CN108638315A - A kind of refractory brick automatic assembly line and production method - Google Patents
A kind of refractory brick automatic assembly line and production method Download PDFInfo
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- CN108638315A CN108638315A CN201810433824.6A CN201810433824A CN108638315A CN 108638315 A CN108638315 A CN 108638315A CN 201810433824 A CN201810433824 A CN 201810433824A CN 108638315 A CN108638315 A CN 108638315A
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- mold
- demoulding
- refractory brick
- transport
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- 239000011449 brick Substances 0.000 title claims abstract description 86
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 39
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 39
- 239000004411 aluminium Substances 0.000 claims abstract description 39
- 238000002360 preparation method Methods 0.000 claims abstract description 27
- 238000003756 stirring Methods 0.000 claims abstract description 19
- 238000005266 casting Methods 0.000 claims abstract description 14
- 238000004140 cleaning Methods 0.000 claims abstract description 13
- 238000002347 injection Methods 0.000 claims abstract description 9
- 239000007924 injection Substances 0.000 claims abstract description 9
- 230000032258 transport Effects 0.000 claims description 84
- 230000007246 mechanism Effects 0.000 claims description 54
- 230000003028 elevating effect Effects 0.000 claims description 22
- 230000001360 synchronised effect Effects 0.000 claims description 14
- 208000002925 dental caries Diseases 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 7
- 210000000078 claw Anatomy 0.000 claims description 6
- 239000003921 oil Substances 0.000 claims description 6
- 238000000227 grinding Methods 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 4
- 238000013019 agitation Methods 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 239000010720 hydraulic oil Substances 0.000 claims description 2
- 230000000474 nursing effect Effects 0.000 claims description 2
- 238000013461 design Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 9
- 238000010276 construction Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
A kind of refractory brick automatic assembly line,Including ball mill,Ball mill is connect with stirring platform,Stirring platform is equipped at intervals with two cast stack pallet tracks to the left,It pours into a mould stack pallet track and is equipped with cast stack pallet,It pours into a mould stack pallet and is equipped with plunger casting machine,It pours into a mould and is equipped with conveying track below stack pallet,Conveying track is equipped with cast preparation machine,It pours into a mould preparation machine and is equipped with mold,It is connected successively along mold direction of travel and is equipped with Rotatruder,Precuring heap frame machine,Precuring retaining frame,Main-auxiliary vehicle,Mould machine drops,Ingot stripper,Cleaning machine,Upper aluminium support,Group mould machine,Oil-injection machine and rotation and lifting conveyer,Precuring retaining frame and drop mould machine left end are longitudinally equipped with main-auxiliary vehicle conveying track,Refractory brick arranging machine is equipped on the outside of ingot stripper,Track of caring the car is equipped on the outside of refractory brick arranging machine,Mold is transported on cast preparation machine by rotation and lifting conveyer,It has reasonable in design,High degree of automation,Technological process linking is smooth,Manual operation is few,The advantages that production efficiency is high.
Description
Technical field：
The present invention relates to refractory brick production technical fields, and in particular to a kind of refractory brick automatic assembly line and production method.
Background technology：
Currently, the production of refractory brick mainly uses the processing mode of semi-artificial half machinery, worker in process of production
Labor intensity is big, is connected not smooth between each process, and many machining equipments need artificial progress real-time operation, entire to produce
Process takes up an area more, time length, low production efficiency, cannot be satisfied the refractory brick production of modernization.
Invention content：
The purpose of the present invention is exactly in order to make up for the deficiencies of the prior art, to provide a kind of refractory brick automatic assembly line and life
Production method, it has, and reasonable in design, high degree of automation, technological process linking is smooth, manual operation is few, production efficiency is high
The advantages that, solve problems of the prior art.
Used technical solution is the present invention to solve above-mentioned technical problem：
A kind of refractory brick automatic assembly line, including ball mill, the ball mill are connect with stirring platform, and stirring platform is to the left
Two cast stack pallet tracks are equipped at intervals with, the cast stack pallet track is equipped with cast stack pallet, pours into a mould and set on stack pallet
There is plunger casting machine, conveying track is equipped with below cast stack pallet, conveying track is equipped with cast preparation machine, pours into a mould on preparation machine
Equipped with mold, it is connected successively equipped with Rotatruder, precuring heap frame machine, precuring retaining frame, main-auxiliary vehicle, drop along mold direction of travel
Mould machine, ingot stripper, cleaning machine, upper aluminium support, group mould machine, oil-injection machine and rotation and lifting conveyer, the precuring retaining frame and drop mould
Machine left end is longitudinally equipped with main-auxiliary vehicle conveying track, and the main-auxiliary vehicle is arranged on main-auxiliary vehicle conveying track, on the outside of the ingot stripper
Equipped with the refractory brick arranging machine coordinated with it, track of caring the car is equipped on the outside of refractory brick arranging machine, track of caring the car, which is equipped with, supports
Vehicle is protected, track end of caring the car is equipped with curing kilns, and mold is transported on cast preparation machine by the rotation and lifting conveyer.
