CN110936588A

CN110936588A - Automatic fabric production system and fabric production method

Info

Publication number: CN110936588A
Application number: CN201911186918.9A
Authority: CN
Inventors: 陈荣锋; 黄文斑
Original assignee: Guangzhou Jingxin Electromechanical Co Ltd; Chongqing Guangzhou Jingxin Technology Co Ltd
Current assignee: Guangzhou Jingxin Electromechanical Co Ltd; Chongqing Guangzhou Jingxin Technology Co Ltd
Priority date: 2019-11-27
Filing date: 2019-11-27
Publication date: 2020-03-31

Abstract

The application relates to an automatic fabric production system and a fabric production method. The application said fabric automated production system includes: according to the preface set up material platform, move and carry mechanism, feeding mechanism, heating device, feeding clamping jaw, pressing mechanism and ejection of compact clamping jaw, move carry the mechanism with feeding mechanism respectively with the material platform is connected, move and carry the mechanism and arrange in feeding mechanism's top, heating device with feeding mechanism swing joint, the feeding clamping jaw sets up heating device's discharge end, and with pressing mechanism swing joint, the setting of ejection of compact clamping jaw is in pressing mechanism's discharge end. The automatic production system and the production method for the fabric have the advantages of automation, reduction in labor and improvement in efficiency.

Description

Automatic fabric production system and fabric production method

Technical Field

The application relates to the field of fabric processing, in particular to an automatic fabric production system and a fabric production method.

Background

The production line of the automobile wheel cover and the carpet comprises a production line which is formed by a series of mechanisms such as a feeding mechanism, an oven, a feeding clamping jaw, a press, a discharging clamping jaw and cutting equipment which are sequentially arranged.

The existing wheel covers and carpets in the automobile industry are manually conveyed to a water cutting station for cutting after being formed by a press.

The prior art has the following defects: 1. the handling is wasted and one stream production is not formed; 2. waiting for waste, and carrying personnel need to wait; 3. personnel waste; 4. unsafe, and workers around the press perform molding actions; 5. occupying the field. The reasons are mainly as follows: A. after the product is formed, staff need to pull the product out of the mold (the blanket material is glued with glue and the product is hard to pull out of the mold); put the platform truck from the shaping line on, transport to the cutting station through the platform truck, put the product on the mould that cuts from the platform truck again, extravagant manpower. B. The forming line is not synchronous with the cutting line, the old production mode is firstly to put the formed product on the trolley, the formed product is pulled to the cutting station after the trolley is filled, and personnel wait in the forming process. C. The production line moving process needs 2 people for collection at least. D. The equipment is working, and people are working at the same time, so the device is unsafe. E. The line body is separately placed to occupy space and place.

In summary, the main problem of the prior art is the lack of automation, which brings a lot of problems.

Disclosure of Invention

Based on this, the present application aims to provide a fabric automatic production system and a fabric production method, which have the advantages of realizing automation and achieving the effects of reducing personnel and increasing efficiency.

One aspect of the application provides a fabric automated production system, including the material platform that sets up in proper order, move and carry mechanism, feeding mechanism, heating device, feeding clamping jaw, pressing mechanism and ejection of compact clamping jaw, move and carry the mechanism with feeding mechanism is connected with the material platform respectively, move and carry the mechanism and arrange in feeding mechanism's top, heating device with feeding mechanism swing joint, the feeding clamping jaw sets up the discharge end of heating device, and with pressing mechanism swing joint, ejection of compact clamping jaw sets up the discharge end of pressing mechanism;

the shifting mechanism comprises a shifting support frame, shifting feeding guide rails, shifting movable frames, a lifting cylinder and a shifting needling disk, the shifting support frame is fixedly connected with the material platform, the shifting feeding guide rails are transversely arranged at the top of the shifting support frame, the two shifting feeding guide rails are symmetrically arranged, the shifting movable frames are movably arranged on the shifting feeding guide rails, one end of each lifting cylinder is fixedly connected with the shifting movable frames, the other end of each lifting cylinder is fixedly connected with the shifting needling disk, and the needle points of the shifting needling disks are arranged downwards and are arranged above the feeding mechanism;

the feeding mechanism comprises pulleys, a feeding slide rail, a feeding fixing frame and a feeding net, wherein the pulleys are respectively arranged on two sides of the feeding fixing frame, the feeding fixing frame is movably connected with the feeding slide rail through the pulleys, and one side of the feeding net is fixedly connected with the feeding fixing frame;

the feeding slide rail is transversely arranged and fixedly connected with the transfer mechanism.

