CN108582459B - Magnesite tile production system and production method - Google Patents
Magnesite tile production system and production method Download PDFInfo
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- CN108582459B CN108582459B CN201810474771.2A CN201810474771A CN108582459B CN 108582459 B CN108582459 B CN 108582459B CN 201810474771 A CN201810474771 A CN 201810474771A CN 108582459 B CN108582459 B CN 108582459B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 title claims abstract description 32
- 229910000021 magnesium carbonate Inorganic materials 0.000 title claims abstract description 32
- 235000014380 magnesium carbonate Nutrition 0.000 title claims abstract description 32
- 239000001095 magnesium carbonate Substances 0.000 title claims abstract description 32
- 238000005520 cutting process Methods 0.000 claims abstract description 69
- 238000007493 shaping process Methods 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 16
- 239000011265 semifinished product Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 3
- 230000008569 process Effects 0.000 claims abstract description 3
- 230000007246 mechanism Effects 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 28
- 239000002002 slurry Substances 0.000 claims description 21
- 239000004744 fabric Substances 0.000 claims description 19
- 239000000835 fiber Substances 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 15
- 239000012528 membrane Substances 0.000 claims description 12
- 239000000047 product Substances 0.000 claims description 9
- 238000013519 translation Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000001179 sorption measurement Methods 0.000 claims description 5
- 238000013329 compounding Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 2
- 238000013461 design Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 2
- 230000005012 migration Effects 0.000 description 4
- 238000013508 migration Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000003578 releasing effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
- B28B1/16—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0036—Cutting means, e.g. water jets
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to a magnesite tile production system and a production method, wherein the production system comprises a tile manufacturing device, a cutting device, a tile mold conveying device, a tile mold feeding device, a semi-finished product conveying device, a drying device and a demolding device. The invention firstly cuts the unmolded tile and then places the unmolded tile on the tile mould for shaping, thereby avoiding the problems of large cutting difficulty and uneven cut after shaping; the cut tiles are conveyed to the tile mold conveyed by the tile mold conveying device through the inclined conveying belt, so that the problems of complex operation, time and labor waste caused by manually lifting the tiles to the tile mold are solved, the labor is saved, and the production efficiency and the production quality are improved; the tile mould that bears the weight of the tile is carried to magnesite tile design and is kept in the frame through semi-manufactured goods conveyor, and conveying efficiency is high, and just it is little to the tile design influence, has avoided the manual work to lift the problem that the transportation process easily caused the tile of unshaped shape to warp.
Description
Technical Field
The invention relates to a production system and a production method, in particular to a magnesite tile production system and a production method.
Background
The magnesite composite wave-shaped encaustic tile is a novel energy-saving and waste-utilizing waterproof building material, has light weight, rich and gorgeous colors, good waterproof performance, simple construction, moderate price and wide application range, is an ideal substitute product for products such as asbestos tiles, cement tiles, encaustic steel tiles and the like, and has good market development space.
At present, the existing magnesite tile production system mainly adopts a traditional tile making machine and is matched with a tile support and a cutting machine to realize forming and cutting. The workflow is generally as follows: the tile is made by a tile making machine and is conveyed out by a conveyor belt, and then the tile is manually lifted onto the tile mould after being cleaned, and when the tile is lifted, two persons need to uniformly rhythm and ditch into a solid state, so that the radian of the tile is ensured to be consistent with that of the tile mould; and (4) when the product reaches a certain strength, demolding the semi-finished product, airing for two or three days, and then cutting. The production system has low production efficiency, low automation degree, high labor intensity and poor quality of produced products.
Disclosure of Invention
The invention aims to provide a magnesite tile production system and a magnesite tile production method, and solves the problems of low automation degree, low production efficiency, high manual labor intensity and poor quality of produced products of the existing magnesite tile production device.
The purpose of the invention is realized as follows: a system for producing magnesite tiles, comprising:
the tile making device is used for compounding the raw materials into tiles;
the cutting device is arranged at the discharge end of the tile manufacturing device and used for cutting the tiles into set sizes;
the tile mould conveying device is used for conveying the tile mould along the conveying direction of the tile so that the tile mould receives the tile cut by the cutting device;
the tile mold feeding device is used for moving the tile mold to a conveying chain of the tile mold conveying device;
the semi-finished product conveying device is arranged behind the cutting device and is used for conveying the tile mould bearing the tiles to the shaping temporary storage rack;
the drying device is used for drying the semi-finished tile product; and the number of the first and second groups,
and demolding device for demolding the dried tile from the tile mold.
The tile making device comprises a machine table, a material conveying belt arranged on the machine table, a bottom film roller erected at a feeding end of the material conveying belt, a top film roller erected at a discharging end of the material conveying belt, a fiber cloth roller arranged between the bottom film roller and the top film roller and a slurry supply device arranged above the machine table, wherein blanking ports are respectively arranged above the material conveying belt between the bottom film roller and the fiber cloth roller, between adjacent fiber cloth rollers and between the fiber cloth roller and the top film roller, and each blanking port is respectively connected with the slurry supply device.
