CN110126080B - Building board pouring system and method - Google Patents
Building board pouring system and method Download PDFInfo
- Publication number
- CN110126080B CN110126080B CN201910417588.3A CN201910417588A CN110126080B CN 110126080 B CN110126080 B CN 110126080B CN 201910417588 A CN201910417588 A CN 201910417588A CN 110126080 B CN110126080 B CN 110126080B
- Authority
- CN
- China
- Prior art keywords
- plate
- pouring
- fixedly connected
- mounting frame
- mixing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/14—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Types And Forms Of Lifts (AREA)
Abstract
The invention relates to the field of building board processing, in particular to a building board pouring system and a building board pouring method. A building board pouring system comprises a feeding hopper, a feeding pipe, a mixing barrel, a mixing mechanism, a discharging pipe, a conveying pipe with a slurry pump, a pouring head, a guide blocking edge, a pushing mechanism, an upper mounting frame, a support column and a lower mounting frame, wherein the feeding hopper, the feeding pipe, the mixing barrel, the discharging pipe and the conveying pipe are fixedly connected and communicated from top to bottom in sequence; the mixing cylinder is fixedly connected to the upper mounting frame; the front end of the mixing mechanism is fixedly connected to the upper mounting frame, and the rear end of the mixing mechanism is rotatably matched in the mixing cylinder; according to the invention, manual control of workers is not needed when the building plate is poured into the plate mould, so that the labor force is saved, the pouring is uniform, the efficiency is higher, and the method is suitable for large-scale pouring of the building plate.
Description
Technical Field
The invention relates to the field of building board processing, in particular to a building board pouring system and a building board pouring method.
Background
As is well known, with the forward development of the construction industry, various heat-insulating, green, environment-friendly and energy-saving building materials emerge endlessly, such as foam concrete in lightweight concrete, which has been widely used in the field of building engineering, such as hollow and solid prefabricated slat building boards in GB/T23451-2009 light partition slat for building, because of its superior properties of ultra-light weight, high strength, heat insulation, water and moisture resistance, sound and fire resistance, earthquake resistance, durability, environmental protection, energy conservation, and the like. However, at present, the casting equipment for casting the building plate by adopting the light foam concrete has low production efficiency, large operation area, high manufacturing cost, complicated operation, heavy carrying labor and the like in the production process. When the building board in the prior art is poured, most of the building boards are directly poured by adopting the pipeline with the slurry pump, workers need to manually hold the pipeline to control pouring, the labor consumption is large, and the pouring efficiency is low.
Disclosure of Invention
The invention aims to provide a building plate pouring system and a method, which can effectively solve the problems in the prior art; according to the invention, manual control of workers is not needed when the building plate is poured into the plate mould, so that the labor force is saved, the pouring is uniform, the efficiency is higher, and the method is suitable for large-scale pouring of the building plate.
The purpose of the invention is realized by the following technical scheme:
a building board pouring system comprises a feeding hopper, a feeding pipe, a mixing barrel, a mixing mechanism, a discharging pipe, a conveying pipe with a slurry pump, a pouring head, a guide blocking edge, a pushing mechanism, an upper mounting frame, a support column and a lower mounting frame, wherein the feeding hopper, the feeding pipe, the mixing barrel, the discharging pipe and the conveying pipe are fixedly connected and communicated from top to bottom in sequence; the mixing cylinder is fixedly connected to the upper mounting frame; the front end of the mixing mechanism is fixedly connected to the upper mounting frame, and the rear end of the mixing mechanism is rotatably matched in the mixing cylinder; the four support columns are arranged, and the top ends and the bottom ends of the four support columns are respectively and fixedly connected with the four corners of the upper mounting frame and the four corners of the lower mounting frame; the lower end of the conveying pipe is fixedly connected and communicated with one end of the pouring head; the other end of the pouring head is connected to the upper mounting frame in a sliding fit manner; the two guide blocking edges are arranged side by side at the front end and the rear end of the top surface of the upper mounting frame; the pushing mechanism is connected to the upper mounting frame and is positioned between the two guide blocking edges; the pouring head is located between the two guide ribs.
The material mixing mechanism comprises a servo motor, a rotating shaft, a rotating seat, a rotating scraper, a rotating frame, a stirring shaft, a stirring pipe and a stirring roller; the servo motor is fixed at the front end of the upper mounting frame through a motor base; an output shaft of the servo motor is connected with a rotating shaft through a coupler, and the front end and the rear end of the rotating shaft are respectively connected to the front side surface and the rear side surface of the mixing cylinder in a sealing and rotating mode; the middle part of the rotating shaft is fixedly connected with a rotating seat; the rotary seat is fixedly connected with two rotary scrapers and two rotary frames in a surrounding manner, and the two rotary scrapers and the two rotary frames are spaced; the front end and the rear end of each stirring shaft are respectively connected with the two ends of the two rotating frames in a rotating fit manner; the middle parts of the two stirring shafts are respectively fixedly connected with a stirring pipe; a plurality of stirring rollers are respectively and uniformly and fixedly connected on the two stirring pipes in a surrounding manner; the outer ends of the two rotary scrapers are in sliding fit with the inner wall of the mixing barrel.