The application fabric automated production system, move and carry mechanism and feeding mechanism through the setting for the streamlined operation of whole fabric processing can be more automatic and intelligent, and reduced artifical operatable work, personnel's safety when having guaranteed continuous production on the one hand, another reverse side can reduce artifical participation degree, improvement production efficiency by a wide margin.

Furthermore, the feeding mechanism also comprises a feeding support frame, the feeding support frame is fixedly connected with the bottom surface of the feeding net, and one end of the feeding support frame is fixedly connected with the feeding fixing frame.

Further, feeding mechanism still includes spacing slide and spacing round, spacing round sets up the bottom of pay-off support frame, and with spacing slide swing joint, spacing slide with move and carry support frame fixed connection.

Furthermore, the transfer mechanism further comprises a lifting slide rail and a lifting slide block, the lifting slide rail is longitudinally fixed on the transfer support frame, and the lifting slide block is movably connected with the lifting slide rail;

the feeding slide rail is fixedly connected with the lifting slide block.

Further, the moving and carrying mechanism further comprises a lifting limiting column and a limiting block, the limiting block is sleeved on the lifting limiting column, two ends of the lifting limiting column are fixed on the moving and carrying support frame respectively, and the feeding slide rail is fixedly connected with the limiting block so as to limit the longitudinal movement of the feeding slide rail.

Furthermore, the feeding slide rail transversely extends to the discharging clamping jaw, and the feeding clamping jaw and the discharging clamping jaw are respectively and fixedly arranged on the feeding slide rail.

Further, the pulley, pay-off slide rail pay-off mount pay-off net pay-off support frame spacing slide and spacing round is the steel structure material respectively.

Further, the die change mechanism is arranged on the side surface of the pressing mechanism;

the die change mechanism comprises a die change support and die change rollers, the die change rollers are arranged on the top surface of the die change support respectively, and the die change support is fixedly connected with the pressing mechanism.

Further, still include cutting mechanism, this cutting mechanism sets up in the discharge end of ejection of compact clamping jaw.

In another aspect of the present application, there is also provided an automatic production method of a fabric, including the steps of:

placing the fabric on a material table, grabbing the fabric one by one and placing the fabric on a feeding mechanism;

carrying, transferring and heating and baking the single fabric through a feeding mechanism;

transferring, conveying and pressing the baked fabric;

and conveying the pressed fabric and cutting and forming the fabric by a water jet.

For a better understanding and practice, the present application is described in detail below with reference to the accompanying drawings.

Drawings

FIG. 1 is a schematic perspective view of an exemplary automated fabric production system of the present application;

FIG. 2 is a schematic perspective view of a portion of an exemplary automated web production system of the present application;

FIG. 3 is a schematic perspective view of an exemplary feed mechanism of the present application;

FIG. 4 is a side view of an exemplary heating device of the present application;

FIG. 5 is a perspective view of an exemplary feed jaw of the present application;

FIG. 6 is a side view of an operating condition of an exemplary feed jaw of the present application;

FIG. 7 is a side view of an alternative operating condition of an exemplary feed jaw of the present application;

figure 8 is a perspective view of an exemplary discharge jaw of the present application.

Detailed Description

In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and are not to be considered limiting of the present application. In the description of the present application, "a plurality" means two or more unless otherwise specified.