The cutting device comprises a bracket, a supporting guide rail arranged on the bracket, a pulley capable of translating along the supporting guide rail, a cutting mechanism arranged on the pulley and a translation motor for driving the pulley to translate; the cutting mechanism comprises a cutting motor arranged on the pulley, a cutting rotating shaft and a cutting knife arranged at one end of the cutting rotating shaft, and the output end of the cutting motor is connected with the cutting rotating shaft through a belt; an inclined conveying belt is arranged below the support, the front end of the inclined conveying belt is higher than the rear end of the inclined conveying belt, the inclined conveying belt is located behind the discharge end of a material conveying belt of the tile manufacturing device, and a cutting gap for the cutting knife to pass through is formed between the front end of the inclined conveying belt and the discharge end of the material conveying belt.
The tile mold conveying device comprises a bottom frame arranged along the conveying direction, a conveying chain arranged on the bottom frame and a plurality of stop blocks distributed on the conveying chain, wherein the distance between every two adjacent stop blocks is larger than the length of the tile mold.
The tile mould feeding device comprises a tile mould bearing frame arranged on one side of the tile mould conveying device, a rack arranged above the tile mould conveying device and the tile mould bearing frame in a spanning mode, and a tile mould adsorption moving mechanism arranged on the rack;
the tile mold adsorption moving mechanism is used for moving the tile molds on the tile mold bearing frame to the tile mold conveying device and comprises vertical moving frames respectively arranged at two ends of the rack, a horizontal moving frame arranged between the two vertical moving frames and electromagnetic suckers distributed at the bottom of the horizontal moving frame; the two sides of the end part of the stand are respectively provided with a vertical guide rod, the two ends of the vertical moving stand are respectively connected with the corresponding guide rods in a sliding or rolling way, the top of the vertical moving stand is provided with a vertical screw rod, the top of the stand is provided with a rotatable nut, and the screw rod is connected in the nut in a penetrating way and can vertically move under the driving of the rotation of the nut; the vertical moving frame is provided with a cross rod, the top surface of the cross rod is provided with idler wheels, the idler wheels are fixedly connected with the end part of the horizontal moving frame through vertical connecting rods, racks are arranged on the bottom surface of the cross rod, the end part of the horizontal moving frame is provided with gears meshed with the racks, and the gears can drive the horizontal moving frame to move along the cross rod.
The semi-finished product conveying device comprises a conveying guide rail, a sliding frame arranged on the conveying guide rail, a hanging bracket arranged on the sliding frame, a clamping part arranged at the bottom of the hanging bracket, a lifting driving mechanism used for driving the hanging bracket to lift, a clamping driving mechanism used for driving the clamping part to move and a walking motor used for driving the sliding frame to move along the conveying guide rail; the hanger comprises two vertical frames arranged in parallel and a connecting beam connected between the two vertical frames, wherein guide sleeves are respectively arranged at two ends of each vertical frame and sleeved on guide posts of the sliding frame; the clamping part comprises a grabbing rod and a plurality of flaky lifting hooks arranged on the grabbing rod, the grabbing rod is arranged on the side wall of the connecting beam through a bearing and a bearing seat, and the lifting hooks on the two grabbing rods are arranged oppositely.
The sizing temporary storage frame comprises a rectangular frame, two rows of fixed inserting sleeves arranged in parallel on the rectangular frame, inserting vertical pipes arranged on the fixed inserting sleeves in parallel and connecting rods arranged between the two opposite inserting vertical pipes, wherein the two rows of fixed inserting sleeves are all arranged and distributed in parallel with the length direction of the rectangular frame, the inserting vertical pipes are fixedly provided with a plurality of support hooks arranged in vertical rows on the outer side wall of the pipe body, and the connecting rods are erected on the support hooks.
The invention also provides a production method of the magnesite tile, which comprises the following steps:
a. arranging the magnesite tile production system;
b. compounding the raw materials by a tile making device to prepare a tile;
c. the prepared tile comes out from the discharging end of the tile manufacturing device, and the tile is cut into a set size by the cutting device;
d. when the tile is cut, the tile mould conveying device conveys the tile mould to the position below the discharge end of the tile manufacturing device, and the conveying speed of the tile mould conveying device is controlled to keep the moving speed of the tile mould consistent with that of the tile so that the cut tile can just fall on the tile mould passing below;
e. conveying the tile mold bearing the tiles to a shaping temporary storage rack through a semi-finished product conveying device, and standing and shaping;
f. and (3) drying the tiles after standing and shaping in a drying device, and demolding to obtain the finished magnesite tile.
And step b, paving a first layer of slurry, a first layer of fiber cloth, a second layer of slurry, a second layer of fiber cloth and a third layer of slurry on the bottom membrane in sequence, turning over two side edges of the bottom membrane upwards to cover the bottom membrane on the edge of the third layer of slurry, and finally paving the top membrane on the third layer of slurry to obtain the tile.
