CN111267206A - Wallboard steam curing production line equipment and steam curing production process thereof - Google Patents
Wallboard steam curing production line equipment and steam curing production process thereof Download PDFInfo
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- CN111267206A CN111267206A CN202010071378.6A CN202010071378A CN111267206A CN 111267206 A CN111267206 A CN 111267206A CN 202010071378 A CN202010071378 A CN 202010071378A CN 111267206 A CN111267206 A CN 111267206A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000004140 cleaning Methods 0.000 claims description 71
- 230000007246 mechanism Effects 0.000 claims description 56
- 230000000149 penetrating effect Effects 0.000 claims description 12
- 239000000284 extract Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 6
- 238000004064 recycling Methods 0.000 claims description 5
- 238000010025 steaming Methods 0.000 claims description 4
- 238000009415 formwork Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract description 3
- 239000004568 cement Substances 0.000 abstract description 2
- 238000007781 pre-processing Methods 0.000 abstract description 2
- 238000005406 washing Methods 0.000 description 11
- 239000004567 concrete Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 239000011150 reinforced concrete Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/007—Plant with two or more identical shaping or moulding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/18—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
- B28B7/186—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article for plates, panels or similar sheet- or disc-shaped objects, also flat oblong moulded articles with lateral openings, e.g. panels with openings for doors or windows, grated girders
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention provides a wallboard steam curing production line device and a steam curing production process thereof. The invention can be used for preprocessing and quickly forming the hollow wallboard with the cross holes in the factory, so that cement can be directly poured in the cross holes during construction, the field construction efficiency is effectively improved, the efficient and quick production of the wallboard can be realized through flow line production, the manpower, material resources and time are saved, and the efficiency is improved.
Description
Technical Field
The invention relates to the technical field of construction machinery, in particular to wallboard steam-curing production line equipment and a steam-curing production process thereof.
Background
In the existing building construction, templates are mostly installed firstly, then concrete is poured between the templates on site to form a wall body, and the templates are dismantled after the wall body meets certain strength requirements. The construction method has the advantages of multiple working procedures, long construction period and huge workload of assembling and disassembling the template on site, and a considerable part of the disassembled template can not be repeatedly utilized, thereby causing material waste.
The Chinese patent No. CN102581939A provides a prefabricated reinforced concrete hollow template with cross holes inside and a vertical mold forming device thereof, wherein, the inside of the prefabricated reinforced concrete hollow template is provided with a pore canal which is communicated with each other vertically and horizontally, therefore, an integral wall body meeting the requirements can be constructed only by splicing and pouring a small number of plates on the construction site, and the prefabricated reinforced concrete hollow template does not need to be disassembled after construction, thereby greatly simplifying the construction flow and obviously shortening the construction period. The production of the wallboard generally comprises pouring, pre-curing and steam curing, wherein the steam curing is a process of steam curing after the pre-curing of the wallboard is completed, the structural strength of the wallboard can be effectively improved, but the hollow formwork is basically constructed manually when being processed in advance in a factory, a large amount of time is required for completing the assembly of a mould and the filling pouring of concrete, the production efficiency is low, and the quality is unstable.
Disclosure of Invention
The invention aims at the defects, and provides the wallboard steam curing production line equipment which can finish the steam curing process of the wallboard with high efficiency and greatly improve the production efficiency.
The first scheme adopted by the invention for solving the technical problem is as follows: the utility model provides a wallboard evaporates foster production line equipment, includes mould, mold opening device, evaporates foster kiln, mould belt cleaning device and closing device, the mould includes framed and layer board, mould belt cleaning device is including the core cleaning mechanism that is used for wasing the dabber, framed washing line that is used for wasing the framed and the layer board washing line that is used for wasing the layer board, mold opening device locates framed washing line's front end, closing device locates the rear end of layer board washing line, and the front end that evaporates foster kiln meets with mold opening device, wash between core cleaning mechanism locates mold opening device and the closing device, evaporates foster kiln, framed washing line and layer board washing line and parallel, framed washing line and layer board washing line's direction of delivery are opposite, are equipped with the finished product transfer chain between framed washing line's rear end and the layer board washing line's the front end, and the rear end that evaporates foster kiln meets.
