CN111775271A - Movable green brick turnover machine for brick making system - Google Patents

Movable green brick turnover machine for brick making system Download PDF

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Publication number
CN111775271A
CN111775271A CN202010780377.9A CN202010780377A CN111775271A CN 111775271 A CN111775271 A CN 111775271A CN 202010780377 A CN202010780377 A CN 202010780377A CN 111775271 A CN111775271 A CN 111775271A
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CN
China
Prior art keywords
brick
distributing
cloth
frame
driving
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Pending
Application number
CN202010780377.9A
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Chinese (zh)
Inventor
齐明
于波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Jianfeng Intelligent Technology Co ltd
Original Assignee
Tianjin Longjianfeng Hydraulic Machinery Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Tianjin Longjianfeng Hydraulic Machinery Co ltd filed Critical Tianjin Longjianfeng Hydraulic Machinery Co ltd
Priority to CN202010780377.9A priority Critical patent/CN111775271A/en
Publication of CN111775271A publication Critical patent/CN111775271A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/04Producing shaped prefabricated articles from the material by tamping or ramming
    • B28B1/045Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping

Abstract

The invention relates to a movable green brick turnover machine for a brick making system. The cloth feeding device comprises a frame with rollers at the bottom, a cloth supporting plate arranged in the frame, a cloth device arranged on the cloth supporting plate, and a cloth oil cylinder; a turnover device is arranged in front of the cloth supporting plate; the distributing device comprises a distributing basket, a plurality of groups of bearing seats are arranged on the left side wall and the right side wall of the distributing basket, distributing shafts are arranged between the groups of bearing seats, distributing teeth are arranged on the distributing shafts, swing arms are arranged at the outer ends of the distributing shafts, linkage arms are arranged on the left side and the right side of the distributing shafts, rotary tables are respectively arranged on two sides of the rear part of the distributing basket, pull rods are arranged between the rotary tables and the linkage arms, and the distributing device also comprises a driving assembly; the turnover device comprises a support base with rotating shafts on two sides, a brick-shaped mold is arranged in the middle of the support base, and a fixing assembly is further arranged on the support base; also comprises a turnover driving component. The invention has the advantages of compact structure, convenient operation, high green brick processing efficiency and good forming effect.