The mixing mechanism further comprises two gears and an inner gear ring; the two gears are fixedly connected with the front ends of the two stirring shafts; the two gears are in meshed transmission connection with teeth on the inner side of the inner gear ring; the inner gear ring is fixedly connected to the inner wall of the mixing barrel.
The inside fixed connection of rotatory scraper blade many auxiliary agitator arms that set up side by side.
The pouring head comprises a pouring box, a linkage plate, a screw and a hexagon nut; the lower end of the conveying pipe is fixedly connected and communicated with the top end of the pouring box; a strip-shaped pouring hole is formed in the middle of the bottom surface of the pouring box; the right end of the pouring box is fixedly connected with a linkage plate; the lower ends of the two screw rods are fixedly connected to the linkage plate, the middle parts of the two screw rods are connected to the upper mounting frame in a sliding fit manner, and the upper ends of the two screw rods are respectively connected with a hexagon nut through threads; two hexagon nuts are blocked on the upper mounting frame.
The casting head further comprises a compression spring; the two compression springs are sleeved on the two screw rods respectively; two compression springs are both located between the upper mounting frame and the linkage plate.
The pouring head also comprises an inclined plate which is inclined from the upper left to the lower right; the sloping plate is fixedly connected at the left end of the pouring box, and the right lower end of the sloping plate is connected with the bottom surface of the pouring box.
The pouring head also comprises an electric push rod, a horizontal movable seat, a push-pull connecting rod, a side pull plate and a material blocking sliding plate; the fixed end of the electric push rod is fixedly connected to the middle of the right end of the pouring box; the movable end of the electric push rod is fixedly connected with the middle of the horizontal movable seat; the front end and the rear end of the horizontal movable seat are respectively and rotatably connected with the right end of a push-pull connecting rod, the left ends of the two push-pull connecting rods are respectively and rotatably connected to a side pull plate, the two side pull plates are respectively and fixedly connected to the outer end of a material blocking sliding plate, the middle parts of the two material blocking sliding plates are respectively and slidably connected to the front end and the rear end of the pouring box in a sealing manner, and the bottom surfaces of the material blocking sliding plates are in sliding fit with the bottom surface inside the pouring box; the two material blocking sliding plates are positioned right above the strip-shaped pouring hole.
The pushing mechanism comprises a hydraulic push rod, a push plate and a vertical seat plate; the left end and the right end of the hydraulic push rod are respectively and fixedly connected with the vertical seat plate and the push plate; the vertical seat plate is fixed at the left end of the top surface of the lower mounting frame; the push plate is in sliding fit with the top surface of the lower mounting rack; the push plate is positioned between the two guide blocking edges.
The method for pouring by adopting the building plate pouring system comprises the following steps:
s1, placing a plate die for processing the building plate on the lower mounting frame, and adjusting the distance between the two guide blocking edges to enable the two guide blocking edges to be blocked at two ends of the plate die; the left end of the plate mold is blocked on the pushing and pressing mechanism, and the right end of the plate mold is positioned under the pouring head;
s2, connecting the mixing mechanism with a power supply and opening, adding slurry raw materials for pouring into a feed hopper, enabling the slurry raw materials to fall into a mixing cylinder through the feed hopper and a feed pipe, mixing and stirring uniformly by the mixing mechanism, conveying the slurry raw materials into a pouring head through a feed conveying pipe with a slurry pump, and pouring into a plate mold through the pouring head;
s3, communicating the pushing mechanism with a power supply and starting the pushing mechanism, pushing the plate mold to slide rightwards on the lower mounting frame by the pushing mechanism, enabling slurry poured by the pouring head to be uniformly poured into the plate mold, pushing the plate mold out by the pushing mechanism after pouring is completed, and detaching the plate mold after drying treatment to obtain the building plate.
The invention has the beneficial effects that: the building board pouring system and the method thereof can effectively solve the problems in the prior art; according to the invention, manual control of workers is not needed when the building plate is poured into the plate mould, so that the labor force is saved, the pouring is uniform, the efficiency is higher, and the method is suitable for large-scale pouring of the building plate; the mixing mechanism is arranged inside the pouring device, so that slurry raw materials for pouring can be mixed and stirred, and the slurry raw materials can be directly poured after being uniformly stirred, so that the efficiency is high; the pouring head 7 capable of adjusting the height is arranged in the pouring device, so that the pouring device is convenient to use when different plate molds are filled.
Drawings
FIG. 1 is a first general structural diagram of the present invention;
FIG. 2 is a second overall structural schematic of the present invention;
FIG. 3 is a schematic view of the internal feed hopper of the present invention;
FIG. 4 is a first schematic structural view of an internal mixing mechanism of the present invention;
FIG. 5 is a schematic structural view of an internal mixing mechanism of the present invention;
FIG. 6 is a schematic view of the internal rotating screed of the present invention;
FIG. 7 is a first schematic view of the construction of the inner casting head of the present invention;
FIG. 8 is a second schematic structural view of the inner casting head of the present invention;
FIG. 9 is a schematic view of the internal biasing mechanism of the present invention;
fig. 10 is a schematic view of the internal upper mount of the present invention.