Further, in order to form a cavity in a closed mode, concrete is poured into the mold frame, and the hollow wall plate is formed; the framed formwork includes enclosing underframe, preceding curb plate, posterior lateral plate, left side board and the right side board of constituteing the shaping chamber, the layer board is located on the underframe, the shaping intracavity equipartition has a plurality of roots to be used for the hollow downthehole dabber of shaping wallboard, all is equipped with the core hole that a plurality of is used for wearing out the dabber on preceding curb plate and the posterior lateral plate.
Furthermore, in order to detach the die frame, the wallboard is convenient to take, the mandrel is extracted, the front side plate, the rear side plate, the left side plate and the right side plate are separated from the bottom frame, and thorough cleaning is guaranteed; the mold opening device comprises a core-pulling mechanism for extracting the core shaft from the molding cavity and a mold splitting mechanism for separating the front side plate, the rear side plate, the left side plate and the right side plate from the bottom frame.
Furthermore, in order to detach the die frame, the wallboard is convenient to take, the mandrel is extracted, the front side plate, the rear side plate, the left side plate and the right side plate are separated from the bottom frame, and thorough cleaning is guaranteed; the core pulling mechanism comprises a core pulling mechanical hand for grabbing the core shaft and a core pulling driving assembly for controlling the core pulling mechanical hand to act, and the mold splitting mechanism comprises a mold splitting mechanical hand for grabbing the front side plate, the rear side plate, the left side plate and the right side plate and a mold splitting driving assembly for controlling the mold splitting mechanical hand to act.
Further, in order to assemble the mold frame and automatically grab the mandrel, the mandrel is inserted into the mold frame to form the hollow structure of the wallboard; the mold closing device comprises a mold frame assembling mechanism for connecting the front side plate, the rear side plate, the left side plate and the right side plate with the bottom frame and a core penetrating mechanism for inserting the core shaft into the molding cavity.
Further, in order to assemble the mold frame and automatically grab the mandrel, the mandrel is inserted into the mold frame to form the hollow structure of the wallboard; the mold frame assembling mechanism comprises an assembling mechanical arm used for grabbing a front side plate, a rear side plate, a left side plate and a right side plate and an assembling driving assembly used for controlling the assembling mechanical arm to move, and the core penetrating mechanism comprises a core penetrating mechanical arm used for grabbing a core shaft and a core penetrating driving assembly used for controlling the core penetrating mechanical arm to move.
Further, in order to turn the mandrel for 90-degree standing for cleaning, the mandrel is put into the next die frame for use, the recycling rate of the mandrel is improved, the total input amount of the mandrel is reduced, the input cost of the die is further reduced, the die frame is assembled, the cleaned mandrel in the standing state is turned into the horizontal state, and then the mandrel is inserted into the die frame; wallboard evaporates foster production line equipment still includes first upset conveying mechanism and the second upset conveying mechanism that is used for overturning the framed, first upset conveying mechanism including be used for snatching the framed first manipulator and be used for controlling first manipulator and erect the framed upset 90 so that extract the first drive assembly of dabber, second upset conveying mechanism including be used for snatching the framed second manipulator and be used for controlling the second manipulator and erect framed upset 90 so that wear the second drive assembly who establishes the dabber.
Furthermore, in order to convey the pre-cured wallboard into the steam curing kiln for steam curing and improve the utilization rate of the steam curing kiln, a plurality of independent kiln chambers are arranged and used alternately, namely when one of the kiln chambers is in a steam curing state, the other kiln chamber is in a feeding or discharging state, so that the efficiency is improved, and the steam cured wallboard is automatically conveyed to a finished product conveying line; the steam curing kiln comprises a plurality of parallel kiln chambers, each kiln chamber is internally provided with a sub-trolley track, the front end of each kiln chamber is provided with a main trolley track perpendicular to the sub-trolley tracks, the main trolley tracks are parallel to the mould frame cleaning line, the main trolley tracks are provided with sub-main trolleys, the front end of each main trolley track is connected with the mould opening device, and the rear end of each main trolley track is connected with the front end of the finished product conveying line.
