CN102674014A - Stacking machine - Google Patents
Stacking machine Download PDFInfo
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- CN102674014A CN102674014A CN2012101437435A CN201210143743A CN102674014A CN 102674014 A CN102674014 A CN 102674014A CN 2012101437435 A CN2012101437435 A CN 2012101437435A CN 201210143743 A CN201210143743 A CN 201210143743A CN 102674014 A CN102674014 A CN 102674014A
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Abstract
本发明公开了一种码垛机，包括升降牵引装置、升降装置、推垛装置和承垛回转工作台；所述升降牵引装置传动连接所述升降装置，所述推垛装置在所述升降装置内移动；所述推垛装置的一侧设有所述承垛回转工作台；所述升降牵引装置包括升降牵引机架、立柱、减速电机、橫梁、驱动轴、主动链轮、链条、导柱、导套、升降装置安装联接板和张紧链轮，所述升降装置包括升降框架、主动轴、主动同步带轮、推垛电机、整形夹紧装置、挡料机构、所述推垛装置、同步带、同步带张紧轮和同步带联接座；所述承垛回转工作台包括底座、回转台、回转电机、蜗杆蜗轮传动箱、输送电机、辊子输送机。本发明在输送线上进行排列时，在保证生产要求的条件下，砌块不易损伤。
The invention discloses a palletizer, which comprises a lifting traction device, a lifting device, a stacking device and a stacking rotary table; internal movement; one side of the stacking device is provided with the stacking rotary table; the lifting traction device includes a lifting traction frame, a column, a reduction motor, a beam, a drive shaft, a driving sprocket, a chain, and a guide column , the guide sleeve, the lifting device to install the connecting plate and the tensioning sprocket, the lifting device includes a lifting frame, a driving shaft, a driving synchronous pulley, a stacking motor, a shaping and clamping device, a material retaining mechanism, the stacking device, Synchronous belt, synchronous belt tensioner and synchronous belt connecting seat; the stacking rotary table includes a base, a rotary table, a rotary motor, a worm gear transmission box, a conveying motor, and a roller conveyor. When the present invention is arranged on the conveying line, the blocks are not easy to be damaged under the condition of ensuring the production requirements.
Description
Technical field
The present invention relates to a kind of stacker.
Background technology
Mainly contain high-order automatic stacking machine, low level automatic stacking machine and manipulator automatic stacking machine in the market.High-order and low level automatic stacking machine is applicable to the piling of the article that have packing, on travel line, packing chest is arranged by the piling requirement, through transfer mechanism mass transport to stacking mechanism is carried out piling.The manipulator stacking machine is through the article of manipulator clamping piling from the travel line, requires material is placed into according to piling and carries out piling on the pallet.
Haydite self-reinforcing aerated-block is to be raw material with fly ash, light ceramic, cement etc., the novel wall material that forms through foaming, maintenance, cutting.In process of production, because setting time is not long, the block strength after the cutting is not high, and building block is not pack direct piling, adopts existing stacker to cause the building block fragmentation easily, fall limit, unfilled corner, and in addition, building block is worn and torn the stacker transfer mechanism easily.
Summary of the invention
For overcome existing stacker cause easily building block broken, fall limit, unfilled corner and be prone to stacker transfer mechanism wear problems, the present invention provides a kind of stacker that advances the protectiveness piling, under the condition that guarantees production requirement, does not damage building block.