The drying temperature in the step f is 27-28 ℃.
The invention firstly cuts the unmolded tile and then places the unmolded tile on the tile mould for shaping, thereby avoiding the problems of large cutting difficulty and uneven cut after shaping; the cut tiles are conveyed to the tile mold conveyed by the tile mold conveying device through the inclined conveying belt, so that the problems of complex operation, time and labor waste caused by manually lifting the tiles to the tile mold are solved, the labor is saved, and the production efficiency and the production quality are improved; the tile mould that bears the weight of the tile is carried to magnesite tile design and is kept in the frame through semi-manufactured goods conveyor, and conveying efficiency is high, and just it is little to the tile design influence, has avoided the manual work to lift the problem that the transportation process easily caused the tile of unshaped shape to warp.
The automatic production line has the advantages of ingenious design, convenience in operation, high automation degree, easiness in control of the production process and high production efficiency, greatly reduces the labor intensity of workers and improves the quality of obtained products.
Drawings
FIG. 1 is a top view of the tile making apparatus, tile mold conveying apparatus and upper tile mold apparatus.
Figure 2 is a side view of the upper shoe mold apparatus.
Fig. 3 is a schematic view of the structure of the bottom membrane flanging plate.
Fig. 4 is a schematic structural view of the cutting device.
Fig. 5 to 7 are schematic structural views of the semi-finished product conveying device.
Fig. 8 is a schematic structural view of the sizing temporary storage rack.
In the figure: 1. the template comprises a template bearing frame, 2, a frame, 3, a vertical moving frame, 4, a cross bar, 5, a connecting plate, 6, a guide wheel, 7, a guide rod, 8, a screw rod, 9, a nut, 10, a driving wheel, 11, a horizontal moving frame, 12, an electromagnetic chuck, 13, a roller, 14, a second motor, 15, a connecting shaft, 16, a gear, 17, a rack, 18, a bottom frame, 19, a conveying chain, 20, a stop block, 21, a limiting guide rod, 22, a machine table, 23, a material conveying belt, 24, a bottom film roller, 25, a top film roller, 26, a fiber cloth roller, 27, a bottom film flanging plate, 28, a flanging end, 29 and a fixing hole; 30. the device comprises a bracket, 31, a support guide rail, 32, a support plate, 33, a driving rotating shaft, 34, a traveling wheel, 35, a translation motor, 36, a vertical chain, 37, a transverse chain, 38, a cutting motor, 39, a cutting rotating shaft, 40, a cutting knife, 41, a belt, 42, an extension arm, 43 and an inclined conveying belt; 44. the device comprises a conveying guide rail, 45, a sliding frame, 46, a vertical frame, 47, a connecting beam, 48, a guide sleeve, 49, a guide column, 50, a grabbing rod, 51, a lifting hook, 52, a lead screw, 53, a transmission nut, 54, a lifting motor, 55, a supporting frame, 56, a rack, 57, a gear disc, 58, a clamping motor, 59, a pull rod, 60, a spring, 61, a limiting part, 62, a travelling wheel, 63 and a travelling motor; 64. frame, 65, supporting legs, 66, fixed plug bushes, 67, plug-in vertical pipes, 68, support hooks, 69 and support rods.
Detailed Description
Example 1: magnesite tile production system
The magnesite tile production system mainly comprises a tile manufacturing device, a cutting device, a tile mold conveying device, a tile mold feeding device, a semi-finished product conveying device, a shaping temporary storage rack, a drying device and a demolding device.
As shown in fig. 1, the tile making device is provided with a material conveyor belt 23 on a machine table 22, a bottom film roller 24 is erected at a feeding end of the material conveyor belt 23, a top film roller 25 is erected at a discharging end of the material conveyor belt 23, two fiber cloth rollers 26 are erected on the machine table 22 between the bottom film roller 24 and the top film roller 25, and discharge ports for slurry required by a magnesite tile corresponding layer are respectively arranged above the material conveyor belt 23 between the bottom film roller 24 and the fiber cloth rollers 26, between the two fiber cloth rollers 26, and between the fiber cloth rollers 26 and the top film roller 25. A plurality of bottom film flanging plates 27 are respectively fixed on the machine platform 22 at two sides of the material conveyor belt 23, as shown in fig. 3, the bottom film flanging plates 27 are provided with fork-shaped, U-shaped or V-shaped flanging end heads 28, the bottom film flanging plates 27 at two sides of the machine platform 22 are oppositely arranged, openings of the flanging end heads 28 are opposite, and the flanging end heads 28 extend into the edge of the material conveyor belt 23 to turn up the side edges of the bottom films. The carrier film flanging plate 27 is provided with elongated fixing holes 29, the rear ends of the fixing holes 29 penetrating the end edges of the carrier film flanging plate 27. The bottom film flanging plate 27 is fixedly connected with the machine table 22 through bolts penetrating through the fixing holes 29, the distance that the flanging end 28 extends into the material conveying belt 23 can be flexibly adjusted through the long-strip-shaped fixing holes 29 according to needs, and meanwhile, due to the fact that the rear end of each fixing hole 29 is open, the bottom film flanging plate 27 can be conveniently detached and installed. After the bottom film delivered by the bottom film roller 24 passes through the bottom film flanging plate 27, the two side edges of the bottom film are turned up, so that slurry is limited in the two turned-up side edges, and the edges of the produced magnesite tiles are more orderly.
