CN105538495A - Production technique for composite light heat-insulation wallboards - Google Patents
Production technique for composite light heat-insulation wallboards Download PDFInfo
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- CN105538495A CN105538495A CN201610058899.1A CN201610058899A CN105538495A CN 105538495 A CN105538495 A CN 105538495A CN 201610058899 A CN201610058899 A CN 201610058899A CN 105538495 A CN105538495 A CN 105538495A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 35
- 239000002131 composite material Substances 0.000 title abstract 3
- 238000009413 insulation Methods 0.000 title abstract 3
- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 239000002002 slurry Substances 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 18
- 238000002360 preparation method Methods 0.000 claims abstract description 13
- 238000007493 shaping process Methods 0.000 claims description 49
- 238000007569 slipcasting Methods 0.000 claims description 30
- 239000004744 fabric Substances 0.000 claims description 24
- 238000004321 preservation Methods 0.000 claims description 20
- 239000004568 cement Substances 0.000 claims description 19
- 238000005516 engineering process Methods 0.000 claims description 19
- 230000008569 process Effects 0.000 claims description 19
- 238000012423 maintenance Methods 0.000 claims description 18
- 238000009415 formwork Methods 0.000 claims description 17
- 238000003475 lamination Methods 0.000 claims description 16
- 239000000853 adhesive Substances 0.000 claims description 14
- 230000001070 adhesive effect Effects 0.000 claims description 14
- 229920002472 Starch Polymers 0.000 claims description 13
- 235000019698 starch Nutrition 0.000 claims description 13
- 239000008107 starch Substances 0.000 claims description 13
- 239000010410 layer Substances 0.000 claims description 10
- 239000002344 surface layer Substances 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 8
- 206010051986 Pneumatosis Diseases 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 description 18
- 230000001360 synchronised effect Effects 0.000 description 18
- 238000001179 sorption measurement Methods 0.000 description 17
- 238000010586 diagram Methods 0.000 description 13
- 230000033001 locomotion Effects 0.000 description 11
- 230000007306 turnover Effects 0.000 description 11
- 238000007599 discharging Methods 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 7
- 230000006698 induction Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 210000003141 lower extremity Anatomy 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000009416 shuttering Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 241000361919 Metaphire sieboldi Species 0.000 description 1
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to a production technique for composite light heat-insulation wallboards. The production technique comprises a slurry preparation procedure, a horizontal template grouting procedure, a vertical template curing procedure and a template separating procedure which are conducted in sequence. Prepared materials are mixed and stirred evenly according to a preset proportion in the slurry preparation procedure. In the vertical template curing procedure, a locked forming mechanism where templates are densely stacked is turned by 90 degrees so that all the poured templates can be cured in the vertical state. The templates subjected to vertical template curing are separated from finished poured products in the templates in the template separating procedure. According to the production technique for the composite light heat-insulation wallboards, horizontal template grouting and vertical template curing are adopted, so that arrangement of a double-layer structure or a multi-layer structure can be achieved, and various products can be produced conveniently.
Description
The divisional application of the application's to be application number be patent of invention of 201410279680.5, the applying date of original application is: on June 20th, 2014, application number is: 201410279680.5, and invention and created name is: the production technology of complex heat-preservation Light trabs and process units.
Technical field
The present invention relates to building machinery technical field, particularly a kind of production technology of complex heat-preservation Light trabs.
Background technology
The traditional production technology of complex heat-preservation Light trabs all adopts formwork erection slip casting, and this technique cannot realize bilayer or sandwich construction is arranged, and one set of die can only corresponding a kind of product, is inconvenient to produce Diversified Products.In addition, the production of product is all combined by manual operation or easy equipment and manually operates, owing to not being automated production, not only molding time is long, labour intensity is large, inefficiency, and the unstable product quality of producing,, easily there is bubble in product surface out-of-flatness, the defects such as pit and earthworm line.
Summary of the invention
The object of the invention is to overcome above shortcoming, a kind of production technology of complex heat-preservation Light trabs is provided.This technique adopts flat-die slip casting, formwork erection maintenance, can realize bilayer or sandwich construction layout, conveniently produce Diversified Products.
The present invention is achieved in that a kind of production technology of complex heat-preservation Light trabs, this technique comprise carry out successively slurry preparation, flat-die slip casting, formwork erection maintenance and stripping process;
Described slurry front travel is by ready material according to the ratio mixing and stirring preset, for subsequent use;
Described flat-die grouting with plunger comprises following step of sequentially carrying out:
1. conveying templates spreads attached station to bottom, spreads attached bottom glass-fiber-fabric and film above template;
2. then conveying completes the template of glass-fiber-fabric and film to mould assembling station, frame is assembled in template surrounding, makes to form the cast cavity opened wide at top above template;
3. then the slurry of slurry front travel preparation, to prime cement pourer position, is injected cast cavity to setting height, forms prime cement, and strike off prime cement surface by conveying templates;
4. then the pneumatosis in prime cement, to exhaust pressure roller station, is discharged and the flat slurry surface of roller by conveying templates;
5. then conveying templates presses station to filled board, filled board is placed in top in the middle part of prime cement, and downward crushing clamp core, makes the base section of filled board imbed in prime cement afterwards;
6. then the slurry of slurry front travel preparation, to starch adhesive cast station, continues to fill cast cavity, forms starch adhesive, and strike off starch adhesive surface by conveying templates;
7. then conveying templates spreads attached station to top layer glass-fiber-fabric, spreads attached top layer glass-fiber-fabric above starch adhesive;
8. then conveying templates fills the attached station of material screen to surface layer, is attached on top layer glass-fiber-fabric by surface layer inserts through the even shakedown of screen cloth;
9. then conveying templates spreads attached station to top film, is attached to above surface layer inserts by top film paving;
10. then conveying templates to lamination shaping station, template is stacked on the fixed head of shaping mechanism from bottom to top successively, above the template portable plate of shaping mechanism being buckled on the top, the adjustment positioner of shaping mechanism is utilized to be locked together by the portable plate of the fixed head of shaping mechanism, each template and shaping mechanism;
Described formwork erection maintenance operation is turned over by the shaping mechanism that folded full template is also locked to turn 90 degrees, and each template making cast good carries out formwork erection maintenance under vertical state;
Described stripping process is separated completing the template of formwork erection maintenance operation with the cast finished product in template.
Compared to prior art, the present invention has the following advantages:
(1) production technology of the present invention adopts flat-die slip casting, formwork erection maintenance, can realize bilayer or sandwich construction layout, conveniently produce Diversified Products;
(2) process units of the present invention adopts automatic production line, the automatic production of complex heat-preservation Light trabs can be realized, this automatic production line not only can make the molding time of complex heat-preservation Light trabs greatly shorten, reduce labour intensity, enhance productivity, and the constant product quality of producing.
