CN109176823B - Biological ceramsite filter material particle manufacturing equipment and filter material particle manufacturing method - Google Patents
Biological ceramsite filter material particle manufacturing equipment and filter material particle manufacturing method Download PDFInfo
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- CN109176823B CN109176823B CN201811122806.2A CN201811122806A CN109176823B CN 109176823 B CN109176823 B CN 109176823B CN 201811122806 A CN201811122806 A CN 201811122806A CN 109176823 B CN109176823 B CN 109176823B
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- 239000000463 material Substances 0.000 title claims abstract description 69
- 239000002245 particle Substances 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 109
- 238000007789 sealing Methods 0.000 claims abstract 5
- 238000003825 pressing Methods 0.000 claims description 22
- 238000007599 discharging Methods 0.000 claims description 13
- 239000008187 granular material Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 abstract description 12
- 239000004927 clay Substances 0.000 description 37
- 238000010304 firing Methods 0.000 description 14
- 238000007493 shaping process Methods 0.000 description 6
- 230000003139 buffering effect Effects 0.000 description 4
- 210000001503 joint Anatomy 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000007790 scraping Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005273 aeration Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 230000009182 swimming Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/004—Devices for shaping artificial aggregates from ceramic mixtures or from mixtures containing hydraulic binder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
- B28B17/026—Conditioning ceramic materials
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Filtering Materials (AREA)
Abstract
The invention relates to a biological ceramsite filter material particle manufacturing device and a filter material particle manufacturing method, which comprise a U-shaped frame, a push cylinder, an auxiliary frame, two sealing plates, an upper die mechanism, a lower die mechanism, two shoveling mechanisms and a guide mechanism, wherein a feed hole is formed in the middle of the U-shaped frame, the push cylinder is installed at the inner end of the U-shaped frame, the top end of the push cylinder is installed on the auxiliary frame, the two sealing plates are installed at the front end and the rear end of the auxiliary frame, the sealing plates are connected with the U-shaped frame in a sliding fit mode, the upper die mechanism is installed at the upper end of the U-shaped frame, the lower die mechanism is installed in the feed hole, the two shoveling mechanisms are installed at the left end and the right end of the U-shaped. The invention can solve the problems that the existing biological ceramsite filter material needs to be processed into balls, the particles processed by the existing equipment are different in size and not compact, the granular filter material can be blocked in the existing equipment in the processing process to cause blockage, the working process is slow, the consumed time is long, and the like.
Description
Technical Field
The invention relates to the field of biological ceramsite filter material processing, in particular to equipment and a method for manufacturing biological ceramsite filter material particles.
Background
The biological ceramsite filter material is a granular material which is prepared by using high-quality clay as a main production raw material and through a series of processes such as drying, proportioning, pulverizing, balling, high-temperature firing, screening and the like, and is suitable for industrial sewage and domestic drinking water treatment, industrial circulating water treatment, sewage and reclaimed water advanced treatment and recycling treatment, swimming pool water treatment, biological carriers of a biological aeration tank and the like.
Disclosure of Invention
In order to solve the problems, the invention provides a biological ceramsite filter material particle manufacturing device and a filter material particle manufacturing method, which can solve the problems that the conventional biological ceramsite filter material needs to be processed into balls, the particles processed by the conventional device are different in size and not compact, the granular filter material can be blocked in the conventional device to cause blockage in the processing process, the working process is slow, the consumed time is long and the like, can realize the function of automatically forming the biological ceramsite filter material, the processed filter material particles are consistent and compact in size, the formed filter material is automatically pressed and separated, the blockage cannot be caused, the working efficiency is improved, the operation is simple, the consumed time is short and the like.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a biological haydite filter material granule manufacture equipment, includes U type frame, pushes away cylinder, auxiliary frame, two closed plates, goes up die mechanism, bed die mechanism, two shovel and removes mechanism and guide mechanism, U type frame middle part be provided with the feed port, the inner of U type frame is installed and is pushed away the cylinder, push away the top of cylinder and install on the auxiliary frame, two closed plates are installed at both ends around the auxiliary frame, the closed plate links to each other with U type frame through sliding fit's mode, the last die mechanism is installed to the upper end of U type frame, install bed die mechanism in the feed port, and bed die mechanism is located bed die mechanism under, two shovel mechanisms are installed at both ends about U type frame, guide mechanism is installed to the lower extreme of U type frame.