As shown in fig. 4, the cutting device is mainly composed of a support 30, two support rails 31, a pulley, a cutting mechanism, and the like.
The support 30 is built at the discharge end of the material conveying belt 23, the support guide rails 31 are arranged at the top of the support 30, the two support guide rails 31 are parallel, and the arrangement direction of the two support guide rails 31 is perpendicular to the conveying direction of the material conveying belt 23.
The pulley includes backup pad 32, sets up initiative pivot 33 and the driven spindle in backup pad 32 below, and two pivots are installed on the lower face of backup pad 32 through bearing and bearing frame respectively, are connected through horizontal chain 37 transmission between initiative pivot 33 and the driven spindle. The two ends of the driving rotating shaft 33 and the two ends of the driven rotating shaft are respectively provided with a walking wheel 34, and the walking wheels 34 are arranged on the supporting guide rails 31 on the corresponding sides and can roll along the supporting guide rails 31. A translation motor 35 is arranged on the upper plate surface of the support plate 32, and the output end of the translation motor 35 is in transmission connection with the driving rotating shaft 33 through a vertical chain 36. The translation motor 35 is started, the vertical chain 36 drives the driving rotating shaft 33 to rotate, and the horizontal chain 37 drives the driven shaft to rotate, so that the whole pulley is driven to move along the supporting guide rail 31, and translation is realized.
The cutting mechanism includes a cutting motor 38 disposed above the support plate 32, a cutting spindle 39 disposed below the support plate 32, and a cutting blade 40 disposed at one end of the cutting spindle 39. An extension arm 42 extending downwards is arranged on the lower plate surface of the support plate 32, the cutting rotating shaft 39 is mounted at the bottom end of the extension arm 42 through a bearing and a bearing seat, and the cutting rotating shaft 39 is positioned below the support guide rail 31 and is perpendicular to the support guide rail 31. The output end of the cutting motor 38 is connected with a belt 41 wheel on the cutting rotating shaft 39 through a belt 41, and therefore power transmission is achieved. During cutting, the cutting motor 38 is started, the output wheel at the end part of the cutting motor rotates, power is transmitted to the cutting rotating shaft 39 through the belt 41, and the cutting rotating shaft 39 drives the cutting knife 40 at the end part of the cutting motor to rotate together to realize cutting.
An inclined conveying belt 43 which inclines downwards is arranged below the support 30, the front end of the inclined conveying belt 43 is higher, the rear end of the inclined conveying belt 43 is lower, the inclined conveying belt 43 is located behind the discharging end of the material conveying belt, and a cutting gap for the cutting knife 40 to pass through is formed between the tail end of the material conveying belt and the front end of the inclined conveying belt 43.
As shown in fig. 1, the tile mold conveying device is used for conveying tile molds to the lower part of the tile making device, and comprises an underframe 18 arranged along the conveying direction, conveying chains 19 are respectively arranged on two sides of the underframe 18, a plurality of stop blocks 20 are distributed on the conveying chains 19, the distance between every two adjacent stop blocks 20 is greater than the length of the tile molds, and the stop blocks 20 are used for enabling the tile molds to move along with the conveying chains 19. A limiting guide rod 21 extending along the conveying direction is arranged in the middle of the tile mould conveying device underframe 18, the top surface of the limiting guide rod 21 is higher than the conveying chain 19, and the limiting guide rod 21 is used for being inserted into the concave part of the wavy tile mould so as to prevent the tile mould from moving transversely during conveying. The end of the tile mold conveyor passes under the end of the inclined conveyor belt 43 and the cut tiles are conveyed by the inclined conveyor belt 43 onto the tile molds conveyed by the tile mold conveyor.
As shown in fig. 1 and 2, the tile mold loading device is used for moving the tile mold to the conveying chain of the tile mold conveying device, and comprises a tile mold carrier 1 arranged on one side of the tile mold conveying device, a frame 2 arranged above the tile mold conveying device and the tile mold carrier 1 in a spanning manner, and a tile mold adsorption moving mechanism arranged on the frame 2.
