CN112571911B - Rock wool composite board production equipment and production method thereof - Google Patents
Rock wool composite board production equipment and production method thereof Download PDFInfo
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- CN112571911B CN112571911B CN202011388857.7A CN202011388857A CN112571911B CN 112571911 B CN112571911 B CN 112571911B CN 202011388857 A CN202011388857 A CN 202011388857A CN 112571911 B CN112571911 B CN 112571911B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
- B32B2037/243—Coating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
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Abstract
The invention discloses rock wool composite board production equipment and a production method thereof, which belong to the technical field of rock wool composite board production. According to the invention, through the plate stacking machine, the product can be conveniently and efficiently transported, the transportation efficiency is improved, and the transportation cost is reduced; the product can be turned over conveniently by the aid of the plane turning machine, and the net laying and slurry spreading work can be performed conveniently and rapidly; through the cloth net shop thick liquid machine that sets up, can conveniently carry out cloth net shop thick liquid work to the product to adjust the product passageway height in order to adapt to the product of different thickness, improved application scope, be worth being used widely.
Description
Technical Field
The invention relates to the technical field of rock wool composite board production, in particular to rock wool composite board production equipment and a production method thereof.
Background
The rock wool composite board is a novel board taking the rock wool board as a base material, the rock wool board is also called a rock wool heat-insulating decorative board, is an inorganic fiber board which is formed by taking basalt as a main raw material and carrying out high-temperature fusion processing, and is a novel heat-insulating, flame-retardant and sound-absorbing material. The rock wool composite board is mainly formed by compounding materials such as a plurality of gridding cloths and the like on the rock wool board, and has good usability.
At present, the equipment of the rock wool composite board production line has certain defects in the use process, such as the production efficiency is difficult to meet the requirements, the automation degree is not high enough, and the production cost is improved to a certain extent. For this purpose, a rock wool composite board production facility is proposed.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: how to solve the problems that the production efficiency of the equipment of the existing rock wool composite board production line is difficult to meet the requirements and the automation degree is not high enough, and provides rock wool composite board production equipment.
The invention solves the technical problems through the following technical scheme that the invention comprises a plate stacking machine, a plane overturning machine and a net-laying slurry spreading machine; stacking the products by the stacking machine, turning over the products by the plane turning machine, laying the meshes and paving the pulp for the products by the mesh laying and pulp paving machine, and setting the number and the positions of the stacking machine, the plane turning machine and the mesh laying and pulp paving machine according to the design of a production line; the stacking machine comprises a multi-rod type material tray and a travelling mechanism, wherein the travelling mechanism is connected with the multi-rod type material tray, and the multi-rod type material tray is moved to a material frame through the travelling mechanism to transfer products; the plane turnover machine comprises two groups of roller assemblies and turnover assemblies, wherein one group of the two groups of roller assemblies and the turnover assembly are symmetrically arranged, products are conveyed through the roller assemblies, and the bottom surface of the products is turned over by the turnover assembly; the cloth net slurry spreading machine comprises a conveyor belt line assembly, a slurry spreading assembly and a cloth net assembly, wherein the slurry spreading assembly is connected with the conveyor belt line assembly, slurry is spread on a product through the slurry spreading assembly, and grid cloth is arranged on the surface of the product through the cloth net assembly.
Still further, the board-stacking machine also comprises a three-dimensional frame, the travelling mechanism comprises a horizontal travelling assembly and a vertical travelling assembly, the vertical travelling assembly is arranged on the horizontal travelling assembly, the multi-rod type charging tray is connected with the vertical travelling assembly, and the horizontal travelling assembly is connected with the three-dimensional frame.
Still further, horizontal walking subassembly includes walking frame, horizontal walking motor, horizontal walking wheel, horizontal walking guide rail, horizontal walking motor with horizontal walking wheel is connected, horizontal walking motor with horizontal walking wheel all sets up on the walking frame, horizontal walking guide rail sets up on the stereoscopic frame, horizontal walking wheel with stereoscopic frame sliding connection, walking frame top with stereoscopic frame top sliding connection.