The upper die mechanism comprises a plate, two plates, an adjusting cylinder, a down-pressing cylinder, a pressing frame, a die upper frame, an annular fixture block, a residual material frame, an auxiliary cylinder, a cover plate, two limiting frames, a linkage cylinder, an L-shaped frame, two first rods and two second rods, wherein the plate is arranged on the U-shaped frame, the two plates are arranged at the upper end of the plate through hinges, the adjusting cylinder is arranged between the plate and the two plates through a pin shaft, the down-pressing cylinder is symmetrically arranged at the front end of the two plates, the top end of the down-pressing cylinder is arranged on the pressing frame, the die upper frame is arranged at the lower end of the pressing frame, a hollow groove is arranged at the upper end of the die upper frame, the annular fixture block is arranged at the lower end of the die upper frame, the residual material frame is arranged at the upper end of the die upper frame, the residual material frame corresponds to the hollow groove, the auxiliary cylinder is arranged at the middle part of the pressing frame, the top end of, the waste material frame is provided with a linkage cylinder, the top end of the linkage cylinder is arranged on an L-shaped frame, the left end and the right end of the L-shaped frame are provided with two first rods through pin shafts, the outer end of one rod is arranged in the middle of the two rods through pin shafts, the inner end of the two rods is arranged on the waste material frame through pin shafts, when the device works, the lower cylinder drives the upper frame of the die to be in seamless butt joint with the lower die mechanism, the linkage cylinder drives the two first rods to adjust the angle, the two first rods drive the two second rods to adjust the angle, the auxiliary cylinder drives the cover plate to press downwards, the cover plate presses downwards to extrude redundant clay downwards to ensure that the formed clay is more compact, the cover plate presses downwards until the two limiting frames abut against the two second rods, at the moment, the cover plate is tightly attached to the empty groove, the formed cover plate is placed into the existing firing equipment to be fired, after the firing is finished, the two second rods move, granular filter materials fall into the guide mechanism, the upper die mechanism and the lower die mechanism are matched to process clay into granules, the granules are uniform and compact in size, the granules become biological filter materials after being fired, the formed filter materials are automatically pressed and separated, blockage cannot be caused, the working efficiency is improved, the operation is simple, and the consumption is short.
Lower die mechanism include ring-type groove, four cooperation moulds and four cooperation cylinders, ring-type groove installs the bottom at U type frame, and ring-type groove is corresponding with the dead slot, four cooperation moulds are evenly installed through the hinge to the lower extreme of U type frame, install the cooperation cylinder through the round pin axle between cooperation mould and the U type frame, concrete during operation, lower die mechanism cooperatees with last die mechanism and carries out shaping processing to the clay, fire after the shaping, fire the back that finishes, four cooperation cylinders drive four cooperation moulds and outwards adjust and ensure that granular filter material can fall to guide mechanism, the supplementary clay shaping of lower die mechanism, moreover, the steam generator is simple in operation, consume the weak point.
As a preferred technical scheme of the invention, the shoveling mechanism comprises a discharging frame, a fixing frame, an auxiliary electric slider, a moving plate, a shoveling cylinder and a shoveling frame, wherein the discharging frame is installed on a U-shaped frame, the fixing frame is installed on the outer wall of the discharging frame, the auxiliary electric slider is installed on the fixing frame, the moving plate is arranged on the auxiliary electric slider, the shoveling cylinder is installed on the moving plate, the top end of the shoveling cylinder is installed on the shoveling frame, when the shoveling mechanism works specifically, the shoveling frame is driven by multi-directional adjustment to convey redundant clay out of the discharging frame, and the shoveling mechanism scrapes the redundant clay clean.
As a preferred technical scheme of the invention, the limiting frames are of T-shaped cylindrical structures, each limiting frame corresponds to one two rods, and the two rods limit the limiting frames to ensure that the cover plate is just positioned in the empty groove, so that the molded clay surface is ensured to be more round.
As a preferable technical scheme of the invention, the cover plate is of an arc-shaped structure, so that the roundness and the smoothness are improved.
