TW202041296A - Metal surface color steel composite board production line adopting single cold bending forming mechanism - Google Patents

Metal surface color steel composite board production line adopting single cold bending forming mechanism Download PDF

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TW202041296A
TW202041296A TW109114903A TW109114903A TW202041296A TW 202041296 A TW202041296 A TW 202041296A TW 109114903 A TW109114903 A TW 109114903A TW 109114903 A TW109114903 A TW 109114903A TW 202041296 A TW202041296 A TW 202041296A
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Taiwan
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color steel
steel plate
forming mechanism
plate
production line
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TW109114903A
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Chinese (zh)
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蔣明生
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大陸商蘇州金童機械製造股份有限公司
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Publication of TW202041296A publication Critical patent/TW202041296A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D31/00Other methods for working sheet metal, metal tubes, metal profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/12Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/18Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS, WEDGES, JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing

Abstract

The invention relates to a metal surface color steel composite board production line adopting a single cold bending forming mechanism. The metal surface color steel composite board production line is characterized by comprising a feeding mechanism, the cold bending forming mechanism, a gluing mechanism, an automatic plate separating mechanism, a color steel plate centering overturning and closing mechanism and a solidifying mechanism. According to the metal surface color steel composite board production line, the production of metal surface color steel composite boards can be completed by adopting just one cold bending forming mechanism and one gluing mechanism through the automatic plate separating mechanism and the centering overturning and closing mechanism; the number of the cold bending forming mechanism, the gluing mechanism and related equipment matched with the cold bending forming mechanism and the gluing mechanism is decreased, the occupied area is decreased, and the operation cost are lowered, the operation stability and reliability are improved, the multi-machine linkage can be realized according to the production requirements, and therefore the purposes of lowering the cost and increasing the benefits are achieved; and in addition, color steel plate panels all come out from the same cold bending forming mechanism, so that the problems caused by errors are reduced, the consistency of the color steel panels is improved, the quality of the composite board is improved, and the rejection rate is decreased.

Description

採用單一冷彎成型機構的金屬面彩鋼複合板生產線Metal surface color steel composite board production line adopting single cold bending forming mechanism

本發明關於金屬面彩鋼複合板生產領域,尤指關於一種採用單一冷彎成型機構的金屬面彩鋼複合板生產線。The invention relates to the production field of metal-faced color steel composite panels, in particular to a metal-face color steel composite panel production line adopting a single cold-bent forming mechanism.

金屬面彩鋼複合板(也稱彩鋼夾心板、手工板)是電子、醫療、國防高端領域中不可或缺的新型建築用材。目前,在金屬面彩鋼複合板生產線中,都是將彩鋼板鋼卷(鋼卷、鍍鋅卷、不銹鋼卷)分別於二台或二套冷彎成型機構上滾壓軋製成上板或下板;再分別上膠;之後填充芯材(芯材可為泡沫、岩棉等);在確保上板與下板垂直度、平行度完全一致後合板;再經固化爐進行固化定型,完成彩鋼複合板的製作。Metal surface color steel composite board (also called color steel sandwich board, manual board) is an indispensable new building material in the high-end fields of electronics, medical treatment and national defense. At present, in the metal surface color steel composite plate production line, the color steel coils (steel coils, galvanized coils, stainless steel coils) are rolled on two or two cold-formed mechanisms to form upper plates or The lower board; glued separately; then filled with core material (the core material can be foam, rock wool, etc.); after ensuring that the upper board and the lower board are completely consistent in verticality and parallelism, plywood; and then solidify and shape in the curing oven to complete The production of color steel composite board.

常規生產線需要分別由二台冷彎成型機冷彎軋製成彩鋼板面板(鍍鋅板、不銹鋼板),並分別輸送至填料處由人工填充上料、再合板;不僅需要耗費大量人員和成本、設備占地面積又大,而且二塊彩鋼板面板由二套成型機成型的精度很難保證一致性;因為板材的累積誤差,所以會出現垂直度、平行度的不一致,所產生的廢板是不可修復的;若要控制精度,那麼對二台冷彎成型機的一致性要求極高,不僅成本巨大,且目前很難做到完全一致;故由二套成型機軋製出來的彩鋼板面板,不僅設備投入成本高且不利於後期維護。The conventional production line needs to be cold-rolled by two cold-formed forming machines to form color steel panels (galvanized sheets, stainless steel sheets), and transported to the fillers to manually fill and re-ply the panels; not only requires a lot of personnel and costs The equipment occupies a large area, and it is difficult to ensure the consistency of the two color steel panels formed by two sets of forming machines; because of the cumulative errors of the plates, there will be inconsistencies in verticality and parallelism, resulting in waste panels It is irreparable; if the precision is to be controlled, the consistency requirements of the two cold-formed forming machines are extremely high, not only the cost is huge, and it is difficult to achieve the same at present; therefore, the color steel plate rolled by the two sets of forming machines Panel, not only the equipment investment cost is high, but also not conducive to later maintenance.

因此提供一種占地面積小、結構簡單的金屬面彩鋼複合板生產線是本發明所要解決的問題。Therefore, it is the problem to be solved by the present invention to provide a metal surface color steel composite board production line with a small footprint and a simple structure.

本發明克服了先前技術的不足,提供一種占地面積小、結構簡單的金屬面彩鋼複合板生產線。The invention overcomes the shortcomings of the prior art and provides a metal surface color steel composite board production line with a small footprint and simple structure.

為達到上述目的,本發明採用的技術方案為:提供了一種採用單一冷彎成型機構的金屬面彩鋼複合板生產線,其包括按進料方向順序連接的進料機構、冷彎成型機構、上膠機構、自動分板機構、彩鋼板對中翻轉合板機構、固化機構;該進料機構可將彩鋼板鋼卷原料展開並輸送至冷彎成型機構;該冷彎成型機構將該彩鋼板鋼卷沖切成型為一組組獨立的彩鋼板面板;該上膠機構對該各組彩鋼板面板進行上膠;該自動分板機構將上膠的彩鋼板面板分別輸送到二條輸送軌道;該彩鋼板對中翻轉合板機構將其中一條輸送軌道輸送來的彩鋼板面板翻轉並合攏在另一條輸送軌道輸送來的彩鋼板面板上;該固化機構對合攏後的彩鋼板面板進行固化定型。In order to achieve the above objective, the technical solution adopted by the present invention is to provide a metal surface color steel composite panel production line adopting a single cold-formed forming mechanism, which includes a feeding mechanism, a cold-formed forming mechanism, and an upper part which are connected in sequence according to the feeding direction. Glue mechanism, automatic splitting mechanism, color steel plate centering and turning plywood mechanism, and curing mechanism; the feeding mechanism can unfold and transport the color steel coil raw material to the cold forming mechanism; the cold forming mechanism uses the color steel coil Punching and forming into a group of independent color steel plate panels; the gluing mechanism applies glue to each group of color steel plate panels; the automatic splitting mechanism transports the glued color steel plate panels to two conveying tracks respectively; The steel plate centering and inverting plywood mechanism flips and folds the color steel plate panel conveyed by one of the conveying tracks and folds it on the color steel plate panel conveyed by the other conveying track; the curing mechanism solidifies the folded color steel plate panel.

較佳地,該二條輸送軌道為上下二層平行的輸送軌道。Preferably, the two conveying tracks are two parallel upper and lower conveying tracks.

較佳地,該自動分板機構包括基座、升降托料部,該升降托料部一端與基座可轉動的連接,另一端下部設置升降裝置。Preferably, the automatic plate dividing mechanism includes a base and a lifting support part, one end of the lifting support part is rotatably connected with the base, and a lower part of the other end is provided with a lifting device.

更佳地,該上膠機構架設在一輸送平臺上,該輸送平臺一端連接該冷彎成型機構,另一端連接該自動分板機構,該輸送平臺將該冷彎成型機構成型的彩鋼板面板,經該上膠機構上膠後,輸送到該自動分板機構。More preferably, the gluing mechanism is erected on a conveying platform. One end of the conveying platform is connected to the cold-formed mechanism, and the other end is connected to the automatic plate dividing mechanism. The conveying platform is a color steel plate panel formed by the cold-formed mechanism. After gluing by the gluing mechanism, it is transported to the automatic board separating mechanism.

較佳地,該彩鋼板對中翻轉合板機構包括沿進料方向設置的縱長機架、垂直於該機架並水準間隔設置的複數個輸送輥、位於該機架一側豎直設置的橫樑升降架、橫向連接在該橫樑升降架上的橫樑;該橫樑與該機架平行設置,並在該橫樑上垂直設置有吸盤臂,該吸盤臂上設置有旋轉架,該旋轉架上設置有複數個吸盤;該橫樑由動力裝置驅動在該橫樑升降架上上下運動;該旋轉架由動力裝置驅動在豎直面上轉動,使得該旋轉架上的吸盤能整體翻轉,從而使得吸盤的吸附面向上或者向下;該橫樑上下運動時,該的吸盤臂,旋轉架及吸盤可穿過該輸送輥之間的間隙上下運動。Preferably, the color steel plate centering and flipping plywood mechanism includes a longitudinal frame arranged along the feeding direction, a plurality of conveying rollers arranged perpendicular to the frame and horizontally spaced apart, and a vertical beam located on one side of the frame A lifting frame, a cross beam connected to the cross beam lifting frame; the cross beam is arranged in parallel with the frame, and a suction cup arm is vertically arranged on the cross beam, the suction cup arm is provided with a rotating frame, and the rotating frame is provided with a plurality of A suction cup; the beam is driven by a power device to move up and down on the beam lifting frame; the rotating frame is driven by the power device to rotate on a vertical surface, so that the suction cup on the rotating frame can be turned over, so that the suction surface of the suction cup is upward or Down; when the beam moves up and down, the sucker arm, rotating frame and sucker can move up and down through the gap between the conveying rollers.

更佳地,該機架上還設置有止擋裝置, 該止擋裝置平行與該輸送輥設置,並由驅動裝置驅動上下升降, 向上伸出該輸送輥所在平面,或者向下縮回至該輸送輥所在平面以下。More preferably, the frame is also provided with a stop device, the stop device is arranged parallel to the conveying roller, and is driven up and down by the driving device, extends upwards out of the plane where the conveying roller is located, or retracts downward to the Below the plane where the conveyor roller is located.

更佳地,該機架上還設置有對中機構;該對中機構包括設置在輸送輥二端處的對中靠板;對中靠板與連接桿可轉動的連接;連接桿與主桿可轉動的連接,主桿中心和直角轉向器轉動軸連接。More preferably, the frame is also provided with a centering mechanism; the centering mechanism includes a centering backing plate arranged at the two ends of the conveying roller; the centering backing plate is rotatably connected with the connecting rod; the connecting rod and the main rod Rotatable connection, the center of the main rod is connected to the rotation axis of the right-angle steering gear.

更佳地,該雙層輸送軌道和該彩鋼板對中翻轉合板機構之間設置升降接駁板;該升降接駁板靠近雙層輸送軌道的一端下部設置升降裝置,靠近該彩鋼板對中翻轉合板機構的另一端與其自身支架或者該彩鋼板對中翻轉合板機構的機架樞轉連接。More preferably, a lifting connecting plate is arranged between the double-layer conveying track and the color steel plate centering and turning plywood mechanism; a lifting device is provided at the lower end of the lifting connecting plate near the double-layer conveying track, and the color steel plate is centered and turned The other end of the plywood mechanism is pivotally connected to its own bracket or the frame of the color steel plate centering and turning plywood mechanism.

更佳地,該升降接駁板上設置複數個萬向球。More preferably, a plurality of universal balls are provided on the lifting connection plate.

較佳地,該冷彎成型機構包括基座以及依次設置在基座上的進料導向裝置、沖壓裝置、成型滾輪組、剪折裝置;該剪折裝置設置可上下運動的剪折上刀、可上下運動的剪折下刀、上壓板、托料板;該剪折下刀設置二個;二個該剪折下刀之間具有用於容納該剪折上刀的第一間隙;該剪折上刀與上壓板之間具有用於容納該剪折下刀的第二間隙;該托料板為二塊,分別設置於二個剪折下刀的外側。Preferably, the cold bending forming mechanism includes a base and a feeding guide device, a stamping device, a forming roller set, and a shearing device that are sequentially arranged on the base; the shearing device is provided with a shearing and folding upper knife that can move up and down, The shearing and folding lower knife, the upper pressing plate, and the supporting plate that can move up and down; the shearing and folding lower knives are provided with two; there is a first gap between the two shearing and folding lower knives for accommodating the shearing and folding upper knives; There is a second gap between the upper folding knife and the upper pressing plate for accommodating the lower cutting knife; the supporting plate is two pieces, which are respectively arranged on the outer sides of the two cutting lower knifes.

該生產線流程為:彩鋼板(鋼卷、鍍鋅卷、不銹鋼卷)自動上料放料、經單一冷彎成型機成型好所需的彩鋼板面板;藉由上膠機構間隔或連續上膠;藉由自動分板機構及雙層輸送軌道,分出上板、下板,在下板處填料;之後分別由升降接駁板接駁進入對中翻轉合板機構,對上板對中、升降、自動翻轉;對下板對中;之後合板,再對中;之後進入固化爐機構固化定型;最後收料堆碼,出產品。The process of the production line is: automatic loading and unloading of color steel plates (steel coils, galvanized coils, and stainless steel coils), and forming the required color steel panels by a single cold-bending forming machine; using the gluing mechanism interval or continuous gluing; With the automatic splitting mechanism and double-layer conveying track, the upper and lower boards are separated, and the filling is placed at the lower board; afterwards, they are respectively connected to the centering and turning plywood mechanism by the lifting connection board, and the upper board is centered, lifted, and automatically Turn over; center the lower board; then ply the board and then center; then enter the curing oven mechanism to solidify and shape; finally receive the material and stack, and then the product.

本發明的有益技術效果主要在於:提供了一種占地面積小、結構簡單的金屬面彩鋼複合板生產線。本發明藉由自動分板機構以及彩鋼板對中翻轉合板機構實現僅採用一台/套冷彎成型機構、一台/套上膠機構就可以完成金屬面彩鋼複合板的生產;相比於傳統生產線減少了冷彎成型機構、上膠機構以及與之相配套的相關設備的數量(通常製程需要二套冷彎成型機構及二套上膠機構),本生產線設計合理、結構簡單,不僅減少了占地面積和運行成本,同時提高了運行的穩定性、可靠性,還可以根據生產需要,可多機聯動,從而達到降本增效的目的。另外由於彩鋼板面板均出自同一台冷彎成型機構,減少了誤差帶來的問題,增加了彩鋼面板的一致性,提高了複合板的品質,降低了廢品率。The beneficial technical effects of the present invention are mainly that it provides a metal surface color steel composite board production line with a small floor area and a simple structure. The present invention realizes that the production of metal-faced color steel composite panels can be completed by adopting only one set/set of cold bending forming mechanism and one set/set of gluing mechanism through the automatic plate dividing mechanism and the color steel plate centering and turning plywood mechanism; The traditional production line reduces the number of cold-rolled forming mechanisms, gluing mechanisms and related equipment (usually two sets of cold-rolled forming mechanisms and two gluing mechanisms are required for the process). The production line has a reasonable design and simple structure, which not only reduces It saves floor space and operating cost, and at the same time improves the stability and reliability of operation. It can also be linked to multiple machines according to production needs, so as to achieve the purpose of reducing costs and increasing efficiency. In addition, since the color steel panels are all from the same cold-formed forming mechanism, the problems caused by errors are reduced, the consistency of the color steel panels is increased, the quality of the composite panels is improved, and the scrap rate is reduced.

現在結合圖式和實施例對本發明作進一步詳細的說明,這些圖式均為簡化的示意圖,僅以示意方式說明本發明的基本結構,因此其僅顯示與本發明有關的構成。需要說明的是,下面描述中使用的詞語 」「左」、 「」右」、 「」上」和「」下」指的是圖式中的方向,詞語「」內」和「」外」分別指的是朝向或遠離特定部件幾何中心的方向。The present invention will now be described in further detail with reference to the drawings and embodiments. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the structures related to the present invention. It should be noted that the words ""left", "right", "up" and "down" used in the following description refer to the directions in the diagram, and the words ""in" and ""out" respectively Refers to the direction toward or away from the geometric center of a particular component.

如圖1至15所示,一種採用單一冷彎成型機構的金屬面彩鋼複合板生產線,包括按進料方向順序連接的進料機構1、冷彎成型機構2、上膠機構3、自動分板機構4、彩鋼板對中翻轉合板機構5、固化機構6、收料機構7。其中進料機構1僅設置一套,用於將彩鋼板鋼卷原料展開並輸送至冷彎成型機構2;冷彎成型機構2僅設置一套,用於將彩鋼板鋼卷沖切成型為一組組獨立的四邊折疊的彩鋼板面板;上膠機構3用於對各組彩鋼板面板進行間隔或連續上膠;自動分板機構4用於將上膠的彩鋼板面板分別輸送到相互獨立的、在垂直方向上下平行設置的上輸送軌道91和下輸送軌道92,這二條輸送軌道構成上下結構的雙層輸送軌道9;彩鋼板對中翻轉合板機構5用於將從下輸送軌道92輸送而來的彩鋼板面板翻轉並合攏在從上輸送軌道91輸送而來的、填充了芯材的彩鋼板面板上;固化機構6用於對彩鋼板複合合攏後加熱固化定型;收料機構7用於收料堆碼。As shown in Figures 1 to 15, a metal surface color steel composite panel production line using a single cold-formed forming mechanism includes a feeding mechanism 1, a cold-formed forming mechanism 2, a gluing mechanism 3, and an automatic splitting mechanism that are connected in sequence according to the feeding direction. Plate mechanism 4, color steel plate centering and turning plywood mechanism 5, curing mechanism 6, and material receiving mechanism 7. Among them, only one set of feeding mechanism 1 is provided for unrolling and conveying the color steel coil raw materials to the cold forming mechanism 2; the cold forming mechanism 2 is only provided with one set for punching and forming the color steel coil into A group of independent four-sided folding color steel plate panels; the gluing mechanism 3 is used to space or continuously gluing each group of color steel plate panels; the automatic splitting mechanism 4 is used to transport the glued color steel plate panels to each other independently The upper conveying track 91 and the lower conveying track 92 are arranged in parallel in the vertical direction. These two conveying tracks constitute a double-layer conveying track 9 with a vertical structure; the color steel plate centering and turning plywood mechanism 5 is used to convey from the lower conveying track 92 The coming color steel plate panel is turned over and closed on the color steel plate panel filled with the core material and conveyed from the upper conveying rail 91; the curing mechanism 6 is used to heat and solidify the color steel plate after composite folding; the receiving mechanism 7 is used For receiving and stacking.

冷彎成型機構2包括基座21以及依次設置在基座21上的進料導向裝置22、沖壓裝置23、成型滾輪組24、剪折裝置25;其中沖壓裝置23包括二套設計成方形的沖頭;成型滾輪組24包括壓滾輪241;剪折裝置25設置可上下運動的剪折上刀251、可上下運動的剪折下刀252、上壓板253、托料板254;剪折下刀設置二個,二者對稱設置;二個剪折下刀252之間具有用於容納剪折上刀251的第一間隙255;剪折上刀251與上壓板253之間具有用於容納剪折下刀252的第二間隙256;托料板254為二塊,分別設置於二個剪折下刀252的外側(即對稱設置的二個剪折下刀252,二者的內側設置第一間隙255、二者外側設置托料板254);不工作時:剪折下刀252的上端不高於托料板254的上表面;剪折上刀251、剪折下刀252均採用氣缸控制;剪折裝置25採用機器剪折,從而代替了原來的手工操作模式,不僅提高了工作效率,也降低了工作成本;沖壓裝置23、成型滾輪組24可滑動地安裝在基座21上,便於適應不同的板寬需求。The cold bending forming mechanism 2 includes a base 21 and a feed guide device 22, a punching device 23, a forming roller set 24, and a shearing device 25 sequentially arranged on the base 21; wherein the punching device 23 includes two sets of punches designed in a square shape. The forming roller set 24 includes a pressing roller 241; the shearing device 25 is equipped with a shearing upper knife 251 that can move up and down, a shearing lower knife 252 that can move up and down, an upper pressing plate 253, a supporting plate 254; Two of them are arranged symmetrically; between the two shearing and folding lower knives 252, there is a first gap 255 for accommodating the shearing and folding upper knives 251; between the shearing and folding upper knives 251 and the upper pressing plate 253, there is a The second gap 256 of the knife 252; the supporting plate 254 is two pieces, which are respectively arranged on the outer side of the two shearing and folding knives 252 (that is, the two shearing and folding knives 252 are symmetrically arranged, and the first gap 255 is set inside the two , The two outer sides are provided with a supporting plate 254); when not working: the upper end of the cutting and folding knife 252 is not higher than the upper surface of the supporting plate 254; the cutting and folding upper knife 251 and the cutting and folding knife 252 are controlled by air cylinders; The folding device 25 adopts machine shearing and folding, which replaces the original manual operation mode, which not only improves the work efficiency, but also reduces the working cost; the stamping device 23 and the forming roller set 24 are slidably mounted on the base 21 to facilitate adaptation to different Demand for board width.

上膠機構3架設在一輸送平臺30上,輸送平臺30一端連接冷彎成型機構2,另一端連接自動分板機構4,輸送平臺30將冷彎成型機構2沖切成型的彩鋼板面板,經上膠機構3上膠後,輸送到自動分板機構4。The gluing mechanism 3 is erected on a conveying platform 30. One end of the conveying platform 30 is connected to the cold-formed forming mechanism 2, and the other end is connected to the automatic plate dividing mechanism 4. The conveying platform 30 punches the cold-formed forming mechanism 2 to form the color steel plate panel. After gluing by the gluing mechanism 3, it is conveyed to the automatic board separating mechanism 4.

自動分板機構4包括基座41、升降托料部42;升降托料部42可以是升降輸送軌道或者托板或者托輥,其進口端421(彩鋼板面板從該端進入)與基座41可轉動的連接,構成類似擺臂的結構;出口端422(彩鋼板面板從該端離開)下部設置驅動耳423,驅動耳423與氣缸43(也可以是絲桿升降機,或者其他電動、氣動升降裝置)的氣缸臂可轉動地連接,氣缸43的底部設置在基座41上或者雙層輸送軌道9的支架上;藉由氣缸43的頂起和收回使升降托料部42的出口端422上下運動,與上輸送軌道91或下輸送軌道92相聯繫,從而將從升降托料部42輸送過來的彩鋼板面板有目的性的輸送到上輸送軌道91或下輸送軌道92;其中上輸送軌道91運輸的在上膠機構3上過膠的彩鋼板面板,在上輸送軌道91上運輸時被人工或者自動地在其中放置岩棉等填充物;下輸送軌道92運輸在上膠機構3上過膠的彩鋼板面板,在之後的彩鋼板對中翻轉合板機構5上被翻轉;該設計不僅充分利用了空間,縮短了生產線的長度和占地面積,同時避免了一隔一放置岩棉所帶來的人為錯誤;氣缸43的傾斜度可調,從而可以調節出口端422上下運動的距離,從而可以靈活調節上輸送軌道91和下輸送軌道92的距離以適應多種實際情況。The automatic plate separating mechanism 4 includes a base 41 and a lifting supporting part 42; the lifting supporting part 42 can be a lifting conveying track or a pallet or a supporting roller, and its inlet end 421 (the color steel plate panel enters from this end) is connected to the base 41 Rotatable connection to form a structure similar to a swing arm; the outlet end 422 (the color steel panel leaves from this end) is provided with a driving ear 423, the driving ear 423 and the air cylinder 43 (it can also be a screw lifter, or other electric or pneumatic lifting The cylinder arm of the device) is rotatably connected, and the bottom of the cylinder 43 is set on the base 41 or on the bracket of the double-layer conveying track 9; the lifting and retracting of the cylinder 43 makes the outlet end 422 of the lifting support part 42 up and down The movement is connected with the upper conveying track 91 or the lower conveying track 92, so that the color steel plate panels conveyed from the lifting and supporting part 42 are purposely conveyed to the upper conveying track 91 or the lower conveying track 92; wherein the upper conveying track 91 The color steel plate panels that have been glued on the gluing mechanism 3 are transported manually or automatically placed in the upper conveying track 91 with fillers such as rock wool; the lower conveying track 92 is transported and glued on the gluing mechanism 3 The color steel plate panel is turned over on the subsequent color steel plate centering and turning plywood mechanism 5; this design not only makes full use of space, shortens the length and floor space of the production line, but also avoids placing rock wool one by one. Human error; the inclination of the cylinder 43 is adjustable, so that the distance of the up and down movement of the outlet end 422 can be adjusted, so that the distance between the upper conveying rail 91 and the lower conveying rail 92 can be flexibly adjusted to adapt to a variety of actual conditions.

彩鋼板對中翻轉合板機構5,包括沿進料方向設置的縱長機架51、垂直於機架51並水準間隔設置的複數個輸送輥52、位於機架51一側豎直設置的橫樑升降架53、橫向連接在橫樑升降架53上且與機架51平行設置的橫樑54;其中:輸送輥52至少為二根,平行設置於機架51上構成彩鋼板面板輸送軌道;橫樑54與橫樑升降架53為可滑動地連接,連接方式可採用滑軌和滑塊相配合的方式;橫樑54還與絲桿升降裝置(也可以是如氣缸等其他電動的或氣動的升降裝置)相連接,絲桿升降裝置可推動橫樑54在垂直方向運動,即推動橫樑54在橫樑升降架53上上下運動;橫樑54上垂直設置有多根相互平行的吸盤臂55,吸盤臂55為水準吸盤臂;吸盤56設置為4個均設置在旋轉架561上,構成一個整體;旋轉架561側面和吸盤臂55側面藉由轉動裝置可轉動地相連接;轉動裝置為從動輪551,其可以帶動旋轉架561在垂直面上轉動,進而帶動4個吸盤56整體以從動輪551中心為軸整體翻轉180°(從動輪551可藉由同步帶被由電機驅動的主動輪帶動),使吸盤56的吸附面562向上或者向下;可根據實際情況調節各部件的相對位置,以保證吸盤56吸附彩鋼板面板翻轉時,彩鋼板面板不會碰到吸盤臂55;同時橫樑54上下運動時,吸盤臂55、旋轉架561及吸盤56可穿過相互平行的輸送輥52之間的間隙上下運動;且吸盤臂55、旋轉架561及吸盤56向下可整體縮至輸送輥52最高點所在平面以下(即吸盤臂55、旋轉架561及吸盤56整體可均不高於輸送輥2最高點),以保證彩鋼板面板的輸送。The color steel plate centering and turning plywood mechanism 5 includes a longitudinal frame 51 arranged along the feeding direction, a plurality of conveying rollers 52 arranged perpendicular to the frame 51 and horizontally spaced, and a vertical beam lifting on one side of the frame 51 Frame 53, a crossbeam 54 that is connected to the crossbeam lifting frame 53 and is arranged parallel to the frame 51; wherein: there are at least two conveying rollers 52, which are arranged in parallel on the frame 51 to form a color steel panel conveying track; the crossbeam 54 and the crossbeam The lifting frame 53 is slidably connected, and the connection method can be a sliding rail and a sliding block; the cross beam 54 is also connected with a screw lifting device (or other electric or pneumatic lifting devices such as air cylinders), The screw lifting device can push the crossbeam 54 to move in the vertical direction, that is, push the crossbeam 54 to move up and down on the crossbeam lifting frame 53; the crossbeam 54 is vertically arranged with multiple parallel suction cup arms 55, and the suction cup arms 55 are horizontal suction cup arms; 56 is set to four are set on the rotating frame 561 to form a whole; the side of the rotating frame 561 and the side of the suction cup arm 55 are rotatably connected by a rotating device; the rotating device is a driven wheel 551, which can drive the rotating frame 561 in Rotate on the vertical surface, and then drive the 4 suction cups 56 to turn 180° with the center of the driven wheel 551 as the axis (the driven wheel 551 can be driven by the driving wheel driven by the motor by the timing belt), so that the suction surface 562 of the suction cup 56 is upward Or down; the relative position of each component can be adjusted according to the actual situation to ensure that when the suction cup 56 absorbs the color steel plate panel and flips, the color steel plate panel will not touch the suction cup arm 55; at the same time when the beam 54 moves up and down, the suction cup arm 55 and the rotating frame 561 and the suction cup 56 can move up and down through the gap between the conveying rollers 52 parallel to each other; and the suction cup arm 55, the rotating frame 561 and the suction cup 56 can be collectively retracted below the plane of the highest point of the conveying roller 52 (that is, the suction cup arm 55). , Rotating frame 561 and suction cup 56 as a whole may not be higher than the highest point of conveying roller 2) to ensure the conveying of color steel plate panels.

機架51上設置2個對中機構57;對中機構57設置於輸送輥52之間;對中機構57包括設置在輸送輥2二端處的對中靠板571;對中靠板571底部藉由連接部與連接桿572一端可轉動地連接;連接桿572另一端與主桿573可轉動的連接;直角轉向器574為軸動的,其轉動軸垂直設置於主桿573中心;直角轉向器574運動,可帶動主桿573以垂直透過主桿573中心的直線為旋轉軸做旋轉;主桿573旋轉帶動二側的連接桿572轉動,且使連接桿572連接對中靠板571的一端運動,進而帶動對中靠板571同步朝向或遠離直角轉向器574運動,起到給輸送過來的彩鋼板面板對中,確定位置的作用;採用直角轉向器推動573,可以使對中機構57更加可靠的同步進退;相比於常規的對中靠輪,本發明採用靠板的結構,穩定性更加好。Two centering mechanisms 57 are provided on the frame 51; the centering mechanism 57 is set between the conveying rollers 52; the centering mechanism 57 includes a centering support plate 571 arranged at the two ends of the conveying roller 2; the bottom of the centering support plate 571 The connecting part is rotatably connected with one end of the connecting rod 572; the other end of the connecting rod 572 is rotatably connected with the main rod 573; the right-angle steering gear 574 is axially movable, and its rotation axis is arranged perpendicular to the center of the main rod 573; right-angle steering The movement of the main rod 574 can drive the main rod 573 to rotate with a straight line perpendicular to the center of the main rod 573 as the axis of rotation; the rotation of the main rod 573 drives the connecting rods 572 on both sides to rotate, and the connecting rod 572 is connected to one end of the centering plate 571 Movement, and then drive the centering backing plate 571 to move toward or away from the right-angle diverter 574 synchronously, and play the role of centering and determining the position of the conveyed color steel panel; using the right-angle diverter to push 573 can make the centering mechanism 57 more Reliable synchronous advance and retreat; Compared with the conventional centering lean, the present invention adopts the structure of the lean, which has better stability.

機架51下方還設置箱體58,可以放置物品或者電器設備,從而合理利用空間,使設備更加緊湊。機架51上,輸送輥52之間還設置止擋裝置59;止擋裝置59平行於輸送輥52設置,並由驅動裝置驅動上下升降, 可向上伸出輸送輥52最高點所在平面,或者向下縮回至輸送輥52最高點所在平面以下,確保彩鋼板面板輸送到指定位置。A box 58 is also provided under the rack 51, which can place objects or electrical equipment, so as to rationally use the space and make the equipment more compact. On the frame 51, a stop device 59 is also arranged between the conveying rollers 52; the stop device 59 is arranged parallel to the conveying roller 52, and is driven up and down by the driving device, and can extend upwards from the plane of the highest point of the conveying roller 52, or to Retract downward to below the plane where the highest point of the conveying roller 52 is located to ensure that the color steel plate panel is conveyed to the designated position.

雙層輸送軌道9和彩鋼板對中翻轉合板機構5之間設置升降接駁板8;升降接駁板8靠近雙層輸送軌道9一端下部設置升降裝置81(如氣缸或其他電動、氣動升降裝置),升降接駁板8靠近彩鋼板對中翻轉合板機構5一端與其自身支架或者機架51或輸送輥52可轉動的連接;升降接駁板8上設置複數個萬向球82,便於彩鋼板面板的輸送。A lifting connecting plate 8 is arranged between the double-layer conveying track 9 and the color steel plate centering and turning plywood mechanism 5; a lifting device 81 (such as an air cylinder or other electric or pneumatic lifting device) is arranged at the lower end of the lifting connecting plate 8 near the double-layer conveying track 9 ), one end of the lifting connecting plate 8 near the color steel plate centering and turning plywood mechanism 5 is rotatably connected with its own support or frame 51 or conveying roller 52; the lifting connecting plate 8 is provided with a plurality of universal balls 82, which is convenient for the color steel plate Transport of the panel.

本生產線的工作原理:The working principle of this production line:

(1)彩鋼板從進料機構1送向冷彎成型機構2;(1) The color steel plate is sent from the feeding mechanism 1 to the cold forming mechanism 2;

(2)藉由導向裝置22後,由沖壓裝置23沖壓切除方形折彎多餘的板料;之後在成型滾輪組24的壓滾輪241的作用下對彩鋼板二側邊進行成型;二側邊成型好的彩鋼板進入剪折裝置25,對彩鋼板前、後埠進行剪折,此時彩鋼板置於托料板254上;首先剪折上刀251被驅動而向下運動被收容於第一間隙255,此時僅切斷彩鋼板;之後二個剪折下刀252與二側的托料板254之間產生相對移動,二個剪折上刀252被驅動向上運動,被收容於第二間隙256,此時被切斷的彩鋼板斷口被二個剪折下刀252分別折彎;藉由剪折裝置25後使特定長度的彩鋼板被剪切下來,且該塊彩鋼板的後端被彎折(前端在上一次剪折時完成彎折),成為所需要的複合板的面板;同時該塊彩鋼板後面的彩鋼板前端也在同一次操作中被彎折;(2) After the guiding device 22, the punching device 23 punches and cuts off the excess square bending sheet; then the two sides of the color steel plate are formed under the action of the pressing roller 241 of the forming roller set 24; the two sides are formed The good color steel plate enters the cutting and folding device 25 to cut and fold the front and rear ports of the color steel plate. At this time, the color steel plate is placed on the supporting plate 254; first, the cutting and folding upper knife 251 is driven to move downward and is housed in the first The gap 255, at this time, only the color steel plate is cut; after that, the two lower shearing knives 252 and the supporting plates 254 on both sides move relative to each other, and the two upper shearing knives 252 are driven to move upward and are housed in the second The gap 256. At this time, the cut color steel plate is bent by two cutting and folding knives 252 respectively; the color steel plate of a certain length is cut by the cutting and folding device 25, and the back end of the color steel plate The front end is bent (the front end was bent in the last cut) to become the required composite panel; at the same time, the front end of the color steel plate behind the color steel plate was also bent in the same operation;

(3)四邊折疊好的彩鋼板面板進入上膠機構3淋膠水(自動淋膠噴膠或人工上膠);上膠機構3採用間隔或連續上膠的方式;(3) The four-sided folded color steel plate panel enters the gluing mechanism 3 to pour glue (automatic glue spraying or manual gluing); the gluing mechanism 3 adopts an interval or continuous gluing method;

(4)彩鋼板面板來到自動分板機構4,自動分板機構4藉由常規的電控感應到前段過來的彩鋼板面板,機構啟動並按指令使托料部42出口端422上下運動,將彩鋼板面板送入上輸送軌道91或下輸送軌道92;其中送入上輸送軌道91的彩鋼板面板,自動或人工地進行方框、加入岩棉等填充料的操作;(4) The color steel plate panel comes to the automatic splitting mechanism 4, and the automatic splitting mechanism 4 senses the color steel panel coming from the front section by conventional electric control. The mechanism is activated and the exit end 422 of the supporting part 42 moves up and down according to the instruction. The color steel plate panel is sent to the upper conveying track 91 or the lower conveying track 92; the color steel plate panel of the upper conveying track 91 is fed into the box, and the filling materials such as rock wool are added automatically or manually;

(5)雙層輸送軌道9與彩鋼板對中翻轉合板機構5之間藉由升降接駁板8相聯繫,將從上輸送軌道91、下輸送軌道92輸送過來的彩鋼板面板間隔的(即先一塊上輸送軌道91輸送的彩鋼板面板,之後一塊下輸送軌道92輸送的彩鋼板面板,再一塊上輸送軌道91輸送的彩鋼板面板,以此類推)送至彩鋼板面板對中翻轉合板機構5的輸送輥52上;(5) The double-layer conveying track 9 and the color steel plate centering and turning plywood mechanism 5 are connected by the lifting connecting plate 8. The color steel plate panels conveyed from the upper conveying rail 91 and the lower conveying rail 92 are separated (ie First a color steel plate panel conveyed by the upper conveying rail 91, then a color steel plate panel conveyed by the lower conveying rail 92, and then a color steel plate panel conveyed by the upper conveying rail 91, and so on) Send to the color steel plate panel centering and turning plywood mechanism 5 on the conveyor roller 52;

(6)從下輸送軌道92輸送過來的彩鋼板面板進入對中翻轉合板機構5後,對中機構57啟動進行對中後,運動到預設位置(藉由止擋裝置59定位);此時橫樑54在最低處,吸盤56及吸盤臂55置於輸送輥52之間且吸盤吸附面562朝上;當從下輸送軌道92輸送過來的彩鋼板面板達到預設位置時,吸盤56啟動,將彩鋼板面板吸住;橫樑54向上運功,從而帶動吸盤56,進而帶動彩鋼板面板上升(此時吸盤吸附面562向上,彩鋼板面板處於吸盤56上方);當上升到設定的等候位後,橫樑54停止運動;旋轉架561帶動吸盤56整體翻轉180°,使吸盤56的吸附面562向下,此時彩鋼板面板處於吸盤56下方;當後續從上輸送軌道91輸送而來的彩鋼板面板(即放置岩棉等填充物的板)藉由對中機構57對中後輸送到之前懸吊在空中且整體翻轉180°的彩鋼板面板的正下方後,橫樑54向下運動,帶動吸盤56及彩鋼板面板向下,當下降的預設高度時,吸盤56釋放,使二塊板合攏完成複合;(6) After the color steel plate panel conveyed from the lower conveying rail 92 enters the centering and flipping hinge mechanism 5, the centering mechanism 57 is activated for centering, and then moves to the preset position (positioned by the stop device 59); The beam 54 is at the lowest point, the suction cup 56 and the suction cup arm 55 are placed between the conveying rollers 52 and the suction surface 562 of the suction cup is facing upward; when the color steel plate panel conveyed from the lower conveying rail 92 reaches the preset position, the suction cup 56 is activated, The color steel plate panel sucks; the beam 54 moves upwards to drive the suction cup 56 and then the color steel plate panel rises (at this time the suction surface 562 of the suction cup is upward, and the color steel plate panel is above the suction cup 56); when it rises to the set waiting position, The beam 54 stops moving; the rotating frame 561 drives the suction cup 56 to turn over 180°, so that the suction surface 562 of the suction cup 56 is downward, and the color steel plate panel is below the suction cup 56; when the color steel plate panel is transported from the upper conveying rail 91 later (I.e. the board where the rock wool and other fillers are placed) is centered by the centering mechanism 57 and transported to just below the color steel panel that was previously suspended in the air and turned over 180°. The beam 54 moves downward to drive the suction cup 56 And the color steel plate panel downwards, when it descends to the preset height, the suction cup 56 is released, so that the two plates are closed to complete the composite;

(6)合板後在固化機構6加溫使膠水交聯固化;(6) After plywood, heat the curing mechanism 6 to cross-link and cure the glue;

(7)最後由收料機構7收料堆碼,完成彩鋼板面板複合板的生產製作。(7) Finally, the material receiving and stacking mechanism 7 will complete the production of the color steel panel composite panel.

以上依據本發明的理想實施例為啟示,透過上述的說明內容,相關人員完全可以在不偏離本項發明技術思想的範圍內,進行多樣的變更以及修改。本項發明的專利範圍並不局限於說明書上的內容,必須要如請求項申請專利範圍來確定專利涵蓋之範圍。The above is based on the ideal embodiment of the present invention as inspiration. Through the above description, the relevant personnel can make various changes and modifications without departing from the scope of the technical idea of the present invention. The scope of the patent for this invention is not limited to the content in the specification, and the scope of the patent must be determined as in the scope of the claimed patent application.

1:進料機構 2:冷彎成型機構 21:基座 22:進料導向裝置 23:沖壓裝置 24:成型滾輪組 241:壓滾輪 25:剪折裝置 251:剪折上刀 252:剪折下刀 253:上壓板 254:托料板 255:第一間隙 256:第二間隙 3:上膠機構 30:輸送平臺 4:自動分板機構 41:基座 42:升降托料部 421:升降托料部進口端 422:升降托料部出口端 423:驅動耳 43:氣缸 5:彩鋼板對中翻轉合板機構 51:機架 52:輸送輥 53:橫樑升降架 54:橫樑 55:吸盤臂 551:從動輪 56:吸盤 561:旋轉架 562:吸盤的吸附面 57:對中機構 571:對中靠板 572:連接桿 573:主桿 574:直角轉向器 58:箱體 59:止擋裝置 6:固化機構 7:收料機構 8:升降接駁板 81:升降接駁板的升降裝置 82:萬向球 9:雙層輸送軌道 91:上輸送軌道 92:下輸送軌道1: Feeding mechanism 2: Cold forming mechanism 21: Pedestal 22: Feeding guide device 23: Punching device 24: Forming roller set 241: pressure roller 25: Shearing and folding device 251: Cut and Fold the Knife 252: Cut off the knife 253: Upper pressure plate 254: Pallet 255: first gap 256: second gap 3: Gluing mechanism 30: Conveying platform 4: Automatic sub-board mechanism 41: Pedestal 42: Lifting and supporting part 421: The inlet end of the lifting part 422: Outlet end of lifting support part 423: drive ear 43: cylinder 5: Color steel plate centering and turning plywood mechanism 51: rack 52: conveyor roller 53: beam lifting frame 54: beam 55: Suction cup arm 551: driven wheel 56: Suction Cup 561: Rotating Frame 562: The suction surface of the suction cup 57: Centering Agency 571: centering against the board 572: connecting rod 573: main pole 574: Right Angle Steering Gear 58: cabinet 59: Stop device 6: curing mechanism 7: Receiving organization 8: Lifting connection plate 81: Lifting device for lifting connecting plate 82: Universal ball 9: Double-layer conveyor track 91: Upper conveyor track 92: Lower conveyor track

下面結合圖式和實施例對本發明進一步說明。 圖1是本發明的較佳實施例的正視示意圖。 圖2是本發明的較佳實施例的俯視示意圖。 圖3是本發明的彩鋼板對中翻轉合板機構的正視示意圖。 圖4是本發明的彩鋼板對中翻轉合板機構的側視示意圖。 圖5是本發明的彩鋼板對中翻轉合板機構的對中機構的原理示意圖。 圖6是本發明的吸盤、吸盤臂、橫樑、橫樑升降架的位置關係圖。 圖7是本發明的彩鋼板對中翻轉合板機構的立體示意圖。 圖8是本發明的自動分板機構及雙層輸送軌道的結構示意圖。 圖9是圖8的A處的放大圖。 圖10是圖8的B處的放大圖。 圖11是圖8的C處的放大圖。 圖12是本發明的自動分板機構及雙層輸送軌道的立體示意圖。 圖13是本發明的冷彎成型機構的結構示意圖。 圖14是圖13的D處的放大圖。 圖15是本發明的升降接駁板的結構示意圖。The present invention will be further described below in conjunction with the drawings and embodiments. Figure 1 is a schematic front view of a preferred embodiment of the present invention. Figure 2 is a schematic top view of a preferred embodiment of the present invention. Fig. 3 is a schematic front view of the color steel plate centering and turning plywood mechanism of the present invention. Fig. 4 is a schematic side view of the color steel plate centering and turning plywood mechanism of the present invention. Fig. 5 is a schematic diagram of the principle of the centering mechanism of the color steel plate centering and turning plywood mechanism of the present invention. Fig. 6 is a positional relationship diagram of the sucker, sucker arm, beam, and beam lifting frame of the present invention. Fig. 7 is a three-dimensional schematic diagram of the centering and turning plywood mechanism for color steel plates of the present invention. Fig. 8 is a structural schematic diagram of the automatic plate dividing mechanism and the double-layer conveying track of the present invention. Fig. 9 is an enlarged view of A in Fig. 8. Fig. 10 is an enlarged view of B in Fig. 8. Fig. 11 is an enlarged view of C in Fig. 8. Fig. 12 is a three-dimensional schematic diagram of the automatic board separating mechanism and the double-layer conveying track of the present invention. Fig. 13 is a schematic diagram of the structure of the cold roll forming mechanism of the present invention. Fig. 14 is an enlarged view of D in Fig. 13. Figure 15 is a schematic diagram of the structure of the lifting splice plate of the present invention.

1:進料機構 1: Feeding mechanism

2:冷彎成型機構 2: Cold forming mechanism

3:上膠機構 3: Gluing mechanism

30:輸送平臺 30: Conveying platform

4:自動分板機構 4: Automatic sub-board mechanism

5:彩鋼板對中翻轉合板機構 5: Color steel plate centering and turning plywood mechanism

6:固化機構 6: curing mechanism

7:收料機構 7: Receiving organization

Claims (10)

一種採用單一冷彎成型機構的金屬面彩鋼複合板生產線,其包括:按一進料方向順序連接的一進料機構、一冷彎成型機構、一上膠機構、一自動分板機構、一彩鋼板對中翻轉合板機構、一固化機構;該進料機構可將一彩鋼板鋼卷原料展開並輸送至該冷彎成型機構;該冷彎成型機構將該彩鋼板鋼卷沖切成型為各組獨立的一彩鋼板面板;該上膠機構對各組該彩鋼板面板進行上膠;該自動分板機構將上膠的該彩鋼板面板分別輸送到二條輸送軌道;該彩鋼板對中翻轉合板機構將其中一條該輸送軌道輸送來的該彩鋼板面板翻轉並合攏在另一條該輸送軌道輸送來的該彩鋼板面板上;該固化機構對合攏後的該彩鋼板面板進行固化定型。A metal surface color steel composite plate production line adopting a single cold-formed forming mechanism, which includes: a feeding mechanism, a cold-formed forming mechanism, a gluing mechanism, an automatic plate dividing mechanism, and a feeding mechanism sequentially connected in a feeding direction Color steel plate centering and turning plywood mechanism, a curing mechanism; the feeding mechanism can unfold and transport a color steel plate coil raw material to the cold forming mechanism; the cold bending forming mechanism punches the color steel plate coil into a shape Each group of independent color steel plate panels; the gluing mechanism applies glue to each group of the color steel plate panels; the automatic splitting mechanism transports the glued color steel plate panels to two conveying tracks respectively; the color steel plate is centered and turned over The plywood mechanism flips and closes the color steel plate panel conveyed by one of the conveying tracks and closes the color steel plate panel conveyed by the other conveying track; the curing mechanism solidifies and shapes the folded color steel plate panel. 如請求項1所述的採用單一冷彎成型機構的金屬面彩鋼複合板生產線,其中該二條輸送軌道為上下二層平行的輸送軌道。As described in claim 1, the metal surface color steel composite board production line adopting a single cold-formed forming mechanism, wherein the two conveying tracks are two parallel upper and lower conveying tracks. 如請求項1或2所述的採用單一冷彎成型機構的金屬面彩鋼複合板生產線,其中該自動分板機構包括一基座、一升降托料部,該升降托料部一端與該基座可轉動的連接,另一端的下部設置一升降裝置。As claimed in claim 1 or 2, the metal surface color steel composite panel production line adopting a single cold-formed forming mechanism, wherein the automatic plate splitting mechanism includes a base, a lifting support part, one end of the lifting support part and the base The base is rotatably connected, and the lower part of the other end is provided with a lifting device. 如請求項2所述的採用單一冷彎成型機構的金屬面彩鋼複合板生產線,其中該上膠機構架設在一輸送平臺上,該輸送平臺一端連接該冷彎成型機構,另一端連接該自動分板機構,該輸送平臺將該冷彎成型機構成型的該彩鋼板面板,經該上膠機構上膠後,輸送到該自動分板機構。The metal surface color steel composite panel production line adopting a single cold-formed forming mechanism as described in claim 2, wherein the gluing mechanism is erected on a conveying platform, one end of the conveying platform is connected to the cold-formed forming mechanism, and the other end is connected to the automatic The plate dividing mechanism is used for conveying the color steel plate panel formed by the cold bending forming mechanism to the automatic plate dividing mechanism after being glued by the gluing mechanism. 如請求項1所述的採用單一冷彎成型機構的金屬面彩鋼複合板生產線,其中該彩鋼板對中翻轉合板機構包括沿該進料方向設置的一縱長機架、垂直於該機架並水準間隔設置的複數個輸送輥、位於該機架一側豎直設置的一橫樑升降架、橫向連接在該橫樑升降架上的一橫樑;該橫樑與該機架平行設置,並在該橫樑上垂直設置有一吸盤臂,該吸盤臂上設置有一旋轉架,該旋轉架上設置有複數個吸盤;該橫樑由一動力裝置驅動在該橫樑升降架上上下運動;該旋轉架由該動力裝置驅動在豎直面上轉動,使得該旋轉架上的該些吸盤能整體翻轉,從而使得該些吸盤的一吸附面向上或者向下;該橫樑上下運動時,該吸盤臂、該旋轉架及該些吸盤可穿過該輸送輥之間的間隙上下運動。The metal surface color steel composite panel production line adopting a single cold-formed forming mechanism as described in claim 1, wherein the color steel plate centering and turning plywood mechanism includes a longitudinal frame arranged along the feeding direction and perpendicular to the frame A plurality of conveying rollers arranged horizontally and spaced apart, a beam lifting frame arranged vertically on one side of the frame, and a beam connected to the beam lifting frame transversely; the beam is arranged in parallel with the frame and placed on the beam There is a sucker arm vertically arranged on the sucker arm, a rotating frame is arranged on the sucker arm, and a plurality of suckers are arranged on the rotating frame; the beam is driven by a power device to move up and down on the beam lifting frame; the rotating frame is driven by the power device Rotate on a vertical surface so that the suction cups on the rotating frame can be turned over as a whole, so that a suction surface of the suction cups is upward or downward; when the beam moves up and down, the suction cup arm, the rotating frame and the suction cups It can move up and down through the gap between the conveying rollers. 如請求項5所述的採用單一冷彎成型機構的金屬面彩鋼複合板生產線,其中該機架上還設置有一止擋裝置, 該止擋裝置平行與該輸送輥設置,並由一驅動裝置驅動上下升降, 向上伸出該輸送輥所在平面,或者向下縮回至該輸送輥所在平面以下。As described in claim 5, the metal surface color steel composite board production line adopting a single cold-formed forming mechanism, wherein the frame is also provided with a stop device, the stop device is arranged parallel to the conveying roller, and is driven by a driving device Drive up and down, extend upwards to the plane where the conveying roller is located, or retract downwards below the plane where the conveying roller is located. 如請求項5所述的採用單一冷彎成型機構的金屬面彩鋼複合板生產線,其中該機架上還設置有一對中機構;該對中機構包括設置在該輸送輥二端處的一對中靠板;該對中靠板與一連接桿可轉動的連接;該連接桿與一主桿可轉動的連接,該主桿中心和一直角轉向器轉動軸連接。According to claim 5, the metal-faced color steel composite panel production line adopting a single cold-formed forming mechanism, wherein the frame is also provided with a centering mechanism; the centering mechanism includes a pair of The middle backing plate; the centering backing plate is rotatably connected with a connecting rod; the connecting rod is rotatably connected with a main rod, and the center of the main rod is connected with the rotation shaft of the right-angle diverter. 如請求項2所述的採用單一冷彎成型機構的金屬面彩鋼複合板生產線,其中一雙層輸送軌道和該彩鋼板對中翻轉合板機構之間設置一升降接駁板;該升降接駁板靠近該雙層輸送軌道的一端下部設置一升降裝置,靠近該彩鋼板對中翻轉合板機構的另一端與其自身支架或者該彩鋼板對中翻轉合板機構的一機架樞轉連接。As described in claim 2, the metal surface color steel composite panel production line adopts a single cold-formed forming mechanism, in which a lifting connection plate is arranged between a double-layer conveying track and the color steel plate centering and turning plywood mechanism; the lifting connection A lifting device is arranged at the lower part of one end of the plate close to the double-layer conveying track, and the other end close to the color steel plate centering and turning plywood mechanism is pivotally connected to its own support or a frame of the color steel plate centering and turning plywood mechanism. 如請求項8所述的採用單一冷彎成型機構的金屬面彩鋼複合板生產線,其中該升降接駁板上設置複數個萬向球。According to claim 8, the metal surface color steel composite panel production line adopting a single cold-formed forming mechanism, wherein a plurality of universal balls are arranged on the lifting connection plate. 如請求項1所述的採用單一冷彎成型機構的金屬面彩鋼複合板生產線,其中該冷彎成型機構包括一基座以及依次設置在該基座上的一進料導向裝置、一沖壓裝置、一成型滾輪組、一剪折裝置;該剪折裝置設置可上下運動的一剪折上刀、可上下運動的一剪折下刀、一上壓板、一托料板;該剪折下刀設置有二個;二個該剪折下刀之間具有用於容納該剪折上刀的一第一間隙;該剪折上刀與一上壓板之間具有用於容納該剪折下刀的一第二間隙;該托料板為二塊,分別設置於二個該剪折下刀的外側。The metal surface color steel composite panel production line using a single cold-formed forming mechanism as described in claim 1, wherein the cold-formed forming mechanism includes a base, a feed guide device and a stamping device sequentially arranged on the base , A forming roller group, a shearing and folding device; the shearing and folding device is equipped with a shearing and folding upper knife that can move up and down, a shearing and folding down knife that can move up and down, an upper pressing plate, and a supporting plate; the shearing and folding down knife There are two; there is a first gap between the two cutting and folding knives for accommodating the cutting and folding upper knives; and the cutting and folding knives are provided between the cutting and folding knives and the upper pressing plate for accommodating the cutting and folding knives A second gap; the holding plate is two pieces, which are respectively arranged on the outer side of the two cutting and folding knives.
TW109114903A 2019-05-06 2020-05-05 Metal surface color steel composite board production line adopting single cold bending forming mechanism TW202041296A (en)

Applications Claiming Priority (2)

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CN110170573A (en) * 2019-05-06 2019-08-27 苏州金童机械制造股份有限公司 A kind of metal covering color-steel composite board production line using single cold roll forming mechanism
CN110125964A (en) * 2019-05-06 2019-08-16 苏州金童机械制造股份有限公司 A kind of color steel plate overturning plate bonding device
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