The ball mill is equipped at intervals with two, and cast preparation machine is equipped at intervals with two, and plunger casting machine is equipped at intervals with two.
The mold includes bed die, aluminium support and upper mold, and upper mold is equipped with several cavitys, on the bed die below each cavity
Equipped with corresponding aluminium support.
The upper mold is equipped with several cavitys.
Preferably, the upper mold is equipped with 32 cavitys.
The ingot stripper lifts mechanism and refractory brick ejecting mechanism including demoulding transport establishment, upper mold, and upper mold lifts mechanism
It is arranged in the top of demoulding transport establishment, refractory brick ejecting mechanism is arranged in the lower section of demoulding transport establishment.
The demoulding transport establishment includes demoulding transport rack, demoulding transport rack horizontal direction left and right ends difference
Shaft is transported equipped with demoulding, demoulding transport shaft both ends, which are respectively equipped with, demoulds transport sprocket wheel, in the demoulding transport rack
Between be equipped with demoulding transport drive shaft, demoulding transport drive shaft both ends are respectively equipped with demoulding and transport drive sprocket, described
Demoulding transport servo motor, the demoulding transport of demoulding transport drive shaft side are connected among demoulding transport drive shaft
Demoulding transport tensioning shaft is respectively equipped in rack, the demoulding transport tensioning shaft both ends are respectively equipped with demoulding transport tensioning chain
Wheel, the demoulding transport drive sprocket of the same side, demoulding transport and are connected with demoulding fortune on tightener sprocket and demoulding transport sprocket wheel
Defeated chain.
The refractory brick ejecting mechanism includes the ejection rack being arranged below demoulding transport establishment, the refractory brick ejection
Rack is equipped with ejection hydraulic cylinder, and the ejection hydraulic cylinder is equipped with ejection frame, and the ejection frame is equipped with several mandrils,
The mandril upper end is equipped with ejection tablet.
The refractory brick arranging machine includes piling up rack, and the stacking rack, which is equipped with, piles up elevating mechanism, the stacking
Elevating mechanism, which is equipped with, piles up walking mechanism, and the stacking walking mechanism, which is equipped with, piles up arms mechanism.
The elevating mechanism of piling up includes the vertical guide being equipped on piling up rack, and the vertical guide is equipped with lifting
Platform, the hoistable platform both sides are respectively equipped with the rack coordinated with hoofing part gear, and the hoistable platform both sides are additionally provided with
The linear guide, the hoistable platform four corners are respectively equipped with elevating chain, pile up frame upper end equipped with corresponding with elevating chain
Four shafts that commutate, are equipped with reversing sprocket in the commutation shaft, the stacking frame upper end is equipped with lift servo motor, institute
It states lift servo motor and is connected with lifting synchronous rotating shaft, the lifting synchronous rotating shaft both ends are respectively equipped with two lifting drive chains
Wheel, described elevating chain one end are fixed on hoistable platform, and the other end is sequentially arranged in reversing sprocket and lifting drive sprocket,
The end of elevating chain is equipped with clump weight.
The stacking walking mechanism includes walking frame, and the walking base of frame both sides are respectively equipped with matches with the linear guide
The guide rail slide block of conjunction, the walking frame are equipped with walking decelerating motor, and the walking decelerating motor is connected with synchronous gear shaft,
The synchronous gear shaft both ends are respectively equipped with the hoofing part gear engaged with rack.
The walking decelerating motor is helical gear-Worm reduction motor.
The arms mechanism of piling up includes that parallel interval is arranged at several arms of frame upper end of walking, the arms both ends
It is respectively equipped with arms sprocket wheel, walking frame upper end is equipped with arms servo motor, and the arms transport servo motor passes through chain drive
It is connect with driven spindle, uniform intervals are equipped with driven sprocket identical with arms number on the driven spindle, in same arms
Arms sprocket wheel and driven sprocket be equipped with arms chain.
The rotation and lifting conveyer includes guide rail slide, and the rotation of guide rail slide lower end is equipped with rotating seat, the rotation
Swivel base outer wall is equipped with gear ring, and the gear ring engages with rotary drive gear, the rotary drive gear by drive shaft with set
The rotating servo motor connection on guide rail slide is set, is additionally provided with conveying servo motor on the guide rail slide, the conveying is watched
It takes motor to connect with guide rail by rack pinion, be connected by scissor-type lifting mechanism and mold clamp board below the rotating seat
It connects, the mold clamp board both ends are respectively equipped with claw, and the claw is connect by drive cylinder with mold clamp board bottom, described to cut
Fork elevating mechanism passes through hydraulic oil cylinder driving.