The technical scheme that the present invention adopts is:
Stacker is characterized in that: comprise up-down draw gear, jacking system, push away the buttress device and hold the buttress revolving table; The said up-down draw gear said jacking system that is in transmission connection, the said buttress device that pushes away moves in said jacking system; A said side that pushes away the buttress device is provided with the said buttress revolving table that holds;
Including lifting the lifting traction device traction frame, column, gear motor, beam, shaft, sprocket, chain, chain coupling block, guide post, guide sleeve, lifting equipment installation and tensioning sprocket coupling plate, the One end of the lifting column, respectively coupling the traction side of the rack; another end coupled to said beams constituting the gantry; said gear motor is mounted on an upper outer side of the column, one end of said drive shaft and said output gear motor and through the bearings and the associated terminal of the column connected to the upper side; both ends of said drive shaft of said drive sprocket, said tension sprocket mounted on a lower end of said column, said chain through the chain link coupling block form a closed structure, said chain and sprocket, and said idle sprocket meshing with each other; each of said two of said columns is provided with a guide post, said guide sleeve is mounted on the lifting device is mounted coupling board, and with the guide post to cooperate, can slide along the guide column next; said chain coupling block mounted on the lifting device is mounted connection board; said sprocket gear motor drives the rotation of said By pulling the chain drive sprocket of said coupling plate lifting device mounted to move along the guide column, thus boosting the lifting device for lifting movement;
Said jacking system comprises lifting frame, imput shaft, active synchronization belt wheel, push away the buttress motor, shaping fixing device, stock stop, said buttress device, band, the belt tensioner pulley and be with connection seat synchronously synchronously synchronously of pushing away; Be provided with said buttress motor, said shaping fixing device, said stock stop, said buttress device and the said synchronous belt tensioner pulley of pushing away of pushing away on the said lifting frame successively; Said both ends of main drive shaft connects with said lifting frame through bearing and an end connects with the said delivery orifice that pushes away the buttress motor; The said buttress motor that pushes away is installed on the said lifting frame; Said active synchronization belt wheel is installed in the two ends of said imput shaft respectively and connects with said imput shaft, and said active synchronization belt wheel rotates with said imput shaft;
Said shaping fixing device comprises pilot bar, shaping cylinder and shaping pressing plate, and the piston rod of said shaping cylinder connects with said shaping pressing plate, and an end of said pilot bar connects with said shaping pressing plate, and the other end connects with pilot hole in the said lifting frame; Said pilot bar, shaping cylinder and shaping pressing plate constitute three groups of shaping fixing devices;
Said stock stop comprises material blocking rod, material blocking rod manipulating cylinder and material blocking rod control link; Said material blocking rod connects with the material blocking rod mount pad through bearing; Said material blocking rod mount pad connects with said lifting frame; Said material blocking rod control link one end connects with the piston rod of said material blocking rod manipulating cylinder, and the other end and said material blocking rod link; Said material blocking rod manipulating cylinder, said material blocking rod control link and said material blocking rod are formed the stock stop of piling shaping;
The said buttress device that pushes away comprises pushing away the buttress device frame, push away buttress device roller, push away buttress device guiding wheel and pushing away the buttress device and carries roller; The said buttress device roller two ends that push away connect with the said buttress device frame that pushes away through bearing; Said push away the buttress device frame through said push away buttress device guiding wheel and push away the buttress device carry roller and connect with said lifting frame, it is said that to push away buttress device roller mobile in said lifting frame through the carrying roller;
Said synchronous band is on said active synchronization belt wheel and said synchronous belt tensioner pulley, and said synchronous band two ends link to each other with said synchronous band connection seat, and said synchronous band connection seat links to each other with the said buttress device frame that pushes away; Said synchronous belt tensioner pulley is installed on the said lifting frame; Through the said buttress device side travel in said lifting frame that pushes away of said synchronous band traction;
Said holding piled up neatly rotary table, turning motor, Worm and Worm Gear Driving case, conveying motor, the roller conveyor that revolving table comprises base, is positioned at said base top; Said rotary table is rotationally connected through thrust baring and said base; The center of said base is equipped with and drives the rotating Worm and Worm Gear Driving case of said rotary table, and the worm-wheel shaft on the said Worm and Worm Gear Driving case is connected with said rotary table; Said turning motor is installed in the side of said base and is in transmission connection through the worm shaft on coupler and the said Worm and Worm Gear Driving case; Said roller conveyor is installed in above the said rotary table, and said conveying motor is installed in below the said rotary table and through chain drive and said roller conveyor and is in transmission connection.
Further, the both sides of said roller conveyor are provided with and prevent pallet and the transition roller of expecting to topple in the buttress input.
Further, the said buttress motor that pushes away is installed on the motor mount, and said motor mount is installed in the said lifting frame outside.
Further, said synchronous belt tensioner pulley is installed on the said synchronous band tensioning support through screw, and said synchronous band tensioning support is installed on the said lifting frame.
Further, the said buttress device guiding wheel that pushes away is installed on the said lifting frame through pushing away buttress device guiding wheel seat.
Further, said idler sprocket is installed on the said idler sprocket wheel seat, and connects with said column lower end through screw.
Further, said axle drive shaft one end inserts the reducing motor delivery orifice, connects through flat key; Said axle drive shaft connects with the said column in both sides through bearing.