Still further, vertical walking subassembly includes vertical walking motor, two intermediate drive shafts, synchronous chain belt, connecting plate, the intermediate drive shaft sets up respectively the upper and lower end of walking frame, vertical walking motor with the intermediate drive shaft rotates to be connected, synchronous chain belt with connecting plate fixed connection, the connecting plate with many rod-type charging tray fixed connection.
Still further, the planar tilter further comprises a bottom bracket, and the roller assembly and the tilting assembly are both arranged on the bottom bracket.
Furthermore, the two rollover assemblies are respectively a rollover assembly to be rollover and a target rollover assembly, the angle between the initial position and the maximum travel position of the rollover assembly to be rollover is larger than 90 degrees, the angle between the initial position and the maximum travel position of the target rollover assembly to be rollover is smaller than 90 degrees, and the product is located between the rollover assembly to be rollover and the target rollover assembly when the rollover assembly is located at the maximum travel position.
Still further, wait to overturn and turn over subassembly and target side and turn over the subassembly and all include upset cylinder, roll-over stand, Y shape connecting seat, the cylinder body of upset cylinder with the bottom support rotates to be connected, the cylinder column of upset cylinder with the middle part of roll-over stand rotates to be connected, one side the roll-over stand tip with one side of Y shape connecting seat rotates to be connected, the opposite side the roll-over stand tip with the opposite side of Y shape connecting seat rotates to be connected.
Still further, the conveyer belt line subassembly includes walking platform, conveying motor, conveyer belt, two rotor rollers, the conveying motor sets up the one end of walking platform, the rotor rollers set up respectively the both ends of walking platform, the conveying motor is connected with one of them rotor roller, two pass through between the rotor roller the conveyer belt rotates to be connected.
Still further, spread thick liquid subassembly includes that once spreads thick liquid subassembly, secondary spread thick liquid subassembly, once spread thick liquid subassembly the secondary spreads thick liquid subassembly to set up respectively the both sides of net subassembly are connected with walking platform, secondary spreads thick liquid subassembly including spreading thick liquid platform, support bar, spread thick liquid case and altitude mixture control subassembly, spread thick liquid platform with walking platform connects, the support bar sets up spread thick liquid case's both sides, with spread thick liquid case and connect, the support bar passes through altitude mixture control subassembly with spread thick liquid case and connect.
The invention also provides a rock wool composite board production method, which adopts the production line equipment to carry out the production work of the rock wool composite board and comprises the following steps:
s1: composite three-face
After feeding, carrying out grid cloth attaching and mortar paving work on the upper surface and two side surfaces of a product through a cloth net mortar paving machine, cutting off the grid cloth through a cutting machine, placing the product on a material rack after being stacked by a plate stacking machine, and conveying the product to a curing room for curing for 24 hours through an RGV trolley;
s2: composite bottom surface
After the product in the step S1 is cured, the product is conveyed to a tray disassembling machine through an RGV trolley, the product is turned over by a plane turning machine, the lower surface of the product is upward, the upper surface of the product is downward, the product is conveyed to a net-laying and mortar-spreading machine to carry out work of attaching net cloth and spreading mortar on the turned lower surface of the product, and then the product is placed to a material frame for curing for 24 hours after being stacked by a stacking machine, and then the product is conveyed to a curing room through the RGV trolley;
s3: composite front and rear faces
After the product in the step S2 is maintained, the product is conveyed to a tray disassembling machine through an RGV trolley, the product is cut and punched according to a set size, the cut small plates are horizontally rotated by 90 degrees, the front and rear surfaces of each small plate without mortar are changed into two side surfaces after rotation, then the two side surfaces are conveyed into a mesh laying machine to carry out mesh cloth attaching and mortar laying work on the rotated side surfaces of the product, at the moment, the three small plates are connected through the mesh cloth, the mesh cloth is cut off by the cutter, the stacked plates of the stacking machine are placed on a material frame, and the product is conveyed to a maintenance room through the RGV trolley for maintenance for 24 hours;
s4: putty attached to upper surface
And (3) conveying the products after curing in the step (S3) to a tray removing machine for tray removing through an RGV trolley, cutting off the mesh cloth by using a cutting machine, recovering the mesh cloth into small plates, placing the small plates on a material rack after being laminated by using a laminating machine after putty is attached, and conveying the products to a curing room for curing for 24 hours through the RGV trolley.