In the figure: a feed hopper 1; a feeding pipe 2; a mixing cylinder 3; a material mixing mechanism 4; a servo motor 4-1; a rotating shaft 4-2; 4-3 of a rotating seat; 4-4 of a rotary scraper; 4-5 of a rotating frame; 4-6 of a stirring shaft; 4-7 parts of a stirring pipe; 4-8 parts of stirring roller; 4-9 parts of gear; 4-10 parts of inner gear ring; a discharge pipe 5; a feed delivery pipe 6; a casting head 7; 7-1 of a pouring box; a linkage plate 7-2; 7-3 of a screw; 7-4 parts of a hexagonal nut; 7-5 of a compression spring; 7-6 of an inclined plate; 7-7 of an electric push rod; 7-8 parts of a horizontal movable seat; 7-9 of a push-pull connecting rod; 7-10 of side pull plates; 7-11 parts of material blocking sliding plate; a guide stopper edge 8; a pressing mechanism 9; a hydraulic push rod 9-1; a push plate 9-2; a vertical seat plate 9-3; an upper mounting frame 10; a support column 11; a lower mounting frame 12.
Detailed Description
The invention is described in further detail below with reference to figures 1-10.
The first embodiment is as follows:
as shown in fig. 1-10, a building board pouring system comprises a feeding hopper 1, a feeding pipe 2, a mixing cylinder 3, a mixing mechanism 4, a discharging pipe 5, a feeding pipe 6 with a slurry pump, a pouring head 7, a guiding blocking edge 8, a pushing mechanism 9, an upper mounting rack 10, a supporting column 11 and a lower mounting rack 12, wherein the feeding hopper 1, the feeding pipe 2, the mixing cylinder 3, the discharging pipe 5 and the feeding pipe 6 are fixedly connected and communicated from top to bottom in sequence; the mixing cylinder 3 is fixedly connected to the upper mounting frame 10; the front end of the mixing mechanism 4 is fixedly connected to the upper mounting frame 10, and the rear end of the mixing mechanism 4 is rotatably matched in the mixing cylinder 3; four support columns 11 are arranged, and the top ends and the bottom ends of the four support columns 11 are respectively and fixedly connected with the four corners of the upper mounting frame 10 and the four corners of the lower mounting frame 12; the lower end of the material conveying pipe 6 is fixedly connected and communicated with one end of the pouring head 7; the other end of the pouring head 7 is connected to the upper mounting frame 10 in a sliding fit manner; the number of the guide blocking edges 8 is two, and the two guide blocking edges 8 are arranged at the front end and the rear end of the top surface of the upper mounting frame 10 side by side; the pushing mechanism 9 is connected to the upper mounting frame 10, and the pushing mechanism 9 is located between the two guide blocking edges 8; the casting head 7 is located between two guide ribs 8. When the building board pouring system disclosed by the invention is used for pouring the building board, a board die for processing the building board is placed on the lower mounting frame 12, and the distance between the two guide blocking edges 8 is adjusted, so that the two guide blocking edges 8 are blocked at the two ends of the board die; the left end of the plate mould is blocked on the pushing and pressing mechanism 9, and the right end of the plate mould is positioned under the pouring head 7; the material mixing mechanism 4 is communicated with a power supply and started, slurry raw materials for pouring are put into the feed hopper 1, the slurry raw materials fall into the material mixing cylinder 3 through the feed hopper 1 and the feed pipe 2, and after being mixed and stirred uniformly by the material mixing mechanism 4, the slurry raw materials are conveyed into the pouring head 7 through the feed conveying pipe 6 with a slurry pump and poured into the plate mold through the pouring head 7; and (3) communicating the pushing mechanism 9 with a power supply and starting the pushing mechanism 9, pushing the plate mold to slide rightwards on the lower mounting frame 12 by the pushing mechanism 9, so that the slurry poured by the pouring head 7 is uniformly poured into the plate mold, pushing out the plate mold by the pushing mechanism 9 after pouring is finished, and detaching the plate mold after drying treatment to obtain the building plate.