Tile mould adsorbs moving mechanism is used for moving the tile mould that is located tile mould bearing frame 1 to tile mould conveyor on, its structure is equipped with vertical removal frame 3 respectively at the both ends of frame 2, vertical removal frame 3 is the triangle frame that the down tube 4 that is located the bottom and the down tube of both sides constitute, both ends at vertical removal frame 3 are equipped with the connecting block separately, the connecting block comprises two connecting plates 5 that set up relatively, be equipped with two rows of leading wheels 6 between two connecting plates 5, both sides at frame 2 tip are equipped with vertical guide bar 7 separately, 7 cross-under of guide bar are between two rows of leading wheels 6 that correspond. The top of the vertical moving frame 3 is provided with a vertical screw rod 8, the top of the frame 2 is provided with a nut 9 with teeth on the outer surface and a first motor, the output end of the first motor is fixedly connected with a driving wheel 10, the driving wheel 10 is in transmission connection with the nut 9 through a toothed belt, and the screw rod 8 penetrates through the nut 9 and can vertically move under the driving of the rotation of the nut 9.
Be equipped with horizontal migration frame 11 between two vertical removal frame 3, horizontal migration frame 11 is long to the direction of delivery the same with tile mould conveyor, is connected with a plurality of electromagnetic chuck 12 through the dead lever in horizontal migration frame 11's bottom, and preferably respectively establishes two or three electromagnetic chuck 12 at front end, middle part, the rear end of horizontal migration frame 11 bottom, still disposes the sensor in electromagnetic chuck 12 department for the distance of response electric chuck 12 and tile mould. Two idler wheels 13 are arranged on the top surface of the cross rod 4 of the vertical moving frame, and the inner side ends of the two idler wheels 13 are fixedly connected with the two sides of the end part of the horizontal moving frame 11 through vertical connecting rods respectively. The middle part of the top surface of the horizontal moving frame 11 is provided with a second motor 14, the second motor 14 is provided with a connecting shaft 15 in a penetrating way, two end parts of the connecting shaft 15 respectively extend to corresponding end parts of the horizontal moving frame 11 and are connected with a gear 16 of the corresponding end parts of the horizontal moving frame 11 in a transmission way, the bottom surface of the cross bar 4 is provided with a rack 5617, the gear 16 is meshed with the corresponding rack 5617, and the gear 16 can drive the horizontal moving frame 11 to move along the cross bar 4 under the driving of the second motor 14.
As shown in fig. 5 to 7, the semi-finished product conveying device is used for conveying the tile mold loaded with the tiles at the discharge end of the tile mold conveying device to the shaping temporary storage rack, and mainly comprises a conveying guide rail 44, a sliding frame 45, a hanging bracket, a clamping portion, a lifting driving mechanism, a clamping driving mechanism and the like.
The conveying guide rails 44 are two parallel arranged on the ground, and the sliding carriage 45 is arranged on the conveying guide rails 44 and can slide back and forth along the conveying guide rails 44. The carriage frame 45 is a rectangular frame 64 formed by welding a plurality of frame rods, the frame rods on the two sides of the bottom of the carriage frame 45 are respectively provided with a travelling wheel 62, and the travelling wheels 62 are in rolling connection with the conveying guide rail 44. Two traveling motors 63 are respectively arranged on two sides of the carriage 45 and used for driving the traveling wheels 62 on the corresponding side, and the two traveling motors 63 synchronously run. Two guide posts 49 are provided on both sides of the carriage frame 45, respectively, for connecting the hanger.
The hanger comprises two uprights 46 arranged in parallel and a connecting beam 47 connected between the two uprights 46. The vertical frame 46 is an isosceles triangle, the bottom frame rods are horizontally arranged, the top ends of the two side frame rods are crossed at one position, guide sleeves 48 are respectively arranged at the two ends of the bottom frame rods, and the guide sleeves 48 are sleeved on the corresponding guide posts 49. The connecting beam 47 is arranged between the undercarriage bars of the two uprights 46 and is perpendicular to the plane of the uprights 46.
The clamping part comprises a grabbing rod 50 and lifting hooks 51, the grabbing rod 50 is arranged on each connecting beam 47 respectively, the grabbing rod 50 is installed on the side wall of each connecting beam 47 through a bearing and a bearing seat, the grabbing rod 50 is provided with a plurality of sheet-shaped lifting hooks 51, and the lifting hooks 51 on the two grabbing rods 50 are arranged oppositely and used for hooking the edge of the tile mould.
A lifting driving mechanism is arranged at the top of each vertical frame 46, and comprises a lead screw 52 vertically arranged at the top of the vertical frame 46, a transmission nut 53 in threaded connection with the lead screw 52, and a lifting motor 54 arranged on a frame rod at the top of the sliding frame 45. The top of the screw 52 passes through the top frame rod of the sliding frame 45, and the transmission nut 53 is positioned above the top frame rod of the sliding frame 45. The outer side surface of the transmission nut 53 is provided with saw teeth, and the output end of the lifting motor 54 is connected with the transmission nut 53 through a toothed belt. And limiting cards are respectively arranged above and below the transmission nut 53 and connected to a top frame rod of the sliding frame 45. The lifting motor 54 is started, the output end of the lifting motor drives the transmission nut 53 to rotate through the toothed belt, due to the existence of the upper limit and the lower limit, the transmission nut 53 can only rotate but cannot move up and down, and the screw rod 52 moves up and down relative to the transmission nut 53, so that the stand 46 is driven to lift.
