CN109366716B - Extrusion type fiber cement board automatic production line - Google Patents

Extrusion type fiber cement board automatic production line Download PDF

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Publication number
CN109366716B
CN109366716B CN201811290084.1A CN201811290084A CN109366716B CN 109366716 B CN109366716 B CN 109366716B CN 201811290084 A CN201811290084 A CN 201811290084A CN 109366716 B CN109366716 B CN 109366716B
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China
Prior art keywords
box
stirring tank
fixedly arranged
production line
fiber cement
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CN201811290084.1A
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Chinese (zh)
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CN109366716A (en
Inventor
刘健
温亚三
彭群富
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Jone Machinery Zhongshan Co ltd
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Jone Machinery Zhongshan Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/52Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
    • B28B13/0235Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention discloses an extrusion type automatic production line for fiber cement boards, which comprises a stirring tank and a board forming system, wherein a humidity detector is movably arranged on one side of a rotating motor on the top surface of the stirring tank, a storage hopper is fixedly arranged in the middle of the upper end of the inner wall of a casting box, an extrusion plate is movably arranged in the middle of the upper end of the inner wall of a compression box through a hydraulic column, a mold lifting frame, a pneumatic pressure blank body and a rotary blank body are movably arranged at the upper end of the inner wall of a stripping box through a hydraulic rod, and a plurality of groups of uniform-dividing cutting knives are fixedly arranged on the inner wall of a cutting. The rotary motor continuously rotates and quantitatively completes the mixing of the raw materials under the action of the humidity detector, the storage hopper can quantitatively pour the materials and complete the shaping operation through the extrusion plate in the compression box, and the cured die quickly completes the demoulding operation of the cement plate under the action of the die lifting frame, the pneumatic pressed blank body and the rotary blank lifting body in the demoulding box, so that the working efficiency is high and the using effect is good.