The second embodiment is as follows:
as shown in fig. 1-10, the mixing mechanism 4 comprises a servo motor 4-1, a rotating shaft 4-2, a rotating base 4-3, a rotating scraper 4-4, a rotating frame 4-5, a stirring shaft 4-6, a stirring pipe 4-7 and a stirring roller 4-8; the servo motor 4-1 is fixed at the front end of the upper mounting frame 10 through a motor base; an output shaft of the servo motor 4-1 is connected with a rotating shaft 4-2 through a coupler, and the front end and the rear end of the rotating shaft 4-2 are respectively connected on the front side surface and the rear side surface of the mixing barrel 3 in a sealing and rotating mode; the middle part of the rotating shaft 4-2 is fixedly connected with a rotating seat 4-3; two rotary scraping plates 4-4 and two rotary frames 4-5 are fixedly connected on the rotary seat 4-3 in a surrounding manner, and the two rotary scraping plates 4-4 are spaced from the two rotary frames 4-5; two stirring shafts 4-6 are arranged, and the front end and the rear end of each stirring shaft 4-6 are respectively connected with the two ends of the two rotating frames 4-5 in a rotating fit manner; the middle parts of the two stirring shafts 4-6 are respectively fixedly connected with a stirring pipe 4-7; a plurality of stirring rollers 4-8 are respectively and uniformly and fixedly connected on the two stirring pipes 4-7 in a surrounding way; the outer ends of the two rotary scrapers 4-4 are in sliding fit with the inner wall of the mixing barrel 3. The material mixing mechanism 4 is used for mixing and stirring the poured slurry raw materials, the servo motor 4-1 is communicated with a power supply and can drive the rotating shaft 4-2 to rotate around the axis of the servo motor after being started, the rotating shaft 4-2 can drive the rotating seat 4-3 to rotate when rotating, and the rotating seat 4-3 can drive the two rotating scraping plates 4-4 and the two rotating frames 4-5 to rotate when rotating; when the rotating frame 4-5 rotates, the stirring shaft 4-6, the stirring pipe 4-7 and the stirring roller 4-8 can be driven to rotate; the stirring shaft 4-6, the stirring pipe 4-7 and the stirring roller 4-8 can be used for mixing and stirring the poured slurry raw materials when rotating; during the rotary motion of the rotary scraper 4-4, the slurry raw materials on the inner wall of the mixing cylinder 3 can be scraped and stirred, so that the slurry raw materials are in a motion state, the mixing and stirring effects are improved, and the mixing and stirring efficiency is improved.
The third concrete implementation mode:
as shown in fig. 1-10, the mixing mechanism 4 further comprises two gears 4-9 and an inner gear ring 4-10; two gears 4-9 are fixedly connected with the front ends of the two stirring shafts 4-6; the two gears 4-9 are in meshed transmission connection with the teeth on the inner sides of the inner gear rings 4-10; and the inner gear rings 4-10 are fixedly connected on the inner wall of the mixing barrel 3. The arrangement of the two gears 4-9 and the inner gear ring 4-10 can enable the stirring shaft 4-6 to drive the stirring rollers 4-8 to perform reverse stirring opposite to the movement direction of the rotating frame 4-5 through the stirring pipe 4-7, and the reverse stirring inside and outside is beneficial to improving the mixing effect of the slurry raw materials; the rotating frame 4-5 can drive the stirring shaft 4-6 to perform surrounding movement when performing the rotating and surrounding movement, the stirring shaft 4-6 can drive the gear 4-9 to roll on the inner side of the inner gear ring 4-10 when performing the surrounding movement, the gear 4-9 is driven to rotate around the axis of the gear 4-9 through the matching of the inner gear ring 4-10 and the gear 4-9, and the stirring shaft 4-6, the stirring pipe 4-7 and the stirring roller 4-8 are driven to perform reverse rotating stirring work through the gear 4-9.
The fourth concrete implementation mode:
as shown in fig. 1-10, the inner side of the rotating scraper 4-4 is fixedly connected with a plurality of auxiliary stirring rods arranged side by side. The auxiliary stirring rod can rotate under the drive of the rotating scraper 4-4, so that the slurry raw materials are stirred and mixed.
The fifth concrete implementation mode:
as shown in fig. 1-10, the pouring head 7 comprises a pouring box 7-1, a linkage plate 7-2, a screw 7-3 and a hexagonal nut 7-4; the lower end of the material conveying pipe 6 is fixedly connected and communicated with the top end of the pouring box 7-1; a strip-shaped pouring hole is formed in the middle of the bottom surface of the pouring box 7-1; the right end of the pouring box 7-1 is fixedly connected with a linkage plate 7-2; the two screw rods 7-3 are arranged, the lower ends of the two screw rods 7-3 are fixedly connected to the linkage plate 7-2, the middle parts of the two screw rods 7-3 are connected to the upper mounting frame 10 in a sliding fit mode, and the upper ends of the two screw rods 7-3 are respectively connected with a hexagon nut 7-4 through threads; the two hexagonal nuts 7-4 are blocked on the upper mounting frame 10. The pouring head 7 is used for pouring slurry, the height of the pouring box 7-1 can be properly adjusted, when the height is adjusted, the two screw rods 7-3 slide on the upper mounting frame 10, then the hexagon nut 7-4 is rotated to enable the hexagon nut 7-4 to be blocked on the top surface of the upper mounting frame 10, and the slurry can be poured into the plate mold through the strip-shaped pouring hole in the middle of the bottom surface of the pouring box 7-1.