FIG. 1 is a schematic perspective view of an exemplary automated fabric production system of the present application; fig. 2 is a schematic perspective view of a partial structure of an exemplary automated textile manufacturing system according to the present application. Referring to fig. 1 and fig. 2, an exemplary fabric automated production system according to the present application includes a material table 10, a transferring mechanism 20, a feeding mechanism 30, a heating device 40, a feeding clamping jaw 50, a pressing mechanism 60, and a discharging clamping jaw 70, which are sequentially disposed, where the transferring mechanism 20 and the feeding mechanism 30 are respectively connected to the material table 10, the transferring mechanism 20 is disposed above the feeding mechanism 30, the heating device 40 is movably connected to the feeding mechanism 30, the feeding clamping jaw 50 is disposed at a discharging end of the heating device 40 and movably connected to the pressing mechanism 60, and the discharging clamping jaw 70 is disposed at a discharging end of the pressing mechanism 60;

the transferring mechanism 20 comprises a transferring support frame 21, a transferring and feeding guide rail 22, a transferring movable frame 23, a lifting cylinder 24 and a transferring and needling disc 25, the transferring support frame 21 is fixedly connected with the material platform 10, the transferring and feeding guide rail 22 is transversely arranged at the top of the transferring support frame 21, the two transferring and feeding guide rails 22 are symmetrically arranged, the transferring movable frame 23 is movably arranged on the transferring and feeding guide rail 22, one end of the lifting cylinder 24 is fixedly connected with the transferring and feeding movable frame 23, the other end of the lifting cylinder 24 is fixedly connected with the transferring and needling disc 25, and the needle point of the transferring and needling disc 25 is arranged downwards and is arranged above the feeding mechanism 30;

FIG. 3 is a schematic perspective view of an exemplary feed mechanism of the present application; referring to fig. 3, the feeding mechanism 30 includes pulleys 31, a feeding slide rail 32, a feeding fixing frame 33 and a feeding net 34, the pulleys 31 are respectively disposed on two sides of the feeding fixing frame 33, the feeding fixing frame 33 is movably connected to the feeding slide rail 32 through the pulleys 31, and one side of the feeding net 34 is fixedly connected to the feeding fixing frame 33;

the feeding slide rail 32 is transversely arranged and fixedly connected with the transfer mechanism 20.

In some preferred embodiments, the feeding mechanism 30 further includes a feeding support frame 35, and the feeding support frame 35 is fixedly connected to the bottom surface of the feeding net 34, and one end of the feeding support frame 35 is fixedly connected to the feeding fixing frame 33.

In some preferred embodiments, the feeding mechanism 30 further includes a limiting slide 36 and a limiting wheel 37, the limiting wheel 37 is disposed at the bottom of the feeding support frame 35 and movably connected to the limiting slide 36, and the limiting slide 36 is fixedly connected to the transfer support frame 21.

In some preferred embodiments, the feeding mechanism 30 is made of metal, and the pulley 31, the feeding slide rail 32, the feeding fixing frame 33, the feeding net 34, the feeding support frame 35, the limiting slide 36 and the limiting wheel 37 are made of steel respectively.

In some preferred embodiments, the limiting slide 36 is made of a high temperature resistant material.

In some preferred embodiments, the feeding mechanism 30 further includes a feeding motor 38, a chain (not shown), and a sprocket (not shown), the sprocket is disposed at the bottom of the feeding support frame 35, the feeding motor 38 is fixed to the transferring support frame 21, and the feeding motor 38 drives the sprocket to rotate through the chain, so that the feeding mechanism 30 can move laterally relative to the transferring support frame 21, thereby automatically transporting the fabric.

In some preferred embodiments, the shifting needling disk 25 includes obliquely arranged needles (not shown) and sleeved position-limiting columns (not shown), the needles are obliquely arranged relative to the sleeved position-limiting columns, and two groups of needles are symmetrically arranged, and the needles are driven by a cylinder to move relative to the sleeved position-limiting columns, and the two groups of needles are obliquely and transversely penetrated downwards, so that the needles penetrate into gaps of the fabric, and then the fabric is grabbed. The felting needle is retracted into the sleeve joint limiting column, and the fabric can slide off the felting needle and is separated from the needling disk.