As a preferred technical scheme of the invention, the guide mechanism comprises a lifting cylinder, a bottom plate, two supporting plates, two guide plates, an auxiliary telescopic rod, two guide columns, two electric connecting sliding blocks, a connecting telescopic rod, two moving frames and two edge protection frames, wherein the lifting cylinder is symmetrically arranged at the lower end of a U-shaped frame, the top end of the lifting cylinder is arranged on the bottom plate, the middle part of the bottom plate is provided with the two supporting plates, the guide plates are arranged on the supporting plates, the auxiliary telescopic rods are uniformly arranged at the upper ends of the guide plates, the top end of the auxiliary telescopic rod is arranged on the guide columns, the two electric connecting sliding blocks are arranged at the left end and the right end of the bottom plate, the moving frames are arranged on the electric connecting sliding blocks, the connecting telescopic rods are connected between the moving frames and the supporting plates, the edge protection frames are arranged on the moving frames, during specific work, according to the size, the auxiliary telescopic rod plays a buffering role, the two guide plates and the two edge protection frames play a role in conveying and guiding, and the guide mechanism guides the granular filter materials, so that the operation is simple, and the consumption is short.
As a preferred technical scheme of the invention, the guide column is in a V-shaped cylindrical structure, the edge protection frame is in a V-shaped arc structure, the guide column corresponds to the edge protection frame, and the two guide plates and the two edge protection frames play a role in conveying and guiding.
As a preferred technical scheme of the invention, the middle part of the shoveling frame is of a semicircular structure, and the lower end of the shoveling frame is provided with a knife edge, so that the excessive clay is scraped completely.
In addition, the invention also provides a filter material particle manufacturing method of the biological ceramsite filter material particle manufacturing equipment, which comprises the following steps:
1. the invention is placed on the existing adjusting equipment, the processed clay is filled in the U-shaped frame and the lower die mechanism, the upper die mechanism and the lower die mechanism are matched for particle forming treatment, the push cylinder drives the two closing plates to move away from the U-shaped frame, the two shoveling mechanisms shovel away the redundant clay, and the guiding mechanism conveys out the formed granular filter material;
2. the upper die mechanism starts to work, the lower pressing cylinder drives the upper frame of the die to be in seamless butt joint with the lower die mechanism, the linkage cylinder drives two first-rod angle adjustments, the two first-rod angle adjustments are driven by the two first-rod angle adjustments, the auxiliary cylinder drives the cover plate to press downwards, the cover plate presses downwards to extrude redundant clay downwards to ensure that the formed clay is more compact, the cover plate presses downwards until the two limiting frames abut against the two second rods, at the moment, the cover plate is tightly attached to the empty groove, the formed cover plate is placed into the existing firing equipment for firing, after firing is finished, the two second rods move towards two sides, the auxiliary cylinder continues to drive the cover plate to press downwards, and granular filter materials fall into the guide mechanism under the adjustment of the lower die mechanism;
3. the lower die mechanism and the upper die mechanism are matched to perform forming treatment on the clay, the clay is fired after forming, and after firing is completed, the four matching cylinders drive the four matching dies to be adjusted outwards to ensure that the granular filter materials can fall to the guide mechanism;
4. the shoveling mechanism starts to work and drives the shoveling frame to convey redundant clay out of the discharging frame through multi-directional adjustment;
5. the guide mechanism starts to work, the two electric slide blocks drive the two edge protection frames to adjust the width according to the size of particles, the auxiliary telescopic rods play a role in buffering when the granular filter materials fall down, the two guide plates and the two edge protection frames play a role in conveying and guiding, and the function of automatically forming the biological ceramsite filter materials can be realized.
