CN109366716A - A kind of extruded type Novel fiber cement board automatic production line - Google Patents
A kind of extruded type Novel fiber cement board automatic production line Download PDFInfo
- Publication number
- CN109366716A CN109366716A CN201811290084.1A CN201811290084A CN109366716A CN 109366716 A CN109366716 A CN 109366716A CN 201811290084 A CN201811290084 A CN 201811290084A CN 109366716 A CN109366716 A CN 109366716A
- Authority
- CN
- China
- Prior art keywords
- box
- fixedly installed
- agitator tank
- cement board
- fiber cement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004568 cement Substances 0.000 title claims abstract description 28
- 239000000835 fiber Substances 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000000465 moulding Methods 0.000 claims abstract description 35
- 238000003860 storage Methods 0.000 claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 230000009194 climbing Effects 0.000 claims abstract description 9
- 238000005259 measurement Methods 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 14
- 239000002994 raw material Substances 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 239000011518 fibre cement Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000001095 motoneuron effect Effects 0.000 description 2
- 230000000979 retarding effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004079 fireproofing Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- CWBIFDGMOSWLRQ-UHFFFAOYSA-N trimagnesium;hydroxy(trioxido)silane;hydrate Chemical compound O.[Mg+2].[Mg+2].[Mg+2].O[Si]([O-])([O-])[O-].O[Si]([O-])([O-])[O-] CWBIFDGMOSWLRQ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
Abstract
The invention discloses a kind of extruded type Novel fiber cement board automatic production lines, including agitator tank, at plate system, the agitator tank top surface rotating electric machine side is movably set with humidity measurement instrument, the inner wall upper center for pouring moulding box is fixedly installed storage hopper, the die mould chamber interior wall upper center is movably set with stripper plate by hydraulic column, the inner wall upper end of the demoulding box by hydraulic stem be movably set with climbing form frame, Pneumatic pressure green body, rotation mention green body, the cutting chamber interior wall is fixedly installed multiple groups by servo motor and divides equally cutter.Rotating electric machine of the present invention persistently rotates and quantitatively completes the mixing to raw material under humidity measurement instrument effect, and storage hopper can quantify batch turning and complete moulding operation by stripper plate in die mould case, mold after the completion of maintenance climbing form frame, Pneumatic pressure green body and rotation in demoulding box mention the stripping operation that cement plate is rapidly completed under green body effect, work efficiency is high, and using effect is good.
Description
Technical field
The present invention relates to automatic assembly line technical field, specifically a kind of extruded type Novel fiber cement board automated production
Line.
Background technique
Fiber cement board, also known as fiber reinforced cement board refer to using cement as basic material and adhesive, with mineral fibres
Cement and other fibers are reinforcing material, the manufactured plate through processes such as slurrying, molding, maintenances, with its superior performance quilt
It is widely used in the every field of building trade.It is divided into chrysotile asbestos fibre cement plate according to the difference of addition fiber and without asbestos fibre
Cement plate is tieed up, fibre cement is divided into without pressing plate and fiber cement board pressure according to the difference of molding pressurization.Fiber cement board application
The fire protection flame retarding of the cable work in the intensive place of the electricity charge such as all kinds of power plants, chemical company at home.It is also megastore, wine
The public places institute such as shop, hotel, file guild hall, closed garment market, market for manufactured goods turned out by light industry, cinema interior decoration fire protection flame retarding work
The best applied fireproofing of journey.Stripping operation when existing cement plate produces is mostly by manually controlling, due to water
Mud plate volume is larger, and not only project amount is huge when practical operation, but also operates slowly, and working efficiency is low, and due to using thickness
And the difference of different use environment demands, when cutting operation, generally require secondary cut, cause that the production cost increases, practicability
Difference.
Summary of the invention
The purpose of the present invention is to provide a kind of extruded type Novel fiber cement board automatic production lines, to solve existing skill
The problems in art.
To achieve the above object, the invention provides the following technical scheme: a kind of extruded type Novel fiber cement board automates
Production line, including agitator tank, at plate system, electric rotating is fixedly installed by mounting base in the middle part of the top surface of the agitator tank
Machine, the agitator tank top surface rotating electric machine side are movably set with humidity measurement instrument by opening up circular through hole, it is described at
Plate system includes pouring moulding box, die mould case, demoulding box, cutting box, and the moulding box that pours is fixed at mixing tank side, the moulding
Case is fixedly installed dehvery pump by support frame close to mixing tank side surface one end, in described top surface one end for pouring moulding box
Portion is fixedly installed material storing box, and the inner wall upper center for pouring moulding box is fixedly installed storage hopper, the pressure by connector
Molding box, which is fixed at, pours moulding box far from dehvery pump side, and the top surface middle part of the die mould case passes through the activity of hydraulic regulation bar
It is provided with level board, the die mould chamber interior wall upper center is movably set with hydraulic column by opening up the through-hole of multiple rounds,
Stripper plate is movably set at the output rod of the hydraulic column, the demoulding box is fixed at the rear side of die mould case, described de-
The inner wall upper end of moulding box by hydraulic stem be movably set with climbing form frame, Pneumatic pressure green body, rotation mention green body, the cutting box is fixed
It is arranged in demoulding box side, the cutting chamber interior wall is fixedly installed multiple groups by servo motor and divides equally cutter.