When jacking system of the present invention was worked, the material blocking rod manipulating cylinder was handled stock stop and is holded up, and pushed away the rotation of buttress motor-driven active synchronization belt wheel; Band traction synchronously pushes away the buttress device building block is moved to the piling position from the material blocking rod below, and cylinder is handled material blocking rod and fallen, and blocks building block; While three shaping air cylinder driven shaping pressing plate pushes away material to the centre and also clamps, and pushes away buttress motor backward rotation, is with oppositely traction to push away the buttress device synchronously and returns the feeding position; Three groups of shaping fixing device pine shapes; Material blocking rod is holded up, and building block falls, and is deposited into material buttress top.
During piling, band traction synchronously pushes away the buttress device frame, pushes away buttress device guiding wheel and carry roller in the lifting frame guide rail, to roll; During feeding, it is fixed to push away the buttress device frame, and the building block drive pushes away buttress device roller and pushes away the rotation of buttress device frame relatively; During stacking, building block is fixed, pushes away the buttress device and shifts out from stacked location; The relative building block of roller is rolled, and anti-sliding stop is moved building block is damaged.
Principle of work of the present invention:
The pallet storehouse is delivered to pallet and holds buttress revolving table top, and jacking system drops to the feeding height and position along portal frame, and feeding machine is delivered to two row's building blocks and pushed away on the buttress device; Jacking system rises to treats the stacked layers height, pushes away buttress device parallel motion in jacking system, building block is moved to hold buttress revolving table top; Reshaping device in the jacking system is clamped building block, pushes away the buttress device and returns the feeding position, and reshaping device unclamps building block; Building block is accomplished one deck piling above dropping on and expecting to pile up neatly, and holds the drive of buttress revolving table and expects to pile up neatly to revolve to turn 90 degrees; The jacking system drive pushes away the buttress device and drops to the feeding position, the piling process of beginning lower floor, and piling is to the number of plies of setting; The roller conveyor that holds on the buttress revolving table will expect that buttress transfers out stacker, begin the piling circulation of next material buttress.
Beneficial effect of the present invention is embodied in: when on travel line, arranging, under the condition that guarantees production requirement, building block is easy damaged not.
Description of drawings
Fig. 1 is a stacker integral structure scheme drawing of the present invention.
Fig. 2 is the go up and down integral structure scheme drawing of draw gear of the present invention.
Fig. 3 is the present invention's draw gear front view that goes up and down.
Fig. 4 is the present invention's draw gear birds-eye view that goes up and down.
Fig. 5 is the present invention's draw gear A-A cutaway view that goes up and down.
Fig. 6 is a jacking system front view of the present invention.
Fig. 7 is a jacking system birds-eye view of the present invention.
Fig. 8 is a jacking system left view of the present invention.
Fig. 9 is that type of the present invention pushes away buttress device front view.
Figure 10 is that the present invention pushes away buttress device birds-eye view.
Figure 11 is that the present invention pushes away buttress device left view.
Figure 12 is the front view that the present invention holds the buttress revolving table.
Figure 13 is the birds-eye view that the present invention holds the buttress revolving table.
Figure 14 is the left view that the present invention holds the buttress revolving table.
Figure 15 is the structural representation of Worm and Worm Gear Driving case of the present invention.
The specific embodiment
Referring to figs. 1 through Figure 15, stacker comprises up-down draw gear 1, jacking system 3, pushes away buttress device 2 and holds buttress revolving table 4; The said up-down draw gear 1 said jacking system 3 that is in transmission connection, it is said that to push away buttress device 2 mobile said jacking system 3 in; A said side that pushes away buttress device 2 is provided with the said buttress revolving table 4 that holds;