Accompanying drawing explanation
The invention will be further described in conjunction with the embodiments with reference to the accompanying drawings:
Fig. 1 is complex heat-preservation light weight wall board production technology flow chart of the present invention;
Fig. 2 is the rough schematic view of complex heat-preservation equipment for producing light wall board of the present invention;
Fig. 3 is the structural representation in median septum storehouse in Fig. 2;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the three-dimensional structure schematic diagram of clamping device and synchronizing linkage in Fig. 3;
Fig. 6 is the three-dimensional structure schematic diagram of hoisting frame in Fig. 3;
Fig. 7 is the three-dimensional structure schematic diagram of switching mechanism and shaping mechanism in Fig. 2;
Fig. 8 is the three-dimensional structure schematic diagram of the another kind of duty of shaping mechanism in Fig. 7;
Fig. 9 is the three-dimensional structure schematic diagram of shaping mechanism in Fig. 2;
Figure 10 is the three-dimensional structure schematic diagram of switching mechanism in Fig. 2;
Figure 11 is the three-dimensional structure schematic diagram of axle locating in Figure 10;
Figure 12 is the three-dimensional structure schematic diagram that in Figure 11, wheel shaft rotates locating shaft and half bag axle sleeve;
Figure 13 is the three-dimensional structure schematic diagram of rollover stand in Figure 10;
Figure 14 is the three-dimensional structure schematic diagram of axle assembly and axle locating relative separation in Fig. 8;
Figure 15 is the three-dimensional structure schematic diagram that in Fig. 8, axle assembly just encounters the wheel shaft position block in axle locating;
Figure 16 is the axle locating three-dimensional structure schematic diagram that is rotationally connected corresponding to axle assembly in Fig. 8;
Figure 17 is the structural representation of first group of paving adsorption device in Fig. 2;
Figure 18 is the structural representation of production line conveying apparatus in Figure 17;
Figure 19 is the structural representation of roller frame assembly in Figure 17;
Figure 20 is the structural representation of roller component in Figure 19;
Figure 21 is the structural representation of Figure 19 medium-height trestle;
Figure 22 is the structural representation of first group of automatic grouting device in Fig. 2;
Figure 23 is the A-A sectional view in Figure 22;
Figure 24 is the B-B sectional view in Figure 22;
Figure 25 is the structural representation of guide pin bushing in Figure 22;
Figure 26 is the structural representation of press-roller device in Fig. 2;
Figure 27 is the left view of Figure 26;
Figure 28 is press-roller device operating position schematic diagram;
Figure 29 is press roll component structural representation in Figure 26;
Figure 30 is the structural representation of automatic palletizing machine in Fig. 2;
Figure 31 is the left view of Figure 30;
Figure 32 is the structural representation of lamination frame in Figure 31;
Figure 33 is the top view of Figure 32;
Figure 34 is the structural representation of adjustable shelf in Figure 31, travel driving unit, upper and lower hoisting mechanism and upper and lower lifting driving device;
Figure 35 is the top view of Figure 34;
Figure 36 is the left view of Figure 34;
Figure 37 is the structural representation of automatic pressing trigger in the middle part of template in Fig. 2;
Figure 38 is the left view of Figure 37.
Symbol description in figure: 1, to get the raw materials ready stirring system, 2, template, 3, production line conveying apparatus, 3-1, frame, 3-2, transfer assembly, 4, median septum storehouse, 4-1, plate bin bracket, 4-2, hoisting frame, 4-3, lifting driving device, 4-4, lead, 4-5, fairlead, 4-6, clamping device, 4-6-1, rotating shaft, 4-6-2, swing linking arm, 4-6-3, hook, 4-6-4, hook linking arm, 4-6-5, block, 4-6-6, vertical connector, 4-6-7, horizontal hook connector, 4-7, driving clamping device, 4-8, synchronizing linkage, 4-8-1, synchronous swing arm one, 4-8-2, synchronous swing arm two, 4-8-3, synchronising (connecting) rod, 4-9, template direction parts, 5, first group of paving adsorption device, 5-1, roller frame assembly, 5-1-1, upper roller assembly, 5-1-1-1, upper rotating shaft, 5-1-1-2, upper roller, 5-1-1-3, material reel, 5-1-2, support, 5-1-2-1, vertical adjustment frame, 5-1-2-2, upper adjustment plate, 5-1-2-3, lower adjustment plate, 5-1-3, lower roller assembly, 5-1-3-1, lower rotary shaft, 5-1-3-2, lower roller, 6, first group of automatic grouting device, 6-1, slip casting frame, 6-2, guide pillar, 6-3, travel(l)ing rest, 6-4, slip casting hopper, 6-4-1, charging aperture, 6-4-2, discharging opening, 6-4-3, agitating device, 6-5, lifting drive, 6-6, motor, 6-7, means for adjusting limit of movement, 6-8, guide pin bushing, 6-8-1, inner sleeve, 6-8-2, outer sleeve, 7, press-roller device, 7-1, pressure roller frame, 7-2, press roll component, 7-2-1, bristle, 7-2-2, cylinder, 7-2-3, roller shaft, 7-3, pressure roller lifting drive, 7-3-1, swing arm, 7-3-2, hydraulic pressure or air pressure actuator, 7-4, drum drive motor, 7-5, mount pad, 8, automatic pressing trigger in the middle part of template, 8-1, pressing plate frame, 8-2, platen lift plate, 8-3, hoisting frame drive unit, 8-4, promote guide pillar, 8-5, promote guide pin bushing, 8-6, pressing plate, 8-7, vibrating device, 8-8, induction installation, 9, second group of automatic grouting device, 10, second group of paving adsorption device, 11, sieve adsorption device, 12, 3rd group of paving adsorption device, 13, automatic palletizing machine, 13-1, lamination frame, 13-2, grasping plate station, 13-3, lamination station, 13-4, adjustable shelf, 13-5, travel driving unit, 13-5-1, walking reducing motor, 13-5-2, walking driving shaft, 13-5-3, gear, 13-5-4, tooth bar, 13-5-5, walking sprocket wheel, 13-5-6, walking chain, 13-6, upper and lower hoisting mechanism, 13-6-1, driving axle part, 13-6-2, driven shaft parts, 13-6-3, lifting driving chain, 13-7, upper and lower lifting driving device, 13-7-1, promote reducing motor, 13-7-2, synchronous gear box, 13-7-3, chain one, 13-7-4, chain two, 13-7-5, chain three, 13-7-6, chain tension wheels, 14, shaping mechanism, 14-1, fixed frame, 14-2, fixed head, 14-3, portable plate, 14-4, adjustment positioner, 14-5, axle assembly, 14-5-1, axle block, 14-5-2, wheel shaft, 14-5-3, wheel, 14-6, turnover connecting piece, 14-6-1, upset Connection Block, 14-6-2, upset connecting axle, 15, switching mechanism, 15-1, underframe, 15-2, rollover stand, 15-2-1, rollover stand body, 15-2-2, rollover stand overturning seat, 15-2-3, rollover stand front fork plate, 15-2-4, rollover stand oil cylinder seat, 15-2-5, U-shaped buckling groove, 15-3, upset drives oil cylinder, 15-4, track, 15-5, axle locating, 15-5-1, supporting seat, 15-5-2, wheel shaft puts in place block, 15-5-3, wheel shaft rotates locating shaft, 15-5-4, oil cylinder positioning seat, 15-5-5, rotate positional cylinder, 15-5-6, rotate location fork, 15-5-7, half bag axle sleeve, 15-6, jointed shaft, 15-7, turnover position limiting apparatus, 16, stripper apparatus.