Preferably, support frame is passed sequentially through between each cabinet at plate system be fixedly installed annular material-conveying belt,
The material-conveying belt is for roller bearing conveyer belt and by external stepper motor independent control.
Preferably, blowdown bend pipe, the surface of the blowdown bend pipe are fixedly installed in the middle part of the bottom surface of the agitator tank
It is fixedly installed check valve.
Preferably, a side surface upper end of the agitator tank is fixedly installed cylindric feed inlet, and the agitator tank is separate
One side surface of feed inlet is fixedly installed water inlet and discharge port.
Preferably, the both ends of the dehvery pump are fixedly connected with the feed end of discharge port, material storing box respectively by conveying pipeline,
Conveying pipe surface between the dehvery pump and material storing box is fixedly installed solenoid valve.
Preferably, described one end for pouring storage hopper inside moulding box is fixedly connected by conveying pipeline with the discharge end of material storing box,
The conveying pipe surface at the storage hopper both ends is fixedly installed flow control valve and discharge valve respectively.
Preferably, the rotating electric machine is servo motor, and the rotating electric machine output shaft passes through in speed reducer and agitator tank
The end surface of the agitating screw of wall setting is fixedly connected.
Compared with prior art, the beneficial effects of the present invention are: the present invention is in agitator tank top surface rotating electric machine side
It is movably set with humidity measurement instrument, the inner wall upper center for pouring moulding box is fixedly installed storage hopper, die mould chamber interior wall upper center
It is movably set with stripper plate by hydraulic column, the inner wall upper end of demoulding box is movably set with climbing form frame, Pneumatic pressure by hydraulic stem
Green body, rotation mention green body, and cutting chamber interior wall is fixedly installed multiple groups and divides equally cutter, and rotating electric machine is persistently rotated and examined in humidity
Survey the lower quantitative uniform mixing completed to cement board raw material of instrument effect, dehvery pump by the cement material after stirring be transferred to material storing box and
It is poured into the mold poured inside moulding box under storage hopper metering effect, mold transfers in die mould case through material-conveying belt and passes through stripper plate
Moulding operation is completed, the mold after the completion of conserving climbing form frame, Pneumatic pressure green body and rotation in demoulding box mention under green body effect
The stripping operation of cement plate is rapidly completed, respectively cutter are cut under servo motor effect according to the completion of use demand fast accurate
Operation is cut, work efficiency is high, and using effect is good.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is top view of the invention.
Fig. 3 is the schematic diagram of internal structure that the present invention pours moulding box and die mould case.
Fig. 4 is the schematic diagram of internal structure of demoulding box of the present invention and cutting box.