Description

Movable green brick turnover machine for brick making system
Technical Field
The invention belongs to the technical field of brick making machine equipment, and particularly relates to a movable green brick turnover machine for a brick making system.
Background
The baking-free brick is an important building material, and is a novel wall material which is manufactured by using fly ash, coal cinder, coal gangue, tailing slag, chemical slag or natural sand, tidal marsh mud and the like (one or more than one of the above raw materials) as main raw materials without high-temperature calcination. The baking-free brick product conforms to the general guideline of developing building materials of 'farmland protection, energy conservation, local conditions and local materials', so the baking-free brick product is widely applied to the modern building industry.
The baking-free brick is produced by adopting a normal-temperature press forming process instead of the traditional high-temperature calcining process, and the final baking-free brick product is obtained by performing normal-temperature and natural curing on the green brick obtained by press forming. The production steps generally include: stirring and batching, conveying with a conveying belt, press-forming with a brick machine, conveying and maintaining and the like. Generally, the size of the baking-free brick is larger than that of a common pavement brick and a common building brick, so that batch processing of other small bricks in an automatic mode is basically realized, a single-block processing mode is still adopted for a large-sized baking-free brick, and operations such as auxiliary feeding, cleaning, blanking and the like are required to be carried out manually.
However, even if the batch production process is not realized, the baking-free brick can still improve the efficiency of the production process by improving the production continuity. As mentioned above, the production process of the baking-free brick mainly comprises three major processes of material feeding by mixing, press forming and green brick blanking, and by connecting the three processes well, the efficiency of material feeding by mixing, the efficiency of press forming and the efficiency of green brick blanking can be improved remarkably.
However, the existing brick machine equipment does not have the characteristics, and the separation degree between the working procedures is high, so that the production and processing efficiency of the baking-free brick is low, and the effect of green brick press forming is difficult to ensure.
Disclosure of Invention
The invention provides the movable green brick turnover machine for the brick making system, which has the advantages of compact structure, convenience in operation, high green brick processing efficiency and good forming effect and is used for solving the technical problems in the known technology.
The technical scheme adopted by the invention for solving the technical problems in the prior art is as follows: a movable green brick turnover machine for a brick making system comprises a frame with rollers at the bottom, a material distribution supporting plate supported by a supporting beam is arranged in the frame, a material distribution device is arranged on the material distribution supporting plate, and a material distribution oil cylinder for driving the material distribution device to move in a translation manner along the material distribution supporting plate is also arranged on the frame; a turnover device is arranged in front of the cloth supporting plate; the distributing device comprises a distributing basket, a plurality of groups of bearing seats are mounted on the left side wall and the right side wall of the distributing basket, distributing shafts are mounted between the groups of bearing seats, a plurality of distributing teeth are mounted on each distributing shaft, swing arms are mounted at the outer ends of the distributing shafts, linkage arms are arranged on the left side and the right side and are hinged with the swing arms on the side, a left rotary table and a right rotary table are mounted on two sides of the rear portion of the distributing basket respectively, pull rods are arranged between the left rotary table and the left linkage arm and between the right rotary table and the right linkage arm, and the distributing device further comprises a driving assembly for driving the left rotary table and the right rotary table to rotate synchronously; the turnover device comprises a support base with rotating shafts on two sides, the rotating shafts are arranged in shaft seats on the frame, a brick-shaped mold is arranged in the middle of the support base, and a fixing assembly for fixing a brick supporting plate placed on the brick-shaped mold is also arranged on the support base; the turnover mechanism also comprises a turnover driving component for driving the turnover device to do turnover action.