In some preferred embodiments, the transferring mechanism 20 further includes a lifting slide rail 26 and a lifting slide block 27, the lifting slide rail 26 is longitudinally fixed on the transferring support frame 21, and the lifting slide block 27 is movably connected with the lifting slide rail 26;

the feeding slide rail 32 is fixedly connected with the lifting slide block 27.

In some preferred embodiments, the transferring mechanism 20 further includes a lifting limiting column 28 and a limiting block 29, the limiting block 29 is sleeved on the lifting limiting column 28, two ends of the lifting limiting column 28 are respectively fixed on the transferring support frame 21, and the feeding slide rail 32 is fixedly connected with the limiting block 29 to limit the longitudinal movement of the feeding slide rail 32.

In some preferred embodiments, the feeder slide 32 extends transversely to the discharge jaw 70, and the feeding jaw 50 and the discharge jaw 70 are respectively fixedly disposed on the feeder slide 32.

FIG. 5 is a perspective view of an exemplary feed jaw of the present application; FIG. 6 is a side view of an operating condition of an exemplary feed jaw of the present application; figure 7 is a side view of another operating condition of an exemplary feed jaw of the present application. Referring to fig. 5-7, in some preferred embodiments, the feeding jaw 50 includes a jaw support 51, a first rotating rod 52, a second rotating rod 54, a first jaw 53, a second jaw 55, a supporting block 56, a gear 57, and a jaw cylinder 58, wherein the supporting blocks 56 are sequentially fixed on the jaw support 51, the first rotating rod 52 and the second rotating rod 54 respectively penetrate through the supporting block 56 and can rotate relative to the supporting block 56, the first jaw 53 is fixed on the first rotating rod 52, and the second jaw 55 is fixed on the second rotating rod 54; the clamping jaw air cylinder 58 is fixed on the clamping plate bracket 51, the end heads of the clamping jaw air cylinder are fixed with gears 57, the first rotating rod 52 and the second rotating rod 54 are respectively sleeved with and meshed with the gears 57, and the gear 57 at the end head of the clamping jaw air cylinder 58 is meshed with the gear 57 sleeved on any one rotating rod. The piston rod of the clamping jaw air cylinder 58 pushes the corresponding gear 57 to move, so as to drive the other two gears 57 to rotate, so that the first rotating rod 52 and the second rotating rod 54 relatively rotate, and therefore the first clamping plate 53 and the second clamping plate 55 are changed from an open state to a closed state.

In some further embodiments, the feeding jaw 50 further comprises a sliding guide rail 59, which sliding guide rail 59 is movably connected with the feed slide 32, or the sliding guide rail 59 is movably connected with the liftable beam.

Figure 8 is a perspective view of an exemplary discharge jaw of the present application. Referring to fig. 8, in some preferred embodiments, the pressing mechanism 60 includes a driving mechanism (not shown), an upper mold (not shown) and a lower mold (not shown), the lower mold is disposed below the material flow passage, the upper mold is fixed to the bottom of the driving mechanism, and the driving mechanism can be fixed to the ground through a bracket or can be fixed to other structures. When the fabric pressing device works, the driving mechanism pushes the upper die to press downwards, the fabric is extruded and extruded with the lower die to form, and a pressing formed intermediate product is obtained.

In some preferred embodiments, the die change mechanism 61 is further included, and the die change mechanism 61 is arranged on the side surface of the pressing mechanism 60;

the die change mechanism 61 comprises a die change support and a plurality of die change rollers, the die change rollers are respectively arranged on the top surface of the die change support, and the die change support is fixedly connected with the pressing mechanism 60. The lower mold can be easily replaced by the mold changing mechanism 61.

In some preferred embodiments, the discharging clamping jaw 70 comprises a discharging wheel, a pneumatic clamping jaw and a discharging frame, the discharging frame is transversely arranged, the discharging wheel is arranged at the bottom or the side wall of the discharging frame, and the pneumatic clamping jaws are vertically arranged and respectively fixed with the discharging frame; the discharging frame is movably connected with the feeding slide rail 32 through a discharging wheel.