The sixth specific implementation mode:
as shown in fig. 1-10, the casting head 7 further comprises a compression spring 7-5; two compression springs 7-5 are arranged, and the two compression springs 7-5 are respectively sleeved on the two screw rods 7-3; two compression springs 7-5 are located between the upper mounting bracket 10 and the linkage plate 7-2. The compression spring 7-5 is arranged, so that after the plate mold is placed at the upper end of the pouring box 7-1, the pouring box 7-1 can be tightly pressed against the top surface of the plate mold under the elastic action of the compression spring 7-5, uniform pouring treatment can be carried out on the plate mold when the plate mold moves under the control of the pushing mechanism 9, and after the pouring box 7-1 is tightly pressed against the top surface of the plate mold under the elastic action of the compression spring 7-5, the slurry inside the plate mold can be leveled through the bottom surface of the pouring box 7-1, so that the pouring effect is better, and the poured building plate is higher in quality.
The seventh embodiment:
as shown in fig. 1 to 10, the pouring head 7 further comprises an inclined plate 7-6 inclined from the upper left to the lower right; the inclined plate 7-6 is fixedly connected to the left end of the pouring box 7-1, and the right lower end of the inclined plate 7-6 is connected with the bottom surface of the pouring box 7-1. The inclined plate 7-6 is arranged so that when the height of the pouring box 7-1 is lower than the height of the plate mold, the plate mold slides into the lower end of the interior of the pouring box 7-1 under the pushing of the pushing mechanism 9, and the compression spring 7-5 is compressed properly, so that the bottom surface of the pouring box 7-1 is in close contact with the top surface of the plate mold.
The specific implementation mode is eight:
as shown in fig. 1-10, the pouring head 7 further comprises an electric push rod 7-7, a horizontal movable seat 7-8, a push-pull connecting rod 7-9, a side pull plate 7-10 and a material blocking slide plate 7-11; the fixed end of the electric push rod 7-7 is fixedly connected to the middle of the right end of the pouring box 7-1; the movable end of the electric push rod 7-7 is fixedly connected with the middle of the horizontal movable seat 7-8; the front end and the rear end of the horizontal movable seat 7-8 are respectively and rotatably connected with the right end of a push-pull connecting rod 7-9, the left ends of the two push-pull connecting rods 7-9 are respectively and rotatably connected to a side pull plate 7-10, the two side pull plates 7-10 are respectively and fixedly connected to the outer end of a material blocking slide plate 7-11, the middle parts of the two material blocking slide plates 7-11 are respectively and hermetically connected with the front end and the rear end of the pouring box 7-1 in a sliding fit manner, and the bottom surfaces of the material blocking slide plates 7-11 are in sliding fit with the bottom surface inside the pouring box 7-1; the two material blocking sliding plates 7-11 are all positioned right above the strip-shaped pouring hole. The material blocking sliding plate 7-11 is used for adjusting a strip-shaped pouring hole in the bottom surface of the pouring box 7-1 to be matched with plate molds with different widths so as to prevent slurry from being poured at the outer ends of the plate molds; when the adjustment is needed, the electric push rod 7-7 is communicated with a power supply and is started, the electric push rod 7-7 can drive the horizontal movable seat 7-8 to move in the horizontal direction, the horizontal movable seat 7-8 can drive one ends of the two push-pull connecting rods 7-9 to move, the other ends of the two push-pull connecting rods 7-9 drive the two material blocking sliding plates 7-11 to slide on the pouring box 7-1 through the two side pulling plates 7-10, and therefore the positions of the two material blocking sliding plates 7-11 blocked on the strip-shaped pouring holes in the bottom surface of the pouring box 7-1 are adjusted, and the position of discharging is adjusted.
The specific implementation method nine:
as shown in fig. 1-10, the pushing mechanism 9 comprises a hydraulic push rod 9-1, a push plate 9-2 and a vertical seat plate 9-3; the left end and the right end of the hydraulic push rod 9-1 are respectively and fixedly connected with a vertical seat plate 9-3 and a push plate 9-2; the vertical seat plate 9-3 is fixed at the left end of the top surface of the lower mounting frame 12; the push plate 9-2 is in sliding fit with the top surface of the lower mounting frame 12; the push plate 9-2 is located between the two guide ribs 8. The hydraulic push rod 9-1 in the pushing mechanism 9 can be a commercially available hydraulic push rod; the hydraulic push rod 9-1 can drive the push plate 9-2 to slide on the top surface of the lower mounting frame 12, and further drive the plate mold to slide on the top surface of the lower mounting frame 12 through the cooperation with the two guide blocking edges 8, so that the pouring box 7-1 pours different positions inside the plate mold, the uniformity of slurry pouring inside the plate mold is convenient to increase, and the quality of poured plates after pouring is improved.
The detailed implementation mode is ten:
as shown in fig. 1-10, a method of casting using the building board casting system includes the steps of:
s1, placing the die for processing the building board on the lower mounting frame 12, and adjusting the distance between the two guide blocking edges 8 to enable the two guide blocking edges 8 to be blocked at two ends of the die; the left end of the mould is blocked on the pushing and pressing mechanism 9, and the right end of the mould is positioned under the pouring head 7;
s2, connecting the mixing mechanism 4 with a power supply and starting, putting slurry raw materials for pouring into the feed hopper 1, enabling the slurry raw materials to fall into the mixing barrel 3 through the feed hopper 1 and the feed pipe 2, mixing and stirring uniformly through the mixing mechanism 4, conveying the slurry raw materials into a pouring head 7 through a feed conveying pipe 6 with a slurry pump, and pouring into a mold through the pouring head 7;
s3, the pushing mechanism 9 is communicated with a power supply and started, the pushing mechanism 9 pushes the mold to slide rightwards on the lower mounting frame 12, so that slurry poured by the pouring head 7 is uniformly poured into the mold, after pouring is completed, the pushing mechanism 9 pushes the mold out, and after drying treatment, the mold is disassembled to obtain the building board.