Further, in order to convey the formed wallboard out, and clean and recombine the used mold frame and the used supporting plate, so as to start the next round of operation in the mold closing device; the finished product conveying line is provided with a first transfer mechanism which is used for putting the steamed wallboard and the supporting plate into the mold frame on the mold frame cleaning line and then forking the mold frame, and the finished product conveying line is provided with a second transfer mechanism which is used for putting the mold frame into the supporting plate cleaning line and then forking the wallboard independently.
The second purpose of the invention is to provide a wallboard steam curing production process which can steam-cure the wallboard with high efficiency, greatly improve the production efficiency, reduce the investment of the die and effectively reduce the cost of the die aiming at the defects.
The second scheme adopted by the invention for solving the technical problem is as follows: a wallboard steam curing production process comprises the following steps:
(1) opening the mold: after the precuring is finished, the die frame is overturned by 90 degrees to draw out the mandrel, then the die frame is separated, and the wallboard and the supporting plate are taken out together, wherein the drawn mandrel is cleaned independently, the mandrel is overturned by 90 degrees after being cleaned and is inserted into the next die frame to be put into recycling use, and the die frame is cleaned independently;
(2) steaming: the taken out wall board and the supporting plate are put into a steam curing kiln together for steam curing, a plurality of mutually independent kiln chambers are arranged in the steam curing kiln, and the kiln chambers are filled one by one in sequence;
(3) and (4) outputting a finished product: and after the wallboard is steamed, conveying the finished product out, putting the supporting plate on the cleaned mould frame again for cleaning, reassembling the cleaned mould frame together, and combining the cleaned mould frame with the mandrel to start the next operation.
Compared with the prior art, the invention has the following advantages:
(1) the invention can be used for preprocessing and quickly forming the hollow wallboard with the cross holes in the factory, so that cement can be directly poured in the cross holes during construction, thereby effectively improving the on-site construction efficiency, realizing the high-efficiency and quick production of the wallboard through flow line production, saving manpower, material resources and time and improving the efficiency;
(2) the supporting plate is arranged in the mold frame, the precured supporting plate and the wallboard are demoulded together and enter the steam curing kiln, the mold frame and the mandrel are put into the next wallboard for pouring and forming again, mold opening and mold closing are carried out for connection, the mold frame and the mandrel can be directly returned to a mold closing device after being demoulded, the mandrel is short in cleaning time, the cleaning line does not need to be very long, the mandrel can be directly recycled for use after being cleaned, the cleaning line is long when the mold frame is cleaned, the cleaning line is additionally arranged so that the mold frame can be cleaned, the mandrel can be recycled after being cleaned, and therefore the circulation input amount of the mold frame and the mandrel is greatly reduced, and compared with the condition that a large number of mold frames are needed when the whole wallboard manufacturing process is completed from head to tail by corresponding to one group of molds of the existing wallboard, the use cost of the;
(3) the steam curing kiln is provided with a plurality of independent kiln chambers, and because the steam curing period takes six hours, when one of the kiln chambers is in a use state, the other kiln chamber can be used for charging or discharging, and the kiln chambers are spaced and alternately used, so that the time is saved, and the efficiency is improved.
Drawings
The invention will be further illustrated with reference to the following examples with reference to the accompanying drawings:
FIG. 1 is a schematic structural diagram of a wallboard steam curing production line device;
FIG. 2 is a schematic structural view of a mold;
fig. 3 is a flow chart of the wallboard steam curing production process.