The invention has the beneficial effects that:
1. the invention can solve the problems that the existing biological ceramsite filter material needs to be processed into balls, the particles processed by the existing equipment are different in size and not compact, the granular filter material can be blocked in the existing equipment in the processing process to cause blockage, the working process is slow, the consumed time is long and the like, can realize the function of automatically forming the biological ceramsite filter material, the sizes of the processed filter material particles are consistent and compact, the formed filter material is automatically pressed and separated, the blockage can not be caused, the working efficiency is improved, the operation is simple, the consumed time is short and the like;
2. the clay is processed into granules by matching the upper die mechanism and the lower die mechanism, the granules are consistent and compact in size and become biological filter materials after being fired, the formed filter materials are automatically pressed and separated, so that the blockage is avoided, the working efficiency is improved, the operation is simple, and the consumption is short;
3. the clay forming and conveying device is provided with the lower die mechanism which assists clay forming, conveying and falling, and is simple to operate and short in consumption;
4. the scraping mechanism is arranged, redundant clay is scraped to be clean by the scraping mechanism, and the operation is simple;
5. the invention is provided with the guide mechanism which guides the granular filter materials, and has simple operation and short consumption.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of a first configuration of the present invention;
FIG. 2 is a second schematic structural view of the present invention;
FIG. 3 is a schematic structural view of the U-shaped frame, the lower mold mechanism and the guiding mechanism of the present invention;
fig. 4 is a schematic structural view of the upper die mechanism of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 4, a biological ceramsite filter material particle manufacturing device comprises a U-shaped frame 31, a pushing cylinder 32, an auxiliary frame 33, two closing plates 34, an upper die mechanism 35, a lower die mechanism 37, two shoveling mechanisms 38 and a guiding mechanism 39, wherein a feeding hole is formed in the middle of the U-shaped frame 31, the pushing cylinder 32 is installed at the inner end of the U-shaped frame 31, the top end of the pushing cylinder 32 is installed on the auxiliary frame 33, the two closing plates 34 are installed at the front end and the rear end of the auxiliary frame 33, the closing plates 34 are connected with the U-shaped frame 31 in a sliding fit manner, the upper die mechanism 35 is installed at the upper end of the U-shaped frame 31, the lower die mechanism 37 is installed in the feeding hole, the lower die mechanism 37 is located right below the upper die mechanism 35, the two shoveling mechanisms 38 are installed at the left end and the right end of the U-shaped frame 31, and the guiding mechanism.
The upper die mechanism 35 comprises a plate 351, two plates 352, an adjusting cylinder 353, a lower pressing cylinder 354, a pressing frame 355, an upper die frame 356, an annular fixture block 365, a remainder frame 357, an auxiliary cylinder 358, a cover plate 364, two limiting frames 359, a linkage cylinder 360, an L-shaped frame 361, two first rods 362 and two second rods 363, wherein the plate 351 is installed on the U-shaped frame 31, the upper end of the plate 351 is provided with the two plates 352 through hinges, the adjusting cylinder 353 is installed between the plate 351 and the plate 352 through a pin shaft, the front ends of the two plates 352 are symmetrically provided with the lower pressing cylinder 354, the top end of the lower pressing cylinder 354 is installed on the pressing frame 355, the lower end of the pressing frame 355 is provided with an upper die frame 356, the upper end of the upper die frame 356 is provided with a hollow groove, the annular fixture block 365 is installed at the lower end of the upper die frame 356, the remainder frame 357 is installed at the upper end of the upper die frame 356, the remainder frame 357 corresponds to the hollow groove, the auxiliary cylinder 358, the top end of an auxiliary cylinder 358 is arranged on a cover plate 364, the cover plate 364 is positioned in a hollow groove, two limiting frames 359 are arranged at the upper end of the cover plate 364, a linkage cylinder 360 is arranged on a residual material frame 357, the top end of the linkage cylinder 360 is arranged on an L-shaped frame 361, two first rods 362 are arranged at the left end and the right end of the L-shaped frame 361 through pin shafts, the outer end of each first rod 362 is arranged in the middle of each second rod 363 through a pin shaft, the inner ends of the second rods 363 are arranged on the residual material frame 357 through pin shafts, during specific work, a lower pressure cylinder 354 drives a mould upper frame 356 to be in seamless butt joint with a lower mould mechanism 37, the linkage cylinder 360 drives the two first rods 362 to be in angle adjustment, the two first rods 362 drive the two second rods 363 to be in angle adjustment, the auxiliary cylinder 358 drives the cover plate 364 to be pressed downwards, the cover plate 364 is pressed downwards to extrude redundant clay downwards to ensure that, the cover plate 364 is tightly attached to the empty groove, the formed filter material is placed into the existing firing equipment for firing, after firing is finished, the two rods 363 move towards two sides, the auxiliary cylinder 358 continuously drives the cover plate 364 to press downwards, the granular filter material falls into the guide mechanism 39 under the adjustment of the lower die mechanism 37, the upper die mechanism 35 is matched with the lower die mechanism 37 to process clay into granules, the granules are consistent and compact in size and become biological filter materials after firing, the formed filter material is automatically pressed and separated, blocking cannot be caused, the working efficiency is improved, the operation is simple, and the consumption is short.