Description

Extrusion type fiber cement board automatic production line
Technical Field
The invention relates to the technical field of automatic production lines, in particular to an extrusion type fiber cement board automatic production line.
Background
The fiber cement board, also called fiber reinforced cement board, is a board made of cement as basic material and adhesive, mineral fiber cement and other fibers as reinforcing material through the processes of pulping, forming, curing and the like, and is widely applied to various fields of the building industry due to the superior performance of the board. The fiber cement board is divided into a chrysotile fiber cement board and a non-asbestos fiber cement board according to different added fibers, and is divided into a fiber cement non-pressure board and a fiber cement pressure board according to different molding and pressurizing. The fiber cement board is applied to the fire prevention and the flame retardance of cable engineering in various domestic power plants, chemical enterprises and other electric-charge-intensive places. Also is the best fireproof flame-retardant material for indoor decoration fireproof flame-retardant engineering in public places such as superstores, hotels, guesthouses, file halls, closed clothing markets, light industry markets, movie theaters and the like. The demoulding operation during current cement board production mostly relies on artifical manual control, because the cement board is bulky, not only the engineering volume is huge during actual operation, operates slowly moreover, and work efficiency is low, and because the difference of using thickness and different service environment demands, often needs the secondary cutting during cutting operation, causes manufacturing cost to increase, and the practicality is poor.
Disclosure of Invention
The invention aims to provide an automatic production line of an extrusion type fiber cement board, which aims to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: an extrusion type fiber cement plate automatic production line comprises an agitator tank and a plate forming system, wherein the middle part of the top surface of the agitator tank is fixedly provided with a rotating motor through a mounting seat, one side of the rotating motor on the top surface of the agitator tank is movably provided with a humidity detector through being provided with a circular through hole, the plate forming system comprises a casting box, a molding box, a demolding box and a cutting box, the casting box is fixedly arranged on one side of the agitator tank, one end of the casting box, which is close to the surface of one side of the agitator tank, is fixedly provided with a material conveying pump through a supporting frame, the middle part of one end of the top surface of the casting box is fixedly provided with a material storage box, the middle part of the upper end of the inner wall of the casting box is fixedly provided with a material storage hopper through a connecting piece, the molding box is fixedly arranged on one side of the casting box, which is far away, the utility model discloses a mould box, including die mould box, drawing of patterns case, cutting box, die mould box, pneumatic pressure body, rotatory body of carrying, die mould box inner wall upper end middle part is provided with the hydraulic pressure post through the through-hole activity of seting up a plurality of circular forms, the activity of output lever department of hydraulic pressure post is provided with the stripper plate, the fixed rear side that sets up at the die mould box of drawing of patterns case, the inner wall upper end of drawing of patterns case is provided with through the hydraulic pressure pole activity and carries the die frame, pneumatic pressure body, rotatory body of carrying, the cutting box.
Preferably, annular material conveying belts are fixedly arranged among the boxes of the plate forming system sequentially through the supporting frames, and the material conveying belts are roller conveying belts and are independently controlled by external stepping motors.
Preferably, a sewage elbow is fixedly arranged in the middle of the surface of the bottom of the stirring tank, and a one-way valve is fixedly arranged on the surface of the sewage elbow.
Preferably, a cylindrical feed inlet is fixedly arranged at the upper end of the surface of one side of the stirring tank, and a water inlet and a discharge outlet are fixedly arranged on the surface of one side of the stirring tank, which is far away from the feed inlet.
Preferably, the two ends of the material conveying pump are respectively and fixedly connected with the material outlet and the material inlet end of the material storage box through material conveying pipes, and electromagnetic valves are fixedly arranged on the surfaces of the material conveying pipes between the material conveying pump and the material storage box.
Preferably, the one end of watering the inside storage hopper of mould case passes through the conveying pipeline and the discharge end fixed connection of storage case, the conveying pipeline surface at storage hopper both ends is fixed flow control valve and the discharge valve of being provided with respectively.
Preferably, the rotating motor is a servo motor, and an output shaft of the rotating motor is fixedly connected with the surface of one end of a stirring screw rod arranged on the inner wall of the stirring tank through a speed reducer.
Compared with the prior art, the invention has the beneficial effects that: the invention is characterized in that a humidity detector is movably arranged on one side of a rotating motor on the surface of the top of a stirring tank, a storage hopper is fixedly arranged in the middle of the upper end of the inner wall of a casting box, an extrusion plate is movably arranged in the middle of the upper end of the inner wall of a compression box through a hydraulic column, a mold lifting frame, a pneumatic blank lifting body and a rotary blank lifting body are movably arranged on the upper end of the inner wall of a demolding box through a hydraulic rod, a plurality of groups of uniform cutting knives are fixedly arranged on the inner wall of a cutting box, the rotating motor continuously rotates and quantitatively finishes uniform mixing of cement board raw materials under the action of the humidity detector, a material conveying pump transfers stirred cement materials into the storage box and pours the cement materials into a mold in the casting box under the metering action of the storage hopper, the mold is conveyed into a compression box through a material conveying belt and finishes shaping operation through the extrusion plate, and the cured mold quickly, equally divide the cutting knife and accomplish cutting operation according to the user demand fast accurately under the servo motor effect, work efficiency is high, excellent in use effect.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a top view of the present invention.
FIG. 3 is a schematic view showing the internal structure of the molding box and the compression box according to the present invention.
FIG. 4 is a schematic view showing the internal structure of the stripping box and the cutting box according to the present invention.
In the figure: 1-stirring tank, 2-rotating motor, 3-humidity detector, 4-pouring mold box, 5-molding box, 6-demolding box, 7-cutting box, 8-material conveying pump, 9-material storage box, 10-material storage hopper, 11-horizontal plate, 12-hydraulic column, 13-extrusion plate, 14-mold lifting frame, 15-pneumatic pressure blank, 16-even cutting knife, 17-material conveying belt, 18-sewage discharge elbow, 19-one-way valve, 20-feeding inlet, 21-water inlet, 22-discharging outlet, 23-electromagnetic valve, 24-flow control valve, 25-discharging valve and 26-rotary blank lifting body.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 4, in the embodiment of the invention, an extrusion type fiber cement board automatic production line comprises a stirring tank 1 and a board forming system, wherein a rotating motor 2 is fixedly arranged in the middle of the top surface of the stirring tank 1 through a mounting seat, a humidity detector 3 is movably arranged on one side of the rotating motor 2 on the top surface of the stirring tank 1 through a circular through hole, the board forming system comprises a casting mold box 4, a pressing mold box 5, a demolding box 6 and a cutting box 7, the casting mold box 4 is fixedly arranged on one side of the stirring tank 1, a material conveying pump 8 is fixedly arranged at one end, close to one side surface of the stirring tank 1, of the casting mold box 4 through a support frame, a material storage box 9 is fixedly arranged in the middle of one end of the top surface of the casting mold box 4, a material storage hopper 10 is fixedly arranged in the middle of the upper end of the inner wall of the casting mold box 4 through a connecting piece, the pressing mold box 5 is fixedly arranged on, the middle part of the upper end of the inner wall of the molding box 5 is movably provided with a hydraulic column 12 through a plurality of round through holes, an extrusion plate 13 is movably arranged at the output rod of the hydraulic column 12, the demolding box 6 is fixedly arranged at the rear side of the molding box 5, the upper end of the inner wall of the demolding box 6 is movably provided with a mold lifting frame 14, a pneumatic pressed blank body 15 and a rotary blank lifting body 26 through the hydraulic rod, the cutting box 7 is fixedly arranged at one side of the demolding box 6, and the inner wall of the cutting box 7 is fixedly provided with a plurality of groups of uniform-dividing cutting knives 16 through a servo motor; annular material conveying belts 17 are fixedly arranged among the box bodies of the plate forming system through supporting frames in sequence, the material conveying belts 17 are roller conveying belts and are independently controlled by external stepping motors, and the working efficiency is improved; a sewage elbow 18 is fixedly arranged in the middle of the bottom surface of the stirring tank 1, and a one-way valve 19 is fixedly arranged on the surface of the sewage elbow 18, so that the influence of hardening of redundant materials in the stirring tank on use is avoided; the upper end of the surface of one side of the stirring tank 1 is fixedly provided with a cylindrical feed port 20, and the surface of one side of the stirring tank 1, which is far away from the feed port 20, is fixedly provided with a water inlet 21 and a discharge port 22, so that the stirring tank is convenient to use; two ends of the material conveying pump 8 are respectively and fixedly connected with the discharge port 22 and the feed end of the material storage box 9 through material conveying pipes, and the surface of the material conveying pipe between the material conveying pump 8 and the material storage box 9 is fixedly provided with an electromagnetic valve 23, so that automatic feeding can be realized according to the requirement of casting a mold; one end of a storage hopper 10 in the casting box 4 is fixedly connected with the discharge end of the storage box 9 through a conveying pipe, and the surfaces of the conveying pipes at the two ends of the storage hopper 10 are respectively and fixedly provided with a flow control valve 24 and a discharge valve 25, so that the automatic control capability is improved; the rotating motor 2 is a servo motor, and an output shaft of the rotating motor 2 is fixedly connected with the surface of one end of a stirring screw rod arranged on the inner wall of the stirring tank 1 through a speed reducer, so that the stirring uniformity of the raw materials of the cement board is ensured.
The working principle of the invention is as follows: when the device is used, raw materials required by production are added into the stirring tank 1 through the feeding port 20 in a gradual increase mode, the rotating motor 2 continuously rotates and adds liquid materials required by mixing into the stirring tank 1 through the water inlet 21 under the action of the humidity detector 3 to achieve uniform mixing of the raw materials, the material conveying pump 8 transfers the stirred cement materials into the material storage tank 9 and pours the cement materials into a mold in the pouring mold box 4 under the metering action of the material storage hopper 10, the mold is transferred into the pressing mold box 5 through the material conveying belt 17 and completes shaping operation through the extrusion plate 13, the mold after maintenance completes demolding operation of the cement plates quickly under the action of the mold lifting frame 14, the pneumatic pressed blank body 15 and the rotary blank lifting body 26 in the demolding box 6, the uniform cutting knife 16 completes cutting operation quickly and accurately according to use requirements under the action of the servo motor, the working efficiency is high, and the using effect is good.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (7)