The working principle of the invention is as follows: when the building board pouring system disclosed by the invention is used for pouring the building board, a board die for processing the building board is placed on the lower mounting frame 12, and the distance between the two guide blocking edges 8 is adjusted, so that the two guide blocking edges 8 are blocked at the two ends of the board die; the left end of the plate mould is blocked on the pushing and pressing mechanism 9, and the right end of the plate mould is positioned under the pouring head 7; the material mixing mechanism 4 is communicated with a power supply and started, slurry raw materials for pouring are put into the feed hopper 1, the slurry raw materials fall into the material mixing cylinder 3 through the feed hopper 1 and the feed pipe 2, and after being mixed and stirred uniformly by the material mixing mechanism 4, the slurry raw materials are conveyed into the pouring head 7 through the feed conveying pipe 6 with a slurry pump and poured into the plate mold through the pouring head 7; and (3) communicating the pushing mechanism 9 with a power supply and starting the pushing mechanism 9, pushing the plate mold to slide rightwards on the lower mounting frame 12 by the pushing mechanism 9, so that the slurry poured by the pouring head 7 is uniformly poured into the plate mold, pushing out the plate mold by the pushing mechanism 9 after pouring is finished, and detaching the plate mold after drying treatment to obtain the building plate.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (2)
1. The utility model provides a building board gating system, includes feeder hopper (1), inlet pipe (2), mixing cylinder (3), compounding mechanism (4), discharging pipe (5), conveying pipeline (6), pouring head (7), direction that have the thick liquids pump keep off arris (8), pushing and pressing mechanism (9), goes up mounting bracket (10), support column (11) and lower mounting bracket (12), its characterized in that: the feeding hopper (1), the feeding pipe (2), the mixing barrel (3), the discharging pipe (5) and the conveying pipe (6) are fixedly connected and communicated from top to bottom in sequence; the mixing cylinder (3) is fixedly connected to the upper mounting frame (10); the front end of the mixing mechanism (4) is fixedly connected to the upper mounting frame (10), and the rear end of the mixing mechanism (4) is rotatably matched in the mixing cylinder (3); four support columns (11) are arranged, and the top ends and the bottom ends of the four support columns (11) are respectively and fixedly connected with the four corners of the upper mounting frame (10) and the four corners of the lower mounting frame (12); the lower end of the material conveying pipe (6) is fixedly connected and communicated with one end of the pouring head (7); the other end of the pouring head (7) is connected to the upper mounting frame (10) in a sliding fit manner; the two guide blocking edges (8) are arranged, and the two guide blocking edges (8) are arranged at the front end and the rear end of the top surface of the upper mounting frame (10) side by side; the pushing mechanism (9) is connected to the upper mounting frame (10), and the pushing mechanism (9) is located between the two guide blocking edges (8); the pouring head (7) is positioned between the two guide blocking edges (8);
the mixing mechanism (4) comprises a servo motor (4-1), a rotating shaft (4-2), a rotating seat (4-3), a rotating scraper (4-4), a rotating frame (4-5), a stirring shaft (4-6), a stirring pipe (4-7) and a stirring roller (4-8); the servo motor (4-1) is fixed at the front end of the upper mounting frame (10) through a motor base; an output shaft of the servo motor (4-1) is connected with a rotating shaft (4-2) through a coupler, and the front end and the rear end of the rotating shaft (4-2) are respectively connected to the front side surface and the rear side surface of the mixing barrel (3) in a sealing and rotating mode; the middle part of the rotating shaft (4-2) is fixedly connected with a rotating seat (4-3); two rotary scrapers (4-4) and two rotary frames (4-5) are fixedly connected on the rotary seat (4-3) in a surrounding manner, and the two rotary scrapers (4-4) and the two rotary frames (4-5) are spaced; the two stirring shafts (4-6) are arranged, and the front ends and the rear ends of the two stirring shafts (4-6) are respectively connected with the two ends of the two rotating frames (4-5) in a rotating fit manner; the middle parts of the two stirring shafts (4-6) are respectively fixedly connected with a stirring pipe (4-7); a plurality of stirring rollers (4-8) are respectively and uniformly and fixedly connected on the two stirring pipes (4-7) in a surrounding way; the outer ends of the two rotary scrapers (4-4) are in sliding fit with the inner wall of the mixing barrel (3);
the mixing mechanism (4) also comprises two gears (4-9) and an inner gear ring (4-10); the two gears (4-9) are fixedly connected with the front ends of the two stirring shafts (4-6); the two gears (4-9) are in meshed transmission connection with the teeth on the inner sides of the inner gear rings (4-10); the inner gear rings (4-10) are fixedly connected to the inner wall of the mixing barrel (3);