Detailed description of the invention
Below in conjunction with Figure of description and specific embodiment, content of the present invention is described in detail:
A production technology for complex heat-preservation Light trabs, this technique comprise carry out successively slurry preparation, flat-die slip casting, formwork erection maintenance and stripping process;
Described slurry front travel is by ready material according to the ratio mixing and stirring preset, for subsequent use;
Described flat-die grouting with plunger comprises following step of sequentially carrying out:
1. conveying templates spreads attached station to bottom, spreads attached bottom glass-fiber-fabric and film above template;
2. then conveying completes the template of glass-fiber-fabric and film to mould assembling station, frame is assembled in template surrounding, makes to form the cast cavity opened wide at top above template;
3. then the slurry of slurry front travel preparation, to prime cement pourer position, is injected cast cavity to setting height, forms prime cement, and strike off prime cement surface by conveying templates;
4. then the pneumatosis in prime cement, to exhaust pressure roller station, is discharged and the flat slurry surface of roller by conveying templates;
5. then conveying templates presses station to filled board, filled board is placed in top in the middle part of prime cement, and downward crushing clamp core, makes the base section of filled board imbed in prime cement afterwards;
6. then the slurry of slurry front travel preparation, to starch adhesive cast station, continues to fill cast cavity, forms starch adhesive, and strike off starch adhesive surface by conveying templates;
7. then conveying templates spreads attached station to top layer glass-fiber-fabric, spreads attached top layer glass-fiber-fabric above starch adhesive;
8. then conveying templates fills the attached station of material screen to surface layer, is attached on top layer glass-fiber-fabric by surface layer inserts through the even shakedown of screen cloth;
9. then conveying templates spreads attached station to top film, is attached to above surface layer inserts by top film paving;
10. then conveying templates to lamination shaping station, template is stacked on the fixed head of shaping mechanism from bottom to top successively, above the template portable plate of shaping mechanism being buckled on the top, the adjustment positioner of shaping mechanism is utilized to be locked together by the portable plate of the fixed head of shaping mechanism, each template and shaping mechanism;
Described formwork erection maintenance operation is turned over by the shaping mechanism that folded full template is also locked to turn 90 degrees, and each template making cast good carries out formwork erection maintenance under vertical state;
Described stripping process is separated completing the template of formwork erection maintenance operation with the cast finished product in template.
A kind of process units for complex heat-preservation light weight wall board production technology, as shown in Figure 2, this device comprises the stirring system 1 and for conveying templates 2 to flat-die grouting with plunger of getting the raw materials ready for completing slurry front travel, the production line conveying apparatus 3 of formwork erection maintenance operation and stripping process, throughput direction along production line conveying apparatus 3 is laid with successively with lower device: for depositing template and template 2 block-by-block can being placed into the median septum storehouse 4 on production line conveying apparatus 3, be arranged at first group of paving adsorption device 5 that bottom spreads attached station, be arranged at first group of automatic grouting device 6 of prime cement cast station, be arranged at the press-roller device 7 of exhaust pressure roller station, be arranged at automatic pressing trigger 8 in the middle part of template that filled board presses station, be arranged at second group of automatic grouting device 9 of starch adhesive cast station, be arranged at second group of paving adsorption device 10 that top layer glass-fiber-fabric spreads attached station, be arranged at the sieve adsorption device 11 that surface layer fills the attached station of material screen, be arranged at the 3rd group of paving adsorption device 12 that top film spreads attached station, be arranged at the automatic palletizing machine 13 of lamination shaping station, the shaping mechanism 14 for stacking the template of having poured into a mould be connected with automatic palletizing machine, for shaping mechanism 14 being turned over the switching mechanism 15 turn 90 degrees to vertical state, for the stripper apparatus 16 that will complete the template 2 of formwork erection maintenance operation and be separated with the cast finished product in template.
As shown in figures 3 to 6, for the median septum storehouse 4 in the process units of complex heat-preservation light weight wall board production technology of the present invention, described median septum storehouse 4 comprise with production line conveying apparatus 3 with the use of plate bin bracket 4-1, described production line conveying apparatus 3 passes in the middle part of plate bin bracket 4-1, and described plate bin bracket 4-1 is provided with the hoisting frame 4-2 above production line conveying apparatus 3 and is connected to the lifting driving device 4-3 that being used between plate bin bracket 4-1 and hoisting frame 4-2 drives hoisting frame 4-2 oscilaltion;
Described plate bin bracket 4-1 is installed with lead 4-4; Described hoisting frame 4-2 is provided with the fairlead 4-5 be flexibly connected with described lead 4-4, and described hoisting frame 4-2 is moved up and down along described lead 4-4 by fairlead 4-5; The two opposite sides of described hoisting frame 4-2 be also provided with for handling template 2 clamping device 4-6 and drive described clamping device 4-6 to perform the driving clamping device 4-7 unclamping or clamp template 2 action, described clamping device 4-6 is flexibly connected with described hoisting frame 4-2, described driving clamping device 4-7 one end is connected with described hoisting frame 4-2, and the other end is connected with described clamping device 4-6.
The operation principle in described median septum storehouse is: the template 2 that a folded ingot stripper is deviate from is pitched into median septum storehouse 4 by fork truck; the spacing framework of template 2 that template direction parts 4-9 in median septum storehouse 4 makes template 2 fitly fall into be surrounded by each spacing rod member, the bottom of template 2 rides over and is on the hook 4-6-3 of clamped condition.The working cycles in median septum storehouse is as follows:
(1) lifting driving device 4-3 drives hoisting frame 4-2 to be down to extreme lower position;
(2) driving clamping device 4-7 drives clamping device 4-6 to unclamp bottom one piece of template 2;
(3) lifting driving device 4-3 drives hoisting frame 4-2 to rise to the position that clamping device 4-6 aims at second from the bottom piece of template 2;
(4) driving clamping device 4-7 drives clamping device 4-6 to clamp second from the bottom piece of template 2;
(5) lifting driving device 4-3 drives hoisting frame 4-2 to rise to extreme higher position with all the other templates 2, makes last block template 2 stay on production line conveying apparatus 3;
(6) production line conveying apparatus 3 starts, and sees template 2 off;
(7) above-mentioned action is repeated.
In order to realize clamping or unclamp action, as shown in Figure 5, the clamping device 4-6 of every side comprise to cross at above production line conveying apparatus 3 and and hoisting frame 4-2 the rotating shaft 4-6-1, the two groups of clamp assemblies being divided into the axial two ends of rotating shaft 4-6-1 and the swing linking arm 4-6-2 be connected between rotating shaft 4-6-1 and driving clamping device 4-7 that are rotationally connected; One end of described swing linking arm 4-6-2 is fixedly connected with rotating shaft 4-6-1, and the other end is flexibly connected with driving clamping device 4-7; Often organize clamp assembly to comprise hook 4-6-3 and be connected to the hook coupling assembling between hook 4-6-3 and rotating shaft 4-6-1, the upper end of hook coupling assembling is fixedly connected with rotating shaft 4-6-1, and hook 4-6-3 is installed on the lower end of hook coupling assembling.