The invention has the advantages and positive effects that: the invention provides a movable green brick turnover machine which is compact and reasonable in structural design and used for a brick making system. The frame is provided with the material distribution supporting plate and the material distribution device which is driven to translate by the material distribution oil cylinder, and the turnover device loaded with the brick-shaped mold is arranged in front of the material distribution supporting plate, so that the technical effect of distributing materials into the brick-shaped mold is realized. Through setting up turning device and fixing the installation of brick type mould on turning device, make the adobe after the shaping overturn to the drawing of patterns in the below by oneself, consequently promoted the linking compactness between adobe press forming process and the adobe drawing of patterns process, promoted the fashioned efficiency of non-burnt brick machine-shaping. Through the bottom installation gyro wheel at the frame, make this adobe upset machine can be on workshop ground or along ground rail translation removal, make the adobe after the drawing of patterns can follow the subaerial of drawing of patterns to the workshop in the brick type mould, help shifting the adobe to the maintenance place.
Preferably: the left turntable and the right turntable are linked by a linkage shaft, the front end of the pull rod is hinged with the middle part of the linkage arm at the side, and the rear end of the pull rod is hinged with the turntable body of the turntable at the side eccentrically.
Preferably: a motor base is arranged at the rear part of the cloth basket, and a driving motor is arranged on the motor base; a driven chain wheel is arranged in the middle of the linkage shaft, and a driving chain wheel arranged on a motor shaft of the driving motor is in chain transmission connection with the driven chain wheel.
Preferably: the distributing device further comprises a guiding assembly, the guiding assembly comprises a front left guide wheel and a rear left guide wheel which are located on the left side of the distributing basket, and a front right guide wheel and a rear right guide wheel which are located on the right side of the distributing basket, two opposite guide rails are mounted on the frame, the left guide wheel moves along the guide rail which is located on the left side, and the right guide wheel moves along the guide rail which is located on the right side.
Preferably: the cloth device further comprises a hairbrush assembly, the hairbrush assembly comprises a hairbrush base which is fixedly arranged at the front part of the inner cavity of the cloth basket, and hard bristles are arranged at the top of the hairbrush base.
Preferably: the fixed assembly comprises two crimping oil cylinders respectively positioned on two sides of the brick-shaped die, the cylinder bodies of the crimping oil cylinders are fixed with the supporting base, and pressing plates are arranged at the end parts of piston rods of the crimping oil cylinders.
Preferably: the turnover device also comprises a base plate, the base plate is fixedly arranged on the support base, and a plurality of cushion blocks are arranged between the base plate and the support base; the brick-shaped mould is fixed on the backing plate.
Preferably: the lifting driving device is used for lifting the turnover device; the lifting driving device comprises two opposite lifting cross beams, and two shaft seats are respectively arranged at the middle positions of the tops of the two lifting cross beams; the lifting device is characterized by further comprising two groups of jacking oil cylinders fixedly connected with the framework, and the upper ends of piston rods of the jacking oil cylinders are fixedly connected with the lifting cross beam on the side.
Preferably: the overturning driving assembly of the overturning device comprises an overturning driving motor arranged on the side part of the frame, a driven sprocket is arranged at the outer end of one rotating shaft of the overturning device, a driving sprocket is arranged on a motor shaft of the overturning driving motor, and the driving sprocket and the driven sprocket are connected in a chain transmission mode.
Preferably: the frame comprises a top frame and a bottom frame, outer side upright posts are arranged between four corners of the top frame and the bottom frame, inner side upright posts are arranged between middle front parts of the top frame and the bottom frame, a supporting beam positioned at the rear part is positioned between the outer side upright posts at the rear part, and a supporting beam positioned at the front part is positioned between the inner side upright posts; the rollers are mounted on the bottom frame.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic view of the structure of the distribution device of FIG. 1;
FIG. 4 is a schematic view of the top frame, bottom frame and flipping mechanism of FIG. 1;
FIG. 5 is a schematic front view of the turning device of FIG. 4;
fig. 6 is a perspective view of the main body portion of the turning device of fig. 4.
In the figure:
1. a top frame; 2. a material distribution oil cylinder; 3. an outer column; 4. a bottom frame; 5. a roller; 6. a material distribution device; 6-1, a cloth basket; 6-2, bearing seats; 6-3, a linkage arm; 6-4, swinging arms; 6-5, right guide wheel assembly; 6-6, a brush component; 6-7, a left guide wheel assembly; 6-8, a material distributing shaft; 6-9, a pull rod; 6-10 of left turntable; 6-11, a motor base; 6-12 parts of a linkage shaft; 6-13, right turntable; 7. a cloth supporting plate; 8. an inner upright post; 9. a jacking oil cylinder; 10. a shaft seat; 11. a lifting beam; 12. a turning device; 12-1, a support base; 12-2, a backing plate; 12-3, a rotating shaft; 12-4, cushion blocks; 12-5, fixing components; 12-5-1, crimping an oil cylinder; 12-5-2, pressing plate; 13. a brick-shaped mold; 14. a slide rail; 15. a support beam; 16. a brick supporting plate; 16-1, supporting the brick plate body; 16-2 and a support plate.
Detailed Description
In order to further understand the contents, features and effects of the present invention, the following embodiments are described in detail.
Referring to fig. 1 and 2, the mobile green brick turnover machine for a brick making system of the invention comprises a frame with rollers 5 at the bottom, a material distribution supporting plate 7 supported by a supporting beam 15 is arranged in the frame, a material distribution device 6 is arranged on the material distribution supporting plate 7, and a material distribution oil cylinder 2 for driving the material distribution device 6 to move in a translation way along the material distribution supporting plate is also arranged on the frame.
Due to the rollers 5 provided at the bottom of the frame, the entire green brick tilter can be moved on the floor of the workshop or along ground rails on the floor of the workshop. Therefore, the mobile green brick turnover machine can be provided with a traveling driving device, and the mobile green brick turnover machine travels on the ground or along a ground rail under the driving of the traveling driving device. Specifically, the walking driving device may include a walking driving motor mounted on the frame, wherein a set of rollers 5 is used as the active walking wheel, and the set of rollers 5 has a common rotating shaft, so that the walking driving motor drives the common rotating shaft to rotate, thereby realizing the movement control of the whole machine.
In general, the mobile green brick tilter only carries out the fore-and-aft translational movement without rotating and moving laterally, so that a walking driving device does not need to be designed to be too complex.
The material distribution supporting plate 7 is used for supporting the material distribution device 6, and the material distribution device 6 moves in a reciprocating translational mode along the material distribution supporting plate 7 under the driving action of the material distribution oil cylinder 2. The distributing device 6 is a device for uniformly spreading and laying the blanks in the die, the distributing oil cylinder 2 moves the distributing device 6 forward, the distributing device 6 reciprocates above the die through repeated push-pull actions, the blanks inside the die are discharged into the die, the distributing device 6 also has certain spreading and distributing capacity, the blanks discharged into the die are spread and laid, and the blanks become compact in the die under the vibrating action to form adobes.
A turnover device 12 is arranged in front of the cloth supporting plate 7, and a mould for forming a green brick is arranged on the turnover device 12. After the green brick is formed, the turning device 12 turns, the mold and the green brick are transferred from the upper part to the lower part and demolded, and finally the formed green brick is placed on the ground of a workshop and is cured in situ or transferred to a special curing place by using a transfer facility such as a forklift.
Referring to fig. 3, it can be seen that:
the distributing device 6 comprises a distributing basket 6-1, the distributing basket 6-1 is made of steel plates in a built mode, the front portion, the rear portion, the left portion and the right portion of the distributing basket 6-1 are sealed, the top portion and the bottom portion of the distributing basket are open, the distributing device 6 is placed on a distributing supporting plate 7, therefore the bottom portion of the distributing basket 6-1 is closed by the distributing supporting plate 7, and when the distributing device 6 integrally moves out of the area of the distributing supporting plate 7 under the driving of a distributing oil cylinder 2, the bottom portion of the distributing basket 6-1 is in butt joint with the top opening of a die. The body of the material distribution oil cylinder 2 is fixed with the frame, and the front end of the piston rod is fixedly connected with the rear part of the material distribution basket 6-1.
A plurality of groups of bearing seats 6-2 are arranged on the left side wall and the right side wall of the material distribution basket 6-1, the bearing seats 6-2 are fixedly arranged on the side plates of the material distribution basket 6-1 by bolts, material distribution shafts 6-8 are arranged between the groups of bearing seats 6-2, and a plurality of material distribution teeth (not shown in the figure) are arranged on the material distribution shafts 6-8. When the material distribution shaft 6-8 is driven to move, the material distribution shaft 6-8 drives each material distribution tooth to move, and the blank in the material distribution basket 6-1 is stirred, so that the blank can fall into the die more smoothly.
