CN100556638C - Mechanization production line of cement sand wich light wall board - Google Patents
Mechanization production line of cement sand wich light wall board Download PDFInfo
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- CN100556638C CN100556638C CNB2006101662974A CN200610166297A CN100556638C CN 100556638 C CN100556638 C CN 100556638C CN B2006101662974 A CNB2006101662974 A CN B2006101662974A CN 200610166297 A CN200610166297 A CN 200610166297A CN 100556638 C CN100556638 C CN 100556638C
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Abstract
The invention provides a kind of mechanization production line of cement sand wich light wall board.This production line comprises continuous rotating device of moulding box and arranged in order: be used to lay spacer screen manipulator, be used to pour into a mould base pastes casting machine, be used to lay central layer manipulator, be used to pour into a mould around and the casting machine of upper strata slurry, be used for manipulator, the manipulator that is used to lay upper wire, the pressure roller that is used for the slurry press polish that slurry wipes off, be used for the manipulator of the demoulding and be used to transport the manipulator of finished product.The present invention turns round moulding box by the continuous rotating device of moulding box continuously, finishes the automatic laying of sandwich net, the automatic casting and the strickling of slurry at the volley continuously, and the automatic carrying of finished product.Manual multiple working procedure combination is once finished, realized mechanization production automatically continuously, the production efficiency height has guaranteed the stable of product quality.
Description
Technical field
The present invention relates to the production line of the sandwich light cellular partition board of cement.
Background technology
Cement light partition wall board has various ways such as glass fiber reinforced cement (being called for short GRC) light hollow partition plate, steel wire net rack battenboard, fiber cement board.The sandwich light cellular partition board of cement is to be core with the polystyrol plastic foam plate, with alkali-resistant glass fibre grid cloth and nonwoven, enhancing low alkali cement is surface material, suitable adding coal ash, slag and additive, the light wall board that is composited, have in light weight, thermal and insulating performance is excellent, intensity is high, water absorption rate is low, fire prevention, sound insulation, can saw plane, advantage such as easy for installation, performance is better than the mill for slats of center partition wall made that generally uses at present.The production process of the sandwich light cellular partition board of cement comprises the laying spacer screen, pours into a mould base pastes, lays central layer, pours into a mould all around and upper strata slurry, slurry strickling, laying upper wire and slurry press polish.
At present, the production of the sandwich light cellular partition board light cellular partition board of cement is the production of mainly adopting the hand process separate type, laying sandwich stratum reticulare and central layer, cast slurry and scraping the equality operation all is to be undertaken by manual, by manual mould molding, trivial operations, labour intensity height, production efficiency are low, product quality often can not get ensureing, also is difficult to the formation scale.Though spiral extrusion shaping, injecting type moulding, the moulding of formwork erection cast-type, the pipe half machinery production Processes and apparatus such as formula moulding that shake in the production of light cellular partition board, successively occurred, suitability for industrialized production to wallboard has played good facilitation, but these production equipments can not be suitable fully to the production of the sandwich light cellular partition board of cement.
Summary of the invention
Deficiency at the existing sandwich light cellular partition board production equipment of cement the invention provides a kind of production efficiency height, can guarantee the mechanization production line of cement sand wich light wall board of product quality.
Mechanization production line of cement sand wich light wall board of the present invention adopts following technical solution:
This production line comprises continuous rotating device of moulding box and arranged in order: be used to lay spacer screen manipulator, be used to pour into a mould base pastes casting machine, be used to lay central layer manipulator, be used to pour into a mould around and the casting machine of upper strata slurry, be used for manipulator, the manipulator that is used to lay upper wire, the pressure roller that is used for the slurry press polish that slurry wipes off, be used for the manipulator of the demoulding and be used to transport the manipulator of finished product.
The continuous rotating device of moulding box comprises frame, actuating unit, drive sprocket, by movable sprocket and moulding box, actuating unit and be installed in the two ends of frame by movable sprocket, drive sprocket is installed on the output shaft of actuating unit, drive sprocket and chain is installed between the movable sprocket is equipped with a moulding box at least on the chain.Also be connected with the finished product frame of placing finished product on the frame, the finished product frame is provided with the anticreep block.
The present invention turns round moulding box by the continuous rotating device of moulding box continuously, finishes the automatic laying of sandwich net, the automatic casting and the strickling of slurry at the volley continuously, and the automatic carrying of finished product.Manual multiple working procedure combination is once finished, realized mechanization production automatically continuously, the production efficiency height has guaranteed the stable of product quality.