When median septum storehouse fault or start, clamping device 4-6 may be in clamped condition, hook 4-6-3 is positioned at above the template 2 on production line conveying apparatus 3, in order to avoid hook 4-6-3 when hoisting frame 4-2 declines damages template 2, the present invention has done following improvement: described hook coupling assembling comprises hook linking arm 4-6-4 and hook Connection Block; The upper end of described hook linking arm 4-6-4 is fixedly connected with rotating shaft 4-6-1; Described hook Connection Block is made up of the block 4-6-5 crossed at below hook 4-6-3 and the vertical connector 4-6-6 be fixedly connected between block 4-6-5 and hook linking arm 4-6-4 lower end, the breach be convenient to the activity of hook 4-6-3 rear end and planted therebetween is provided with between vertical connector 4-6-6 and block 4-6-5, described hook 4-6-3 rear end is rotationally connected by jointed shaft and vertical connector 4-6-6, and hook 4-6-3 front end bottom surface is provided with ramp structure; When template 2 is encountered in hoisting frame 4-2 decline, the inclined-plane of hook 4-6-3 front end bottom surface first touches template 2, and template 2 couples of hook 4-6-3 have a thrust upwards, and hook 4-6-3 is upwards rotated around bearing pin, make hook 4-6-3 avoid template 2, avoid causing damage to template 2.When hoisting frame 4-2 rises, hook 4-6-3 rotates around bearing pin under gravity, meet the block 4-6-5 below vertical connector 4-6-6 when forwarding horizontal level to, hook 4-6-3 can not be rotated again, thus make hook 4-6-3 realize the function of support shuttering 2 rising.
In order to improve the intensity of clamping device 4-6, described clamping device 4-6 also comprises the horizontal hook connector 4-6-7 be connected between two groups of clamp assemblies, horizontal hook connector 4-6-7 two ends are connected with the hook linking arm 4-6-4 of corresponding side clamp assembly, or be connected with the hook Connection Block of corresponding side clamp assembly, or be connected with the hook linking arm 4-6-4 of corresponding side clamp assembly and hook Connection Block simultaneously.
In order to synchronous hook plate, between two stack clamping device 4-6 of the two opposite sides of hoisting frame 4-2, be provided with synchronizing linkage 4-8.
In order to realize synchronous hook plate, as shown in Figure 5, described synchronizing linkage 4-8 is by swing arm 4-8-1,4-8-2 synchronous with two that the rotating shaft 4-6-1 of two stack clamping device 4-6 is fixedly connected with respectively and be connected to two synchronous swing arm 4-8-1, and the synchronising (connecting) rod 4-8-3 between 4-8-2 forms.When right side clamping device 4-6 clamps, rotating shaft 4-6-1 in right side rotates clockwise, and then drive synchronous swing arm 4-8-1 to rotate clockwise, promote synchronous swing arm 4-8-2 by synchronising (connecting) rod 4-8-3 to rotate counterclockwise, synchronous swing arm 4-8-2 drives rotating shaft 4-6-1 in left side to rotate counterclockwise, rotating shaft 4-6-1 in left side drives left side clamping device 4-6 to rotate counterclockwise, thus realizes synchronous clamping.Vice versa.
In order to ensure that template can fitly be placed on a production line, described hoisting frame 4-2 is also provided with template direction parts 4-9, described template direction parts 4-9 is located at template 2 surrounding by multicomponent and the spacing guide rod be fixedly connected with hoisting frame 4-2 forms, the upper dimension being used for carrying out template 2 spacing spacing framework formed by each spacing guide rod is greater than template 2 size and from top to bottom reduces gradually, lower dimension slightly larger than template 2 size and from top to bottom size constancy.
In order to drive hoisting frame 4-2 lifting and clamping device 4-6 to unclamp clamping better, described lifting driving device 4-3 and driving clamping device 4-7 adopts oil cylinder or cylinder.
As shown in Figure 17-Figure 21, for first group of paving adsorption device 5 in the process units of complex heat-preservation light weight wall board production technology of the present invention, the roller frame assembly 5-1 that this device comprises the production line conveying apparatus 3 for transporting template 2 and is arranged on production line conveying apparatus 3; Described production line conveying apparatus 3 comprises frame 3-1 and is installed on the transfer assembly 3-2 on frame 3-1; Described roller frame assembly 5-1 comprises upper roller assembly 5-1-1, lower roller assembly 5-1-3 and the support 5-1-2 for supporting upper roller assembly 5-1-1 and lower roller assembly 5-1-3; Described support 5-1-2 comprise vertically be fixedly installed in production line conveying apparatus 3 frame 3-1 above vertical adjustment frame 5-1-2-1, be installed on vertical adjustment frame 5-1-2-1 top for supporting the upper adjustment plate 5-1-2-2 of upper roller assembly 5-1-1 and being installed on the lower adjustment plate 5-1-2-3 for supporting lower roller assembly 5-1-3 of vertically adjustment frame 5-1-2-1 bottom;
Described upper roller assembly 5-1-1 comprises the upper rotating shaft 5-1-1-1 be installed on adjustment plate 5-1-2-2, rotates the upper roller 5-1-1-2 that be socketed and energy turning set with upper rotating shaft 5-1-1-1 is connected to upper roller 5-1-1-2 and be wound with the material reel 5-1-1-3 of curling paving addendum outward; Described lower roller assembly 5-1-3 comprises the lower rotary shaft 5-1-3-1 that is installed on lower adjustment plate 5-1-2-3 and rotates with lower rotary shaft 5-1-3-1 the lower roller 5-1-3-2 be socketed.
The quantity of described roller frame assembly 5-1 is more than two, each group of roller frame assembly 5-1 is along the throughput direction adjacent laying successively of production line conveying apparatus 3, and the lower limb being positioned at the lower roller 5-1-3-2 of the roller frame assembly 5-1 of front side is higher than the lower limb of lower roller 5-1-3-2 of roller frame assembly 5-1 being positioned at rear side.
Described vertical adjustment frame 5-1-2-1 bottom be provided with more than two arrange from bottom to top for adjusting the screw installing hole 2211 of lower adjustment plate 5-1-2-3 relative to production line conveying apparatus 3 setting height(from bottom), described lower adjustment plate 5-1-2-3 is connected with corresponding screw installing hole 2211 by screw connector.
Described upper adjustment plate 5-1-2-2 is provided with the upper mounting groove 2221 for installing rotating shaft 5-1-1-1 that two or more is laid successively along the throughput direction of production line conveying apparatus 3; The opening direction of described upper mounting groove 2221 is straight up, and the A/F to bottom in the middle part of opening remains unchanged, and the A/F to top in the middle part of opening increases gradually; Described lower adjustment plate 5-1-2-3 is provided with the lower mounting groove 2231 for installing lower rotary shaft 5-1-3-1 that two or more is laid successively along the throughput direction of production line conveying apparatus 3; The opening direction of described lower mounting groove 2231 to tilt and A/F remains unchanged horizontal by 30 °-60 °.