1. An extrusion type fiber cement plate automatic production line comprises a stirring tank (1) and a plate forming system, and is characterized in that a rotary motor (2) is fixedly arranged in the middle of the top surface of the stirring tank (1) through a mounting seat, a humidity detector (3) is movably arranged on one side of the rotary motor (2) on the top surface of the stirring tank (1) through a circular through hole, the plate forming system comprises a pouring mold box (4), a compression mold box (5), a demolding box (6) and a cutting box (7), the pouring mold box (4) is fixedly arranged on one side of the stirring tank (1), a material conveying pump (8) is fixedly arranged at one end, close to one side surface of the stirring tank (1), of the pouring mold box (4) through a supporting frame, a material storage box (9) is fixedly arranged in the middle of one end of the top surface of the pouring mold box (4), a material storage hopper (10) is fixedly arranged in the middle of the upper end of the, the fixed feeding pump (8) one side of keeping away from in the mould case (4) of watering of setting up in pressure type case (5), the top surface middle part of pressure type case (5) is provided with horizontal plate (11) through the hydraulic pressure regulation pole activity, the through-hole activity through seting up a plurality of circular forms in pressure type case (5) inner wall upper end middle part is provided with hydraulic pressure post (12), the activity of delivery rod department of hydraulic pressure post (12) is provided with stripper plate (13), the fixed rear side that sets up in pressure type case (5) in mould case (6), the inner wall upper end of mould case (6) is provided with through the hydraulic pressure pole activity and carries mould frame (14), pneumatic pressure body (15), rotatory body (26) of carrying, cutting box (7) are fixed to be set up in mould case (6) one side, cutting box (7) inner wall is provided with the multiunit through servo motor is equallyd divide cutting knife (16).
2. The automatic production line of extruded fiber cement boards as claimed in claim 1, wherein: annular material conveying belts (17) are fixedly arranged among the boxes of the plate forming system sequentially through supporting frames, and the material conveying belts (17) are roller conveying belts and are independently controlled by external stepping motors.
3. The automatic production line of extruded fiber cement boards as claimed in claim 1, wherein: the bottom surface middle part of agitator tank (1) is fixed and is provided with blowdown return bend (18), the fixed surface of blowdown return bend (18) is provided with check valve (19).
4. The automatic production line of extruded fiber cement boards as claimed in claim 1, wherein: the stirring tank is characterized in that a cylindrical feeding hole (20) is fixedly formed in the upper end of the surface of one side of the stirring tank (1), and a water inlet (21) and a discharging hole (22) are fixedly formed in the surface of one side, far away from the feeding hole (20), of the stirring tank (1).
5. The automatic production line of extruded fiber cement boards as claimed in claim 4, wherein: the feed delivery pump is characterized in that two ends of the feed delivery pump (8) are respectively fixedly connected with a discharge port (22) and a feed end of the storage box (9) through feed delivery pipes, and an electromagnetic valve (23) is fixedly arranged on the surface of each feed delivery pipe between the feed delivery pump (8) and the storage box (9).
6. The automatic production line of extruded fiber cement boards as claimed in claim 1, wherein: the one end of watering mould case (4) inside storage hopper (10) passes through the discharge end fixed connection of conveying pipeline and storage case (9), the conveying pipeline surface at storage hopper (10) both ends is fixed flow control valve (24) and discharge valve (25) respectively.
7. The automatic production line of extruded fiber cement boards as claimed in claim 1, wherein: the rotary motor (2) is a servo motor, and an output shaft of the rotary motor (2) is fixedly connected with one end surface of a stirring screw rod arranged on the inner wall of the stirring tank (1) through a speed reducer.
CN201811290084.1A 2018-10-31 2018-10-31 Extrusion type fiber cement board automatic production line Active CN109366716B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811290084.1A CN109366716B (en) 2018-10-31 2018-10-31 Extrusion type fiber cement board automatic production line