Description of drawings
Fig. 1 is a structured flowchart of the present invention.
Fig. 2 is the structural representation of the continuous rotating device of moulding box among the present invention.
Among the figure: 1, the continuous rotating device of moulding box, 2, lay the spacer screen manipulator, 3, casting machine, 4, lay the central layer manipulator; 5, casting machine, 6, slurry wipes manipulator off, 7, lay the upper wire manipulator; 8, pressure roller, 9, demoulding manipulator, 10, transportation manipulator; 11, actuating unit, 12, drive sprocket, 13, by movable sprocket; 14, moulding box, 15, chain, 16, frame; 17, moulding box wallboard, 18, roller, 19, the finished product frame, 20, the anticreep block.
The specific embodiment
Embodiment
As shown in Figure 1, production line of the present invention comprises continuous rotating device 1 of moulding box and arranged in order: be used to lay spacer screen manipulator 2, be used to pour into a mould base pastes casting machine 3, be used to lay central layer manipulator 4, be used to pour into a mould around and the casting machine 5 of upper strata slurry, be used for manipulator 6, the manipulator 7 that is used to lay upper wire, the pressure roller 8 that is used for the slurry press polish that slurry wipes off, be used for the demoulding manipulator 9 of the demoulding and be used to carry the transportation manipulator 10 of finished product.Manipulator adopts the present universal product, handles each manipulator by control program and coordinates to finish function separately.
The structure of the continuous rotating device 1 of moulding box as shown in Figure 2, comprise frame 16, actuating unit 11, drive sprocket 12, by movable sprocket 13 and moulding box 14, actuating unit 11 and be installed in the two ends of frame 16 by movable sprocket 4 respectively, drive sprocket 12 is installed on the output shaft of actuating unit 11, drive sprocket 12 and chain 15 is installed between the movable sprocket 13 is equipped with one group of a plurality of horizontal moulding box 14 on the chain 15.Each moulding box is with the cycle of rotation operation of chain.Actuating unit 11 can adopt reducing motor.The size of moulding box 14 and shape are according to the size and the shape customization of the sandwich light cellular partition board of cement that will make, and the two ends of moulding box 14 are provided with the moulding box wallboard 17 that is installed on the chain.
Also be connected with the finished product frame 19 of placing finished product on the frame 16, have anticreep block 20 on the finished product frame 19, to prevent the finished product slippage.When the moulding box that has finished product turned round downwards, the roller 18 on the demoulding manipulator 9 was pressed on the finished product in the moulding box 14, made the steady demoulding of finished product and was placed on the finished product frame 19, was transported by transportation manipulator 10 again.
The course of work of the present invention is:
The first step is laid spacer screen manipulator 2 spacer screen cloth is launched, blocks and be layered on the base plate of moulding box 14 by size;
Second step is by slip casting machine 3 cast base pastes;
The 3rd step, lay central layer manipulator 4 with ready sandwich plate concora crush to the bottom slurry;
In the 4th step, pour into a mould all around and the upper strata slurry by slip casting machine 5, and wipe manipulator 6 usefulness material scrapers off by slurry slurry is wipeed off;
The 5th step, lay upper wire manipulator 7 screen cloth is launched, block being layered on above the slurry and being pressed into certain depth by size;
In the 6th step, by 8 pairs of slurry press polish of pressure roller, and glazing film is pressed in the shop; Enter solidification zone afterwards, the length of setting time (by the decision of chain operation cycle) is relevant with the additive and the feedstock property of slurry;
In the 7th step, after being solidified to a certain degree, because the effect of sprocket wheel is overturn moulding box wallboard 17 to oblique direction down, this moment, peeled off automatically moulding box wallboard 17 both sides and moulding box end, prevents the finished product slippage by the anticreep block 20 on the finished product frame 19.Demoulding manipulator 9 puts in place when closing on the upright position when moulding box wallboard 17 runs to, and makes the steady demoulding of finished product and is placed on the finished product frame 19, is transported by transportation manipulator 10 again.
Above-mentioned operation turns round continuously, has realized mechanization production.