The operation principle of described paving adsorption device is as follows: material drum sheath entire volume being wound with glass-fiber-fabric or film is placed in outside upper roller, be located in the upper mounting groove of upper adjustment plate by upper spindle housing, traction glass-fiber-fabric or film lower end are walked around the backward front paving of lower roller downwards and are attached in template, glass-fiber-fabric or film is made to be attached in template by the adhesive force between paving enclosure material and template, along with production line conveying apparatus band moving platen advances, glass-fiber-fabric and film are spread continuously to be invested above template, automatically cut off to appropriate length, complete the attached work of paving, under continuation, spread attached work together.When needs during attached twice material on template upper berth, can arrange roller frame assembly more than two and set up the material reel being wound with different materials respectively, in template course of conveying, the paving that disposablely synchronously can complete two or more material is attached, greatly increases work efficiency.
Described second group of paving adsorption device 10, the 3rd group of paving adsorption device 12 can adopt and spread the identical paving adsorption device of adsorption device 6 with first group or lack one group of roller frame assembly on the basis that first group spreads adsorption device 6.
As shown in Figure 22-Figure 25, for first group of automatic grouting device 6 in the process units of complex heat-preservation light weight wall board production technology of the present invention, this device comprises slip casting frame 6-1, be arranged in the production line conveying apparatus 3 in the middle part of slip casting frame 6-1, be divided into production line conveying apparatus 3 direct of travel both sides and be vertically fixedly arranged on two groups of guide pillar 6-2 on slip casting frame 6-1, relative guide pillar 6-2 carries out the travel(l)ing rest 6-3 of elevating movement, be set up in the slip casting hopper 6-4 above production line conveying apparatus 3 by travel(l)ing rest 6-3 and be used for driving the lifting driving device 6 of travel(l)ing rest 6-3 lifting, the top of described slip casting hopper 6-4 is provided with charging aperture 6-4-1, and bottom is provided with discharging opening 6-4-2, and middle part is provided with the agitating device 6-4-3 realizing discharging for stirring slurry, and the outside of slip casting hopper 6-4 is provided with the motor 6-6 for driving agitating device 6-4-3.Described first group of automatic grouting device 6 not only can carry out automatic grouting to being positioned over the template 2 that production line conveying apparatus 3 advances, make the automation of template 2 slip casting process implementation, and adjustable slip casting thickness, meet the slip casting thickness requirements of different-thickness specification template 2.
In order to the minimum range of the discharging opening 6-4-2 and template 2 upper surface that limit slip casting hopper 6-4 further, as shown in figure 24, described slip casting frame 6-1 is provided with the means for adjusting limit of movement 6-7 being positioned at travel(l)ing rest 6-3 two side bottom.During work, first according to the position of the good means for adjusting limit of movement 6-7 of slip casting Height Adjustment, by means for adjusting limit of movement 6-7, the extreme lower position of travel(l)ing rest is limited, thus avoid the discharging opening 6-4-2 position of the slip casting hopper 6-4 be connected with travel(l)ing rest 6-3 lower than preset height position, the height and position of travel(l)ing rest 6-3 is adjusted afterwards again by lifting drive 6-5.
Preferably, as shown in figure 24, described means for adjusting limit of movement 6-7 is by the sleeve be fixed on slip casting frame 6-1, the screw rod that is fixed on the nut above sleeve and is connected with nut thread, and the top of screw rod is used for being supported in the corresponding side bottom of travel(l)ing rest.
Stuck phenomenon is there is in travel(l)ing rest lifting process, described lifting drive 6-5 is made up of hydraulic drive cylinder, the cylinder body of hydraulic drive cylinder fixedly mounts with slip casting frame 6-1 and is connected, and the piston rod part of hydraulic drive cylinder is connected by axis of rotation with travel(l)ing rest 6-3.
In order to automatically strike off the surface of slurry after slip casting, make the template surface after slip casting smooth, the discharging opening 6-4-2 back side panel of described slip casting hopper 6-4 tilts backwards setting from top to bottom gradually.
Conveniently material is evenly carried to discharging opening from charging aperture, as shown in figure 23, the funnel-form that its top feed mouth 6-4-1 of described slip casting hopper 6-4 is big up and small down, cylindrically, described agitating device 6-4-3 is made up of the stirring vane of the shaft be installed in cylinder radial direction different from being distributed in shaft at the middle part of slip casting hopper 6-4.
In order to improve the flexibility of lifting moving between travel(l)ing rest 6-3 and guide pillar 6-2 further, as shown in figure 25, described travel(l)ing rest 6-3 is connected by guide pin bushing 6-8 and guide pillar 6-2, described guide pin bushing 6-8 is made up of with the outer sleeve 6-8-2 being fixedly installed in inner sleeve 6-8-1 periphery the inner sleeve 6-8-1 of pivot bush unit in guide pillar 6-2 periphery, inner sleeve 6-8-1 inwall is provided with the spirality oil-way extended from top to bottom, and the barrel of outer sleeve 6-8-2 is provided with the oil inlet passage communicated with spirality oil-way.
The operation principle of described first group of automatic grouting device 6 is as follows: when template 2 is delivered to slip casting station by production line conveying apparatus 3, lifting drive 6-5 drives travel(l)ing rest 6-3 to decline, travel(l)ing rest 6-3 drives slip casting hopper 6-4 to be down to setting height, motor 6-6 drives agitating device 6-4-3 to rotate, make slurry fall template 2 equably from discharging opening 6-4-2, slurry strikes off by the back side panel of discharging opening 6-4-2 simultaneously.
Described second group of automatic grouting device 9 adopts the device identical with first group of automatic grouting device 6.
As shown in Figure 26-Figure 29, for the press-roller device 7 in the process units of complex heat-preservation light weight wall board production technology of the present invention, described press-roller device 7 comprises pressure roller frame 7-1, be located on pressure roller frame 7-1 be used for conveying templates 2 advance production line conveying apparatus 3, cross at the press roll component 7-2 above production line conveying apparatus 3 and be connected to the pressure roller lifting drive 7-3 being used for driving press roll component 7-2 to move up and down between press roll component 7-2 and pressure roller frame 7-1, described press roll component 7-2 comprises periphery wall and is distributed with the cylinder 7-2-2 of bristle 7-2-1 and is used for driving the drum drive motor 7-4 of cylinder 7-2-2 rotation, the axis direction of described cylinder 7-2-2 and the direct of travel of production line conveying apparatus 3 perpendicular.