A kind of refractory brick automatic manufacturing method, includes the following steps：
(1) refractory brick raw material is ground by ball mill, refractory brick raw material is sent into stirring platform and is filled after grinding
Divide stirring, stirring platform that will at regular time and quantity be poured into plunger casting machine after refractory brick slurry agitation；
(2) cast stack pallet drives plunger casting machine to reach mold of the pouring position on cast preparation vehicle and is poured into a mould；
(3) Rotatruder first lifts mold, is then rotated by 90 ° mold, then mold is fallen, finally by chain
Driven mold conveys to the left；
(4) precuring heap frame machine drives chain lifting by motor, and then the mold on chain is driven to be sent into precuring one by one
Each layer of progress precuring of retaining frame；
(5) mold Jing Guo precuring is stretched out to the right by the sub- vehicle of main-auxiliary vehicle by each layer of left end in precuring retaining frame
One mold is held up, and is returned on main-auxiliary vehicle, and female vehicle driven mold moves longitudinally to the left end of drop mould machine；
(6) drop mould machine any one layer on sub- vehicle is dropped to be transported to ingot stripper work height mold is transported to demoulding
Machine, ingot stripper, which takes out upper mold, to be placed on the table, aluminium support and refractory brick is ejected, bed die stays on the table, and passes through
Refractory brick arranging machine carries aluminium support and refractory brick together be placed on and care the car on, care the car and refractory brick is sent into curing kilns carries out
Maintenance, bed die are moved forward with the chain transfer mechanism on workbench；
(7) cleaning machine cleans upper mold and bed die, and the upper mold and bed die after cleaning proceed into a group film machine, on
Aluminium support enters the aluminium delivery after recycling on workbench, and the upper mold first brought is lifted certain altitude by group mould machine, and bed die is first defeated
Positioning is brought, several aluminium prop up on bed die, then put down upper mold again, and upper mold, aluminium support and bed die are combined to form mould
Tool；
(8) oil-injection machine is to upper mold cavity and aluminium support oil spout；
(9) rotation and lifting conveyer first lifts mold from workbench, and mold is rotated by 90 °, by mold phloem-xylem transport
It is sent to above cast preparation machine, by mold drops on cast preparation machine, realizes the recycling of mold.
The curing kilns are to form refractory brick high temperature sintering, after cooling, refractory brick finished product packing bundling.
Precuring temperature in the precuring retaining frame carries out at 23 DEG C~26 DEG C, conserves 1.5-2.5 hours.
The present invention using the above scheme, produces for existing refractory brick, devises a kind of refractory brick
Automatic assembly line and production method are realized automatic by designing ball mill, stirring platform, cast stack pallet and plunger casting machine
Grinding, stirring and feeding cast；Preparation machine is poured into a mould by design and realizes carrying mould, and is accurately poured into a mould；It is revolved by designing
Turn conveyer, precuring heap frame machine and precuring retaining frame, realizes and transport and precuring, precuring heap frame are carried out to the mold after cast
Mold is transported in each layer of precuring retaining frame by machine by thrust, improves the early strength of refractory brick, is convenient for mould unloading；Pass through design
Main-auxiliary vehicle is realized and is effectively connected between the mold of precuring and dismoulding system；By design, mould machine, ingot stripper, refractory brick code drop
Put machine, realization demoulds mold, and the upper mold, bed die after demoulding continue to move ahead along workbench, and aluminium support and refractory brick pass through resistance to
Firebrick arranging machine and feeding curing kilns of caring the car are conserved；By designing cleaning machine, upper aluminium support, group mould machine and oil-injection machine,
Realization is reconfigured and is recycled again to upper mold, bed die and the aluminium support after demoulding；It is defeated by designing rotation and lifting
Machine is sent, realizes and the mold after reconfiguring is transported to cast preparation machine, realizes station conversion so that mold, which carries out cycle, to be made
With.