The lifting traction device 1 includes lifting traction frame 1-1, columns 1-2, geared motors 1-3, beams 1-4, driveshaft 1-5, 1-6 sprocket, chain 1-7 lead Columns 1-8, guide sleeve 1-12, lifting equipment installation and tensioning sprocket coupling plate 1-9 1-10 1-2 one end of said column and said lifting traction, respectively, on both sides of the rack 1-1 connection; 1-4 the other end of the cross coupling, constitute gantry; said gearmotor 1-2 1-3 mounted above the outer side of the column, one end of said drive shaft and said gear motor 1-5 1-3 and the output terminal associated with the sides of the column through the bearing 1-2, respectively, connected to the upper; both ends of said drive shaft to said drive sprocket 1-5 1-6, 1-6 mounted on the tension of the chain the lower end of said column 1-2, 1-7 by the chain of the chain coupling block form a closed structure associated pick 1-13, 1-7 of the chain drive sprocket and said idle sprocket 1 to 6 and -10 intermeshed; 1-2 each of said column of said guide column is provided with two 1-8, 1-12 of the guide sleeve mounted on the lifting device is mounted on the coupling plate 1-9, and with the with said guide column 1-8, 1-8 along the guide posts slide up and down; said chain coupling block 1-13 mounted on the lifting device is mounted on the coupling plate 1-9; said drive gear motor 1-3 1-6 rotate said drive sprocket, said drive sprocket 1-6 1-7 by pulling the chain of the lifting means mounting the coupling plate 1-9 -8 moved up and down along the guide post, so as to drive said lifting means 3 for the lifting movement;
Said jacking system 3 comprises lifting frame 3-1, imput shaft 3-2, active synchronization belt wheel 3-3, push away buttress motor 3-5, shaping fixing device, stock stop, said buttress device 2, band, the belt tensioner pulley 3-15 and be with connection seat 3-18 synchronously synchronously synchronously of pushing away; Be provided with said buttress motor 3-5, said shaping fixing device, said stock stop, said buttress device 2 and the said synchronous belt tensioner pulley 3-15 of pushing away of pushing away on the said lifting frame 3-1 successively; Said imput shaft 3-2 two ends connect with said lifting frame 3-1 through bearing and an end connects with the said delivery orifice that pushes away buttress
motor 3-5; The said buttress motor 3-5 that pushes away is installed on the said lifting frame 3-1; Said active synchronization belt wheel 3-3 is installed in the two ends of said imput shaft 3-2 respectively and connects with said imput shaft 3-2, and said active synchronization belt wheel 3-3 rotates with said imput shaft 3-2;
Said shaping fixing device comprises pilot bar 3-8, shaping cylinder 3-7 and shaping pressing plate 3-6; The piston rod of said shaping cylinder 3-7 connects with said shaping pressing plate 3-6; The end of said pilot bar 3-8 connects with said shaping pressing plate 3-6, and the other end connects with pilot hole among the said lifting frame 3-1; Said pilot bar 3-8, shaping cylinder 3-7 and the shaping pressing plate 3-6 of comprising constitutes three groups of shaping fixing devices;
Said stock stop comprises material blocking rod 3-9, material blocking rod manipulating cylinder 3-16 and material blocking rod control link 3-17; Said material blocking rod 3-9 connects with material blocking rod mount pad 3-10 through bearing; Said material blocking rod mount pad 3-10 connects with said lifting frame 3-1; Said material blocking rod control link 3-17 one end connects with the piston rod of said material blocking rod manipulating cylinder 3-16, and the other end and said material blocking rod 3-9 link; Said material blocking rod manipulating cylinder 3-16, said material blocking rod control link 3-17 and said material blocking rod 3-9 form the stock stop of piling shaping;
The said buttress device 2 that pushes away comprises and pushes away buttress device frame 2-1, pushes away buttress device roller 2-5, pushes away buttress device guiding wheel 2-2 and push away the buttress device and carry roller 2-4; The said buttress device roller 2-5 two ends that push away connect with the said buttress device frame 2-1 that pushes away through bearing; The said buttress device frame 2-1 that pushes away pushes away buttress device guiding wheel 2-2 and pushes away the buttress device and carry roller 2-4 and connects with said lifting frame 3-1 through said, and said to push away buttress device roller 2-5 mobile in said lifting frame 3-1 through carrying roller 2-4;
Said synchronous band is on said active synchronization belt wheel 3-3 and said synchronous belt tensioner pulley 3-15, and said synchronous band two ends link to each other with said synchronous band connection seat 3-18, and said synchronous band connection seat 3-18 links to each other with the said buttress device frame 2-1 that pushes away; Said synchronous belt tensioner pulley 3-15 is installed on the said lifting frame 3-1; Through said buttress device 2 side travel in said lifting frame 3-1 that pushes away of said synchronous band traction;
Said holding piled up neatly rotary table 4-1, turning motor 4-4, Worm and Worm Gear Driving case 4-6, conveying motor 4-7, the roller conveyor 4-10 that revolving table 4 comprises base 4-3, is positioned at said base 4-3 top; Said rotary table 4-1 is rotationally connected through thrust baring 4-2 and said base 4-3; The center of said base 4-3 is equipped with and drives the rotating Worm and Worm Gear Driving case of said rotary table 4-1 4-6, and the worm-wheel shaft 4-12 on the said Worm and Worm Gear Driving case 4-6 is connected with said rotary table 4-1; Said turning motor 4-4 is installed in the side of said base 4-3 and is in transmission connection through the worm shaft 4-11 on coupler 4-5 and the said Worm and Worm Gear Driving case; Said roller conveyor 4-10 is installed in above the said rotary table 4-1, and said conveying motor 4-7 is installed in below the said rotary table 4-1 and through chain drive 4-8 and said roller conveyor 4-10 and is in transmission connection.