Compared with the prior art, the invention has the following advantages: according to the rock wool composite board production equipment, the product can be conveniently and efficiently transported through the plate stacking machine, so that the transportation efficiency is improved, and the transportation cost is reduced; the product can be turned over conveniently by the aid of the plane turning machine, and the net laying and slurry spreading work can be performed conveniently and rapidly; through the cloth net shop thick liquid machine that sets up, can conveniently carry out cloth net shop thick liquid work to the product to adjust the product passageway height in order to adapt to the product of different thickness, improved application scope, be worth being used widely.
Drawings
FIG. 1 is a schematic view of a plate stacking machine according to an embodiment of the present invention;
FIG. 2 is a front view of a plate stacking machine in an embodiment of the invention;
FIG. 3 is a top view of a plate stacking machine in an embodiment of the invention;
FIG. 4 is a side view of a plate stacker in an embodiment of the present invention;
FIG. 5 is a schematic view of a planar inversion machine according to an embodiment of the present invention;
FIG. 6 is a side view of a planar inversion machine in an embodiment of the invention;
FIG. 7 is a top view of a planar inversion machine in an embodiment of the invention;
FIG. 8 is a top view of a wire-laying slurry spreader in an embodiment of the invention;
FIG. 9 is a front view of a wire-laying slurry spreader in an embodiment of the invention;
FIG. 10 is a partial view of a wire spreader in an embodiment of the present invention;
FIG. 11 is a schematic view of a secondary slurry assembly in accordance with an embodiment of the invention;
FIG. 12 is a side view of a secondary slurry assembly in accordance with an embodiment of the invention;
fig. 13 is a front view of a secondary slurry assembly in accordance with an embodiment of the invention.
Detailed Description
The following describes in detail the examples of the present invention, which are implemented on the premise of the technical solution of the present invention, and detailed embodiments and specific operation procedures are given, but the scope of protection of the present invention is not limited to the following examples.
The embodiment provides a technical scheme: the utility model provides a rock wool composite sheet production facility, includes board folding machine, plane upset machine, cloth net shop thick liquid machine, and the quantity and the setting position of three machine set up according to the production line demand, through board folding machine stacks up the product and regularly piles up, and is convenient once only to transport, through plane upset machine turns over the product, conveniently carries out cloth net shop thick liquid work, through cloth net shop thick liquid machine carries out cloth net shop thick liquid work to the product.
As shown in fig. 1 to 4, in this embodiment, the stacking machine includes a stereoscopic frame 11, a horizontal traveling assembly, a vertical traveling assembly, and a multi-rod type tray, where the horizontal traveling assembly is disposed on the stereoscopic frame 11, the multi-rod type tray is connected with the vertical traveling assembly, and the vertical traveling assembly is connected with the horizontal traveling assembly, and drives the multi-rod type tray to move horizontally through the horizontal traveling assembly, and drives the multi-rod type tray to move vertically up and down through the vertical traveling assembly, so as to facilitate the transfer of products on the multi-rod type tray.
The horizontal walking assembly comprises a walking frame 121, a horizontal walking motor 122, a horizontal walking wheel 124 and a horizontal walking guide rail 125, wherein the horizontal walking motor 122 is connected with the horizontal walking wheel 124 through a speed reducer 123 and drives the horizontal walking wheel 124 to rotate, the horizontal walking motor 122 and the horizontal walking wheel 124 are all installed at the bottom position of the walking frame 121, the horizontal walking guide rail 125 is installed at the bottom of the three-dimensional frame 11, the horizontal walking wheel 124 is in sliding connection with the three-dimensional frame 11, and the top of the walking frame 121 is in sliding connection with the top of the three-dimensional frame 11.
The number of horizontal road wheels 124 is two.