Description of the drawings：
Fig. 1 is the structural schematic diagram of the present invention；
Fig. 2 is the refractory brick ejecting mechanism structural schematic diagram of the present invention；
Fig. 3 is another viewing angle constructions schematic diagram of refractory brick ejecting mechanism of the present invention；
Fig. 4 is refractory brick arranging machine structural schematic diagram of the present invention；
Fig. 5 is another viewing angle constructions schematic diagram of refractory brick arranging machine of the present invention；
Fig. 6 is code lifting, walking and arms structural schematic diagram of the present invention；
Fig. 7 is code lifting, walking and another viewing angle constructions schematic diagram of arms of the present invention；
Fig. 8 is the structural schematic diagram of rotation and lifting conveyer of the present invention；
Fig. 9 is another viewing angle constructions schematic diagram of rotation and lifting conveyer of the present invention；
In figure, 1, ball mill, 2, stirring platform, 3, cast stack pallet track, 4, cast stack pallet, 5, plunger casting machine,
6, conveying track, 7, cast preparation machine, 8, mold, 801, bed die, 802, aluminium support, 803, upper mold, 804, cavity, 9, rotation conveying
Machine, 10, precuring heap frame machine, 11, precuring retaining frame, 12, main-auxiliary vehicle, 13, drop mould machine, 14, ingot stripper, 15, cleaning machine, 16, on
Aluminium support, 17, group mold, 18, oil-injection machine, 19, rotation and lifting conveyer, 1901, guide rail slide, 1902, rotating seat, 1903,
Gear ring, 1904, rotary drive gear, 1905, rotating servo motor, 1906, conveying servo motor, 1907, fork type elevator
Structure, 1908, mold clamp board, 1909, claw, 1910, drive cylinder, 1911, oil cylinder, 20, main-auxiliary vehicle conveying track, 21, fire resisting
Brick arranging machine, 22, track of caring the car, 23, care the car, 24, curing kilns, 25, demoulding transport establishment, 2501, demoulding transport rack,
2502, demoulding transport shaft, 2503, demoulding transport sprocket wheel, 2504, demoulding transport drive shaft, 2505, demoulding transport drive chain
Wheel, 2506, demoulding transport tensioning shaft, 2507, demoulding transport tightener sprocket, 2508, demoulding delivery chain, 2509, demoulding fortune
Defeated servo motor, 26, refractory brick ejecting mechanism, 2601, ejection rack, 2602, ejection hydraulic cylinder, 2603, ejection frame,
2604, mandril, 2605, ejection tablet, 27, pile up rack, 28, pile up elevating mechanism, 2801, vertical guide, 2802, lifting it is flat
Platform, 2803, rack, 2804, the linear guide, 2805, elevating chain, 2806, commutation shaft, 2807, reversing sprocket, 2808, rise
Servo motor drops, and 2809, lifting synchronous rotating shaft, 2810, lifting drive sprocket, 2811, clump weight, 29, pile up walking mechanism,
2901, it walks frame, 2902, guide rail slide block, 2903, walking decelerating motor, 2904, synchronous gear shaft, 2905, hoofing part tooth
Wheel, 30, pile up arms mechanism, 3001, arms, 3002, arms sprocket wheel, 3003, arms servo motor, 3004, chain drive,
3005, driven spindle, 3006, driven sprocket, 3007, arms chain.
Specific implementation mode：
In order to clarify the technical characteristics of the invention, below by specific implementation mode, and its attached drawing is combined, to this hair
It is bright to be described in detail.
As shown in figs 1-9, a kind of refractory brick automatic assembly line, including ball mill 1, ball mill 1 are connect with stirring platform 2,
Stirring platform 2 is equipped at intervals with two cast stack pallet tracks 3 to the left, and cast stack pallet track 3 is equipped with cast stack pallet 4, pours
It notes stack pallet 4 and is equipped with plunger casting machine 5,4 lower section of cast stack pallet is equipped with conveying track 6, and it is accurate that conveying track 6 is equipped with cast
Standby host 7, cast preparation machine 7 are equipped with mold 8, are connected successively equipped with Rotatruder 9, precuring heap along 8 direction of travel of mold
Frame machine 10, precuring retaining frame 11, main-auxiliary vehicle 12, drop mould machine 13, ingot stripper 14, cleaning machine 15, upper aluminium support 16, group mould machine 17, spray
Oil machine 18 and rotation and lifting conveyer 19, precuring retaining frame 11 and 13 left end of drop mould machine are longitudinally equipped with main-auxiliary vehicle conveying track 20, son
Female vehicle 12 is arranged on main-auxiliary vehicle conveying track 20, and 14 outside of ingot stripper is equipped with the refractory brick arranging machine 21 coordinated with it, fire resisting
The outside of brick arranging machine 21 is equipped with track 22 of caring the car, and track 22 of caring the car, which is equipped with, cares the car 23, and 22 end of track of caring the car is set
There are curing kilns 24, rotation and lifting conveyer 19 that mold 8 is transported on cast preparation machine 7.By designing ball mill 1, stirring is put down
Platform 2, cast stack pallet 4 and plunger casting machine 5 realize automatic grinding, stirring and feeding cast；Preparation machine 7 is poured into a mould by design
It realizes carrying mould, and is accurately poured into a mould；It is real by designing Rotatruder 9, precuring heap frame machine 10 and precuring retaining frame 11
Transport and precuring now are carried out to the mold 8 after cast, it is pre- that mold 8 by thrust is transported to each layer by precuring heap frame machine 10
On nursing frame 11, the early strength of refractory brick is improved, is convenient for mould unloading；By designing main-auxiliary vehicle 12, realize the mold 8 of precuring with
It is effectively connected between dismoulding system；Mould machine 13, ingot stripper 14, refractory brick arranging machine 21 are dropped by design, realizes and mold 8 is carried out
Demoulding, upper mold 803, bed die 801 after demoulding continue to move ahead along workbench, and aluminium support 802 and refractory brick pass through refractory brick arranging machine
21 are conserved with 23 feeding curing kilns 24 of caring the car；By designing cleaning machine 15, upper aluminium support 16, group mould machine 17 and oil-injection machine
18, realization carries out being reassembled into mold 8 to upper mold 803, bed die 801 and the aluminium support 802 after demoulding, and carrying out cycle again makes
With；By designing rotation and lifting conveyer 19, realizes that the mold 8 after reconfiguring is transported to cast preparation machine 7, realize station
Conversion so that mold 8 is recycled.