Lower die mechanism 37 include ring-groove 371, four cooperation moulds 372 and four cooperation cylinders 373, ring-groove 371 installs in U type frame 31's bottom, and ring-groove 371 is corresponding with the dead slot, four cooperation moulds 372 are evenly installed through the hinge to U type frame 31's lower extreme, cooperation cylinder 373 is installed through the round pin axle between cooperation mould 372 and the U type frame 31, concrete during operation, lower die mechanism 37 cooperatees with last die mechanism and carries out the shaping to the clay, fire after the shaping, fire the back that finishes, four cooperation cylinders 373 drive four cooperation moulds 372 and outwards adjust and ensure that the filter material graininess can fall to guide mechanism 39, the supplementary clay shaping of lower die mechanism 37, and the operation is simple, consume the weak point.
The shoveling mechanism 38 comprises a discharging frame 381, a fixing frame 382, an auxiliary electric slide block 383, a moving plate 384, a shoveling cylinder 385 and a shoveling frame 386, the discharging frame 381 is installed on the U-shaped frame 31, the fixing frame 382 is installed on the outer wall of the discharging frame 381, the auxiliary electric slide block 383 is installed on the fixing frame 382, the moving plate 384 is arranged on the auxiliary electric slide block 383, the shoveling cylinder 385 is installed on the moving plate 384, the top end of the shoveling cylinder 385 is installed on the shoveling frame 386, during specific work, the shoveling mechanism 38 drives the shoveling frame 386 to convey redundant clay out of the discharging frame 381 through multi-azimuth adjustment, the shoveling mechanism 38 scrapes the redundant clay off, and the operation is simple.
The limiting frames 359 are of a T-shaped cylindrical structure, each limiting frame 359 corresponds to one two rods 363, and the two rods 363 limit the limiting frames 359 to ensure that the cover plate 364 is just positioned in the empty slot, so as to ensure that the surface of the formed clay is more round.
The cover plate 364 is of an arc-shaped structure, so that the roundness and the smoothness are improved.
The guide mechanism 39 comprises a lifting cylinder 391, a bottom plate 392, two supporting plates 393, two guide plates 394, an auxiliary telescopic rod 395, two guide posts 396, two electric slide blocks 397, a connecting telescopic rod 398, two moving frames 399 and two edge protection frames 3910, wherein the lifting cylinder 391 is symmetrically arranged at the lower end of the U-shaped frame 31, the top end of the lifting cylinder 391 is arranged on the bottom plate 392, the middle part of the bottom plate 392 is provided with the two supporting plates 393, the supporting plates 393 are provided with the guide plates 397, the upper ends of the guide plates 394 are uniformly provided with the auxiliary telescopic rods 395, the top ends of the auxiliary telescopic rods 395 are arranged on the guide posts 396, the left end and the right end of the bottom plate 392 are provided with the two electric slide blocks 397, the moving frames 399 are arranged on the electric slide blocks 397, the connecting telescopic rods 398 are connected between the moving frames 399 and the supporting plates 393, the edge protection frames 3910 are arranged on the moving frames 399, and during specific work, the two electric slide blocks 397 drive, when the granular filter materials fall, the auxiliary telescopic rods 395 play a buffering role, the two guide plates 394 and the two edge protection frames 3910 play a conveying and guiding role, and the guide mechanism 39 guides the granular filter materials, so that the operation is simple, and the consumption is short.
The guide posts 396 are in a V-shaped cylindrical structure, the edge protection frames 3910 are in a V-shaped arc structure, the guide posts 396 correspond to the edge protection frames 3910, and the two guide plates 394 and the two edge protection frames 3910 play roles in conveying and guiding.
The middle part of the shoveling frame 386 is of a semicircular structure, and the lower end of the shoveling frame 386 is provided with a knife edge to ensure that redundant clay is scraped completely.