FIG. 4 is a side view of an exemplary heating device of the present application; referring to fig. 4, in some preferred embodiments, the heating device 40 includes a main heating oven 42, the main heating oven 42 includes a main body, an upper heating plate 43 and a lower heating plate 44, the main body is wrapped on the upper heating plate 43 and the lower heating plate 44, and a material flow passage is formed so that the feeding mechanism 30 can freely pass through; the upper heating plate 43 and the lower heating plate 44 are oppositely disposed with a heating space formed therebetween to facilitate the placement and passage of the feeding mechanism 30. The heating temperature in the main heating oven 42 is 180-260 ℃, and the heating mode can be infrared heating. Furthermore, the heating distance can be adjusted, and the heating distance can be adjusted by vertically lifting 100 mm and 200mm along with the feeding slide rail 32, so as to adjust the heating uniformity or the heating speed.

In some further embodiments, the heating device 40 further comprises a preheating oven 41, the preheating oven 41 comprising a secondary box and a preheating plate 45, the preheating plate 45 being disposed within the secondary box. The pre-heating plate 45 is disposed above the material flow passage, and the upper surface of the fabric is heated by an upper heating mode. The heating temperature in the preheating oven 41 is 100-150 ℃, and the heating mode can be infrared heating.

In some preferred embodiments, a cutting mechanism 80 is also included, the cutting mechanism 80 being disposed at the discharge end of the discharge jaw 70. In some further embodiments, a high-pressure water knife is used for cutting the fabric, and the fabric cutting device is matched with a robot for use, so that the effect is better.

In some preferred embodiments, the lifting device further comprises a lifting beam (not shown), the lifting beam is transversely arranged, and the transferring mechanism 20, the feeding mechanism 30, the heating device 40, the feeding clamping jaw 50 and the discharging clamping jaw 70 are respectively connected with the lifting beam, so as to realize height adjustment in the transportation and processing processes.

In some preferred embodiments, a controller (not shown) is further included, and the transferring mechanism 20, the feeding mechanism 30, the heating device 40, the feeding clamping jaw 50, the pressing mechanism 60, and the discharging clamping jaw 70 are electrically connected to the controller, respectively, so as to realize full automation of the whole machining process.

The application discloses an exemplary fabric automated production method, including the step:

placing the fabric on the material table 10, and grabbing and placing the fabric on the feeding mechanism 30 one by one;

conveying and transferring single fabric through a feeding mechanism 30, and heating and baking the single fabric;

transferring, conveying and pressing the baked fabric;

The working principle of the exemplary automatic fabric production system of the present application is as follows:

placing a plurality of fabrics on a material platform 10, lifting and carrying the fabrics on the material platform 10 by a transfer mechanism 20 and placing the fabrics on a feeding mechanism 30, conveying the fabrics into a heating device 40 by the feeding mechanism 30 for heating, clamping and conveying the fabrics to a pressing mechanism 60 by a feeding clamping jaw 50 after the heating is finished, obtaining a semi-finished product after the pressing of the pressing mechanism 60 is finished, clamping the fabrics of the semi-finished product by a discharging clamping jaw 70, conveying the fabrics to a cutting mechanism 80 for cutting, thus obtaining a finished product after the processing, and manually conveying and stacking the finished product. In this step, the fabric placing on the material table 10 and the final product handling can be operated by a robot, so as to realize the automation of the whole production line.

Specifically, the movable transfer frame 23 of the transfer mechanism 20 is driven by an air cylinder or a sprocket to move transversely relative to the transfer guide rail, the lifting air cylinder 24 and the transfer needling disk 25 are driven to be above the material platform 10, a piston rod of the lifting air cylinder 24 pushes the transfer needling disk 25 to descend, the fabric is grabbed and then withdrawn, then the movable transfer frame 23 moves reversely, the fabric is conveyed to be above the feeding mechanism 30, the magnetic needles of the needling disk are withdrawn, and the fabric is placed on the feeding mechanism 30.