As shown in the figure, the distributing shaft 6-8 is a shaft with a regular polygonal cross section, the distributing teeth comprise an anchor ear part positioned above and a shifting tooth positioned below, the anchor ear part encircles the distributing shaft 6-8 and is locked by bolts, and the installation of the distributing teeth is completed. When the material distributing shaft 6-8 is driven, the shifting teeth below the material distributing teeth swing left and right to shift the blanks in the material distributing basket 6-1, so that the blanks fall down at an accelerated speed and are prevented from being blocked.
The outer ends of the distributing shafts 6-8 are respectively provided with a swing arm 6-4, the left side and the right side are respectively provided with a linkage arm 6-3, and the linkage arms 6-3 are hinged with the swing arms 6-4 at the side. The two sides of the rear part of the cloth basket 6-1 are respectively provided with a left rotary table 6-10 and a right rotary table 6-13, and pull rods 6-9 are respectively arranged between the left rotary table 6-10 and the left linkage arm 6-3 and between the right rotary table 6-13 and the right linkage arm 6-3. When the turntable rotates, the pull rod 6-9 generates reciprocating push-pull action on the linkage arm 6-3, so that each material distribution shaft 6-8 performs the above action to enable each material distribution tooth to have reciprocating swing action.
And the driving component is used for driving the left rotary table 6-10 and the right rotary table 6-13 to synchronously rotate. In the embodiment, the left rotary table 6-10 and the right rotary table 6-13 are linked by the linkage shaft 6-12, so that the left rotary table and the right rotary table rotate synchronously, the front end of the pull rod 6-9 is hinged with the middle part of the linkage arm 6-3 at the side, and the rear end of the pull rod 6-9 is hinged with the disc body of the rotary table at the side eccentrically. Thus, when the rotary disc rotates, the pull rods 6-9 are subjected to periodic push-pull action, and finally, the cloth shafts 6-8 obtain the power of the reciprocating drive.
In the embodiment, a motor base 6-11 is arranged at the rear part of the cloth basket 6-1, and a driving motor (not shown in the figure) is arranged on the motor base 6-11; the middle part of the linkage shaft 6-12 is provided with a driven chain wheel, and a driving chain wheel arranged on a motor shaft of the driving motor is in chain transmission connection with the driven chain wheel.
In this embodiment, in order to ensure that the material distribution device 6 has higher stability when moving along the material distribution supporting plate 7, the material distribution device 6 further comprises a guiding component for providing a guiding function when moving. Specifically, the guide assembly comprises a front left guide wheel 6-7 and a rear left guide wheel 6-7 which are positioned at the left side of the distribution basket 6-1, and a front right guide wheel 6-5 and a rear right guide wheel 6-5 which are positioned at the right side of the distribution basket 6-1, two opposite guide rails (not shown in the figure) are arranged on the frame, the left guide wheel 6-7 moves along the guide rail positioned at the left side, and the right guide wheel 6-5 moves along the guide rail positioned at the right side.
As shown in the figure, the left guide wheel 6-7 and the right guide wheel 6-5 are identical in structure and respectively comprise a wheel support fixed with a side plate of the material distribution basket 6-1, a horizontally arranged guide wheel and a vertical guide wheel are simultaneously installed on the wheel support, the central lines of the two guide wheels are perpendicular, the horizontally arranged guide wheel is located on the inner side of the guide rail where the guide wheel is located, the vertical guide wheel is located on the upper portion of the guide rail where the guide wheel is located, the two guide wheels can ensure that the material distribution device 6 does not shake left and right during translation, and the movement is more stable.
In this embodiment, the cloth device 6 further comprises a brush assembly 6-6, the brush assembly 6-6 comprises a brush base fixed in the front of the inner cavity of the cloth basket 6-1, and hard bristles are arranged on the top of the brush base. Thus, when the distributing device 6 moves in a reciprocating translational manner along the distributing supporting plate 7, the outlet of the hopper above (the interior of which is provided with the stirred green brick blanks) can be cleaned by repeated friction, so that the outlet blockage of the hopper is avoided.
Referring to fig. 4, 5 and 6, it can be seen that:
the turning device 12 includes a supporting base 12-1 having a rotating shaft 12-3 at both sides thereof, and the rotating shaft 12-3 is installed in a shaft seat 10 provided on the frame, so that the entire turning device 12 can be rotated centering on the rotating shaft 12-3. The middle part of the supporting base 12-1 is provided with a brick type mould 13, and the brick type mould 13 is installed and fixed at the middle part of the supporting base 12-1 by adopting bolts, so that the brick type mould 13 is convenient to disassemble and assemble, and the brick type mould 13 can be selectively replaced according to the model of a brick blank.
In this embodiment, the turnover device 12 further comprises a backing plate 12-2, the backing plate 12-2 is fixedly mounted on the support base 12-1, and a plurality of cushion blocks 12-4 are arranged between the backing plate and the support base 12-1; the brick-shaped mould 13 is fixed on the backing plate 12-2 by adopting installation. The pads 12-4 may be hard rubber piers, thus avoiding damage to the brick mould 13 caused by too severe vibrating action when the brick mould 13 is vibrated, while ensuring effective vibrating action transfer.
And also comprises a turnover driving component for driving the turnover device 12 to do turnover action. In this embodiment, the turnover driving component of the turnover device 12 includes a turnover driving motor installed at a side portion of the frame, a driven sprocket is installed at an outer end of one of the rotating shafts 12-3 of the turnover device 12, a driving sprocket is installed on a motor shaft of the turnover driving motor, and the driving sprocket and the driven sprocket are connected by chain transmission.
The supporting base 12-1 is further provided with a fixing component 12-5 for fixing a brick supporting plate 16 placed on the brick type mold 13, as shown in fig. 5, the brick supporting plate 16 comprises a brick supporting plate body 16-1, a plurality of support plates 16-2 are arranged on the lower surface of the brick supporting plate body 16-1, and the support plates 16-2 are perpendicular to the brick supporting plate body 16-1, wherein the brick supporting plate body 16-1 is directly contacted with a brick blank and supports the brick blank when being transferred to the lower part, and the support plates 16-2 are used for raising the whole brick supporting plate body 16-1 to a certain height when the brick supporting plate 16 is placed on the ground, so that the combined body formed by the brick supporting plate 16 and the brick blank can be transferred and moved by using a facility such as a forklift.
The fixing component 12-5 is used for fixing the brick supporting plate 16 on the top of the brick-shaped mould 13 when the brick-shaped mould 13 is integrally turned along with the turning device, and the fixing function is kept in the whole turning process, when the brick-shaped mould 13, the green brick and the brick supporting plate 16 are transferred to the lower part, the fixing component 12-5 releases the fixing function of the brick supporting plate 16, and then the combination body formed by the green brick and the brick supporting plate 16 can fall to the ground. In this embodiment, the fixing assembly 12-5 comprises two pressing cylinders 12-5-1 respectively located at two sides of the brick-shaped mold 13, the cylinder bodies of the pressing cylinders 12-5-1 are fixed to the supporting base 12-1, the end portions of the piston rods of the pressing cylinders 12-5-1 are provided with pressing plates 12-5-2, and when the piston rods are contracted, the outer end edges of the pressing plates 12-5-2 are pressed against the edges of the brick supporting plates 16.
It should be noted that the pressing plate 12-5-2 should be able to rotate around the piston rod of the pressing cylinder 12-5-1, so that when the brick supporting plate 16 needs to be fixed, the pressing plate 12-5-2 of the fixing component 12-5 faces to the brick mold 13 side, and when the fixing relation needs to be released, the pressing plate 12-5-2 of the fixing component 12-5 faces to the outside, so that the brick supporting plate 16 can be released. The pressure plate 12-5-2 can be rotatably mounted at the end of the piston rod, specifically, a threaded portion can be arranged at the end of the piston rod, a connecting hole is arranged at one end of the pressure plate 12-5-2, and the pressure plate 12-5-2 is locked and mounted at the threaded portion of the piston rod by an upper locking nut and a lower locking nut, so that the pressure plate 12-5-2 can be rotated when being pulled.
In consideration of the fact that the turning device 12 is required to have a safe space for the turning operation to be performed smoothly while carrying the brick mold 13, the present embodiment further includes a lifting driving device for lifting and lowering the turning device. Thus, before turning, the whole turning device 12 can be raised a certain distance, and then lowered a certain distance after turning, and finally the tile supporting plate 16 and the adobes thereof fall on the ground.
In this embodiment, the lifting driving device includes two opposite lifting beams 11, and two shaft seats 10 are respectively installed at the middle positions of the tops of the two lifting beams 11; the lifting device further comprises two groups of jacking oil cylinders 9 fixedly connected with the framework, and the upper ends of piston rods of the jacking oil cylinders 9 are fixedly connected with the lifting cross beam 11 on the side. Thus, when the turnover device 12 needs to be lifted, the lifting is realized by controlling the extension and contraction of the piston rods of the two sets of jacking cylinders 9.