In addition, the invention also provides a filter material particle manufacturing method of the biological ceramsite filter material particle manufacturing equipment, which comprises the following steps:
1. firstly, the invention is placed on the existing adjusting equipment, processed clay is filled in the U-shaped frame 31 and the lower die mechanism 37, the upper die mechanism 35 and the lower die mechanism 37 are matched for particle forming treatment, the push cylinder 32 drives the two closing plates 34 to move away from the U-shaped frame 31, the two shoveling mechanisms 38 shovel away redundant clay, and the guiding mechanism 39 conveys out the formed granular filter material;
2. the upper die mechanism 35 starts to work, the lower pressing cylinder 354 drives the upper die frame 356 to be in seamless butt joint with the lower die mechanism 37, the linkage cylinder 360 drives the two first rods 362 to adjust the angle, the two first rods 362 drives the two second rods 363 to adjust the angle, the auxiliary cylinder 358 drives the cover plate 364 to press downwards, the cover plate 364 presses downwards to extrude redundant clay downwards to ensure that the formed clay is more compact, the cover plate 364 presses downwards until the two limiting frames 359 abut against the two second rods 363, at the moment, the cover plate 364 is tightly attached to the empty slot, the formed clay is placed into the conventional firing equipment to be fired, after firing is finished, the two second rods 363 move towards two sides, the auxiliary cylinder 358 continuously drives the cover plate 364 to press downwards, and granular filter materials fall into the guide mechanism 39 under the adjustment of the lower die mechanism 37;
3. the lower die mechanism 37 is matched with the upper die mechanism to perform forming treatment on the clay, the clay is fired after forming, and after firing is completed, the four matching cylinders 373 drive the four matching dies 372 to be adjusted outwards to ensure that the granular filter material can fall to the guide mechanism 39;
4. the shoveling mechanism 38 starts to work, and the shoveling mechanism 38 drives the shoveling frame 386 to convey the redundant clay out of the discharging frame 381 through multi-azimuth adjustment;
5. the guide mechanism 39 starts to work, two electric slide blocks 397 are connected to drive two edge protection frames 3910 to adjust the width according to the size of particles, when the particle-shaped filter materials fall, the auxiliary expansion rods 395 play a role in buffering, the two guide plates 394 and the two edge protection frames 3910 play a role in conveying and guiding, the function of automatically forming the biological ceramsite filter materials is achieved, the problems that the existing biological ceramsite filter materials need to be processed into balls, the particles processed by existing equipment are different in size and not compact, the particle-shaped filter materials can be blocked in the existing equipment in the processing process to cause blockage, the working process is slow, the consumed time is long and the like are solved, and the purpose is achieved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The utility model provides a biological haydite filter material granule manufacture equipment, includes U type frame (31), pushes away cylinder (32), auxiliary frame (33), two closing plates (34), goes up mould mechanism (35), bed die mechanism (37), two shovels except that mechanism (38) and guiding mechanism (39), its characterized in that: the device is characterized in that a feeding hole is formed in the middle of the U-shaped frame (31), a push cylinder (32) is installed at the inner end of the U-shaped frame (31), the top end of the push cylinder (32) is installed on an auxiliary frame (33), two sealing plates (34) are installed at the front end and the rear end of the auxiliary frame (33), the sealing plates (34) are connected with the U-shaped frame (31) in a sliding fit mode, an upper die mechanism (35) is installed at the upper end of the U-shaped frame (31), a lower die mechanism (37) is installed in the feeding hole and located right below the upper die mechanism (35), two shoveling mechanisms (38) are installed at the left end and the right end of the U-shaped frame (31), and a guide mechanism (39) is installed at the lower end of the U-shaped frame (31);