the inner side of the rotary scraper (4-4) is fixedly connected with a plurality of auxiliary stirring rods which are arranged side by side;
the pouring head (7) comprises a pouring box (7-1), a linkage plate (7-2), a screw (7-3) and a hexagonal nut (7-4); the lower end of the material conveying pipe (6) is fixedly connected and communicated with the top end of the pouring box (7-1); a strip-shaped pouring hole is formed in the middle of the bottom surface of the pouring box (7-1); the right end of the pouring box (7-1) is fixedly connected with a linkage plate (7-2); the two screw rods (7-3) are arranged, the lower ends of the two screw rods (7-3) are fixedly connected to the linkage plate (7-2), the middle parts of the two screw rods (7-3) are connected to the upper mounting frame (10) in a sliding fit mode, and the upper ends of the two screw rods (7-3) are respectively connected with a hexagonal nut (7-4) through threads; the two hexagonal nuts (7-4) are blocked on the upper mounting rack (10);
the pouring head (7) further comprises a compression spring (7-5); the number of the compression springs (7-5) is two, and the two compression springs (7-5) are respectively sleeved on the two screw rods (7-3); the two compression springs (7-5) are positioned between the upper mounting rack (10) and the linkage plate (7-2);
the pouring head (7) also comprises an inclined plate (7-6) which is inclined from the upper left to the lower right; the inclined plate (7-6) is fixedly connected to the left end of the pouring box (7-1), and the right lower end of the inclined plate (7-6) is connected with the bottom surface of the pouring box (7-1);
the pouring head (7) also comprises an electric push rod (7-7), a horizontal movable seat (7-8), a push-pull connecting rod (7-9), a side pull plate (7-10) and a material blocking sliding plate (7-11); the fixed end of the electric push rod (7-7) is fixedly connected to the middle of the right end of the pouring box (7-1); the movable end of the electric push rod (7-7) is fixedly connected with the middle of the horizontal movable seat (7-8); the front end and the rear end of the horizontal movable seat (7-8) are respectively and rotatably connected with the right end of one push-pull connecting rod (7-9), the left ends of the two push-pull connecting rods (7-9) are respectively and rotatably connected to one side pull plate (7-10), the two side pull plates (7-10) are respectively and fixedly connected to the outer end of one material blocking slide plate (7-11), the middle parts of the two material blocking slide plates (7-11) are respectively and hermetically and slidably connected to the front end and the rear end of the pouring box (7-1), and the bottom surfaces of the material blocking slide plates (7-11) are in sliding fit with the bottom surface inside the pouring box (7-1); two material blocking sliding plates (7-11) are positioned right above the strip-shaped pouring hole;
the pushing mechanism (9) comprises a hydraulic push rod (9-1), a push plate (9-2) and a vertical seat plate (9-3); the left end and the right end of the hydraulic push rod (9-1) are respectively and fixedly connected with a vertical seat plate (9-3) and a push plate (9-2); the vertical seat plate (9-3) is fixed at the left end of the top surface of the lower mounting frame (12); the push plate (9-2) is in sliding fit with the top surface of the lower mounting rack (12); the push plate (9-2) is positioned between the two guide blocking edges (8).
2. A method of casting using the building board casting system of claim 1, wherein: the method comprises the following steps:
s1, placing a plate die for processing the building plate on a lower mounting frame (12), and adjusting the distance between two guide blocking edges (8) to enable the two guide blocking edges (8) to be blocked at two ends of the plate die; the left end of the plate mould is blocked on the pushing mechanism (9), and the right end of the plate mould is positioned under the pouring head (7);
s2, connecting the mixing mechanism (4) with a power supply and starting, putting slurry raw materials for pouring into the feed hopper (1), enabling the slurry raw materials to fall into the mixing cylinder (3) through the feed hopper (1) and the feed pipe (2), mixing and stirring uniformly by the mixing mechanism (4), conveying the slurry raw materials into a pouring head (7) through a feed conveying pipe (6) with a slurry pump, and pouring into a plate mold through the pouring head (7);
s3, the pushing mechanism (9) is communicated with a power supply and started, the pushing mechanism (9) pushes the plate mold to slide rightwards on the lower mounting frame (12), so that slurry poured by the pouring head (7) is uniformly poured into the plate mold, after pouring is completed, the pushing mechanism (9) pushes the plate mold out, and after drying treatment of the plate mold, the plate mold is detached to obtain the building plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910417588.3A CN110126080B (en) | 2019-05-20 | 2019-05-20 | Building board pouring system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910417588.3A CN110126080B (en) | 2019-05-20 | 2019-05-20 | Building board pouring system and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110126080A CN110126080A (en) | 2019-08-16 |