Claims (2)
1. mechanization production line of cement sand wich light wall board is characterized in that: comprise continuous rotating device of moulding box and arranged in order: be used to lay spacer screen manipulator, be used to pour into a mould base pastes casting machine, be used to lay central layer manipulator, be used to pour into a mould around and the casting machine of upper strata slurry, be used for manipulator, the manipulator that is used to lay upper wire, the pressure roller that is used for the slurry press polish that slurry wipes off, be used for the manipulator of the demoulding and be used to transport the manipulator of finished product; The continuous rotating device of described moulding box comprises frame, actuating unit, drive sprocket, by movable sprocket and moulding box, actuating unit and be installed in the two ends of frame by movable sprocket, drive sprocket is installed on the output shaft of actuating unit, drive sprocket and chain is installed between the movable sprocket is equipped with a moulding box at least on the chain.
2. mechanization production line of cement sand wich light wall board according to claim 2 is characterized in that: be connected with the finished product frame of placing finished product on the described frame, the finished product frame is provided with the anticreep block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101662974A CN100556638C (en) | 2006-12-25 | 2006-12-25 | Mechanization production line of cement sand wich light wall board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101662974A CN100556638C (en) | 2006-12-25 | 2006-12-25 | Mechanization production line of cement sand wich light wall board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN100999104A CN100999104A (en) | 2007-07-18 |
| CN100556638C true CN100556638C (en) | 2009-11-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006101662974A Expired - Fee Related CN100556638C (en) | 2006-12-25 | 2006-12-25 | Mechanization production line of cement sand wich light wall board |
Country Status (1)
| Country | Link |
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| CN (1) | CN100556638C (en) |
Families Citing this family (12)
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| CN102275216B (en) * | 2010-06-12 | 2013-05-29 | 陈思源 | Production line of municipal administration products |
| CN102328486B (en) * | 2011-08-12 | 2014-11-12 | 江苏宝中宝太阳能科技有限公司 | Laminboard production system and working method thereof |
| CN102941621B (en) * | 2012-11-22 | 2015-02-25 | 四川鸥克建材科技有限公司 | Automatic production line of building wallboards |
| CN105538495B (en) * | 2014-06-20 | 2017-11-17 | 泉州市三联机械制造有限公司 | The production technology of complex heat-preservation Light trabses |
| CN106760005B (en) * | 2015-09-24 | 2019-05-03 | 广东海加绿色建筑集成有限公司 | The production method of the construction material of glass composite construction |
| CN105583939B (en) * | 2016-02-18 | 2018-02-23 | 山东法斯特建材股份有限公司 | Mortar scraping device for warming plate Compound Machining |
| CN107372205B (en) * | 2017-08-31 | 2021-04-27 | 株洲县德云养蜂专业合作社 | Breeding beehive with cement coating coated on foam main body and main body manufacturing method |
| CN109366716B (en) * | 2018-10-31 | 2020-05-19 | 精一机械（中山）有限公司 | Extrusion type fiber cement board automatic production line |
| CN110563481B (en) * | 2019-09-30 | 2021-11-09 | 恒美科技有限公司 | Foam concrete slurry and preparation method thereof, and light wallboard and preparation method thereof |
| CN112549281B (en) * | 2020-12-03 | 2022-01-25 | 山东威宝节能科技集团有限公司 | Production line of reinforced cement-based foam heat-insulation sound-insulation board |
| CN113021569A (en) * | 2021-03-23 | 2021-06-25 | 辽宁美诚装饰建材有限公司 | Panel former of diatom board |
| CN113146801A (en) * | 2021-05-24 | 2021-07-23 | 何兰清 | Production equipment and production method of enhanced cement-based foam heat-insulation sound-insulation board |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1276284A (en) * | 1999-06-04 | 2000-12-13 | 汪孝文 | Production line of hollow gypsum ribbons |
| CN1403257A (en) * | 2002-08-07 | 2003-03-19 | 于德海 | Composite wall plate producing process and system |
| CN1513652A (en) * | 2003-06-27 | 2004-07-21 | 曹松伟 | Automatic mechanical produchon equipment of inner and external wall board |
-
2006
- 2006-12-25 CN CNB2006101662974A patent/CN100556638C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1276284A (en) * | 1999-06-04 | 2000-12-13 | 汪孝文 | Production line of hollow gypsum ribbons |
| CN1403257A (en) * | 2002-08-07 | 2003-03-19 | 于德海 | Composite wall plate producing process and system |
| CN1513652A (en) * | 2003-06-27 | 2004-07-21 | 曹松伟 | Automatic mechanical produchon equipment of inner and external wall board |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100999104A (en) | 2007-07-18 |
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Granted publication date: 20091104 Termination date: 20121225 |