Ball mill 1 is equipped at intervals with two, and cast preparation machine 7 is equipped at intervals with two, and plunger casting machine 5 is equipped at intervals with two.
Mold 8 includes bed die 801, aluminium support 802 and upper mold 803, and upper mold 803 is equipped with several cavitys 804, each cavity
The bed die 801 of 804 lower sections is equipped with corresponding aluminium support 802.
Upper mold 803 is equipped with 32 cavitys 804, can also be more or less than 32 cavitys.
Ingot stripper 14 lifts mechanism and refractory brick ejecting mechanism 26 including demoulding transport establishment 25, upper mold, and upper mold lifts machine
Structure is arranged in the top of demoulding transport establishment 25, and refractory brick ejecting mechanism 26 is arranged in the lower section of demoulding transport establishment 25.
It includes demoulding transport rack 2501, demoulding transport rack 2501 horizontal direction left and right ends point to demould transport establishment 25
Transport shaft 2502 She You not be demoulded, 2502 both ends of demoulding transport shaft are respectively equipped with demoulding transport sprocket wheel 2503, demoulding transport
Demoulding transport drive shaft 2504 is equipped among rack 2501,2504 both ends of demoulding transport drive shaft are respectively equipped with demoulding transport
Drive sprocket 2505, demoulding, which is transported, is connected with demoulding transport servo motor 2509 among drive shaft 2504, demoulding transport drives
Demoulding transport tensioning shaft 2506, demoulding transport tensioning shaft are respectively equipped in the demoulding transport rack 2501 of 2504 side of shaft
2506 both ends are respectively equipped with demoulding transport tightener sprocket 2507, the demoulding transport drive sprocket 2505 of the same side, demoulding transport
It is connected with demoulding delivery chain 2508 on tight sprocket wheel 2507 and demoulding transport sprocket wheel 2503.
Refractory brick ejecting mechanism 26 includes the ejection rack 2601 being arranged below demoulding transport establishment 25, refractory brick ejection
Rack 2601 is equipped with ejection hydraulic cylinder 2602, and ejection hydraulic cylinder 2602 is equipped with ejection frame 2603, ejects on frame 2603
Equipped with several mandrils 2604,2604 upper end of mandril is equipped with ejection tablet 2605.
Refractory brick arranging machine 21 includes piling up rack 27, piles up rack 27 and is equipped with stacking elevating mechanism 28, piles up lifting
Mechanism 28, which is equipped with, piles up walking mechanism 29, piles up walking mechanism 29 and is equipped with stacking arms mechanism 30.
It includes the vertical guide 2801 being equipped on piling up rack 27 to pile up elevating mechanism 28, and vertical guide 2801 is equipped with
Hoistable platform 2802,2802 both sides of hoistable platform are respectively equipped with rack 2803, and rack 2803 coordinates with hoofing part gear 2905
Realize that driving, 2802 both sides of hoistable platform are additionally provided with the linear guide 2804,2802 four corners of hoistable platform are respectively equipped with lift chain
Item 2805 piles up 27 upper end of rack equipped with four corresponding with elevating chain 2805 commutation shafts 2806, in the shaft 2806 that commutates
Reversing sprocket 2807 is installed, 27 upper end of rack is piled up and is equipped with lift servo motor 2808, lift servo motor 2808 is connected with
Synchronous rotating shaft 2809 is lifted, 2809 both ends of lifting synchronous rotating shaft are respectively equipped with two lifting drive sprockets 2810, elevating chain
2805 one end are fixed on hoistable platform 2802, and the other end is sequentially arranged at reversing sprocket 2807 and lifting drive sprocket 2810
On, the end of elevating chain 2805 is equipped with clump weight 2811.
It includes walking frame 2901 to pile up walking mechanism 29, and walking 2901 two bottom sides of frame are respectively equipped with and the linear guide
The guide rail slide block 2902 of 2804 cooperations, walking frame 2901 are equipped with walking decelerating motor 2903, and walking decelerating motor 2903 connects
It is connected to synchronous gear shaft 2904,2904 both ends of synchronous gear shaft are respectively equipped with the hoofing part gear engaged with rack 2803
2905。
Walking decelerating motor 2903 is helical gear-Worm reduction motor.
It includes that parallel interval is arranged in several arms 3001 of 2901 upper end of frame of walking, arms to pile up arms mechanism 30
3001 both ends are respectively equipped with arms sprocket wheel 3002, and 3001 upper end of walking frame is equipped with arms servo motor 3003, and arms transport is watched
It takes motor 3003 to connect with driven spindle 3005 by chain drive 3004, uniform intervals are equipped with and arms on driven spindle 3005
The identical driven sprocket 3006 of 3001 numbers, arms sprocket wheel 3002 and driven sprocket 3006 in same arms 3001, which are equipped with, to be inserted
Arm chain 3007.
Rotation and lifting conveyer 19 includes guide rail slide 1901, and the rotation of 1901 lower end of guide rail slide is equipped with rotating seat 1902,
1902 outer wall of rotating seat is equipped with gear ring 1903, and gear ring 1903 is engaged with rotary drive gear 1904, rotary drive gear 1904
It is connect, is additionally provided on guide rail slide 1901 defeated with the rotating servo motor 1905 being arranged on guide rail slide 1901 by drive shaft
Servo motor 1906, conveying servo motor 1906 is sent to be connect with guide rail by rack pinion, 1902 lower section of rotating seat passes through
Scissor-type lifting mechanism 1907 is connect with mold clamp board 1908, and 1908 both ends of mold clamp board are respectively equipped with claw 1909, claw
1909 are connect by drive cylinder 1910 with 1908 bottom of mold clamp board, and scissor-type lifting mechanism 1907 is driven by oil cylinder 1911
It is dynamic.
A kind of refractory brick automatic manufacturing method, includes the following steps：
(1) refractory brick raw material is ground by ball mill 1, refractory brick raw material is sent into stirring platform 2 and is carried out after grinding
It is sufficiently stirred, other raw materials and liquid is then added, stirring platform 2 is poured plunger is poured into after refractory brick slurry agitation at regular time and quantity
In note machine 5；
(2) cast stack pallet 4 drives plunger casting machine 5 to reach mold 8 of the pouring position on cast preparation vehicle 7 and is poured
Note；
(3) Rotatruder 9 first lifts mold 8, is then rotated by 90 ° mold 8, then mold 8 falls, finally by chain
Driven mold 8 conveys to the left；
(4) precuring heap frame machine 10 by motor drive chain lifting, mold 8 is sent into one by one 11 each layer of precuring retaining frame into
Row precuring；
(5) mold 8 Jing Guo precuring is stretched out to the right left end in precuring retaining frame 11 is every by the sub- vehicle of main-auxiliary vehicle 12
One layer of a mold 8 is held up, and is returned on main-auxiliary vehicle 12, and female vehicle driven mold 8 moves longitudinally to the left end of drop mould machine 13；
(6) drop mould machine 13, which drops to any one layer on sub- vehicle, is transported to the height that ingot stripper 14 works and is transported to mold 8
On ingot stripper 14, ingot stripper 14, which takes out upper mold 803, to be placed on the table, aluminium support 802 and refractory brick is ejected, bed die 801
It stays on the table, aluminium support 802 and refractory brick are carried to be placed on and be cared the car on 23 by refractory brick arranging machine 21 together, care the car 23
Refractory brick feeding curing kilns 24 are conserved, bed die 801 is moved forward with the chain transfer mechanism on workbench；
(7) cleaning machine 15 cleans upper mold 803 and bed die 801, before the upper mold 803 and bed die 801 after cleaning continue
It is advanced into a group film machine 17, the aluminium support 802 after recycling is sent on workbench by upper aluminium support 16, and group mould machine 17 is upper by what is first brought
Mould 803 lifts certain altitude, and bed die 801 first conveys to come to position, and several aluminium supports 802 are placed on bed die 801, then put down upper mold
803, upper mold 803, aluminium support 802 and bed die 801 are combined to form into mold 8；
(8) oil-injection machine 18 is to 802 oil spout of 803 inner cavity of upper mold and aluminium support；
(9) rotation and lifting conveyer 19 first lifts mold 8 from workbench, and mold 8 is rotated by 90 °, and mold 8 is longitudinal
Transport is sent to 7 top of cast preparation machine, and mold 8 is dropped on cast preparation machine 7, realizes that mold recycles.
Curing kilns 24 are to form refractory brick high temperature sintering, after cooling, refractory brick finished product packing bundling.
Precuring temperature in precuring retaining frame 11 carries out at 23 DEG C~26 DEG C, conserves 1.5-2.5 hours.
The refractory brick automatic assembly line of the application has reasonable in design, high degree of automation, technological process linking suitable
Freely, the advantages that manual operation is few, production efficiency is high.
Above-mentioned specific implementation mode cannot function as limiting the scope of the invention, for the technology people of the art
For member, any alternate modification or transformation made to embodiment of the present invention are all fallen in protection scope of the present invention.
Place is not described in detail by the present invention, is the known technology of those skilled in the art of the present technique.
Claims (10)
1. a kind of refractory brick automatic assembly line, it is characterised in that：Including ball mill, the ball mill is connect with stirring platform, is stirred
It mixes platform and is equipped at intervals with two cast stack pallet tracks to the left, the cast stack pallet track is equipped with cast stack pallet, cast
Stack pallet is equipped with plunger casting machine, and conveying track is equipped with below cast stack pallet, and conveying track is equipped with cast preparation machine, pours
It notes preparation machine and is equipped with mold, be connected successively equipped with Rotatruder, precuring heap frame machine, precuring along mold direction of travel
Frame, main-auxiliary vehicle, drop mould machine, ingot stripper, cleaning machine, upper aluminium support, group mould machine, oil-injection machine and rotation and lifting conveyer, it is described pre-
Nursing frame and drop mould machine left end are longitudinally equipped with main-auxiliary vehicle conveying track, and the main-auxiliary vehicle is arranged on main-auxiliary vehicle conveying track, institute
The refractory brick arranging machine for being equipped on the outside of ingot stripper and coordinating with it is stated, track of caring the car is equipped on the outside of refractory brick arranging machine, cares the car
Track is equipped with and cares the car, and track end of caring the car is equipped with curing kilns, and mold is transported to cast by the rotation and lifting conveyer
On preparation machine.
2. a kind of refractory brick automatic assembly line according to claim 1, it is characterised in that：The mold includes bed die, aluminium
Support and upper mold, upper mold are equipped with several cavitys, and the bed die below each cavity is equipped with corresponding aluminium support.
3. a kind of refractory brick automatic assembly line according to claim 1, it is characterised in that：The ingot stripper includes that demoulding is transported
Transfer mechanism, upper mold lift mechanism and refractory brick ejecting mechanism, and upper mold lifts mechanism and is arranged in the top of demoulding transport establishment, fire resisting
Brick ejecting mechanism is arranged in the lower section of demoulding transport establishment.
4. a kind of refractory brick automatic assembly line according to claim 3, it is characterised in that：The demoulding transport establishment includes
Demoulding transport rack, demoulding transport rack horizontal direction left and right ends are respectively equipped with demoulding transport shaft, the demoulding fortune
Defeated shaft both ends are respectively equipped with demoulding transport sprocket wheel, and demoulding transport drive shaft is equipped among the demoulding transport rack, described
Demoulding transport drive shaft both ends are respectively equipped with demoulding transport drive sprocket, are connected among the demoulding transport drive shaft de-
Mould transports servo motor, and being respectively equipped with demoulding transport tensioning in the demoulding transport rack of demoulding transport drive shaft side turns
Axis, the demoulding transport tensioning shaft both ends are respectively equipped with demoulding transport tightener sprocket, the demoulding transport driving of the same side
It is connected with demoulding delivery chain on sprocket wheel, demoulding transport tightener sprocket and demoulding transport sprocket wheel.
5. a kind of refractory brick automatic assembly line according to claim 3, it is characterised in that：The refractory brick ejecting mechanism packet
The ejection rack being arranged below demoulding transport establishment is included, the refractory brick ejection rack is equipped with ejection hydraulic cylinder, the top
Go out hydraulic cylinder and be equipped with ejection frame, the ejection frame is equipped with several mandrils, and the mandril upper end is equipped with ejection tablet.
6. a kind of refractory brick automatic assembly line according to claim 1, it is characterised in that：The refractory brick arranging machine includes
Rack is piled up, the stacking rack, which is equipped with, piles up elevating mechanism, and the stacking elevating mechanism, which is equipped with, piles up walking mechanism, institute
It states and piles up walking mechanism equipped with arms mechanism is piled up, the elevating mechanism of piling up includes being equipped with vertically leading on piling up rack
Rail, the vertical guide are equipped with hoistable platform, and the hoistable platform both sides are respectively equipped with rack, and the hoistable platform both sides are also
Equipped with the linear guide, the hoistable platform four corners are respectively equipped with elevating chain, pile up frame upper end and are equipped with and elevating chain phase
Answer four commutation shafts are equipped with reversing sprocket in the commutation shaft, and the stackings frame upper end is electric equipped with lift servo
Machine, the lift servo motor are connected with lifting synchronous rotating shaft, and the lifting synchronous rotating shaft both ends are respectively equipped with two liftings and drive
Movable sprocket, described elevating chain one end are fixed on hoistable platform, and the other end is sequentially arranged at reversing sprocket and lifting drive chain
On wheel, the end of elevating chain is equipped with clump weight.
7. a kind of refractory brick automatic assembly line according to claim 6, it is characterised in that：The stacking walking mechanism includes
It walks frame, the walking base of frame both sides are respectively equipped with the guide rail slide block coordinated with the linear guide, on the walking frame
Equipped with walking decelerating motor, the walking decelerating motor is connected with synchronous gear shaft, and the synchronous gear shaft both ends are respectively equipped with
The hoofing part gear engaged with rack.
8. a kind of refractory brick automatic assembly line according to claim 6, it is characterised in that：The stacking arms mechanism includes
Several arms in walking frame upper end are arranged in parallel interval, and the arms both ends are respectively equipped with arms sprocket wheel, walk on frame
End is equipped with arms servo motor, and the arms transport servo motor is connect by chain drive with driven spindle, the driven spindle
Upper uniform intervals are equipped with driven sprocket identical with arms number, and the arms sprocket wheel and driven sprocket in same arms, which are equipped with, to be inserted
Arm chain.
9. a kind of refractory brick automatic assembly line according to claim 1, it is characterised in that：The rotation and lifting conveyer packet
Include guide rail slide, the rotation of guide rail slide lower end is equipped with rotating seat, and the rotating seat outer wall is equipped with gear ring, the gear ring with
Rotary drive gear engages, and the rotary drive gear is connected by drive shaft and the rotating servo motor being arranged on guide rail slide
It connects, conveying servo motor is additionally provided on the guide rail slide, the conveying servo motor is connected by rack pinion and guide rail
It connects, is connect with mold clamp board by scissor-type lifting mechanism below the rotating seat, the mold clamp board both ends are respectively equipped with card
Pawl, the claw are connect by drive cylinder with mold clamp board bottom, and the scissor-type lifting mechanism passes through hydraulic oil cylinder driving.
10. a kind of refractory brick production method according to claim 1, it is characterised in that：Include the following steps：
(1) refractory brick raw material is ground by ball mill, refractory brick raw material is sent into stirring platform and is fully stirred after grinding
It mixes, stirring platform will at regular time and quantity pour into after refractory brick slurry agitation in plunger casting machine；
(2) cast stack pallet drives plunger casting machine to reach mold of the pouring position on cast preparation vehicle and is poured into a mould；
(3) Rotatruder first lifts mold, is then rotated by 90 ° mold, then mold is fallen, finally by chain-driving
Mold conveys to the left；
(4) precuring heap frame machine drives chain lifting by motor, and then the mold on chain is driven to be sent into precuring retaining frame one by one
Carry out precuring；
(5) mold Jing Guo precuring is stretched out to the right by the sub- vehicle of main-auxiliary vehicle by one of each layer of left end in precuring retaining frame
Mold is held up, and is returned on main-auxiliary vehicle, and female vehicle driven mold moves longitudinally to the left end of drop mould machine；
(6) drop mould machine any one layer on sub- vehicle is dropped to be transported to ingot stripper work height mold is transported to ingot stripper, take off
Mould machine, which takes out upper mold, to be placed on the table, aluminium support and refractory brick is ejected, bed die stays on the table, and passes through refractory brick
Arranging machine carries aluminium support and refractory brick together be placed on and care the car on, care the car and conserve refractory brick feeding curing kilns,
Bed die is moved forward with the chain transfer mechanism on workbench；
(7) cleaning machine cleans upper mold and bed die, and the upper mold and bed die after cleaning, which move ahead, enters group film machine, upper aluminium support
Machine enters the aluminium delivery after recycling on workbench, and the upper mold first brought is lifted certain altitude by group mould machine, and bed die first conveyed
It positions, several aluminium prop up on bed die, then put down upper mold again, upper mold, aluminium support and bed die are combined to form mold；
(8) oil-injection machine is to upper mold cavity and aluminium support oil spout；
(9) rotation and lifting conveyer first lifts mold from workbench, and mold is rotated by 90 °, and mold phloem-xylem transport is sent to
It pours into a mould above preparation machine, by mold drops on cast preparation machine, realizes the recycling of mold.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810433824.6A CN108638315B (en) | 2018-05-08 | 2018-05-08 | Automatic production line and production method for refractory bricks |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810433824.6A CN108638315B (en) | 2018-05-08 | 2018-05-08 | Automatic production line and production method for refractory bricks |
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| CN108638315A true CN108638315A (en) | 2018-10-12 |
| CN108638315B CN108638315B (en) | 2021-01-26 |
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| CN111267206A (en) * | 2020-01-21 | 2020-06-12 | 福建群峰机械有限公司 | Wallboard steam curing production line equipment and steam curing production process thereof |
| CN112478611A (en) * | 2020-12-14 | 2021-03-12 | 安徽晟丰食品机械有限公司 | Tray releasing device after egg tart forming |
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|---|---|
| CN108638315B (en) | 2021-01-26 |
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Denomination of invention: An automatic production line of refractory brick and its production method Effective date of registration: 20220513 Granted publication date: 20210126 Pledgee: Qilu bank Limited by Share Ltd. Ji'nan industrial North Branch Branch Pledgor: SHANDONG QIXING INDUSTRIAL Co.,Ltd. Registration number: Y2022980005485 |
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