CN214003202U - Plane upset machine is used in composite board production - Google Patents
Plane upset machine is used in composite board production Download PDFInfo
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- CN214003202U CN214003202U CN202022872004.2U CN202022872004U CN214003202U CN 214003202 U CN214003202 U CN 214003202U CN 202022872004 U CN202022872004 U CN 202022872004U CN 214003202 U CN214003202 U CN 214003202U
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Abstract
The utility model discloses a composite board production is with plane upset machine belongs to rock wool composite sheet production technical field, including bottom support, two drum assembly, two upset subassemblies, drum assembly the upset subassembly all sets up on the bottom support, two drum assembly and two equal symmetry settings of upset subassembly, two the upset subassembly will be located one side product on the drum assembly overturns to the opposite side on the drum assembly. The utility model discloses can conveniently turn over the product high-efficiently, be convenient for carry out the cloth net more fast and spread thick liquid work, improve whole production efficiency, be worth using widely.
Description
Technical Field
The utility model relates to a rock wool composite sheet production technical field, concretely relates to composite board production is with plane upset machine.
Background
The rock wool composite board is a novel board taking a rock wool board as a basic material, is also called a rock wool heat-preservation decorative board, is an inorganic fiber board which is processed by taking basalt as a main raw material through high-temperature melting, and is a novel heat-preservation, flame-isolation and sound-absorption material. The rock wool composite board is mainly formed by compounding materials such as grid cloth on the rock wool board, and has good use performance.
The equipment of present rock wool composite sheet production line exists certain not enough in the use, and efficiency is difficult to satisfy the demand when for example overturning, and is also not convenient enough, and degree of automation is high inadequately, and manufacturing cost has been improved to a certain extent. Therefore, the plane turnover machine for producing the composite board is provided.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve lies in: how to solve efficiency when the equipment of present rock wool composite sheet production line overturns and be difficult to satisfy the demand, also not convenient enough, degree of automation is high problem inadequately, provides a composite board production is with plane upset machine.
The utility model discloses a solve above-mentioned technical problem through following technical scheme, the utility model discloses a bottom support, two drum assembly, two upset subassemblies, drum assembly the upset subassembly all sets up on the bottom support, two drum assembly and the equal symmetry setting of two upset subassemblies, two the upset subassembly will be located one side product on the drum assembly upset to the opposite side on the drum assembly.
Furthermore, the two overturning assemblies are respectively a side overturning assembly to be overturned and a target side overturning assembly, the angle between the starting position and the maximum stroke position of the side overturning assembly to be overturned is larger than 90 degrees, the angle between the starting position and the maximum stroke position of the target side overturning assembly is smaller than 90 degrees, and when the target side overturning assembly is located at the maximum stroke position, a product is located between the side overturning assembly to be overturned and the target side overturning assembly.
Furthermore, the roller assembly comprises a roller motor, a roller side frame and a plurality of horizontal rollers which are horizontally arranged in parallel, the roller motor is connected with the horizontal rollers, the roller side frame is rotatably connected with one end of the horizontal roller, and the other end of the horizontal roller is connected with the bottom bracket.
Furthermore, the assembly for turning over the side to be turned over and the target assembly for turning over the side all comprise a turning cylinder, a turning frame and a Y-shaped connecting seat, the cylinder body of the turning cylinder is rotatably connected with the bottom support, the cylinder column of the turning cylinder is rotatably connected with the middle of the turning frame, the end part of the turning frame on one side is rotatably connected with one side of the Y-shaped connecting seat, and the end part of the turning frame on the other side is rotatably connected with the other side of the Y-shaped connecting seat.
Furthermore, the roll-over stand comprises two roll-over bars arranged side by side, a limiting bar and a middle plate, the two roll-over bars are connected through the middle plate, and the limiting bar is arranged at the end part of the roll-over bar.
Furthermore, a fixed shaft is arranged between the Y-shaped connecting seat and the roll-over stand, and the Y-shaped connecting seat is rotatably connected with the roll-over stand through the fixed shaft.
Furthermore, a movable shaft is arranged between the cylinder body of the turnover cylinder and the bottom support, and the cylinder body of the turnover cylinder is rotatably connected with the bottom support through the movable shaft.
Compared with the prior art, the utility model has the following advantages: this composite board production is with plane upset machine can conveniently overturn the product high-efficiently, is convenient for carry out cloth net shop thick liquid work more fast, improves whole production efficiency, is worth being used widely.