In figure: 1- agitator tank, 2- rotating electric machine, 3- humidity measurement instrument, 4- pour moulding box, 5- die mould case, 6- demoulding box, 7- and cut
Cut case, 8- dehvery pump, 9- material storing box, 10- storage hopper, 11- level board, 12- hydraulic column, 13- stripper plate, 14- climbing form frame, 15-
Pneumatic pressure green body, 16- divide equally cutter, 17- material-conveying belt, 18- blowdown bend pipe, 19- check valve, 20- feed inlet, 21- water inlet,
22- discharge port, 23- solenoid valve, 24- flow control valve, 25- discharge valve, 26- rotation mention green body.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1~4, in the embodiment of the present invention, a kind of extruded type Novel fiber cement board automatic production line, including
Agitator tank 1, at plate system, rotating electric machine 2, the top of agitator tank 1 are fixedly installed by mounting base in the middle part of the top surface of agitator tank 1
Rotating electric machine 2 side in portion surface is movably set with humidity measurement instrument 3 by opening up circular through hole, at plate system include pour moulding box 4,
Die mould case 5, demoulding box 6, cutting box 7 pour moulding box 4 and are fixed at 1 side of agitator tank, pour moulding box 4 close to 1 side table of agitator tank
Face one end is fixedly installed dehvery pump 8 by support frame, pours and is fixedly installed material storing box 9 in the middle part of top surface one end of moulding box 4,
The inner wall upper center for pouring moulding box 4 is fixedly installed storage hopper 10 by connector, and die mould case 5, which is fixed at, pours moulding box 4 far
From 8 side of dehvery pump, level board 11 is movably set with by hydraulic regulation bar in the middle part of the top surface of die mould case 5, in die mould case 5
Wall upper center is movably set with hydraulic column 12 by opening up the through-hole of multiple rounds, and activity is set at the output rod of hydraulic column 12
It is equipped with stripper plate 13, demoulding box 6 is fixed at the rear side of die mould case 5, and the inner wall upper end of demoulding box 6 is set by hydraulic stem activity
Be equipped with climbing form frame 14, Pneumatic pressure green body 15, rotation mention green body 26, cutting box 7 is fixed at 6 side of demoulding box, in cutting box 7
Wall is fixedly installed multiple groups by servo motor and divides equally cutter 16；Support frame is passed sequentially through between each cabinet of plate system
It is fixedly installed annular material-conveying belt 17, material-conveying belt 17 improves work for roller bearing conveyer belt and by external stepper motor independent control
Efficiency；It is fixedly installed blowdown bend pipe 18 in the middle part of the bottom surface of agitator tank 1, the surface of blowdown bend pipe 18 is fixedly installed unidirectionally
Valve 19 avoids excess stock hardening effect in agitator tank from using；One side surface upper end of agitator tank 1 be fixedly installed it is cylindric into
Material mouth 20, agitator tank 1 are fixedly installed water inlet 21 and discharge port 22 far from 20 1 side surface of feed inlet, are easy to use；Conveying
The both ends of pump 8 are fixedly connected with the feed end of discharge port 22, material storing box 9 respectively by conveying pipeline, dehvery pump 8 and material storing box 9 it
Between conveying pipe surface be fixedly installed solenoid valve 23, can be according to moulding demand automatic charging；Pour 4 inside storage hopper 10 of moulding box
One end be fixedly connected by conveying pipeline with the discharge end of material storing box 9, the conveying pipe surface at 10 both ends of storage hopper respectively fixation sets
It is equipped with flow control valve 24 and discharge valve 25, improves automation control ability；Rotating electric machine 2 is servo motor, and rotating electric machine 2 is defeated
The end surface for the agitating screw that shaft is arranged by speed reducer and 1 inner wall of agitator tank is fixedly connected, and guarantees cement plate raw material
The uniformity of stirring.
The working principle of the invention is: raw material needed for producing when use is added in agitator tank 1 through feed inlet 20 by amount,
Liquid material needed for rotating electric machine 2 is persistently rotated and will be mixed under the effect of humidity measurement instrument 3 is intake 21 mouthfuls of addition agitator tanks 1 with reality
Now to the uniform mixing of raw material, the cement material after stirring is transferred to material storing box 9 and fallen under 10 metering of storage hopper effect by dehvery pump 8
Enter to pour in the mold inside moulding box 4, mold transfers in die mould case 5 through material-conveying belt 17 and completes moulding by stripper plate 13 and grasps
Make, the mold after the completion of conserving climbing form frame 14, Pneumatic pressure green body 15 and rotation in demoulding box 6 mention under green body 26 acts on quickly
The stripping operation of cement plate is completed, respectively cutter 16 are completed to cut under servo motor effect according to use demand fast accurate
Operation, work efficiency is high, and using effect is good.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
Claims (7)
1. a kind of extruded type Novel fiber cement board automatic production line, including agitator tank (1), at plate system, it is characterised in that:
It is fixedly installed rotating electric machine (2) in the middle part of the top surface of the agitator tank (1) by mounting base, at the top of the agitator tank (1)
Rotating electric machine (2) side in surface is movably set with humidity measurement instrument (3) by opening up circular through hole, it is described at plate system include pour
Moulding box (4), die mould case (5), demoulding box (6), cutting box (7), the moulding box (4) that pours are fixed at agitator tank (1) side, institute
It states and pours moulding box (4) and be fixedly installed dehvery pump (8) by support frame close to (1) one side surface one end of agitator tank, it is described to pour moulding box
(4) it is fixedly installed material storing box (9) in the middle part of top surface one end, the inner wall upper center for pouring moulding box (4) passes through connection
Part is fixedly installed storage hopper (10), and the die mould case (5), which is fixed at, pours moulding box (4) separate dehvery pump (8) side, described
It is movably set with level board (11) in the middle part of the top surface of die mould case (5) by hydraulic regulation bar, on die mould case (5) inner wall
End middle part is movably set with hydraulic column (12) by opening up the through-hole of multiple rounds, living at the output rod of the hydraulic column (12)
Dynamic to be provided with stripper plate (13), the demoulding box (6) is fixed at the rear side of die mould case (5), the inner wall of the demoulding box (6)
Upper end by hydraulic stem be movably set with climbing form frame (14), Pneumatic pressure green body (14), rotation mention green body (26), the cutting box
(7) it is fixed at demoulding box (6) side, cutting box (7) inner wall is fixedly installed multiple groups by servo motor and cuts
Cutter (16).