A clamping driving mechanism is arranged between the two connecting beams 47, and as shown in fig. 7, the clamping driving mechanism comprises a door-shaped supporting frame 55 erected between the two connecting beams 47, two racks 56 arranged at the top of the supporting frame 55, a gear disc 57 arranged between the two racks 56 and respectively meshed with the two racks 56, a clamping motor 58 in transmission connection with a central rotating shaft of the gear disc 57, a pull rod 59 with the bottom end connected to the grabbing rod 50, and a spring 60 connected between the top end of the pull rod 59 and the middle part of the rack 56. Two limiting parts 61 are respectively arranged on each rack 56, each limiting part 61 comprises limiting blocks arranged on two sides of each rack 56 and a pressing plate connected between the tops of the two limiting blocks, and the racks 56 penetrate through the pressing plate from the lower side so as to ensure that the racks 56 do not fall off and provide certain movement space for the racks 56. When the clamping motor 58 is started, the gear disc 57 rotates along with the clamping motor, so that the two racks 56 are driven to synchronously move in respective moving spaces, the pull rod 59 is pulled by the spring 60 to move, the pull rod 59 drives the grabbing rod 50 to rotate, and therefore the lifting hook 51 is opened outwards and folded inwards, and clamping-releasing actions are completed.
As shown in fig. 8, the shaping temporary storage rack comprises a rectangular frame 64, a fixed plug-in sleeve 66, a plug-in stand pipe 67, a support rod 69 and the like.
The rectangular frame 64 is a long frame 64 formed by welding two transverse frame rods and a plurality of longitudinal frame rods, the two transverse frame rods are parallel to each other, the longitudinal frame rods are connected between the two transverse frame rods at equal intervals, and the bottom of the frame 64 is provided with a support leg 65.
The two ends of each longitudinal frame rod are respectively provided with a fixed splicing sleeve 66, and the sleeve openings are vertically upward and used for fixing a splicing vertical pipe 67. The outer side wall of the fixed inserting sleeve 66 is welded on the side wall of the frame rod at the intersection of the longitudinal frame rod and the transverse frame rod to form two rows which are arranged in parallel to the direction of the transverse frame rod.
The inserting vertical pipe 67 is welded with two vertical supporting hooks 68 on the outer side wall of the pipe body, and the hook opening faces upwards to support a supporting rod 69. The body of the plug-in stand pipe 67 is a circular pipe (or a square pipe), the bottom end of the body is a reducing plug-in end, the top end of the body is a socket end, and the plug-in end is inserted into the top of the fixed plug-in sleeve 66. When the stacked tile molds and tiles need to be added, the top end of the first layer of inserting vertical pipe 67 is directly inserted with the second layer of inserting vertical pipe 67 so as to meet the use requirement. The two vertical rows of hooks 68 are arranged in a back-to-back manner (i.e., the tails of the hooks 68 face in opposite directions) and are staggered, thereby improving the longitudinal space utilization.
The support rods 69 are arranged between the inserting vertical pipes 67 at two ends of the same vertical frame rod and are supported by two support hooks 68 at the same height on the two inserting vertical pipes 67.
Example 2: magnesite tile production method
The production method of the magnesite tile comprises the following steps:
a. sequentially laying a first layer of slurry, a first layer of fiber cloth, a second layer of slurry, a second layer of fiber cloth and a third layer of slurry on a bottom membrane, turning over two side edges of the bottom membrane upwards by a bottom membrane flanging plate to enable the two side edges to cover the edges of the third layer of slurry, and finally laying a top membrane on the third layer of slurry to obtain tiles with edges being wrapped in order; and when the tiles are manufactured, the tile mold is moved to a conveying chain of the tile mold conveying device by the tile mold feeding device, and the tile mold is conveyed along the conveying direction of the material conveying belt.
b. The tile that makes comes out from the discharge end of material conveyer belt, gets into on cutting device's the slope conveyer belt 43, when the tile that gets into on the slope conveyer belt 43 reaches the settlement length, material conveyer belt stop motion, and cutting device's cutting motor 38 and translation motor 35 start simultaneously, and cutting knife 40 limit is rotatory simultaneously and is translated in the cutting clearance, cuts the tile.
c. When the tile is cut, the tile mold conveying device conveys the tile mold to the position below the discharge end of the material conveying belt, and the conveying speed of the tile mold conveying device is controlled to be consistent with the moving speed of the tile so that the cut tile can just fall on the tile mold passing through the position below.