Drawings
Fig. 1 is a schematic structural view of a plate stacking machine according to an embodiment of the present invention;
fig. 2 is a front view of a plate stacker according to an embodiment of the present invention;
fig. 3 is a top view of a plate stacker according to an embodiment of the present invention;
fig. 4 is a side view of a plate stacker according to an embodiment of the present invention;
FIG. 5 is a schematic structural view of a plane turnover machine in an embodiment of the present invention;
FIG. 6 is a side view of an embodiment of the present invention;
FIG. 7 is a top view of a flat surface tilter in an embodiment of the present invention;
FIG. 8 is a top view of a web spreader in an embodiment of the present invention;
FIG. 9 is a front view of a web spreader in an embodiment of the present invention;
FIG. 10 is a partial view of a web spreader in an embodiment of the present invention;
FIG. 11 is a schematic structural view of a secondary slurry spreading assembly in an embodiment of the present invention;
FIG. 12 is a side view of a secondary slurry spreading assembly in an embodiment of the present invention;
figure 13 is the front view of the secondary pulp spreading assembly in the embodiment of the present invention.
Detailed Description
The embodiments of the present invention will be described in detail below, and the present embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation manner and a specific operation process are given, but the scope of the present invention is not limited to the following embodiments.
The embodiment provides a technical scheme: the utility model provides a rock wool composite sheet production facility, includes stacker, plane upset machine, cloth net pulp paving machine, and the quantity and the setting position of three machine set up according to the production line demand, through the stacker stacks the product range upon range of and regular piling up, makes things convenient for disposable transportation, through plane upset machine is with the product turn-over, conveniently carries out cloth net pulp paving work, through cloth net pulp paving machine carries out cloth net pulp paving work to the product.
As shown in fig. 1 to 4, in this embodiment, the plate stacking machine includes a three-dimensional frame 11, a horizontal traveling assembly, a vertical traveling assembly, and a multi-rod tray, wherein the horizontal traveling assembly is disposed on the three-dimensional frame 11, the multi-rod tray is connected to the vertical traveling assembly, the vertical traveling assembly is connected to the horizontal traveling assembly, the multi-rod tray is driven by the horizontal traveling assembly to move horizontally, and the vertical traveling assembly drives the multi-rod tray to vertically move up and down, so as to facilitate the transfer of products on the multi-rod tray.
Horizontal walking subassembly includes walking frame 121, horizontal walking motor 122, horizontal walking wheel 124, horizontal walking guide rail 125, horizontal walking motor 122 pass through speed reducer 123 with horizontal walking wheel 124 is connected, drives horizontal walking wheel 124 rotates, horizontal walking motor 122 with horizontal walking wheel 124 all installs the bottom position of walking frame 121, horizontal walking guide rail 125 is installed the bottom of space frame 11, horizontal walking wheel 124 with space frame 11 sliding connection, walking frame 121 top with space frame 11 top sliding connection.
The number of the horizontal running wheels 124 is two.
The vertical walking assembly comprises a vertical walking motor 131, an upper intermediate transmission shaft 133, a lower intermediate transmission shaft 133, a synchronous chain belt 135 and a connecting plate 134, wherein the intermediate transmission shaft 133 is arranged at the upper end and the lower end of the walking frame 121 respectively, the vertical walking motor 131 is rotatably connected with the intermediate transmission shaft 133 through a speed reducer 132, the synchronous chain belt 135 is fixedly connected with the connecting plate 134, the connecting plate 134 is fixedly connected with the multi-rod type material tray, and the multi-rod type material tray moves up and down along with the connecting plate 134 under the driving of the synchronous chain belt 135.
The vertical walking assembly further comprises a guide rod 136 and a guide sleeve 137, the guide rod 136 is arranged on one side of the synchronous chain belt 135 and is parallel to the synchronous chain belt, and the guide sleeve 137 is installed on the multi-rod type material tray and plays a role in vertical guiding.
The multi-rod type tray comprises multiple layers of material rods 142 and a connecting frame 141, wherein multiple material rods 142 are uniformly arranged on each layer of the multiple layers of material rods 142 at intervals and used for supporting products, the material rods 142 are arranged on the connecting frame 141 in parallel, and the connecting frame 141 is connected with the guide sleeve 137 and the connecting plate 134 respectively.
The number of the horizontal walking assemblies, the number of the vertical walking assemblies and the number of the multi-rod type material trays are two, and the horizontal walking assemblies, the vertical walking assemblies and the number of the multi-rod type material trays are symmetrically arranged on two sides of the three-dimensional frame 11.
A material rack position 15 is reserved on one side inside the three-dimensional frame 11 and used for placing a material rack, products on the multi-rod type material tray can be conveniently transferred to the material rack, and then the products are transferred to the next processing node through an RGV.