As Figure 26, shown in Figure 27, in order to realize moving up and down of press roll component 7-2 better, described pressure roller lifting drive 7-3 comprises a pair swing arm 7-3-1 being symmetricly set in the axial both sides of cylinder 7-2-2, be connected to the hydraulic pressure between swing arm 7-3-1 upper end and pressure roller frame 7-1 or air pressure actuator 7-3-2, lower end and the pressure roller frame 7-1 of swing arm 7-3-1 are articulated and connected, one end of the upper end of swing arm 7-3-1 and hydraulic pressure or air pressure actuator 7-3-2 is articulated and connected, described cylinder 7-2-2 is rotationally connected by being fixedly connected on roller shaft 7-2-3 in the middle part of it and swing arm 7-3-1, two side chains roller shaft 7-2-3 being positioned at cylinder 7-2-2 have slotted nut to limit cylinder 7-2-2 along roller shaft 7-2-3 axial float, be provided with key between slotted nut and roller shaft 7-2-3 to loosen to prevent slotted nut, the setting height(from bottom) of described roller shaft 7-2-3 is between the upper end thereof position and lower end articulated position of swing arm 7-3-1 and line between the upper end thereof position of swing arm 7-3-1 and lower end articulated position is departed from installation site, the other end and the pressure roller frame 7-1 of described hydraulic pressure or air pressure actuator 7-3-2 are articulated and connected.
Described pressure roller lifting drive has more than and is confined to said structure, also can be the mechanism by slide rail or rack-and-pinion lifting.
The operation principle of described press-roller device 7 is as follows: when the template 2 noting good slurry delivers to pressure roller station, hydraulic pressure or air pressure actuator 7-3-2 drive swing arm 7-3-1 to swing to working position (as shown in figure 28), drum drive motor 7-4 starts, head roll 7-2-2 rotates, bristle 7-2-1 on cylinder 7-2-2 stings in slurry, pneumatosis in slurry is discharged, and meanwhile, slurry roller is put down by the outer circumference surface of cylinder 7-2-2.
As shown in figure 29, in order to obtain better exhaust effect, described bristle 7-2-1 perpendicular to cylinder 7-2-2 periphery wall and distribute equably.
As shown in figure 27, swing to drive swing arm 7-3-1 better, described hydraulic pressure or air pressure actuator 7-3-2 are cylinder or oil cylinder, cylinder body and the mount pad 7-5 be fixedly installed on pressure roller frame 7-1 of cylinder or oil cylinder are articulated and connected, and the piston rod head of cylinder or oil cylinder is connected with the upper end thereof of swing arm 7-3-1.
As shown in Figure 37-Figure 38, for automatic pressing trigger 8 in the middle part of the template in the process units of complex heat-preservation light weight wall board production technology of the present invention, the production line conveying apparatus 3 for conveying templates 2 that in the middle part of described template, automatic pressing trigger 8 comprises pressing plate frame 8-1 and passes in the middle part of pressing plate frame 8-1, described pressing plate frame 8-1 is provided with the platen lift frame 8-2 above production line conveying apparatus 3 and is connected to the hoisting frame drive unit 8-3 that being used between pressing plate frame 8-1 and platen lift frame 8-2 drives platen lift frame 8-2 oscilaltion; Described pressing plate frame 8-1 is vertically provided with and promotes guide pillar 8-4, described platen lift frame 8-2 is provided with and the lifting guide pin bushing 8-5 promoting guide pillar 8-4 and is flexibly connected, and described platen lift frame 8-2 is moved up and down along described lifting guide pillar 8-4 by lifting guide pin bushing 8-5; Described platen lift frame 8-2 is also installed with pressing plate 8-6 that is more smaller than template 2 inner cavity size and that be connected with platen lift frame 8-2 elasticity, and described pressing plate 8-6 is provided with vibrating device 8-7; Described pressing plate frame 8-2 is also equipped with the induction installation 8-8 for induction platen lift frame 8-2 or pressing plate 8-6 height and position, described induction installation 8-8 is connected the lifting work to control hoisting frame drive unit 8-3 with hoisting frame drive unit 8-3.
In order to extend the service life promoting guide pin bushing 8-5, described lifting guide pin bushing 8-5 adopts structure as shown in figure 25, form by cylinder with the steel bushing of cylinder inner wall interference fit, described steel bushing inwall is provided with the helical oil groove extended from top to bottom, is provided with the fuel feed hole communicated with oil groove in the middle part of described cylinder barrel.
During in order to extrude stressed evenly, the quantity of described lifting guide pillar 8-4 is four and symmetry is divided into the surrounding of platen lift frame 8-2, and the quantity of described lifting guide pin bushing 8-5 is consistent with lifting guide pillar 8-4.
In order to drive platen lift frame 8-2 rise and fall better, described hoisting frame drive unit 8-3 is cylinder or oil cylinder.
In order to meet the different requirements of the products of different specifications extruded sheet compacting degree of depth, the setting height(from bottom) position of described induction installation 8-8 can opposing platen frame 8-2 adjustment.
In the middle part of described template, the operation principle of automatic pressing trigger 8 is as follows: when the template 2 noting good slurry delivers to extruded sheet extrusion position, extruded sheet is put into set of molds frame by artificial or equipment, hoisting frame drive unit 8-3 drives hoisting frame 8-2 to drop to setting height, vibrating motor 8-7 starts band dynamic pressure plate 8-6 vibration, pressing plate 8-6 presses extruded sheet downwards, slurry toward surrounding diffusion, fills hollow and the surrounding position of extruded sheet equably under vibration pressured state.
As shown in Fig. 7-Figure 16, for the shaping mechanism 14 in the process units of complex heat-preservation light weight wall board production technology of the present invention and switching mechanism 15, described switching mechanism 15 comprises underframe 15-1, being located at the rollover stand 15-2 above underframe 15-1 and being connected to being used between underframe 15-1 and rollover stand 15-2 drives the upset of rollover stand 15-2 upset to drive oil cylinder 15-3, the front end of rollover stand 15-2 is articulated with on front side of underframe 15-1 by jointed shaft 15-6, the rear end of rollover stand 15-2 drives one end of oil cylinder 15-3 to be rotationally connected with upset, upset drives the other end of oil cylinder 15-3 and underframe 15-1 to be rotationally connected, the left and right sides of underframe 15-1 is respectively provided with one group respectively and extends along the longitudinal direction and the track 15-4 be parallel to each other, described shaping mechanism 14 comprises fixed frame 14-1, the fixed head 14-2 being vertically fixedly installed in fixed frame 14-1 front side top, Vertical movements is installed on fixed frame 14-1 back side top and can the portable plate 14-3 that moves forward and backward of fixed frame 14-1 and be used for adjusting the movable adjustment positioner 14-4 of the relative fixed frame 14-1 of portable plate 14-3, adjustment positioner 14-4 can be relatively screw-rod structure or hydraulic-pneumatic oil cylinder or other structure, bottom described fixed frame 14-1, rear and front end is respectively provided with the axle assembly 14-5 being used for driving shaping mechanism movable matched with track 15-4 for a pair respectively, the left and right sides, front end of described underframe 15-1 is also respectively provided with one group respectively can with the corresponding axle locating 15-5 being rotationally connected and can being separated corresponding thereto of two axle assembly 14-5 being positioned at fixed frame 14-1 front end, also being provided with on rear side of the bottom of described fixed frame 14-1 can the fixing turnover connecting piece 14-6 that again can corresponding thereto be separated relative to rollover stand 15-2 front end.