The vertical walking assembly comprises a vertical walking motor 131, an upper middle transmission shaft 133, a lower middle transmission shaft 133, a synchronous chain belt 135 and a connecting plate 134, wherein the middle transmission shafts 133 are respectively arranged at the upper end and the lower end of the walking frame 121, the vertical walking motor 131 is rotationally connected with the middle transmission shafts 133 through a speed reducer 132, the synchronous chain belt 135 is fixedly connected with the connecting plate 134, the connecting plate 134 is fixedly connected with the multi-rod type charging tray, and the multi-rod type charging tray moves up and down along with the connecting plate 134 under the driving of the synchronous chain belt 135.
The vertical walking assembly further comprises a guide rod 136 and a guide sleeve 137, the guide rod 136 is arranged on one side of the synchronous chain belt 135 and is arranged in parallel with the synchronous chain belt, and the guide sleeve 137 is arranged on the multi-rod type material tray to play a role in vertical guide.
The multi-rod type material tray comprises a plurality of layers of material rods 142 and a connecting frame 141, wherein the material rods 142 are uniformly arranged at intervals on each layer of the material rods 142 in a plurality of layers and used for supporting products, the material rods 142 are mutually arranged on the connecting frame 141 in parallel, and the connecting frame 141 is respectively connected with the guide sleeve 137 and the connecting plate 134.
The number of the horizontal walking components, the number of the vertical walking components and the number of the multi-rod type charging trays are two, and the horizontal walking components, the vertical walking components and the multi-rod type charging trays are symmetrically arranged on two sides of the three-dimensional frame 11.
The material rest position 15 is reserved on one side of the inner part of the three-dimensional frame 11 and is used for placing a material rest, so that products on the multi-rod type material tray can be conveniently transferred onto the material rest, and then the products are transferred into a next processing node by the RGV trolley.
As shown in fig. 5 to 7, in this embodiment, the plane turning machine includes a bottom bracket 21, two roller assemblies, and two turning assemblies, where the roller assemblies and the turning assemblies are all disposed on the bottom bracket 21, and the two roller assemblies and the two turning assemblies are all symmetrically disposed, and the product located on one side of the roller assemblies is turned to the other side of the roller assemblies by the two turning assemblies.
The two turnover assemblies are respectively a to-be-turned side turnover assembly and a target side turnover assembly, the angle between the initial position and the maximum travel position of the to-be-turned side turnover assembly is larger than 90 degrees, the angle between the initial position and the maximum travel position of the target side turnover assembly is smaller than 90 degrees, and a product is located between the to-be-turned side turnover assembly and the target side turnover assembly when the product is located at the maximum travel position.
The roller assembly comprises a roller motor 222, a roller side frame 223 and a plurality of horizontal rollers 221 which are horizontally and parallelly arranged, wherein the roller motor 222 is connected with the horizontal rollers 221 through a chain so as to drive the horizontal rollers 221 to rotate, the roller side frame 223 is rotatably connected with one end of the horizontal rollers 221, and the other end of the horizontal rollers 221 is connected with the bottom bracket 21.
The to-be-turned side turnover assembly and the target side turnover assembly comprise a turnover cylinder 231, a turnover frame 233 and a Y-shaped connecting seat 234, wherein a cylinder body of the turnover cylinder 231 is rotationally connected with the bottom bracket 21, a cylinder column 232 of the turnover cylinder 231 is rotationally connected with the middle part of the turnover frame 233, one end of the turnover frame 233 on one side is rotationally connected with one side of the Y-shaped connecting seat 234, and one end of the turnover frame 233 on the other side is rotationally connected with the other side of the Y-shaped connecting seat 234.
The roll-over stand 233 includes two roll-over bars arranged side by side, a limit bar 234 and an intermediate plate 237, the two roll-over bars are connected through the intermediate plate 237, so as to realize synchronous movement, and the limit bar 234 is arranged at the end of the roll-over bar and is used for limiting the position of a product during roll-over.