As shown in fig. 5 to 7, in this embodiment, the plane turnover machine includes a bottom bracket 21, two roller assemblies and two turnover assemblies, the roller assemblies and the turnover assemblies are both disposed on the bottom bracket 21, the two roller assemblies and the two turnover assemblies are both symmetrically disposed, and the two turnover assemblies turn over a product on one side of the roller assembly onto the other side of the roller assembly.
The two overturning assemblies are respectively a to-be-overturned side overturning assembly and a target side overturning assembly, the angle between the initial position and the maximum stroke position of the to-be-overturned side overturning assembly is larger than 90 degrees, the angle between the initial position and the maximum stroke position of the target side overturning assembly is smaller than 90 degrees, and when the to-be-overturned side overturning assembly is located at the maximum stroke position, a product is located between the to-be-overturned side overturning assembly and the target side overturning assembly.
The roller assembly comprises a roller motor 222, a roller side frame 223 and a plurality of horizontal rollers 221 which are horizontally arranged in parallel, wherein the roller motor 222 is connected with the horizontal rollers 221 through chains to drive the horizontal rollers 221 to rotate, the roller side frame 223 is rotatably connected with one end of the horizontal rollers 221, and the other end of the horizontal rollers 221 is connected with the bottom bracket 21.
The side overturning assembly to be overturned and the target side overturning assembly both comprise an overturning cylinder 231, an overturning frame 233 and a Y-shaped connecting seat 234, the cylinder body of the overturning cylinder 231 is rotatably connected with the bottom support 21, a cylinder column 232 of the overturning cylinder 231 is rotatably connected with the middle of the overturning frame 233, one end of the overturning frame 233 on one side is rotatably connected with one side of the Y-shaped connecting seat 234, and one end of the overturning frame 233 on the other side is rotatably connected with the other side of the Y-shaped connecting seat 234.
The overturning frame 233 comprises two overturning rods arranged side by side, a limiting rod 234 and a middle plate 237, the two overturning rods are connected through the middle plate 237 to realize synchronous motion, and the limiting rod 234 is arranged at the end part of the overturning rod and used for limiting the position of a product during overturning.
A fixed shaft 236 is arranged between the Y-shaped connecting seat 234 and the turning frame 233, and the Y-shaped connecting seat 234 and the turning frame 233 are rotatably connected through the fixed shaft 236.
A movable shaft 2311 is arranged between the cylinder body of the overturning cylinder 231 and the bottom bracket 21, and the cylinder body of the overturning cylinder 231 is rotatably connected with the bottom bracket 21 through the movable shaft 2311.
As shown in fig. 8 to 10, in this embodiment, the web-laying and pulp-spreading machine includes a conveyor belt line assembly, a guide assembly, a primary pulp-spreading assembly 33, a release bracket 35, and a secondary pulp-spreading assembly 34, and the guide assembly, the primary pulp-spreading assembly 33, the release bracket 35, and the secondary pulp-spreading assembly 34 are sequentially disposed on the conveyor belt line assembly.
The conveyor belt line assembly comprises a walking platform 31, a conveyor motor 321, a conveyor belt 323 and two rotating rollers 324, wherein the conveyor motor 321 is installed at one end of the walking platform 31, the rotating rollers 324 are respectively installed at two ends of the walking platform 31, the conveyor motor 321 is connected with one of the rotating rollers 324 through a speed reducer 322, two ends of the conveyor belt 323 are respectively connected with the rotating rollers 324, a product is located on the upper surface of the conveyor belt 323, and the product is driven by the rotating rollers 324 to advance.
The direction subassembly includes a plurality of spacing leading truck 312, a plurality of deflector roll 311, spacing leading truck 312 is installed walking platform's inboard, and be located conveyer belt 323 upper portion, deflector roll 311 sets up spacing leading truck 312 top, the product is located in spacing leading truck 312's gap, and be located the below of deflector roll 311.
The primary slurry spreading assembly 33 is used for primary slurry spreading of the product.
The release bracket 35 is used to release the scrim onto the product.
As shown in fig. 11 to 13, in the present embodiment, the secondary slurry spreading assembly 34 includes a slurry spreading table 341, a support bar 342, a slurry spreading box 343 and a height adjusting assembly, the slurry spreading table 341 is connected to the end of the walking platform 31, the support bar 342 is disposed at two sides of the slurry spreading box 343 and is fixedly connected to the slurry spreading box 343, and the support bar 342 is connected to the slurry spreading box 343 through the height adjusting assembly.