In the figure: 1-a mould; 101-bottom frame; 102-a mandrel; 103-a pallet; 104-front side plate; 105-a rear side panel; 106-left side panel; 107-right side plate; 2-mold opening device; 3-steaming the curing kiln; 301-sub-vehicle track; 302-parent car track; 303-primary and secondary vehicles; 4-a mould cleaning device; 401-core washing mechanism; 402-mold frame cleaning line; 403-pallet wash line; 5-a mold closing device; 6-finished product conveying line; 7-oiling machine; 8-reinforcing mesh placing device.
Detailed Description
The invention is described in detail below with reference to the drawings and specific examples:
specific example 1: as shown in fig. 1-2, the embodiment provides a wallboard steam curing production line apparatus, which includes a mold 1, a mold opening device 2, a steam curing kiln 3, a mold cleaning device 4, and a mold closing device 5, where the mold 1 includes a mold frame and a supporting plate 103, the mold cleaning device 4 includes a core cleaning mechanism 401 for cleaning a mandrel 102, a mold frame cleaning line 402 for cleaning the mold frame, and a supporting plate cleaning line 403 for cleaning the supporting plate 103, the mold opening device 2 is disposed at a front end of the mold frame cleaning line 402, the mold closing device 5 is disposed at a rear end of the supporting plate cleaning line 403, a front end of the steam curing kiln 3 is connected to the mold opening device 2, the core cleaning mechanism 401 is disposed between the mold opening device 2 and the mold closing device 5, the steam curing kiln 3, the mold frame cleaning line 402 and the supporting plate cleaning line 403 are parallel, conveying directions of the mold frame cleaning line 402 and the supporting plate cleaning line 403 are opposite, a finished product conveying line 6 is disposed between the rear end of the supporting plate cleaning line 402 and a front end of the cleaning line 403, the front end of the finished product conveying line 6 is connected with the rear end of the steam curing kiln 3.
In the embodiment, in order to form a cavity by enclosing and combining, concrete is poured in the mold frame, and a hollow wallboard is formed; the mold frame comprises a bottom frame 101, a front side plate 104, a rear side plate 105, a left side plate 106 and a right side plate 107, wherein a forming cavity is formed by surrounding the bottom frame 101, a supporting plate 103 is arranged on the bottom frame 101, a plurality of mandrels 102 used for forming hollow holes of the wallboard are uniformly distributed in the forming cavity, and a plurality of core holes used for penetrating out of the mandrels 102 are formed in the front side plate 104 and the rear side plate 105.
In this embodiment, in order to detach the mold frame, facilitate the wall panel taking, and extract the mandrel 102, the front side plate 104, the rear side plate 105, the left side plate 106, and the right side plate 107 are separated from the bottom frame 101, so as to ensure thorough cleaning, because the cleaning time of the mandrel 102 is shorter than that of the mold frame, in order to detach the mandrel 102 from the mold frame, the mandrel 102 is cleaned preferentially to circulate and recycle the mandrel 102, thereby reducing the input amount of the mandrel 102 and the mold frame, and reducing the cost of the mold 1; the mold opening device 2 comprises a core-pulling mechanism for extracting the core shaft 102 from the molding cavity and a mold-splitting mechanism for separating the front side plate 104, the rear side plate 105, the left side plate 106 and the right side plate 107 from the bottom frame 101.
In this embodiment, in order to detach the mold frame, facilitate the wall panel taking, and extract the mandrel 102, the front side plate 104, the rear side plate 105, the left side plate 106, and the right side plate 107 are separated from the bottom frame 101, so as to ensure thorough cleaning, because the cleaning time of the mandrel 102 is shorter than that of the mold frame, in order to detach the mandrel 102 from the mold frame, the mandrel 102 is cleaned preferentially to circulate and recycle the mandrel 102, thereby reducing the input amount of the mandrel 102 and the mold frame, and reducing the cost of the mold 1; the core pulling mechanism comprises a core pulling mechanical arm for grabbing the mandrel 102 and a core pulling driving assembly for controlling the core pulling mechanical arm to act, and the mold splitting mechanism comprises a mold splitting mechanical arm for grabbing a front side plate 104, a rear side plate 105, a left side plate 106 and a right side plate 107 and a mold splitting driving assembly for controlling the mold splitting mechanical arm to act.