A fixed shaft 236 is disposed between the Y-shaped connecting seat 234 and the roll-over stand 233, and the Y-shaped connecting seat 234 and the roll-over stand 233 are rotatably connected by the fixed shaft 236.
A movable shaft 2311 is disposed between the cylinder body of the turning cylinder 231 and the bottom bracket 21, and the cylinder body of the turning cylinder 231 is rotatably connected with the bottom bracket 21 through the movable shaft 2311.
As shown in fig. 8 to 10, in this embodiment, the cloth-net slurry spreader includes a conveyor belt assembly, a guide assembly, a primary slurry spreading assembly 33, a release bracket 35, and a secondary slurry spreading assembly 34, and the guide assembly, the primary slurry spreading assembly 33, the release bracket 35, and the secondary slurry spreading assembly 34 are sequentially disposed on the conveyor belt assembly.
The conveyor belt line assembly comprises a walking platform 31, a conveyor motor 321, a conveyor belt 323 and two rotating rollers 324, the conveyor motor 321 is installed at one end of the walking platform 31, the rotating rollers 324 are respectively installed at two ends of the walking platform 31, the conveyor motor 321 is connected with one rotating roller 324 through a speed reducer 322, two ends of the conveyor belt 323 are respectively connected with the rotating rollers 324, a product is located on the upper surface of the conveyor belt 323, and the product moves forward under the driving of the rotating rollers 324.
The guide assembly comprises a plurality of limit guide frames 312 and a plurality of guide rollers 311, wherein the limit guide frames 312 are installed on the inner side of the walking platform and are located on the upper portion of the conveying belt 323, the guide rollers 311 are arranged above the limit guide frames 312, and products are located in gaps of the limit guide frames 312 and below the guide rollers 311.
The primary slurry assembly 33 is used to slurry the product once.
The release bracket 35 is used to release the scrim onto the product.
As shown in fig. 11 to 13, in the present embodiment, the secondary slurry spreading assembly 34 includes a slurry spreading table 341, a supporting bar 342, a slurry spreading box 343, and a height adjusting assembly, the slurry spreading table 341 is connected with the end of the traveling platform 31, the supporting bar 342 is disposed on two sides of the slurry spreading box 343 and is fixedly connected with the slurry spreading box 343, and the supporting bar 342 is connected with the slurry spreading box 343 through the height adjusting assembly.
The height adjusting assembly comprises an adjusting screw 344 and a connecting block 345, the adjusting screw 344 is arranged in a sliding groove in the supporting bar 342, the adjusting screw 344 penetrates through the connecting block 345 and is in threaded connection with the connecting block, and the connecting block 345 is in sliding connection with the sliding groove and is fixedly connected with the side wall of the slurry spreading box 343.
The height adjusting assembly further comprises two vertical guide rails 348, and the two vertical guide rails 348 are respectively arranged on two sides of the inner wall of the sliding groove and are in sliding connection with the connecting block 345.
The height adjustment assembly further comprises an adjustment wheel 346, wherein the adjustment wheel 346 is connected with one end of the adjustment screw 344, and the other end of the adjustment screw 344 is rotatably connected with the slurry spreading table 341.
Openings are provided at the top and bottom of the headbox 343, and a channel 347 formed between the bottom opening and the headbox 341 allows product to pass.
Working principle: in the plate stacking machine, products are horizontally placed on each layer of material rods 142 of the multi-rod type material tray through a mechanical arm, when the whole multi-rod type material tray is fully stacked or reaches a certain number, the positions of the multi-rod type material tray are controlled through a horizontal traveling assembly and a vertical traveling assembly, the products on the multi-rod type material tray are moved to a material rack at a material rack position 15, and then the products are transported to a designated processing node through an RGV trolley; in the plane turnover machine, products with composite upper surfaces and two side surfaces are transmitted by a horizontal roller 221 above a turnover component to be turned over, then a turnover cylinder 23 is controlled to enable a turnover frame 233 in a target side turnover component to act firstly, then the turnover component to be turned over acts again, the products are transferred to the turnover frame 233 of the target side turnover component, the turnover component to be turned over and the target side turnover component return to the horizontal position again, at the moment, the bottom surface (lower surface) of the products becomes the upper surface in the current state, and the products enter the cloth-net slurry paving machine to perform composite ground operation; in the wire-laying slurry-spreading machine, the product is fed from one end, and under the guiding and limiting action of the guiding assembly, the product is matched with the conveyor belt 323 to advance, and is subjected to slurry-spreading operation in the primary slurry-spreading assembly 33, at this time, a layer of slurry is spread, then the grid cloth is released by the release bracket 35, and is fed into the channel 347 simultaneously with the product subjected to primary slurry-spreading, and is subjected to secondary slurry-spreading composite operation, at this time, a layer of slurry is spread.
The embodiment also provides a rock wool composite board production method, which adopts the equipment to produce, and specifically comprises the following steps:
s1: composite three sides (1800.60050 mm insulation board raw material)
Feeding by using a mechanical arm, carrying out grid cloth attaching and mortar paving work on the upper surface and two side surfaces of a product by using a grid cloth mortar paving machine, cutting off the grid cloth by using a cutting machine, stacking plates by using a plate stacking machine, placing the plate stacking machine on a material frame, and conveying the product to a curing room and curing for 24 hours by using an RGV trolley;
s2: composite bottom surface
After the product in the step S1 is cured, conveying the product to a two-line tray removing machine for tray removing through an RGV trolley, overturning the product by using a plane overturning machine, enabling the lower surface of the product to face upwards and the upper surface to face downwards, conveying the product to a net-laying and slurry-spreading machine for carrying out work of attaching net cloth and spreading slurry on the overturned lower surface of the product, then, stacking the product by using a stacking machine, placing the product to a material rack, and conveying the product to a curing room for curing for 24 hours through the RGV trolley;
s3: composite front and rear faces
After the product in the step S2 is cured, the product is conveyed to a three-wire tray-disassembling machine for tray disassembly through an RGV trolley, the product is cut and punched according to a set size (1800 x 600 x 50mm plates are cut into 3 plates of 600 x 50mm plates, 4 holes are punched in each plate), the cut plates are horizontally rotated by 90 degrees and prevented from anchor bolts, the front and rear surfaces of each plate, which are not attached with mortar, are changed into side surfaces, then the side surfaces, which are not attached with mortar, of the rotated product are conveyed to a mesh-laying machine for mesh-attaching and mortar-laying work (at the moment, three plates are connected through mesh cloth, 3 plates are connected into 1800 x 600 x 50 plates), the mesh cloth is cut through a cutter, and then the product is placed into a material frame after being stacked through a plate stacking machine, and conveyed to a curing room for 24 hours through the RGV trolley;
s4: putty attached to upper surface
And (3) conveying the product after curing in the step (S3) to a four-wire tray removing machine for tray removing through an RGV trolley, cutting off the mesh cloth by using a cutting machine, recovering to 600 x 50 small plates, laminating the small plates by using a laminating machine after putty is attached, placing the small plates on a material rack, and conveying the product to a curing room for curing for 24 hours through the RGV trolley.
In summary, in the rock wool composite board production equipment of the embodiment, through the plate stacking machine, the product can be conveniently and efficiently transported, the transportation efficiency is improved, and the transportation cost is reduced; the product can be turned over conveniently by the aid of the plane turning machine, and the net laying and slurry spreading work can be performed conveniently and rapidly; through the cloth net shop thick liquid machine that sets up, can conveniently carry out cloth net shop thick liquid work to the product to adjust the product passageway height in order to adapt to the product of different thickness, improved application scope, be worth being used widely.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.
Claims (4)
1. Rock wool composite sheet production facility, its characterized in that: the device comprises a plate stacking machine, a plane overturning machine and a net-laying slurry-spreading machine, wherein the number and the positions of the plate stacking machine, the plane overturning machine and the net-laying slurry-spreading machine are set according to the design of a production line; the plate stacking machine comprises a multi-rod type material tray and a traveling mechanism, wherein the traveling mechanism is connected with the multi-rod type material tray; the plane turnover machine comprises two groups of roller assemblies and turnover assemblies, wherein one group of the two groups of roller assemblies and turnover assemblies are symmetrically arranged; the cloth net slurry spreading machine comprises a conveyor belt line assembly, a slurry spreading assembly and a cloth net assembly, wherein the slurry spreading assembly and the cloth net assembly are connected with the conveyor belt line assembly;
the stacking machine further comprises a three-dimensional frame, the travelling mechanism comprises a horizontal travelling assembly and a vertical travelling assembly, the vertical travelling assembly is arranged on the horizontal travelling assembly, the multi-rod type material tray is connected with the vertical travelling assembly, and the horizontal travelling assembly is connected with the three-dimensional frame;
the horizontal walking assembly comprises a walking frame, a horizontal walking motor, horizontal walking wheels and horizontal walking guide rails, wherein the horizontal walking motor is connected with the horizontal walking wheels, the horizontal walking motor and the horizontal walking wheels are arranged on the walking frame, the horizontal walking guide rails are arranged on the three-dimensional frame, the horizontal walking wheels are in sliding connection with the three-dimensional frame, and the top of the walking frame is in sliding connection with the top of the three-dimensional frame;
the vertical walking assembly comprises a vertical walking motor, two middle transmission shafts, a synchronous chain belt and a connecting plate, wherein the middle transmission shafts are respectively arranged at the upper end and the lower end of the walking frame, the vertical walking motor is rotationally connected with the middle transmission shafts, the synchronous chain belt is fixedly connected with the connecting plate, and the connecting plate is fixedly connected with the multi-rod type charging tray;
the plane turnover machine further comprises a bottom bracket, and the roller assembly and the turnover assembly are both arranged on the bottom bracket;
the two turnover assemblies are respectively a to-be-turned side turnover assembly and a target side turnover assembly, the angle between the initial position and the maximum travel position of the to-be-turned side turnover assembly is larger than 90 degrees, the angle between the initial position and the maximum travel position of the target side turnover assembly is smaller than 90 degrees, and a product is positioned between the to-be-turned side turnover assembly and the target side turnover assembly when the product is positioned at the maximum travel position;
the device comprises a target side overturning assembly, a overturning assembly and a target side overturning assembly, wherein the target side overturning assembly and the target side overturning assembly are connected in a rotating mode, the target side overturning assembly is connected with the target side overturning assembly through a Y-shaped connecting seat, a cylinder body of the overturning cylinder is connected with a bottom support in a rotating mode, a cylinder column of the overturning cylinder is connected with the middle of the overturning frame in a rotating mode, one side of the overturning frame is connected with one side of the Y-shaped connecting seat in a rotating mode, and the other side of the overturning frame is connected with the other side of the Y-shaped connecting seat in a rotating mode.
2. The rock wool composite board production apparatus of claim 1, wherein: the conveyor belt line assembly comprises a walking platform, a conveyor motor, a conveyor belt and two rotating rollers, wherein the conveyor motor is arranged at one end of the walking platform, the rotating rollers are respectively arranged at two ends of the walking platform, the conveyor motor is connected with one of the rotating rollers, and the two rotating rollers are connected through the conveyor belt in a rotating mode.
3. The rock wool composite board production apparatus of claim 2, wherein: the utility model discloses a shop, including shop's thick liquid subassembly, secondary shop's thick liquid subassembly, the subassembly is spread to the primary shop the subassembly is spread to the secondary and is set up respectively the both sides of cloth net subassembly, with walking platform is connected, the subassembly is spread to the secondary includes shop's thick liquid platform, support bar, shop's thick liquid case and altitude mixture control subassembly, shop's thick liquid platform with walking platform is connected, the support bar sets up shop's thick liquid case's both sides with shop's thick liquid case is connected, the support bar passes through altitude mixture control subassembly with shop's thick liquid case is connected.
4. A method for producing a rock wool composite board, characterized in that the production equipment according to any one of claims 1-3 is used for the production of the rock wool composite board, comprising the following steps:
s1: composite three-face
After feeding, carrying out grid cloth attaching and mortar paving work on the upper surface and two side surfaces of a product through a cloth net mortar paving machine, cutting off the grid cloth through a cutting machine, placing the product on a material rack after being stacked by a plate stacking machine, and conveying the product to a curing room for curing through an RGV trolley;
s2: composite bottom surface
After the product in the step S1 is cured, the product is conveyed to a tray disassembling machine through an RGV trolley, the product is turned over by a plane turning machine, the lower surface of the product is upward, the upper surface of the product is downward, the product is conveyed to a net-laying and mortar-spreading machine to carry out work of attaching net cloth and spreading mortar on the turned lower surface of the product, and then the product is stacked by a stacking machine and then is placed in a material rack, and then the product is conveyed to a curing room through the RGV trolley for curing;
s3: composite front and rear faces
After the product in the step S2 is maintained, the product is conveyed to a tray disassembling machine through an RGV trolley, the product is cut and punched according to a set size, the cut small plates are horizontally rotated by 90 degrees, the front and rear surfaces of each small plate without mortar are changed into two side surfaces after rotation, then the two side surfaces are conveyed into a mesh laying machine to carry out mesh cloth attaching and mortar laying work on the rotated side surfaces of the product, at the moment, the three small plates are connected through the mesh cloth, the mesh cloth is cut off by the cutter, the stacked plates of the stacking machine are placed on a material frame, and the product is conveyed to a maintenance room for maintenance through the RGV trolley;
s4: putty attached to upper surface
And (3) conveying the products after curing in the step (S3) to a tray removing machine for tray removing through an RGV trolley, cutting off the mesh cloth by using a cutting machine, recovering the mesh cloth into small plates, placing the small plates on a material rack after being laminated by using a laminating machine for lamination after putty is attached, and conveying the products to a curing room for curing through the RGV trolley.
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| CN202011388857.7A CN112571911B (en) | 2020-12-01 | 2020-12-01 | Rock wool composite board production equipment and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011388857.7A CN112571911B (en) | 2020-12-01 | 2020-12-01 | Rock wool composite board production equipment and production method thereof |
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| CN112571911B true CN112571911B (en) | 2023-08-11 |
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|---|---|---|---|---|
| JPH05246531A (en) * | 1992-03-04 | 1993-09-24 | Daiwa House Ind Co Ltd | Panel turning-over machine |
| CN102180360A (en) * | 2011-04-04 | 2011-09-14 | 山东宏发科工贸有限公司 | Movable type three-plate and six-layer palletizing machine |
| CN104070600A (en) * | 2014-06-20 | 2014-10-01 | 泉州市三联机械制造有限公司 | Composite heat insulation light wall board production process and production device |
| CN208008000U (en) * | 2018-03-30 | 2018-10-26 | 珠海华冠科技股份有限公司 | A kind of material tray lifting device for loading and unloading |
| CN109296087A (en) * | 2017-07-19 | 2019-02-01 | 河北三楷深发科技股份有限公司 | Metal mesh rock wool board and its production technology and subsidiary horizontal V shape mechanical arm |
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2020
- 2020-12-01 CN CN202011388857.7A patent/CN112571911B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05246531A (en) * | 1992-03-04 | 1993-09-24 | Daiwa House Ind Co Ltd | Panel turning-over machine |
| CN102180360A (en) * | 2011-04-04 | 2011-09-14 | 山东宏发科工贸有限公司 | Movable type three-plate and six-layer palletizing machine |
| CN104070600A (en) * | 2014-06-20 | 2014-10-01 | 泉州市三联机械制造有限公司 | Composite heat insulation light wall board production process and production device |
| CN109296087A (en) * | 2017-07-19 | 2019-02-01 | 河北三楷深发科技股份有限公司 | Metal mesh rock wool board and its production technology and subsidiary horizontal V shape mechanical arm |
| CN208008000U (en) * | 2018-03-30 | 2018-10-26 | 珠海华冠科技股份有限公司 | A kind of material tray lifting device for loading and unloading |
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| CN112571911A (en) | 2021-03-30 |
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