The height adjusting assembly comprises an adjusting screw 344 and a connecting block 345, the adjusting screw 344 is arranged in a sliding groove in the supporting bar 342, the adjusting screw 344 penetrates through the connecting block 345 and is in threaded connection with the connecting block 345, and the connecting block 345 is in sliding connection with the sliding groove and is fixedly connected with the side wall of the grout spreading box 343.
The height adjusting assembly further comprises two vertical guide rails 348, and the two vertical guide rails 348 are respectively arranged on two sides of the inner wall of the sliding groove and are in sliding connection with the connecting block 345.
The height adjusting assembly further comprises an adjusting wheel 346, the adjusting wheel 346 is connected with one end of the adjusting screw 344, and the other end of the adjusting screw 344 is rotatably connected with the pulp spreading table 341.
The top and bottom of the slurry spreading box 343 are provided with openings, and a channel 347 formed between the bottom opening and the slurry spreading table 341 is used for the product to pass through.
The working principle is as follows: in the plate stacking machine, a product is horizontally placed on each layer of material rods 142 of the multi-rod type material tray through a manipulator, when the whole multi-rod type material tray is fully stacked or reaches a certain number, the position of the multi-rod type material tray is controlled through a horizontal walking assembly and a vertical walking assembly, the product on the multi-rod type material tray is moved to a material rack at a position 15 of the material rack, and then the product is transferred to a designated processing node through an RGV (reduced graphics) trolley; in the plane turnover machine, the product with the composite upper surface and two side surfaces is conveyed in by a horizontal roller 221 above a to-be-turned side turnover assembly, then a turnover cylinder 23 is controlled to enable a turnover frame 233 in the target side turnover assembly to act firstly, then the to-be-turned side turnover assembly acts again, the product is transferred onto the turnover frame 233 of the target side turnover assembly, the to-be-turned side turnover assembly and the target side turnover assembly return to the horizontal position, and at the moment, the bottom surface (lower surface) of the product becomes the upper surface in the current state and enters a cloth net spreading machine for composite ground operation; in the cloth net pulp spreader, a product is input from one end, under the guiding and limiting effect of the guiding assembly, the product advances forwards in cooperation with the conveying belt 323, the pulp spreading work is carried out in the primary pulp spreading assembly 33, a layer of thin pulp is spread at the moment, then the grid cloth is released by the releasing support 35, and the grid cloth and the product which is subjected to the primary pulp spreading are simultaneously input into the channel 347, the secondary pulp spreading composite work is carried out, and at the moment, a layer of thick pulp is spread.
The embodiment also provides a rock wool composite board production method, which adopts the equipment for production and specifically comprises the following steps:
s1: composite three-side (1800X 600X 50mm insulation board raw material)
Feeding by using a manipulator, carrying out the work of attaching grid cloth and spreading mortar on the upper surface and two side surfaces of a product by using a net-laying and mortar-spreading machine, cutting off the grid cloth by using a cutting machine, stacking by using a plate stacking machine, placing into a material rack, conveying the product to a curing room by using an RGV (reduced graphics) trolley, and curing for 24 hours;
s2: composite bottom surface
Conveying the product in the step S1 to a second-line tray detaching machine tray after the product is maintained, overturning the product by using a plane overturning machine to enable the lower surface of the product to face upwards and the upper surface of the product to face downwards, conveying the product to a cloth mesh spreading machine to carry out work of attaching mesh cloth and spreading mortar on the overturned lower surface of the product, stacking the product by using a plate stacking machine, placing the product on a material rack, and conveying the product to a maintenance room for maintenance for 24 hours by using the RGV;
s3: composite front and back surface
Conveying the product in the step S2 to a three-wire tray detaching machine after the product is cured, performing cutting and punching work on the product according to a set size (1800 × 600 × 50mm plates are cut into 3 600 × 50 plates, 4 holes are punched in each small plate), horizontally rotating the cut small plates by 90 degrees and preventing anchor bolts, so that the front and back surfaces of each small plate which are not attached with mortar become side surfaces after the rotation, conveying the side surfaces of the product which is rotated to perform grid attaching cloth and mortar paving work (at the moment, three small plates are connected through grid cloth, 3 small plates are connected into 1800 × 600 × 50 plates), cutting the grid cloth by using a cutting machine, stacking the plates by using a plate stacking machine and then placing the product on a material frame, and conveying the product to a curing room for curing for 24 hours by using the RGV trolley;
s4: the upper surface is attached with putty
And (5) after the product in the step (S3) is cured, conveying the product to a four-line tray detaching machine, cutting the grid cloth by a cutting machine, recovering to 600 x 50 small plates, attaching putty, stacking the plates by a plate stacking machine, placing the small plates on a material rack, and conveying the product to a curing chamber for curing for 24 hours by an RGV trolley.