d. The sliding frame 45 of the semi-finished product conveying device moves to the position above the tile mould bearing the tiles, the lifting driving mechanism acts to drive the hanging frame to drive the clamping part to descend together, when the lifting hook 51 descends to the position below the tile mould, the clamping driving mechanism acts in the reverse direction to drive the two grabbing rods 50 to rotate back to the outside, the lifting hook 51 retracts inwards along with the lifting hook to hook the edge of the tile mould to clamp the tile mould, the lifting driving mechanism acts in the reverse direction to drive the hanging frame to drive the clamping part to ascend to the original position together, the sliding frame 45 moves towards the direction of the shaping temporary storage frame to convey the tile mould bearing the tiles to the position above the shaping temporary storage frame, the lifting driving mechanism acts again to drive the hanging frame to descend to enable the tile mould to be in contact with the support rods 69 of the shaping temporary storage frame, the clamping driving mechanism acts in the reverse direction to drive the two grabbing rods 50 to rotate inwards correspondingly, the lifting hook, the lifting driving mechanism acts reversely again to drive the hanging bracket to ascend to the original position.
e. And d, repeating the step d, and conveying the next semi-finished product until the semi-finished product is completely stacked on the shaping temporary storage rack.
f. And (3) conveying the shaping temporary storage rack bearing the semi-finished product into a drying device for drying at the drying temperature of 27-28 ℃, and demolding after drying to obtain the magnesite tile finished product.
Claims (9)
1. A magnesite tile production system is characterized by comprising:
the tile making device is used for compounding the raw materials into tiles;
the cutting device is arranged at the discharge end of the tile manufacturing device and used for cutting the tiles into set sizes;
the tile mold feeding device is used for moving the tile mold to a conveying chain of the tile mold conveying device;
the tile mould conveying device is used for conveying the tile mould along the conveying direction of the tile so that the tile mould receives the tile cut by the cutting device;
the semi-finished product conveying device is arranged behind the cutting device and is used for conveying the tile mould bearing the tiles to the shaping temporary storage rack;
the drying device is used for drying the semi-finished tile product; and the number of the first and second groups,
a stripping device for stripping the dried tile from the tile mold;
the tile mould feeding device comprises a tile mould bearing frame arranged on one side of the tile mould conveying device, a rack arranged above the tile mould conveying device and the tile mould bearing frame in a spanning mode, and a tile mould adsorption moving mechanism arranged on the rack; the tile mould adsorption moving mechanism is used for moving the tile mould positioned on the tile mould bearing frame to the tile mould conveying device;
the semi-finished product conveying device comprises a conveying guide rail, a sliding frame arranged on the conveying guide rail, a hanging bracket arranged on the sliding frame, a clamping part arranged at the bottom of the hanging bracket, a lifting driving mechanism used for driving the hanging bracket to lift, a clamping driving mechanism used for driving the clamping part to move and a walking motor used for driving the sliding frame to move along the conveying guide rail; the hanger comprises two vertical frames arranged in parallel and a connecting beam connected between the two vertical frames, wherein guide sleeves are respectively arranged at two ends of each vertical frame and sleeved on guide posts of the sliding frame; the clamping part comprises a grabbing rod and a plurality of sheet-shaped lifting hooks arranged on the grabbing rod, the grabbing rod is arranged on the side wall of the connecting beam through a bearing and a bearing seat, and the lifting hooks on the two grabbing rods are oppositely arranged;
the clamping driving mechanism comprises a door-shaped supporting frame erected between two connecting beams, two racks arranged at the top of the supporting frame, a gear disc arranged between the two racks and respectively meshed with the two racks, a clamping motor in transmission connection with a central rotating shaft of the gear disc, a pull rod with the bottom end connected to the grabbing rod and a spring connected between the top end of the pull rod and the middle part of the rack; two limiting parts are respectively arranged on each rack, each limiting part comprises limiting blocks arranged on two sides of each rack and a pressing plate connected between the tops of the two limiting blocks, and the racks penetrate through the lower portions of the pressing plates.
2. The magnesite tile production system of claim 1, wherein the tile making device comprises a machine table, a material conveying belt arranged on the machine table, a bottom film roller erected at a feeding end of the material conveying belt, a top film roller erected at a discharging end of the material conveying belt, a fiber cloth roller arranged between the bottom film roller and the top film roller, and a slurry supply device arranged above the machine table, wherein blanking ports are respectively arranged above the material conveying belt between the bottom film roller and the fiber cloth roller, between adjacent fiber cloth rollers, and between the fiber cloth roller and the top film roller, and each blanking port is respectively connected with the slurry supply device.
3. The magnesite tile production system of claim 1 wherein the cutting device comprises a support, a support rail disposed on the support, a trolley translatable along the support rail, a cutting mechanism disposed on the trolley, and a translation motor for driving the trolley to translate; the cutting mechanism comprises a cutting motor arranged on the pulley, a cutting rotating shaft and a cutting knife arranged at one end of the cutting rotating shaft, and the output end of the cutting motor is connected with the cutting rotating shaft through a belt; an inclined conveying belt is arranged below the support, the front end of the inclined conveying belt is higher than the rear end of the inclined conveying belt, the inclined conveying belt is located behind the discharge end of a material conveying belt of the tile manufacturing device, and a cutting gap for the cutting knife to pass through is formed between the front end of the inclined conveying belt and the discharge end of the material conveying belt.
4. The system of claim 1, wherein the tile mold conveying device comprises a bottom frame disposed along the conveying direction, a conveying chain disposed on the bottom frame, and a plurality of blocks distributed on the conveying chain, and a distance between two adjacent blocks is greater than a length of the tile mold.
5. The system for producing magnesite tiles as claimed in claim 1, wherein the tile mold absorbing and moving mechanism comprises vertical moving frames respectively disposed at two ends of the frame, a horizontal moving frame disposed between the two vertical moving frames, and electromagnetic chucks disposed at the bottom of the horizontal moving frame; the two sides of the end part of the stand are respectively provided with a vertical guide rod, the two ends of the vertical moving stand are respectively connected with the corresponding guide rods in a sliding or rolling way, the top of the vertical moving stand is provided with a vertical screw rod, the top of the stand is provided with a rotatable nut, and the screw rod is connected in the nut in a penetrating way and can vertically move under the driving of the rotation of the nut; the vertical moving frame is provided with a cross rod, the top surface of the cross rod is provided with idler wheels, the idler wheels are fixedly connected with the end part of the horizontal moving frame through vertical connecting rods, racks are arranged on the bottom surface of the cross rod, the end part of the horizontal moving frame is provided with gears meshed with the racks, and the gears can drive the horizontal moving frame to move along the cross rod.
6. The magnesite tile production system of claim 1, wherein the shaping temporary storage rack comprises a rectangular frame, two rows of fixed inserting sleeves arranged in parallel on the rectangular frame, inserting vertical pipes inserted in the fixed inserting sleeves, and a connecting rod arranged between two opposite inserting vertical pipes, wherein the two rows of fixed inserting sleeves are arranged and distributed in parallel with the length direction of the rectangular frame, the inserting vertical pipes are provided with a plurality of support hooks arranged in vertical rows on the outer side wall of the pipe body, and the connecting rod is erected on the support hooks.
7. The production method of the magnesite tile is characterized by comprising the following steps:
a. providing the magnesite tile production system of claim 1;
b. compounding the raw materials by a tile making device to prepare a tile;
c. the prepared tile comes out from the discharging end of the tile manufacturing device, and the tile is cut into a set size by the cutting device;
d. when the tile is cut, the tile mould conveying device conveys the tile mould to the position below the discharge end of the tile manufacturing device, and the conveying speed of the tile mould conveying device is controlled to keep the moving speed of the tile mould consistent with that of the tile so that the cut tile can just fall on the tile mould passing below;
e. conveying the tile mold bearing the tiles to a shaping temporary storage rack through a semi-finished product conveying device, and standing and shaping;
f. and (3) drying the tiles after standing and shaping in a drying device, and demolding to obtain the finished magnesite tile.
8. The method for producing magnesite tiles as claimed in claim 7, wherein step b comprises laying a first layer of slurry, a first layer of fiber cloth, a second layer of slurry, a second layer of fiber cloth and a third layer of slurry on the bottom membrane in sequence, turning up two side edges of the bottom membrane to cover the edges of the third layer of slurry, and finally laying the top membrane on the third layer of slurry to obtain the magnesite tiles.
9. The process according to claim 7, wherein the drying temperature in step f is 27-28 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810474771.2A CN108582459B (en) | 2018-05-17 | 2018-05-17 | Magnesite tile production system and production method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810474771.2A CN108582459B (en) | 2018-05-17 | 2018-05-17 | Magnesite tile production system and production method |
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| CN108582459A CN108582459A (en) | 2018-09-28 |
| CN108582459B true CN108582459B (en) | 2020-05-05 |
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| CN110065693B (en) * | 2019-04-30 | 2023-11-21 | 深圳市誉辰智能装备股份有限公司 | Photovoltaic tile double-sided adhesive tape pasting device and photovoltaic tile double-sided adhesive tape pasting method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE3732357A1 (en) * | 1987-09-25 | 1989-04-06 | Braas & Co Gmbh | METHOD AND DEVICE FOR CLEANING LOWER SHAPES FOR MOLDING PANELS FROM A CURABLE PLASTIC MEASUREMENT IN THE EXTRACTION PROCESS |
| CN100357217C (en) * | 2000-08-08 | 2007-12-26 | 北新建材(集团)有限公司 | Vacuum extrusion process and equipment of fiber reinforced cement board |
| CN1919561A (en) * | 2006-09-15 | 2007-02-28 | 曲阜市三元高新技术开发有限公司 | Production line for glass-magnesium glaze composite tile |
| CN203246870U (en) * | 2013-04-28 | 2013-10-23 | 王聚安 | Automatic tile feeding machine device for asbestos tiles |
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