The fabric is placed on a feeding net 34 of the feeding mechanism 30, the feeding net 34 is of a steel structure, and the mesh size of the feeding net 34 can be changed according to requirements. The feeding motor 38 drives the corresponding chain wheel to rotate through a chain, so as to drive the feeding support frame 35 and the feeding fixing frame 33 to move relative to the feeding slide rail 32. One end of the feeding fixing frame 33 is fixed, and one end of the feeding net 34 is suspended. The fabric material is conveyed to a heating device 40 for baking and heating.

After the finished fabric is heated, the feeding clamping jaw 50 is opened and moves transversely under the action of the sliding guide rail 59, the cylinder driving gear 57 of the feeding clamping jaw 50 moves and drives the two gears 57 which are meshed oppositely to rotate oppositely, so as to drive the first rotating rod 52 and the second rotating rod 54 to rotate oppositely, and the first clamping plate 53 and the second clamping plate 55 are closed to grab the fabric. The fabric is again transported under the traction of the sliding guide 59 to the pressing mechanism 60 for pressing. The feed jaws 50 open and return to the original flavor to grasp the next heated fabric.

The pressed fabric is transversely moved to the fabric position through the discharging claw, then the pneumatic clamping claw grabs the fabric and transversely conveys the fabric to the cutting mechanism 80 for cutting, and finally the processing is finished.

Wherein, feeding clamping jaw 50 and ejection of compact clamping jaw 70 can go on in step, have improved machining efficiency.

The automatic fabric production system and the automatic fabric production method achieve full automation of fabric processing, improve processing efficiency, guarantee processing precision, reduce personnel operation, and reduce the number of personnel while guaranteeing personnel safety. Moreover, the equipment is placed neatly, the operation space is saved, and the occupied area is reduced.

The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the claims. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application.

Claims

1. An automated production system for fabrics is characterized in that: the automatic material conveying device comprises a material platform, a transfer mechanism, a feeding mechanism, a heating device, a feeding clamping jaw, a pressing mechanism and a discharging clamping jaw which are sequentially arranged, wherein the transfer mechanism and the feeding mechanism are respectively connected with the material platform;

2. The automated production system of fabric according to claim 1, wherein: the feeding mechanism further comprises a feeding support frame, the feeding support frame is fixedly connected with the bottom surface of the feeding net, and one end of the feeding support frame is fixedly connected with the feeding fixing frame.

3. The automated textile manufacturing system of claim 2, wherein: the feeding mechanism further comprises a limiting slide way and a limiting wheel, the limiting wheel is arranged at the bottom of the feeding support frame and is movably connected with the limiting slide way, and the limiting slide way is fixedly connected with the shifting support frame.

4. The automated production system of fabric according to claim 3, wherein: the transfer mechanism further comprises a lifting slide rail and a lifting slide block, the lifting slide rail is longitudinally fixed on the transfer support frame, and the lifting slide block is movably connected with the lifting slide rail;

the feeding slide rail is fixedly connected with the lifting slide block.

5. The automated production system of fabric according to claim 4, wherein: the moving and carrying mechanism further comprises a lifting limiting column and a limiting block, the limiting block is sleeved on the lifting limiting column, two ends of the lifting limiting column are fixed on the moving and carrying support frame respectively, and the feeding slide rail is fixedly connected with the limiting block so as to limit the longitudinal movement of the feeding slide rail.

6. The automated textile manufacturing system of claim 5, wherein: the feeding slide rail transversely extends to the discharging clamping jaw, and the feeding clamping jaw and the discharging clamping jaw are respectively and fixedly arranged on the feeding slide rail.

7. The automated textile manufacturing system of claim 6, wherein: the pulley, pay-off slide rail, pay-off mount pay-off net pay-off support frame spacing slide and spacing round is the steel structure material respectively.

8. The automated textile production system of any one of claims 1 to 7, wherein: the die change mechanism is arranged on the side surface of the pressing mechanism;

9. The automated textile manufacturing system of claim 8, wherein: still include cutting mechanism, this cutting mechanism sets up the discharge end of ejection of compact clamping jaw.

10. An automatic production method of fabric is characterized by comprising the following steps:

transferring, conveying and pressing the baked fabric;