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Application Number Priority Date Filing Date Title
CN201811290084.1A CN109366716B (en) 2018-10-31 2018-10-31 Extrusion type fiber cement board automatic production line

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CN109366716A CN109366716A (en) 2019-02-22
CN109366716B true CN109366716B (en) 2020-05-19

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111703104B (en) * 2020-07-03 2021-02-26 荆门零陵耐火科技有限公司 Be used for refractory material compression moulding device
CN112042504A (en) * 2020-09-10 2020-12-08 和县德生农业发展有限公司 Rapid forming device for adobe blocks for vegetable breeding and implementation method thereof
CN112549282A (en) * 2020-12-23 2021-03-26 山东鲁阳节能材料股份有限公司 Production system and production method of high-density ceramic fiber board

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100999104A (en) * 2006-12-25 2007-07-18 山东大学 Mechanization production line of cement sand wich light wall board
CN201098947Y (en) * 2007-03-27 2008-08-13 陕西宝深建材机械(集团)有限公司 Automatic production line for lightweight wallboard
CN101670612A (en) * 2009-10-12 2010-03-17 罗国军 Preparation process of fiber cement slab or fiber gypsum board as well as production line
CN103753697A (en) * 2013-08-13 2014-04-30 南京倍立达新材料系统工程股份有限公司 Assembly production line for three-dimensional cavity fiber structure reinforced cement machine-made board
CN105108962A (en) * 2015-09-07 2015-12-02 山东莱州金声隆节能建材科技有限公司 Production line and production method for composite heat-insulation decorative board
CA3033081A1 (en) * 2016-08-19 2018-02-22 Xylo Technologies Ag Coated panel and method for manufacturing a coated panel

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100999104A (en) * 2006-12-25 2007-07-18 山东大学 Mechanization production line of cement sand wich light wall board
CN201098947Y (en) * 2007-03-27 2008-08-13 陕西宝深建材机械(集团)有限公司 Automatic production line for lightweight wallboard
CN101670612A (en) * 2009-10-12 2010-03-17 罗国军 Preparation process of fiber cement slab or fiber gypsum board as well as production line
CN103753697A (en) * 2013-08-13 2014-04-30 南京倍立达新材料系统工程股份有限公司 Assembly production line for three-dimensional cavity fiber structure reinforced cement machine-made board
CN105108962A (en) * 2015-09-07 2015-12-02 山东莱州金声隆节能建材科技有限公司 Production line and production method for composite heat-insulation decorative board
CA3033081A1 (en) * 2016-08-19 2018-02-22 Xylo Technologies Ag Coated panel and method for manufacturing a coated panel

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