| CN110126080B true CN110126080B (en) | 2021-01-08 |
Family
ID=67571464
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910417588.3A Active CN110126080B (en) | 2019-05-20 | 2019-05-20 | Building board pouring system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110126080B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111271088B (en) * | 2020-02-11 | 2021-07-20 | 浙江金龙建设有限公司 | Concrete crack grouting construction structure and construction method adopting microbial induced mineralization |
| CN112692977B (en) * | 2020-12-24 | 2022-07-12 | 中海建筑有限公司 | Building board pouring system and building board pouring method |
| CN113001738A (en) * | 2021-02-25 | 2021-06-22 | 涂鑫 | Production and processing equipment with adjustable size for building heat-insulation template |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202572580U (en) * | 2012-02-21 | 2012-12-05 | 滨州市钰成建筑材料科技有限公司 | Automatic teeming system for inorganic foam concrete |
| CN206465268U (en) * | 2017-02-13 | 2017-09-05 | 杭州临安正翔建材有限公司 | A kind of horizontal mortar mixer of barrel body rotation formula |
| CN107398990A (en) * | 2017-09-26 | 2017-11-28 | 重庆鸿基木业有限公司 | Quartzy stone platform production line |
| CN206825645U (en) * | 2017-03-30 | 2018-01-02 | 福建群峰机械有限公司 | A kind of reciprocating high speed push-and-pull charge car |
| CN208323717U (en) * | 2018-06-14 | 2019-01-04 | 莱芜莱钢集团金鼎轧辊有限公司 | A kind of casting agitating device |
| CN109483761A (en) * | 2018-11-07 | 2019-03-19 | 益凯新材料有限公司 | A kind of uniform rubber wet-mixing device of mixing |
-
2019
- 2019-05-20 CN CN201910417588.3A patent/CN110126080B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202572580U (en) * | 2012-02-21 | 2012-12-05 | 滨州市钰成建筑材料科技有限公司 | Automatic teeming system for inorganic foam concrete |
| CN206465268U (en) * | 2017-02-13 | 2017-09-05 | 杭州临安正翔建材有限公司 | A kind of horizontal mortar mixer of barrel body rotation formula |
| CN206825645U (en) * | 2017-03-30 | 2018-01-02 | 福建群峰机械有限公司 | A kind of reciprocating high speed push-and-pull charge car |
| CN107398990A (en) * | 2017-09-26 | 2017-11-28 | 重庆鸿基木业有限公司 | Quartzy stone platform production line |
| CN208323717U (en) * | 2018-06-14 | 2019-01-04 | 莱芜莱钢集团金鼎轧辊有限公司 | A kind of casting agitating device |
| CN109483761A (en) * | 2018-11-07 | 2019-03-19 | 益凯新材料有限公司 | A kind of uniform rubber wet-mixing device of mixing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110126080A (en) | 2019-08-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110126080B (en) | Building board pouring system and method | |
| CN111633819A (en) | Device for preparing regenerated mixed brick from waste cement material and preparation method thereof | |
| CN206299093U (en) | A kind of plastering machine for being easy to adjust | |
| CN213055385U (en) | Concrete mixing device for building site | |
| CN204398114U (en) | A kind of production line preparing air-entrained concrete building block | |
| CN209521037U (en) | A kind of novel wall building brick block shaping device | |
| CN105500517A (en) | Automatic construction partition panel production line | |
| CN111892371A (en) | Autoclaved fly ash brick and preparation process thereof | |
| CN210100262U (en) | Rotary extrusion equipment special for production of split bricks | |
| CN104249453A (en) | Plastic hollow board edge sealing machine | |
| CN109176823B (en) | Biological ceramsite filter material particle manufacturing equipment and filter material particle manufacturing method | |
| CN205255245U (en) | Building wallboard automatic production line | |
| CN117341025A (en) | Preparation method of high-permeability clean water permeable brick | |
| CN2928843Y (en) | Automatic distributing device for lime shaft kiln top | |
| CN206747201U (en) | A kind of a mixing bowl cleaning device | |
| CN116330454A (en) | Prefabricated building prefabricated wall pouring equipment and pouring construction process | |
| CN208323793U (en) | A kind of building decoration materials cement tile automatic blanking roller head machine | |
| CN112976229B (en) | Prefab processingequipment for building engineering | |
| CN113001717B (en) | Preparation and processing technology of environment-friendly wear-resistant ceramic tile | |
| CN113878691A (en) | Building cement brick production and processing equipment | |
| CN113090028A (en) | Building cement watering device | |
| CN114248333A (en) | Novel high-strength environment-friendly perforated brick making machine | |
| CN102152385B (en) | Multifunctional automatic system for producing artificial stone bricks | |
| CN112895067A (en) | Concrete block forming machine | |
| CN100581765C (en) | Mobile hollow brick shaping apparatus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20201221 Address after: Room 201, 507 Shuishui Road, Baoshan District, Shanghai 201900 Applicant after: Shanghai Changhao Engineering Construction Group Co.,Ltd. Address before: 401320 Duhe square, No.18, lijiatuo Linyin village, Banan District, Chongqing Applicant before: He Feifan |
|
| TA01 | Transfer of patent application right | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |