frame (3-12) is provided with a lower pressure oil cylinder (3-10), the lower end of a piston rod of the front frame is provided with an upper die base plate (3-13), and the bottom of the upper die base plate (3-13) is provided with an upper die (3-23);
the translation assembly (1-5) comprises two opposite plate conveying side plates (1-5-1) fixed with the plate conveying frame (1-4), plate conveying chain wheels (1-5-2) are arranged at the head end and the tail end of the plate conveying side plates, plate conveying chains (1-5-5) are arranged between the two plate conveying chain wheels (1-5-2) of each plate conveying side plate (1-5-1), and the translation assembly further comprises a second plate conveying motor (1-5-3) for driving one plate conveying chain wheel (1-5-2) to rotate; the inner walls of the two plate conveying side plates (1-5-1) are provided with plate conveying tracks (1-5-6), the two plate conveying tracks (1-5-6) are provided with sliding blocks (1-5-4), a push plate (1-5-7) is arranged between the two sliding blocks (1-5-4), and the push plate (1-5-7) is fixedly connected with the plate conveying chain (1-5-5);
the lifting bracket (1-7) comprises a rectangular middle frame (1-7-2), and a first frame (1-7-1) and a second frame (1-7-3) are respectively arranged on two sides of the middle frame (1-7-2); two parallel plate moving tracks (1-10) are arranged on the ground, a plate moving chain (1-9) is arranged on each plate moving track (1-10), and the end parts of the two plate moving tracks (1-10) are vertically aligned with a gap between the first side frame (1-7-1) and the middle frame (1-7-2) and a gap between the middle frame (1-7-2) and the second side frame (1-7-3) respectively;
the brick discharging device (4) comprises a receiving component (4-1), an unpowered guiding component (4-2) and a stacking component (4-3);
the feeding device (2) comprises a stirrer and a conveying belt, the lower end of the conveying belt is positioned at a discharge hole of the stirrer, the upper end of the conveying belt extends to the upper part of the rear frame (3-8), and the stirred materials fall into the material distribution vehicle assembly (3-6);
the material distribution vehicle assembly (3-6) comprises a vehicle frame formed by two opposite side plates (3-6-4), a front end plate (3-6-6) and a rear boss (3-6-3), the rear ends of the two side plates (3-6-4) are respectively hinged with two connecting rods (3-1), a bottom plate (3-6-8) is arranged at the bottom of the vehicle frame, and the bottom plate (3-6-8) is fixed with a rear frame (3-8); a plurality of groups of shaft holes are formed in the two side plates (3-6-4), a material stirring shaft (3-6-7) is arranged in each group of shaft holes, and a plurality of material stirring teeth are arranged on each material stirring shaft (3-6-7); the outer side of each side plate (3-6-4) is provided with a linkage rod (3-6-9) and a pull rod (3-6-10) which are hinged, the outer end of each stirring shaft is fixedly provided with a handle, the upper end of each handle is hinged with the linkage rod (3-6-9) at the side of the stirring shaft, the outer sides of the rear parts of the two side plates (3-6-4) are provided with eccentric wheels (3-6-11), the end parts of the two pull rods (3-6-10) are hinged with the rims of the eccentric wheels (3-6-11), and the side plates further comprise driving shafts (3-6-1) for driving the two eccentric wheels (3-6-11) to synchronously rotate;
the receiving assembly (4-1) comprises a receiving rack (4-1-7), two opposite side guard plates (4-1-4) are arranged on the receiving rack (4-1-7), a head end chain wheel (4-1-2) is arranged at the head end of the inner side of each side guard plate (4-1-4), a tail end chain wheel (4-1-6) is arranged at the tail end of each side guard plate, and a receiving chain (4-1-5) is arranged between the head end chain wheel (4-1-2) and the tail end chain wheel (4-1-6) at the same side; the unpowered guiding assembly (4-2) comprises a guiding frame (4-2-2), two opposite guiding side plates (4-2-4) are arranged on the guiding frame (4-2-2), a plurality of rollers (4-2-3) are arranged on the outer sides of the two guiding side plates (4-2-4) along the length direction, and the height of the rollers (4-2-3) is gradually reduced along the length direction;
the stacking assembly (4-3) comprises a stacking frame (4-3-1), a driven wheel (4-3-13) and a driving wheel (4-3-15) are arranged at the bottom of the stacking frame (4-3-1), the driven wheel (4-3-13) and the driving wheel (4-3-15) are positioned on a ground rail (4-5) paved on the ground, and a travelling motor (4-3-4) for driving the driving wheel (4-3-15) is also arranged on the stacking frame (4-3-1); the pallet also comprises a pallet frame (4-3-9), and a plurality of supporting blocks (4-3-10) are arranged on the inner side wall of the pallet frame; the top of the stacking rack (4-3-1) is provided with a stacking rotating shaft and a reducing motor (4-3-2) for driving the stacking rotating shaft to rotate, the bottom of the stacking rack (4-3-1) is provided with a bottom chain wheel (4-3-14), two ends of the stacking rotating shaft are provided with top chain wheels (4-3-3), a stacking chain (4-3-7) is arranged between the top chain wheels (4-3-3) and the bottom chain wheels (4-3-14), and the stacking frame (4-3-9) is fixedly connected with the stacking chain (4-3-7).
2. The baking-free brick making and discharging device as claimed in claim 1, wherein: the demolding assembly comprises two opposite groups of jacking cylinders (3-20), a supporting plate (3-22) is arranged at the top of a piston rod of each group of jacking cylinders (3-20), and two side edges of a lower mold (3-16) are lapped on the two supporting plates (3-22); and a limiting side plate (3-21) is arranged below each supporting plate (3-22).
3. The baking-free brick making and discharging device as claimed in claim 2, wherein: guide posts (3-14) are arranged at four corners of the inner side of the front frame (3-12), upper guide sleeves are arranged at four corners of the upper die base plate (3-13) and are respectively sleeved on the guide posts (3-14), two lower guide sleeves are respectively arranged on the two supporting plates (3-22), and the lower guide sleeves are respectively sleeved on the guide posts (3-14).
4. A baking-free brick making and discharging apparatus as claimed in claim 3, wherein: the device also comprises a left group of guide rails (3-15) and a right group of guide rails (3-15), wherein the guide rails (3-15) extend from the rear part of the rear frame (3-8) to the front part of the front frame (3-12); front rail wheels (3-6-5) are arranged on the outer sides of the front parts of the two side plates (3-6-4), rear rail wheels (3-6-2) are arranged on the rear parts of the two side plates, and the rail wheels roll along guide rails (3-15) on the sides of the two side plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811574564.0A CN109435042B (en) | 2018-12-22 | 2018-12-22 | Brick making and discharging equipment for baking-free bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811574564.0A CN109435042B (en) | 2018-12-22 | 2018-12-22 | Brick making and discharging equipment for baking-free bricks |
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| Publication Number | Publication Date |
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| CN109435042A CN109435042A (en) | 2019-03-08 |
| CN109435042B true CN109435042B (en) | 2024-04-05 |
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| CN201811574564.0A Active CN109435042B (en) | 2018-12-22 | 2018-12-22 | Brick making and discharging equipment for baking-free bricks |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111392636A (en) * | 2020-04-26 | 2020-07-10 | 天津市建丰液压机械有限公司 | Plate feeding machine for brick machine system |
| CN111891705A (en) * | 2020-07-22 | 2020-11-06 | 合肥佳安建材有限公司 | Brick material alignment device is carried with pile up neatly to mud brickmaking production |
| CN112123543B (en) * | 2020-09-28 | 2021-11-26 | 湖南楚怀建材有限公司 | Cement adobe maintenance pile up neatly device of cement brick production |
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