Further, the both sides of said roller conveyor 4-10 are provided with and prevent pallet and the transition roller 4-9. that expects to topple in buttress 5 inputs
Further, the said buttress motor 3-5 that pushes away is installed on the motor mount 3-4, and said motor mount 3-4 is installed in the said lifting frame 3-1 outside.
Further, said synchronous belt tensioner pulley 3-15 is installed on the said synchronous band tensioning support 3-14 through screw 3-13, and said synchronous band tensioning support 3-14 is installed on the said lifting frame 3-1.
Further, the said buttress device guiding wheel 2-2 that pushes away is installed on the said lifting frame 3-1 through pushing away buttress device guiding wheel seat 2-3.
Further, said idler sprocket 1-10 is installed on the said idler sprocket wheel seat 1-11, and connects with said column 1-2 lower end through screw.
Further, said axle drive shaft 1-5 one end inserts reducing motor 1-3 delivery orifice, connects through flat key; Said axle drive shaft 1-5 connects with the said column 1-2 in both sides through bearing.
When jacking system 3 of the present invention was worked, material blocking rod manipulating cylinder 3-16 handled stock stop and holds up, and pushed away buttress motor 3-5 and drove active synchronization belt wheel 3-3 rotation; Band traction synchronously pushes away buttress device 2 building block is moved to the piling position from the material blocking rod below, and cylinder is handled material blocking rod 3-9 and fallen, and blocks building block; The shaping of three shaping cylinder 3-7 driving simultaneously pressing plate 3-6 pushes away material to the centre and also clamps, and pushes away buttress motor 3-5 backward rotation, is with oppositely traction to push away buttress device 2 synchronously and returns the feeding position; Three groups of shaping fixing device pine shapes; Material blocking rod 3-9 holds up, and building block falls, and is deposited into material buttress top.
During piling, band draws and pushes away buttress device frame 2-1 synchronously, pushes away buttress device guiding wheel 2-2 and rolls in lifting frame 3-1 guide rail with carrying roller 2-4; During feeding, it is fixed to push away buttress device frame 2-1, and the building block drive pushes away buttress device roller 2-5 and pushes away buttress device frame 2-1 rotation relatively; During stacking, building block is fixed, pushes away the buttress device and shifts out from stacked location; The relative building block of roller is rolled, and anti-sliding stop is moved building block is damaged.
Principle of work of the present invention:
The pallet storehouse is delivered to pallet and holds buttress revolving table 4 tops, and jacking system 3 drops to the feeding height and position along portal frame, and feeding machine is delivered to two row's building blocks and pushed away on the buttress device 2; Jacking system 3 rises to treats the stacked layers height, pushes away buttress device 2 parallel motion in jacking system 3, building block is moved to hold buttress revolving table 4 tops; Reshaping device in the jacking system 3 is clamped building block, pushes away buttress device 2 and returns the feeding position, and reshaping device unclamps building block; Building block drops on material buttress top, accomplishes one deck piling, holds buttress revolving table 4 and drives material buttress 5 and revolve and turn 90 degrees; Jacking system 3 drives push away buttress device 2 and drop to the feeding position, the piling process of beginning lower floor, and piling is to the number of plies of setting; The roller conveyor 4-10 that holds on the buttress revolving table 4 will expect that buttress 5 transfers out stacker, begin the piling circulation of next material buttress.
The described content of this specification sheets embodiment only is enumerating the way of realization of inventive concept; Should not being regarded as of protection scope of the present invention only limits to the concrete form that embodiment states, protection scope of the present invention also reach in those skilled in the art conceive according to the present invention the equivalent technologies means that can expect.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210143743.5A CN102674014B (en) | 2012-05-09 | 2012-05-09 | Stacking machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210143743.5A CN102674014B (en) | 2012-05-09 | 2012-05-09 | Stacking machine |
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| CN102674014A true CN102674014A (en) | 2012-09-19 |
| CN102674014B CN102674014B (en) | 2014-03-26 |
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| CN201210143743.5A Expired - Fee Related CN102674014B (en) | 2012-05-09 | 2012-05-09 | Stacking machine |
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