In order to locate clamping shaping mechanism 14 better, as shown in figure 11, described axle locating 15-5 comprises the supporting seat 15-5-1 be fixedly installed on underframe 15-1, the wheel shaft be fixedly installed on supporting seat 15-5-1 puts in place block 15-5-2, the wheel shaft that rotational support is connected on supporting seat 15-5-1 rotates locating shaft 15-5-3, be fixedly installed in the oil cylinder positioning seat 15-5-4 on underframe 15-1, the rotation positional cylinder 15-5-5 that one end and oil cylinder positioning seat 15-5-4 are rotationally connected, and be connected to the rotation location fork 15-5-6 rotated between the positional cylinder 15-5-5 other end and wheel shaft rotation locating shaft 15-5-3, rotation location fork 15-5-6 and wheel shaft rotate locating shaft 15-5-3 coaxial linkage, as shown in figure 14, each axle assembly 14-5 wheel 14-5-3 of comprising the axle block 14-5-1 be fixedly installed on fixed frame 14-1, being installed on the wheel shaft 14-5-2 on axle block 14-5-1 and being rotationally connected with wheel shaft 14-5-2, axial one end that described wheel shaft rotates locating shaft 15-5-3 is coaxially installed with the half bag axle sleeve 15-5-7 be connected to for turning set on wheel shaft 14-5-2, the axle sleeve wall of described half bag axle sleeve 15-5-7 is provided with the opening be convenient to wheel shaft 14-5-2 and passed in and out, as shown in Figure 15, Figure 16, described half bag axle sleeve 15-5-7 can go to half bag axle sleeve 15-5-7 opening at the drive backspin rotating positional cylinder 15-5-5 and rotation location fork 15-5-6 is in backward or downward two states.
In order to realize being rotationally connected and relative separation of axle assembly 14-5 and axle locating 15-5 better, as shown in figure 12, described half bag axle sleeve 15-5-7 internal perisporium cross section is U-shaped, and U-shaped bottom is the semicircle be rotatably assorted with wheel shaft.
In order to realize the location to axle assembly 14-5 better, as shown in figure 11, the described wheel shaft block 15-5-2 that puts in place is L-type, and the angle position of L-type is provided with the fillet matched with wheel shaft 14-5-2 diameter.
In order to realize better overturning, realize the relative of rollover stand 15-2 and shaping mechanism 14 and fix and relative separation, as shown in Figure 7, described turnover connecting piece 14-6 comprises the upset Connection Block 14-6-1 that to fixedly mount with fixed frame 14-1 and be connected and is installed on the upset connecting axle 14-6-2 overturn on Connection Block 14-6-1, and the axis of described upset connecting axle 14-6-2 and wheel shaft 14-5-2 is parallel to each other, as shown in figure 13, described rollover stand 15-2 comprises rollover stand body 15-2-1, be fixed at rollover stand body 15-2-1 front end and the rollover stand overturning seat 15-2-2 be rotationally connected with jointed shaft 15-6, to be fixedly installed in outside rollover stand body 15-2-1 rear end and the rollover stand front fork plate 15-2-3 be connected with upset connecting axle 14-6-2, and be fixedly installed in rollover stand body 15-2-1 rear inside and with overturn drive one end of oil cylinder 15-3 to be rotationally connected rollover stand oil cylinder seat 15-2-4, described rollover stand front fork plate 15-2-3 is provided with the U-shaped buckling groove 15-2-5 being convenient to overturn connecting axle 14-6-2 turnover.
No longer down overturn when being turned to horizontal level to make shaping mechanism 14, avoiding being turned to dead-centre position causes switching mechanism 14 to overturn, as shown in figure 13, be also provided with turnover position limiting apparatus 15-7 bottom the rear end of described rollover stand 15-2, turnover position limiting apparatus 15-7 adopts bolt regulating device.
For the ease of the movement of underframe 15-1, the bottom of described underframe 15-1 is provided with the castor for driving underframe 15-1 movement.
The operation principle of described shaping mechanism 14 and switching mechanism 15 is as follows:
(1) shaping mechanism 14 moves to upset preparation station: as Figure 14, shown in Figure 15, when shaping mechanism 14 along track 15-4 relative to underframe 15-1 by after move forward to upset preparation station time, even if the axle assembly 14-5 wheel shaft met on axle locating 15-5 puts in place, during block 15-5-2, shaping mechanism 14 stops mobile, wheel shaft 14-5-2 now on axle assembly 14-5 just enters half bag axle sleeve 15-5-7 (now, the opening of half bag axle sleeve 15-5-7 backward), upset connecting axle 14-6-2 on the turnover connecting piece 14-6 of shaping mechanism head end just falls in the U-shaped buckling groove 15-2-5 of rollover stand front fork plate 15-2-3,
(2) location, shaping mechanism 14 turn to lamination state: the rotation positional cylinder 15-5-5 then on axle locating 15-5 starts, drive and rotate location fork 15-5-6, drive wheel shaft to rotate locating shaft 15-5-3 and rotate 90 degree, Open Side Down to make half bag axle sleeve 15-5-7, the free degree (as shown in figure 16) of restriction shaping mechanism all directions; Then upset drives oil cylinder 15-3 to start, drive rollover stand 15-2, rollover stand 15-2 is upwards rotated around jointed shaft 15-6, rollover stand 15-2 promotes the upset connecting axle 14-6-2 on turnover connecting piece 14-6 by rollover stand front fork plate 15-2-3, make shaping mechanism 14 with the wheel shaft 14-5-2 on axle assembly 14-5 for fulcrum upwards rotates, until shaping mechanism 14 forwards lamination state (as shown in Figure 7) to;
(3) shaping mechanism 14 turn to maintenance state, remove location, deliver to curing line: when shaping mechanism 14 to lower and on fold the template 2 of the good slurry of note successively after, adjustment positioner 14-4 drives portable plate 14-3 to move down, locking template 2, and then upset drives oil cylinder 15-3 to start, drive rollover stand 15-2, rollover stand 15-2 is rotated around jointed shaft 15-6, rollover stand 15-2 pulls the upset connecting axle 14-6-2 on turnover connecting piece 14-6 by rollover stand front fork plate 15-2-3, make shaping mechanism with the wheel shaft 14-5-2 on axle assembly 14-5 for fulcrum rotates, until shaping mechanism 14 forwards maintenance state (as shown in Figure 8) to, then the rotation positional cylinder 15-5-5 on axle locating 15-5 starts, drive and rotate location fork 15-5-6, drive wheel shaft rotation locating shaft 15-5-3 to return to turn 90 degrees, make the opening of half bag axle sleeve 15-5-7 backward (as shown in figure 15), the automatic degree removing shaping mechanism 14 movement in the horizontal direction limits, wheel shaft 14-5-2 on axle assembly 14-5 and half bag axle sleeve 15-5-7 can relative separation, the U-shaped buckling groove 15-2-5 of the upset connecting axle 14-6-2 on turnover connecting piece 14-6 and rollover stand front fork plate 15-2-3 also can relative separation, then shaping mechanism is sent to curing line along the relative underframe 15-1 of track 15-4 by after forward direction.