In this embodiment, to assemble the mold frame and automatically grasp the mandrel 102, the mandrel 102 is inserted into the mold frame to form the hollow structure of the wallboard; the mold clamping device 5 includes a mold frame assembling mechanism for connecting the front side plate 104, the rear side plate 105, the left side plate 106, and the right side plate 107 to the base frame 101, and a core threading mechanism for inserting the core shaft 102 into the molding cavity.
In this embodiment, to assemble the mold frame and automatically grasp the mandrel 102, the mandrel 102 is inserted into the mold frame to form the hollow structure of the wallboard; the mold frame assembling mechanism comprises an assembling mechanical arm for grabbing a front side plate 104, a rear side plate 105, a left side plate 106 and a right side plate 107 and an assembling driving assembly for controlling the action of the assembling mechanical arm, and the core-threading mechanism comprises a core-threading mechanical arm for grabbing a core shaft 102 and a core-threading driving assembly for controlling the action of the core-threading mechanical arm.
In this embodiment, in order to turn the mandrel 102 by 90 ° and stand it up for cleaning, so as to put it into the next mold frame for use, the recycling rate of the mandrel 102 is improved, the total input amount of the mandrel 102 is reduced, and further the input cost of the mold 1 is reduced to assemble the mold frame, and the cleaned mandrel 102 in the standing state is turned over to the horizontal state and then inserted into the mold frame; wallboard evaporates foster production line equipment still includes first upset conveying mechanism and the second upset conveying mechanism that is used for overturning the framed, first upset conveying mechanism including be used for snatching framed first manipulator and be used for controlling first manipulator and erect the framed upset 90 so that extract dabber 102's first drive assembly, second upset conveying mechanism including be used for snatching framed second manipulator and be used for controlling the second manipulator and erect framed upset 90 so that wear to establish dabber 102.
In the embodiment, in order to transport the pre-cured wallboard to the steam curing kiln 3 for steam curing and improve the utilization rate of the steam curing kiln 3, a plurality of independent kiln chambers are arranged and used alternately, namely when one of the kiln chambers is in a steam curing state, the other kiln chamber is in a feeding or discharging state, so that the efficiency is improved, and the steam cured wallboard is automatically transported to the finished product conveying line 6; the steam curing kiln 3 comprises a plurality of kiln chambers arranged in parallel, each kiln chamber is internally provided with a sub-trolley track 301, the front end of each kiln chamber is provided with a main trolley track 302 perpendicular to the sub-trolley track 301, the main trolley track 302 is parallel to a mould frame cleaning line 402, a sub-main trolley 303 is arranged on the main trolley track 302, the front end of the main trolley track 302 is connected with the mould opening device 2, and the rear end of the main trolley track 302 is connected with the front end of the finished product conveying line 6.
In this embodiment, in order to convey the formed wallboard out, the used mold frame and the supporting plate 103 are cleaned and recombined to be thrown into the mold clamping device 5 to start the next operation; the finished product conveying line 6 is provided with a first transfer mechanism for placing the steamed wallboard and the supporting plate 103 into the mold frame on the mold frame cleaning line 402 and then forking the mold frame, and the finished product conveying line 6 is provided with a second transfer mechanism for placing the mold frame into the supporting plate cleaning line 403 and then forking the wallboard independently, wherein the first transfer mechanism is arranged at the joint with the mold frame cleaning line 402.
Specific example 2: as shown in fig. 3, the present embodiment provides a wallboard steam curing production process, which includes the following steps:
(1) opening the mold: after the precuring is finished, the die frame is overturned by 90 degrees and the mandrel 102 is drawn out, then the die frame is separated, the wallboard and the supporting plate 103 are taken out together, wherein the drawn mandrel 102 is cleaned independently, the mandrel 102 is overturned by 90 degrees after being cleaned and then is inserted into the next die frame for recycling, and the die frame is cleaned independently;
(2) steaming: the taken out wall board and the supporting plate 103 are put into a steam curing kiln 3 together for steam curing, a plurality of mutually independent kiln chambers are arranged in the steam curing kiln 3, and the kiln chambers are sequentially filled one by one;
(3) and (4) outputting a finished product: after the wallboard is steamed, the finished product is conveyed out, the supporting plate 103 is put on the cleaned mould frame again for cleaning, the cleaned mould frame is assembled together again, and the next round of operation is started after the cleaned mould frame is combined with the mandrel 102.
The specific implementation process comprises the following steps: after the pre-curing is finished, the first overturning conveying mechanism overturns the mold frame by 90 degrees, the core pulling mechanism of the mold opening device 2 extracts the core shaft 102, the mold separating mechanism separates the front side plate 104, the rear side plate 105, the left side plate 106 and the right side plate 107 from the bottom frame 101, and at the moment, a plate stacking machine arranged between the front end of the main vehicle track 302 and the mold opening device 2 can grab and clamp the wallboard and stack the wallboard together with the supporting plate 103 so that the main vehicle 303 forks the supporting plate 103, and the main vehicle 303 forks the wallboard and then sends the wallboard into the steam curing kiln 3 for steam curing for 6 hours;
the extracted mandrel 102 is cleaned by a core cleaning mechanism 401, then the mould frame is turned by 90 degrees by a second turning conveying mechanism, the mandrel 102 is inserted into the mould frame again by a core penetrating mechanism, the separated mould frame moves along with the mould frame cleaning line 402, and the mould frame is sprayed and cleaned by a plurality of nozzles on the mould frame cleaning line 402;
after the steam curing is completed, the wall boards are transported out of the steam curing kiln 3 by the primary-secondary vehicle 303 and are transported to the rear end of the primary vehicle track 302, the wall boards are stacked by a plate stacking machine arranged at the front end of the finished product conveying line 6, the wall boards and the supporting plates 103 are placed into a cleaned mold frame one by one, then the mold frame together with the wall boards and the supporting plates 103 is transported to the front end of the supporting plate cleaning line 403 by the finished product conveying line 6, the mold frame and the supporting plates 103 are placed on the supporting plate cleaning line 403, the molded wall boards are transported out independently, the mold frame and the supporting plates 103 move along with the supporting plate cleaning line 403, and the mold frame and the supporting plates 103 are oiled and placed at the oiling machine 7 and the reinforcing mesh placing device 8 and then move to the mold closing device 5.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the specification and the drawings of the present invention, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The utility model provides a wallboard steam-curing production line equipment which characterized in that: the mold comprises a mold, a mold opening device, a steam curing kiln, a mold cleaning device and a mold closing device, wherein the mold comprises a mold frame and a supporting plate, the mold cleaning device comprises a core cleaning mechanism for cleaning a core shaft, a mold frame cleaning line for cleaning the mold frame and a supporting plate cleaning line for cleaning the supporting plate, the mold opening device is arranged at the front end of the mold frame cleaning line, the mold closing device is arranged at the rear end of the supporting plate cleaning line, the front end of the steam curing kiln is connected with the mold opening device, the core cleaning mechanism is arranged between the mold opening device and the mold closing device, the steam curing kiln, the mold frame cleaning line and the supporting plate cleaning line are parallel, the conveying directions of the mold frame cleaning line and the supporting plate cleaning line are opposite, a finished product conveying line is arranged between the rear end of the mold frame cleaning line and the front end of the supporting plate cleaning line, and the front end of the finished product conveying line is connected with the rear.
2. The wallboard curing line apparatus of claim 1, wherein: the framed formwork includes enclosing underframe, preceding curb plate, posterior lateral plate, left side board and the right side board of constituteing the shaping chamber, the layer board is located on the underframe, the shaping intracavity equipartition has a plurality of roots to be used for the hollow downthehole dabber of shaping wallboard, all is equipped with the core hole that a plurality of is used for wearing out the dabber on preceding curb plate and the posterior lateral plate.
3. The wallboard curing line apparatus of claim 2, wherein: the mold opening device comprises a core-pulling mechanism for extracting the core shaft from the molding cavity and a mold splitting mechanism for separating the front side plate, the rear side plate, the left side plate and the right side plate from the bottom frame.
4. The wallboard curing line apparatus of claim 3, wherein: the core pulling mechanism comprises a core pulling mechanical hand for grabbing the core shaft and a core pulling driving assembly for controlling the core pulling mechanical hand to act, and the mold splitting mechanism comprises a mold splitting mechanical hand for grabbing the front side plate, the rear side plate, the left side plate and the right side plate and a mold splitting driving assembly for controlling the mold splitting mechanical hand to act.
5. The wallboard curing line apparatus of claim 4, wherein: the mold closing device comprises a mold frame assembling mechanism for connecting the front side plate, the rear side plate, the left side plate and the right side plate with the bottom frame and a core penetrating mechanism for inserting the core shaft into the molding cavity.
6. The wallboard curing line apparatus of claim 5, wherein: the mold frame assembling mechanism comprises an assembling mechanical arm used for grabbing a front side plate, a rear side plate, a left side plate and a right side plate and an assembling driving assembly used for controlling the assembling mechanical arm to move, and the core penetrating mechanism comprises a core penetrating mechanical arm used for grabbing a core shaft and a core penetrating driving assembly used for controlling the core penetrating mechanical arm to move.
7. The wallboard curing line apparatus of claim 6, wherein: wallboard evaporates foster production line equipment still includes first upset conveying mechanism and the second upset conveying mechanism that is used for overturning the framed, first upset conveying mechanism including be used for snatching the framed first manipulator and be used for controlling first manipulator and erect the framed upset 90 so that extract the first drive assembly of dabber, second upset conveying mechanism including be used for snatching the framed second manipulator and be used for controlling the second manipulator and erect framed upset 90 so that wear the second drive assembly who establishes the dabber.
8. The wallboard curing line apparatus of claim 1, wherein: the steam curing kiln comprises a plurality of parallel kiln chambers, each kiln chamber is internally provided with a sub-trolley track, the front end of each kiln chamber is provided with a main trolley track perpendicular to the sub-trolley tracks, the main trolley tracks are parallel to the mould frame cleaning line, the main trolley tracks are provided with sub-main trolleys, the front end of each main trolley track is connected with the mould opening device, and the rear end of each main trolley track is connected with the front end of the finished product conveying line.
9. The wallboard curing line apparatus of claim 8, wherein: the finished product conveying line is provided with a first transfer mechanism which is used for putting the steamed wallboard and the supporting plate into the mold frame on the mold frame cleaning line and then forking the mold frame, and the finished product conveying line is provided with a second transfer mechanism which is used for putting the mold frame into the supporting plate cleaning line and then forking the wallboard independently.
10. A wallboard steam curing production process is characterized in that: the method comprises the following steps:
(1) opening the mold: after the precuring is finished, the die frame is overturned by 90 degrees to draw out the mandrel, then the die frame is separated, and the wallboard and the supporting plate are taken out together, wherein the drawn mandrel is cleaned independently, the mandrel is overturned by 90 degrees after being cleaned and is inserted into the next die frame to be put into recycling use, and the die frame is cleaned independently;
(2) steaming: the taken out wall board and the supporting plate are put into a steam curing kiln together for steam curing, a plurality of mutually independent kiln chambers are arranged in the steam curing kiln, and the kiln chambers are filled one by one in sequence;
(3) and (4) outputting a finished product: and after the wallboard is steamed, conveying the finished product out, putting the supporting plate on the cleaned mould frame again for cleaning, reassembling the cleaned mould frame together, and combining the cleaned mould frame with the mandrel to start the next operation.
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