Can set up guiding mechanism and promote above-mentioned lifting movement's stability, as shown in the figure, guiding mechanism is including setting up slide rail 14 on the frame, sets up the spout with slide rail 14 complex at the both ends of the section bar of lifting beam 11, makes slide rail 14 fall into corresponding spout, like this when lifting movement, because the cooperation relation between slide rail 14 and the spout, the direction of removal is injectd in vertical direction, moves steadily.
In this embodiment, the frame includes top frame 1 and bottom frame 4, is equipped with outside stand 3 between the four corners between the two, is equipped with inside stand 8 between the well front portion between top frame 1 and bottom frame 4 between the two, and above-mentioned top frame 1, bottom frame 4, outside stand 3 and inside stand 8 all adopt back wall metal square tubular section to constitute, and the position welded fastening that contacts between the adjacent section bar.
Thus, the rear supporting beam 15 is located between the two rear outer uprights 3, the front supporting beam 15 is located between the two inner uprights 8, and the front part of the cloth carrier 7 is fixedly connected to the front supporting beam 15 and the rear part to the rear supporting beam 15. The roller 5 is installed on the bottom frame 4, specifically, the installation hole site of the roller 5 is opened on the section bar of the bottom frame 4, so that the roller 5 is installed in the corresponding hole site, and the wheel axle thereof is inserted into the axle hole on the section bar and fixed.
The slide rails 14 are mounted on the front side walls of the two inner uprights 8 and on the rear side walls of the two outer uprights 3 located at the front, and correspondingly, the two lifting beams 11 are respectively located between the inner uprights 8 and the outer uprights 3. Further, the lower end of each jacking cylinder 9 is fixedly arranged on the bottom frame 4.
The frame is provided with a vibrating motor to provide the vibrating action required by the green brick forming, and under the vibrating action, the green brick becomes compact in the brick-shaped die 13, and finally the green brick is formed.
The working process is as follows:
the hopper puts the blank into a material distribution basket 6-1 of a material distribution device 6; initially, the turning device 12 is turned upwards, so that the top surface of the brick mould 13 and the cloth pallet 7 are on the same plane (as shown in fig. 2);
the material distribution cylinder 2 drives the material distribution device 6 to move forwards until the area away from the material distribution supporting plate 7 reaches the upper part of the brick-shaped mold 13, and then the blank in the material distribution basket 6-1 falls into the brick-shaped mold 13; the piston rod of the material distributing oil cylinder 2 moves in a reciprocating small range, and simultaneously, the driving component of the material distributing device 6 generates a driving action to enable each material distributing shaft 6-8 to drive each material distributing tooth to swing, so that the blank material enters the brick-shaped die 13 more smoothly; in the process, the blank becomes compact to form a green brick by matching with the self vibration action of the machine type; after the green bricks are formed, the distributing oil cylinder 2 drives the distributing device 6 to move backwards and reset, and the hopper puts the green bricks down again to enter a distributing basket 6-1 of the distributing device 6;
then, the brick supporting plate 16 is manually conveyed and transferred onto the brick-shaped mold 13 (as shown in figure 5), the pressing plate 12-5-2 of the fixing assembly 12-5 is shifted to turn to the inner side, the pressing oil cylinder 12-5-1 is operated to press and hold the pressing plate 12-5-2 at the edge of the brick supporting plate 16, and the brick supporting plate 16 and the brick-shaped mold 13 are combined into a whole;
then the jacking oil cylinder 9 acts to jack the combination body to a certain height; then the turnover device 12 is turned over outwards by 180 degrees under the action of the turnover driving component of the turnover device until the combined body rotates to the lower part; then the jacking oil cylinder 9 acts to lower the combination body to a certain height until the support plate 16-2 of the brick supporting plate 16 is contacted with the ground; then a crimping oil cylinder 12-5-1 of the fixing component 12-5 acts to release the pressing effect of the pressing plate 12-5-2 on the brick supporting plate 16;
and then, the pressing plate 12-5-2 is opened outwards, and then the turnover device 12 carries the brick-shaped mould 13 to reversely turn over for 180 degrees and then reaches the right upper side again to carry out the next material distribution operation, so that the continuous production is realized.