As shown in Figure 30-Figure 36, for the automatic palletizing machine 13 in the process units of complex heat-preservation light weight wall board production technology of the present invention, grasping plate station 13-2 adjacent side by side and lamination station 13-3 is provided with, in production line conveying apparatus 3 conveying templates 2 to grasping plate station 13-2 in the lamination frame 13-1 body of described automatic palletizing machine 13; Described automatic palletizing machine 13 is also provided with and is movably installed in lamination frame 13-1 inside and the adjustable shelf 13-4 that can walk between the grasping plate station 13-2 of lamination frame 13-1 and lamination station 13-3; The travel driving unit 13-5 driving adjustable shelf 13-4 walking is installed between described adjustable shelf 13-4 and lamination frame 13-1; Adjustable shelf 13-4 two opposite sides are arranged with two groups of 13-6 of hoisting mechanism being up and down used for handling template 2, adjustable shelf 13-4 are also provided with the 13-7 of lifting driving device up and down for driving upper and lower hoisting mechanism 13-6 to rise or decline;
Upper and lower hoisting mechanism 13-6 is driven in order to synchronous better, described upper and lower lifting driving device 13-7 comprises and is fixedly installed in lifting speed reducer 13-7-1 on adjustable shelf 13-4 and synchronous gear box 13-7-2, the sprocket wheel connection for transmission of chain one 13-7-3 and corresponding matching is passed through between the power output shaft of lifting speed reducer 13-7-1 and the power input shaft of synchronous gear box 13-7-2, the power output shaft of two synchronism output power of synchronous gear box 13-7-2 is respectively by the sprocket wheel of chain two 13-7-4 and chain three 13-7-5 and corresponding matching and about two groups hoisting mechanism 13-6 connection for transmissions, described adjustable shelf 13-4 is installed with and is used for tension chain two 13-7-4 respectively, the chain tension wheels 13-7-6 of chain three 13-7-5.
In order to upper and lower climbing shuttering 2 better, the 13-6 of hoisting mechanism up and down of every side comprises and to be rotationally connected with adjustable shelf 13-4 and to be divided into the driving axle part 13-6-1 of production line conveying apparatus about 3 both sides and driven shaft parts 13-6-2, driving axle part 13-6-1 by the corresponding power output shaft connection for transmission of corresponding chain two 13-7-4 or chain three 13-7-5 with synchronous gear box 13-7-2; By the lifting driving chain 13-6-3 connection for transmission of more than two between driving axle part 13-6-1 and driven shaft parts 13-6-2, be installed with the synchronous connecting shaft that transverse horizontal is arranged between each lifting driving chain 13-6-3, the axial both sides of synchronous connecting shaft are provided with hangs pawl for clamping template.
In order to eliminate chain slack phenomenon, improving the transmission efficiency of chain, between described adjustable shelf 13-4 and driven shaft parts 13-6-2, being provided with the tensioning adjusting device for regulating lifting driving chain 13-6-3 rate of tension.Adjustable shelf 13-4 is provided with groove, and tensioning adjusting device can move up and down along groove relative motion frame 13-4, uses nut check tensioning adjusting device after moving to correct position.
Can move better more reposefully to make adjustable shelf 13-4, described travel driving unit 13-5 comprises the driving speed reducer 13-5-1 be fixedly installed on adjustable shelf 13-4, rotate and be installed on walking driving shaft 13-5-2 on adjustable shelf 13-4 and perpendicular with adjustable shelf 13-4 direction of travel, be fixedly installed in the axial two ends of walking driving shaft 13-5-2 gear 13-5-3 and be installed on both sides, lamination frame 13-1 top and with the tooth bar 13-5-4 of the corresponding engaged transmission of corresponding side gear 13-5-3, by sprocket wheel 13-5-5 and the chain 13-5-6 connection for transmission of walking of walking between the power output shaft of driving speed reducer 13-5-1 and walking driving shaft 13-5-2.
Described stirring system 1 of getting the raw materials ready adopts existing mixer, and as QJ1000 type light-weight aggregate forced mixer, the slurry be stirred is piped to automatic grouting station; Described production line conveying apparatus 3 can adopt roller conveying device or belt conveyor or the combination of the two; Described sieve adsorption device adopts existing screen cloth, also can add a drive unit such as cylinder, oil cylinder and realize Automatic sieve material; Described stripper apparatus adopts existing ingot stripper.
Above-mentioned detailed description of the invention is just explained in detail technical scheme of the present invention, and the present invention has more than and is only confined to above-described embodiment, and every any improvement according to the principle of the invention or replacement, all should within protection scope of the present invention.
Claims (1)
1. a production technology for complex heat-preservation Light trabs, is characterized in that: this technique comprise carry out successively slurry preparation, flat-die slip casting, formwork erection maintenance and stripping process;
Described slurry front travel is by ready material according to the ratio mixing and stirring preset, for subsequent use;
Described flat-die grouting with plunger comprises following step of sequentially carrying out:
1. conveying templates spreads attached station to bottom, spreads attached bottom glass-fiber-fabric and film above template;
2. then conveying completes the template of glass-fiber-fabric and film to mould assembling station, frame is assembled in template surrounding, makes to form the cast cavity opened wide at top above template;
3. then the slurry of slurry front travel preparation, to prime cement pourer position, is injected cast cavity to setting height, forms prime cement, and strike off prime cement surface by conveying templates;
4. then the pneumatosis in prime cement, to exhaust pressure roller station, is discharged and the flat slurry surface of roller by conveying templates;
5. then conveying templates presses station to filled board, filled board is placed in top in the middle part of prime cement, and downward crushing clamp core, makes the base section of filled board imbed in prime cement afterwards;
6. then the slurry of slurry front travel preparation, to starch adhesive cast station, continues to fill cast cavity, forms starch adhesive, and strike off starch adhesive surface by conveying templates;
7. then conveying templates spreads attached station to top layer glass-fiber-fabric, spreads attached top layer glass-fiber-fabric above starch adhesive;
8. then conveying templates fills the attached station of material screen to surface layer, is attached on top layer glass-fiber-fabric by surface layer inserts through the even shakedown of screen cloth;
9. then conveying templates spreads attached station to top film, is attached to above surface layer inserts by top film paving;
10. then conveying templates to lamination shaping station, template is stacked on the fixed head of shaping mechanism from bottom to top successively, above the template portable plate of shaping mechanism being buckled on the top, the adjustment positioner of shaping mechanism is utilized to be locked together by the portable plate of the fixed head of shaping mechanism, each template and shaping mechanism;
Described formwork erection maintenance operation is turned over by the shaping mechanism that folded full template is also locked to turn 90 degrees, and each template making cast good carries out formwork erection maintenance under vertical state;
Described stripping process is separated completing the template of formwork erection maintenance operation with the cast finished product in template.
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| CN201410279680.5A CN104070600B (en) | 2014-06-20 | 2014-06-20 | The process units of complex heat-preservation Light trabs |
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Also Published As
| Publication number | Publication date |
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| CN104070600A (en) | 2014-10-01 |
| CN105538495B (en) | 2017-11-17 |
| CN104070600B (en) | 2016-05-25 |
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