the upper die mechanism (35) comprises a plate (351), two plates (352), an adjusting cylinder (353), a lower pressing cylinder (354), a pressing frame (355), a die upper frame (356), an annular clamping block (365), a residual material frame (357), an auxiliary cylinder (358), a cover plate (364), two limiting frames (359), a linkage cylinder (360), an L-shaped frame (361), two first rods (362) and two second rods (363), wherein the plate (351) is arranged on the U-shaped frame (31), the two plates (352) are arranged at the upper end of the plate (351) through hinges, the adjusting cylinder (356) is arranged between the plate (351) and the two plates (352) through a pin shaft, the lower pressing cylinder (354) is symmetrically arranged at the front end of the two plates (352), the top end of the lower pressing cylinder (354) is arranged on the pressing frame (355), the die upper frame (356) is arranged at the lower end of the pressing frame (355), and an empty groove is arranged at the upper end of the die upper frame (356), an annular clamping block (365) is installed at the lower end of an upper die frame (356), a residual material frame (357) is installed at the upper end of the upper die frame (356), the residual material frame (357) corresponds to a hollow groove, an auxiliary cylinder (358) is installed in the middle of a pressing frame (355), the top end of the auxiliary cylinder (358) is installed on a cover plate (364), the cover plate (364) is located in the hollow groove, two limiting frames (359) are installed at the upper end of the cover plate (364), a linkage cylinder (360) is installed on the residual material frame (357), the top end of the linkage cylinder (360) is installed on an L-shaped frame (361), two first rods (362) are installed at the left end and the right end of the L-shaped frame (361) through pin shafts, the outer end of each first rod (362) is installed in the middle of each second rod (363) through a pin shaft, and the inner end of each second rod (;
the lower die mechanism (37) comprises an annular clamping groove (371), four matching dies (372) and four matching cylinders (373), the annular clamping groove (371) is installed at the bottom end of the U-shaped frame (31), the annular clamping groove (371) corresponds to the empty groove, the four matching dies (372) are evenly installed at the lower end of the U-shaped frame (31) through hinges, and the matching cylinders (373) are installed between the matching dies (372) and the U-shaped frame (31) through pin shafts;
the guide mechanism (39) comprises a lifting cylinder (391), a bottom plate (392), two supporting plates (393), two guide plates (394), an auxiliary telescopic rod (395), two guide posts (396), two electric sliding blocks (397) connected with each other, a telescopic rod (398), two moving frames (399) and two edge protection frames (3910), wherein the lifting cylinder (391) is symmetrically arranged at the lower end of the U-shaped frame (31), the top end of the lifting cylinder (391) is arranged on the bottom plate (392), the middle part of the bottom plate (392) is provided with the two supporting plates (393), the guide plates (394) are arranged on the supporting plates (393), the auxiliary telescopic rods (395) are uniformly arranged at the upper ends of the guide plates (394), the top ends of the auxiliary telescopic rods (395) are arranged on the guide posts (396), the two electric sliding blocks (397) are arranged at the left end and the right end of the bottom plate (392), the moving frames (399) are arranged on the electric sliding, a connecting and stretching rod (398) is connected between the moving frame (399) and the supporting plate (393), and an edge protection frame (3910) is arranged on the moving frame (399);
the limiting frames (359) are of T-shaped cylindrical structures, and each limiting frame (359) corresponds to one two rods (363).
2. The apparatus for producing bio-ceramsite filter material particles according to claim 1, wherein: the shoveling mechanism (38) comprises a discharging frame (381), a fixing frame (382), an auxiliary electric sliding block (383), a moving plate (384), a shoveling cylinder (385) and a shoveling frame (386), wherein the discharging frame (381) is installed on a U-shaped frame (31), the fixing frame (382) is installed on the outer wall of the discharging frame (381), the auxiliary electric sliding block (383) is installed on the fixing frame (382), the moving plate (384) is arranged on the auxiliary electric sliding block (383), the shoveling cylinder (385) is installed on the moving plate (384), and the top end of the shoveling cylinder (385) is installed on the shoveling frame (386).
3. The apparatus for producing bio-ceramsite filter material particles according to claim 1, wherein: the guide post (396) is of a V-shaped cylindrical structure, the edge protection frame (3910) is of a V-shaped arc structure, and the guide post (396) corresponds to the edge protection frame (3910).
4. The apparatus for producing bio-ceramsite filter material particles according to claim 1, wherein: the middle part of the shoveling frame (386) is of a semicircular structure, and the lower end of the shoveling frame (386) is provided with a knife edge.
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| CN110614066B (en) * | 2019-10-17 | 2024-04-12 | 嘉兴学院 | Particle manufacturing device and manufacturing method for rock soil lithology experiment |
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Denomination of invention: A biological ceramic filter material particle manufacturing equipment and filter material particle manufacturing method Granted publication date: 20200825 Pledgee: Huainan commercial and Commercial Bank of China Limited by Share Ltd. Pledgor: Anhui changjiuqu Environmental Protection Technology Co.,Ltd. Registration number: Y2024980009653 |
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