Claims (10)

1. A portable adobe upset machine for brickmaking system, characterized by: the cloth feeding device comprises a frame with rollers (5) at the bottom, a cloth supporting plate (7) supported by a supporting beam (15) is arranged in the frame, a cloth device (6) is arranged on the cloth supporting plate (7), and a cloth oil cylinder (2) for driving the cloth device (6) to move in a translation mode along the cloth supporting plate (7) is further arranged on the frame; a turnover device (12) is arranged in front of the cloth supporting plate (7);
the distributing device (6) comprises a distributing basket (6-1), a plurality of groups of bearing seats (6-2) are arranged on the left side wall and the right side wall of the distributing basket (6-1), distributing shafts (6-8) are arranged between the groups of bearing seats (6-2), a plurality of distributing teeth are arranged on the distributing shafts (6-8), swing arms (6-4) are arranged at the outer ends of the distributing shafts (6-8), linkage arms (6-3) are arranged on the left side and the right side, the linkage arms (6-3) are hinged with the swing arms (6-4) on the side, a left rotary table (6-10) and a right rotary table (6-13) are arranged on the two sides of the rear portion of the distributing basket (6-1), and a linkage arm between the left rotary table (6-10) and the left rotary table (6-3), Pull rods (6-9) are arranged between the right rotary disc (6-13) and the right linkage arm (6-3), and the device also comprises a driving component for driving the left rotary disc (6-10) and the right rotary disc (6-13) to synchronously rotate; the turnover device (12) comprises a supporting base (12-1) with rotating shafts (12-3) at two sides, the rotating shafts (12-3) are installed in a shaft seat (10) on the frame, a brick-shaped mold (13) is installed in the middle of the supporting base (12-1), and a fixing component (12-5) for fixing a brick supporting plate (16) placed on the brick-shaped mold (13) is also arranged on the supporting base (12-1); also comprises a turnover driving component for driving the turnover device (12) to do turnover action.
2. The portable green brick tilter for use in a brick making system as claimed in claim 1, wherein: the left rotary table (6-10) and the right rotary table (6-13) are linked by a linkage shaft (6-12), the front end of a pull rod (6-9) is hinged with the middle part of the linkage arm (6-3) at the side, and the rear end of the pull rod (6-9) is hinged with the disc body of the rotary table at the side eccentrically.
3. The mobile green brick tilter for use in a brick making system as claimed in claim 2, wherein: a motor base (6-11) is arranged at the rear part of the cloth basket (6-1), and a driving motor is arranged on the motor base (6-11); a driven chain wheel is arranged in the middle of the linkage shaft (6-12), and a driving chain wheel arranged on a motor shaft of the driving motor is in transmission connection with the driven chain wheel through a chain.
4. The mobile green brick tilter for use in a brick making system as claimed in claim 3, wherein: the distributing device (6) further comprises a guiding assembly, the guiding assembly comprises a front left guide wheel (6-7) and a rear left guide wheel (6-7) which are positioned on the left side of the distributing basket (6-1) and a front right guide wheel (6-5) which are positioned on the right side of the distributing basket (6-1), two opposite guide rails are mounted on the frame, the left guide wheel (6-7) moves along the guide rail positioned on the left side, and the right guide wheel (6-5) moves along the guide rail positioned on the right side.
5. The portable green brick tilter for use in a brick making system as claimed in claim 4, wherein: the cloth device (6) also comprises a brush component (6-6), the brush component (6-6) comprises a brush base which is fixedly arranged at the front part of the inner cavity of the cloth basket (6-1), and hard bristles are arranged at the top of the brush base.
6. The portable green brick tilter for use in a brick making system as claimed in claim 5, wherein: the fixing component (12-5) comprises two crimping oil cylinders (12-5-1) which are respectively positioned at two sides of the brick-shaped die (13), the cylinder bodies of the crimping oil cylinders (12-5-1) are fixed with the supporting base (12-1), and the end parts of the piston rods of the crimping oil cylinders (12-5-1) are provided with pressing plates (12-5-2).
7. The portable green brick tilter for use in a brick making system as claimed in claim 6, wherein: the turnover device (12) also comprises a backing plate (12-2), the backing plate (12-2) is fixedly arranged on the support base (12-1), and a plurality of cushion blocks (12-4) are arranged between the backing plate and the support base; the brick-shaped mould (13) is fixed on the backing plate (12-2).
8. The portable green brick tilter for use in a brick making system as claimed in claim 7, wherein: the lifting driving device is used for lifting the turnover device (12); the lifting driving device comprises two opposite lifting cross beams (11), and two shaft seats (10) are respectively arranged at the middle positions of the tops of the two lifting cross beams (11); the lifting device is characterized by further comprising two groups of jacking oil cylinders (9) fixedly connected with the framework, and the upper ends of piston rods of the jacking oil cylinders (9) are fixedly connected with the lifting cross beam (11) on the side.
9. The portable green brick tilter for use in a brick making system as claimed in claim 8, wherein: the overturning driving component of the overturning device (12) comprises an overturning driving motor arranged on the side part of the frame, a driven sprocket is arranged at the outer end of one rotating shaft (12-3) of the overturning device (12), a driving sprocket is arranged on a motor shaft of the overturning driving motor, and the driving sprocket and the driven sprocket are connected in a chain transmission mode.
10. The portable green brick tilter for use in a brick making system as claimed in claim 9, wherein: the frame comprises a top frame (1) and a bottom frame (4), outer side upright posts (3) are arranged between four corners of the top frame and the bottom frame, inner side upright posts (8) are arranged between middle front parts of the top frame (1) and the bottom frame (4), a supporting cross beam (15) positioned at the rear part is positioned between the outer side upright posts (3) at the rear part, and a supporting cross beam (15) positioned at the front part is positioned between the inner side upright posts (8); the rollers (5) are mounted on the bottom frame (4).
CN202010780377.9A 2020-08-06 2020-08-06 Movable green brick turnover machine for brick making system Pending CN111775271A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010780377.9A CN111775271A (en) 2020-08-06 2020-08-06 Movable green brick turnover machine for brick making system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010780377.9A CN111775271A (en) 2020-08-06 2020-08-06 Movable green brick turnover machine for brick making system

Publications (1)

Publication Number Publication Date
CN111775271A true CN111775271A (en) 2020-10-16

Family

ID=72765899

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010780377.9A Pending CN111775271A (en) 2020-08-06 2020-08-06 Movable green brick turnover machine for brick making system

Country Status (1)

Country Link
CN (1) CN111775271A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116787588A (en) * 2023-08-03 2023-09-22 浙江天辉建设有限公司 Special production equipment for concrete building blocks

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116787588A (en) * 2023-08-03 2023-09-22 浙江天辉建设有限公司 Special production equipment for concrete building blocks
CN116787588B (en) * 2023-08-03 2024-01-12 浙江天辉建设有限公司 Special production equipment for concrete building blocks

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