In summary, the planar turnover machine for producing the composite board in the embodiment can conveniently and efficiently transport the product through the arranged board stacking machine, thereby improving the transport efficiency and reducing the transport cost; the product can be conveniently turned over through the arranged plane turning machine, so that the net laying and pulp spreading work can be conveniently and quickly carried out; through the arranged cloth net pulp spreading machine, the cloth net pulp spreading work can be conveniently carried out on the product, the height of the product channel is adjusted to adapt to the products with different thicknesses, the application range is improved, and the cloth net pulp spreading machine is worth being popularized and used.
Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.
Claims (7)
1. The utility model provides a composite board production is with plane upset machine which characterized in that: the turnover device comprises a bottom support, two roller assemblies and two turnover assemblies, wherein the roller assemblies and the turnover assemblies are arranged on the bottom support, the two roller assemblies and the two turnover assemblies are symmetrically arranged, and products on the roller assemblies on one side are turned to the roller assemblies on the other side by the two turnover assemblies.
2. The plane turnover machine for producing composite boards as claimed in claim 1, wherein the plane turnover machine comprises: the two overturning assemblies are respectively a to-be-overturned side overturning assembly and a target side overturning assembly, the angle between the initial position and the maximum stroke position of the to-be-overturned side overturning assembly is larger than 90 degrees, the angle between the initial position and the maximum stroke position of the target side overturning assembly is smaller than 90 degrees, and when the to-be-overturned side overturning assembly is located at the maximum stroke position, a product is located between the to-be-overturned side overturning assembly and the target side overturning assembly.
3. The plane turnover machine for producing composite boards as claimed in claim 2, wherein: the roller component comprises a roller motor, a roller side frame and a plurality of horizontal rollers which are horizontally arranged and are arranged in parallel, the roller motor is connected with the horizontal rollers, the roller side frame is rotatably connected with one end of the horizontal roller, and the other end of the horizontal roller is connected with the bottom bracket.
4. The plane turnover machine for producing composite boards as claimed in claim 3, wherein the plane turnover machine comprises: the turnover device is characterized in that the turnover side turnover component to be turned over and the target side turnover component both comprise a turnover cylinder, a turnover frame and a Y-shaped connecting seat, the cylinder body of the turnover cylinder is rotatably connected with the bottom support, the cylinder column of the turnover cylinder is rotatably connected with the middle of the turnover frame, the end part of the turnover frame on one side is rotatably connected with one side of the Y-shaped connecting seat, and the end part of the turnover frame on the other side is rotatably connected with the other side of the Y-shaped connecting seat.
5. The plane turnover machine for producing composite boards as claimed in claim 4, wherein the plane turnover machine comprises: the roll-over stand includes two roll-over bars, a gag lever post and a intermediate lamella that set up side by side, two the roll-over bar passes through the intermediate lamella is connected, the gag lever post sets up the tip of roll-over bar.
6. The plane turnover machine for producing composite boards as claimed in claim 5, wherein: a fixed shaft is arranged between the Y-shaped connecting seat and the roll-over stand, and the Y-shaped connecting seat is rotatably connected with the roll-over stand through the fixed shaft.
7. The plane turnover machine for producing composite boards as claimed in claim 6, wherein: the cylinder body of the turnover cylinder and the bottom support are provided with a movable shaft therebetween, and the cylinder body of the turnover cylinder and the bottom support are rotatably connected through the movable shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022872004.2U CN214003202U (en) | 2020-12-01 | 2020-12-01 | Plane upset machine is used in composite board production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022872004.2U CN214003202U (en) | 2020-12-01 | 2020-12-01 | Plane upset machine is used in composite board production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214003202U true CN214003202U (en) | 2021-08-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022872004.2U Active CN214003202U (en) | 2020-12-01 | 2020-12-01 | Plane upset machine is used in composite board production |
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|---|---|
| CN (1) | CN214003202U (en) |
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- 2020-12-01 CN CN202022872004.2U patent/CN214003202U/en active Active
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Address after: 232000 southwest of the intersection of Shiwu road and Ji Qi expressway, cha'an street, cha'an Town, Shou county, Huainan City, Anhui Province Patentee after: Anhui Huaju Building Materials Technology Co.,Ltd. Address before: 232000 southwest of the intersection of Shiwu road and Ji Qi expressway, cha'an street, cha'an Town, Shou county, Huainan City, Anhui Province Patentee before: ANHUI HUAJU BUILDING MATERIALS TECHNOLOGY Co.,Ltd. |