2. a kind of extruded type Novel fiber cement board automatic production line according to claim 1, it is characterised in that: described
It is fixedly installed annular material-conveying belt (17) at support frame is passed sequentially through between each cabinet of plate system, the material-conveying belt (17) is
Roller bearing conveyer belt and by external stepper motor independent control.
3. a kind of extruded type Novel fiber cement board automatic production line according to claim 1, it is characterised in that: described
It is fixedly installed blowdown bend pipe (18) in the middle part of the bottom surface of agitator tank (1), the surface fixed setting of the blowdown bend pipe (18)
There are check valve (19).
4. a kind of extruded type Novel fiber cement board automatic production line according to claim 1, it is characterised in that: described
One side surface upper end of agitator tank (1) is fixedly installed cylindric feed inlet (20), and the agitator tank (1) is far from feed inlet (20)
One side surface is fixedly installed water inlet (21) and discharge port (22).
5. a kind of extruded type Novel fiber cement board automatic production line according to claim 4, it is characterised in that: described
The both ends of dehvery pump (8) are fixedly connected with the feed end of discharge port (22), material storing box (9) respectively by conveying pipeline, the conveying
Conveying pipe surface between pump (8) and material storing box (9) is fixedly installed solenoid valve (23).
6. a kind of extruded type Novel fiber cement board automatic production line according to claim 1, it is characterised in that: described
The one end for pouring the internal storage hopper (10) of moulding box (4) is fixedly connected by conveying pipeline with the discharge end of material storing box (9), the storage hopper
(10) the conveying pipe surface at both ends is fixedly installed flow control valve (24) and discharge valve (25) respectively.
7. a kind of extruded type Novel fiber cement board automatic production line according to claim 1, it is characterised in that: described
Rotating electric machine (2) is servo motor, and rotating electric machine (2) output shaft is stirred by speed reducer with what agitator tank (1) inner wall was arranged
The end surface for mixing screw rod is fixedly connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811290084.1A CN109366716B (en) | 2018-10-31 | 2018-10-31 | Extrusion type fiber cement board automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811290084.1A CN109366716B (en) | 2018-10-31 | 2018-10-31 | Extrusion type fiber cement board automatic production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109366716A true CN109366716A (en) | 2019-02-22 |
| CN109366716B CN109366716B (en) | 2020-05-19 |
Family
ID=65396722
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811290084.1A Active CN109366716B (en) | 2018-10-31 | 2018-10-31 | Extrusion type fiber cement board automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109366716B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111703104A (en) * | 2020-07-03 | 2020-09-25 | 荆门零陵耐火科技有限公司 | Be used for refractory material compression moulding device |
| CN112042504A (en) * | 2020-09-10 | 2020-12-08 | 和县德生农业发展有限公司 | Rapid forming device for adobe blocks for vegetable breeding and implementation method thereof |
| CN112549282A (en) * | 2020-12-23 | 2021-03-26 | 山东鲁阳节能材料股份有限公司 | Production system and production method of high-density ceramic fiber board |
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| CN100999104A (en) * | 2006-12-25 | 2007-07-18 | 山东大学 | Mechanization production line of cement sand wich light wall board |
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| CA3033081A1 (en) * | 2016-08-19 | 2018-02-22 | Xylo Technologies Ag | Coated panel and method for manufacturing a coated panel |
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|---|---|---|---|---|
| CN100999104A (en) * | 2006-12-25 | 2007-07-18 | 山东大学 | Mechanization production line of cement sand wich light wall board |
| CN201098947Y (en) * | 2007-03-27 | 2008-08-13 | 陕西宝深建材机械（集团）有限公司 | Automatic production line for lightweight wallboard |
| CN101670612A (en) * | 2009-10-12 | 2010-03-17 | 罗国军 | Preparation process of fiber cement slab or fiber gypsum board as well as production line |
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| CN111703104A (en) * | 2020-07-03 | 2020-09-25 | 荆门零陵耐火科技有限公司 | Be used for refractory material compression moulding device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109366716B (en) | 2020-05-19 |
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