A kind of Biohaydite filter material granules manufacturing apparatus and filtering material particle manufacturing method
Technical field
The present invention relates to Biohaydite filter material manufacture field, in particular to a kind of Biohaydite filter material granules manufacturing apparatus and
Filtering material particle manufacturing method.
Background technique
Biohaydite filter material is using high-quality clay as main production raw material, and drying, ingredient, powder processed, balling-up, high temperature are burnt
The bulk material that the series of process such as system, screening are process is suitable for trade effluent and Drinking Water processing, industrial cycle
Water process, stain disease, recycled water advanced treatment and Treatment for Reuse, swimming-pool water processing, the bio-carrier etc. of bio-aeration pool, processing
When need process by processing balling-up, existing Biohaydite filter material needs to process balling-up, that existing equipment processes
Grain is not of uniform size and not compact, and in process, granular filter material, which may be stuck in, to be caused to block in existing equipment, and worked
Journey is slow, and spent time is long.
Summary of the invention
To solve the above-mentioned problems, the present invention provides a kind of Biohaydite filter material granules manufacturing apparatus and filtering material particle systems
Method to be made, existing Biohaydite filter material is can solve and needs to process balling-up, the granular size that existing equipment processes is different,
And it is not compact, in process, granular filter material, which may be stuck in, to be caused to block in existing equipment, and the course of work is slow, is consumed
The function that automatic forming is carried out to Biohaydite filter material, the filtering material particle size after processing may be implemented in the problems such as time length
It is consistent and compact, filtrate after molding automation pressure from, will not result in blockage, improve work efficiency, it is easy to operate, when consuming
Between it is short the advantages that.
To achieve the goals above, the invention adopts the following technical scheme: a kind of Biohaydite filter material granules manufacturing apparatus,
Mechanism and guiding machine are rooted out including U-shaped frame, push cylinder, auxiliary frame, two closed plates, upper mold mechanism, lower mold mechanism, two
Structure, the U-shaped frame middle part are provided with feed opening, and the inner end of U-shaped frame is equipped with push cylinder, and the top of push cylinder is mounted on auxiliary
On frame, there are two closed plates for the rear and front end installation of auxiliary frame, and closed plate is connected by way of being slidably matched with U-shaped frame, U-shaped
The upper end of frame is equipped with upper mold mechanism, lower mold mechanism is equipped in feed opening, and lower mold mechanism is located at upper mold mechanism
Underface, there are two rooting out mechanism, the lower end of U-shaped frame is equipped with guide mechanism for the left and right ends installation of U-shaped frame.
The upper mold mechanism includes a plate, two plates, adjusts cylinder, lower air cylinder, pressure rack, mold upper ledge, annular snap
Block, clout frame, auxiliary cylinder, cover board, two position-limited racks, linkage air cylinder, L-type frame, two bars and two two bars, a plate are mounted on
In U-shaped frame, the upper end of a plate is equipped with two plates by hinge, is equipped with adjusting cylinder by pin shaft between a plate and two plates, and two
The front end of plate is symmetrically installed with lower air cylinder, and the top of lower air cylinder is mounted in pressure rack, and the lower end of pressure rack is equipped on mold
Frame, the upper end of mold upper ledge are provided with empty slot, and the lower end of mold upper ledge is equipped with annular fixture block, and the upper end of mold upper ledge is equipped with
Clout frame, and clout frame is corresponding with empty slot, and auxiliary cylinder is equipped in the middle part of pressure rack, the top of auxiliary cylinder is installed on the cover board,
Cover board is located in empty slot, and the installation of the upper end of cover board is equipped with linkage air cylinder, the top of linkage air cylinder on clout frame there are two position-limited rack
End is mounted on L-type frame, and by pin shaft installation there are two a bar, the outer end of a bar is installed by pin shaft for the left and right ends of L-type frame
At the middle part of two bars, the inner end of two bars is mounted on clout frame by pin shaft, when specific works, lower air cylinder driven mold upper ledge
With lower mold mechanism seamless interfacing, linkage air cylinder drives two bar angular adjustments, and two bars drive two two bar angle tune
Section, auxiliary cylinder drive cover board to push, and extra clay is pressed down against by cover board pushing ensures that molding clay is more compact, cover board
Pushing resists two two bars until two position-limited racks, at this point, cover board is tightly attached in empty slot, existing burning equipment is put into after molding
It is fired, after firing, two two bars are moved to two sides, and auxiliary cylinder continues that cover board is driven to push, in lower mold mechanism
Under adjusting, granular filter material is dropped down onto guide mechanism, and upper mold mechanism matches with lower mold mechanism clay being processed into particle
Shape, granular size is consistent and compact, becomes biofilter material after fired, and filtrate automation pressure after molding is not from will cause stifled
Plug, improves work efficiency, easy to operate, expends short.
The lower mold mechanism includes annular slot, four mating mold and four cooperation cylinders, annular slot installation
In the bottom end of U-shaped frame, and annular slot is corresponding with empty slot, the lower end of U-shaped frame by hinge uniformly install there are four mating die
Tool is equipped with cooperation cylinder by pin shaft between mating mold and U-shaped frame, when specific works, lower mold mechanism and upper mold machine
Structure, which is matched, carries out forming processes to clay, fires after molding, and after firing, four cooperation cylinders drive four mating mold
Adjusting outward ensures that granular filter material can drop down onto guide mechanism, and lower mold mechanism auxiliary clay molding is easy to operate, expends
It is short.
As a preferred technical solution of the present invention, the mechanism of rooting out includes material frame, solid frame, auxiliary electric sliding
Block moves plate, roots out cylinder and roots out frame, and material frame is mounted in U-shaped frame out, and the outer wall of material frame is equipped with solid frame out, Gu pacify on frame
Equipped with auxiliary electronic sliding block, it is provided with shifting plate on auxiliary electronic sliding block, moves on plate to be equipped with and roots out cylinder, roots out the top installation of cylinder
On rooting out frame, when specific works, rooting out mechanism, by multi-faceted adjusting drive to root out frame defeated from material frame out by extra clay
It sees off, roots out mechanism and scrape off extra clay completely, it is easy to operate.
As a preferred technical solution of the present invention, the position-limited rack be T-type cylindrical structure, each position-limited rack with
One two bar is corresponding, and two bars, which carry out limit to position-limited rack, ensures that cover board is located just in empty slot, it is ensured that molding clay surface is more
What is added is mellow and full.
As a preferred technical solution of the present invention, the cover board is arcuate structure, increases mellow and full property.
As a preferred technical solution of the present invention, the guide mechanism includes lifting cylinder, bottom plate, two supports
Plate, two guide plates, auxiliary telescopic rod, two guide posts, the electronic sliding block of two companies, even telescopic rod, two shifting framves and two protective edges
Frame, lifting cylinder are symmetrically mounted on the lower end of U-shaped frame, and the top of lifting cylinder is mounted on bottom plate, is equipped in the middle part of bottom plate
Two faggings, guide plate is equipped on fagging, and the upper end of guide plate is uniformly equipped with auxiliary telescopic rod, the top installation of auxiliary telescopic rod
In guide posts, the left and right ends installation of bottom plate is even provided with shifting frame on electronic sliding block, moves frame and support there are two electronic sliding block is connected
It is connected with telescopic rod between plate, moves on frame and protective edge frame is installed, when specific works, according to granular size, two company's electric slidings
Block drives two protective edge framves to carry out width adjusting, and when granular filter material falls, auxiliary telescopic rod plays the role of buffering, two guidings
Plate and two protective edges erect the effect of conveying guiding, and guide mechanism guides granular filter material, easy to operate, expend
It is short.
As a preferred technical solution of the present invention, the guide posts are V word cylindrical structure, and protective edge frame is V word
Arcuate structure, and guide posts are corresponding with protective edge frame, two guide plates and two protective edges erect the effect that conveying guides.
As a preferred technical solution of the present invention, the middle part for rooting out frame is semi-circular structure, is rooted out under frame
End is provided with the edge of a knife, it is ensured that extra clay scrapes off completely.
In addition, the present invention also provides a kind of filtering material particle manufacturing method of Biohaydite filter material granules manufacturing apparatus, packet
Include following steps:
1, the present invention is placed into existing adjustment equipment, the clay after processing is filled up into U-shaped frame and lower mold mechanism
Interior, upper mold mechanism is matched with lower mold mechanism carries out grain forming processing, and it is U-shaped that push cylinder drives two closed plates to be moved away from
Frame roots out mechanism for two and shovels extra clay from guide mechanism transfers out granular filter material after molding;
2, upper mold mechanism starts to work, lower air cylinder driven mold upper ledge and lower mold mechanism seamless interfacing, and link gas
Cylinder drives two bar angular adjustments, and two bars drive two two bar angular adjustments, and auxiliary cylinder drives cover board to push, under cover board
Extra clay is pressed down against by pressure ensures that molding clay is more compact, and cover board is pushed until two position-limited racks resist two two
Bar is put into existing burning equipment and is fired at this point, cover board is tightly attached in empty slot after molding, after firing, two two bars
It is moved to two sides, auxiliary cylinder continues that cover board is driven to push, and under the adjusting of lower mold mechanism, granular filter material drops down onto guide mechanism
It is interior;
3, lower mold mechanism is matched with upper mold mechanism carries out forming processes to clay, fires after molding, firing finishes
Afterwards, four cooperation cylinders, which drive four mating mold to adjust outward, ensures that granular filter material can drop down onto guide mechanism;
4, mechanism start-up operation is rooted out, mechanism is rooted out and is driven by multi-faceted adjusting and root out frame for extra clay from discharging
Frame transfers out;
5, guide mechanism is started to work, and according to granular size, the electronic sliding block of two companies drives two protective edge framves to carry out width
It adjusts, when granular filter material falls, auxiliary telescopic rod plays the role of buffering, and two guide plates are erected conveying with two protective edges and led
The function that automatic forming is carried out to Biohaydite filter material may be implemented in the effect drawn.
The beneficial effects of the present invention are:
1, the present invention can solve existing Biohaydite filter material and need to process balling-up, the particle that existing equipment processes
Not of uniform size and not compact, in process, granular filter material, which may be stuck in, to be caused to block in existing equipment, and the course of work
Slowly, the function that automatic forming is carried out to Biohaydite filter material, the filtrate after processing may be implemented in the problems such as spent time length
Granular size is consistent and compact, filtrate after molding automation pressure from, will not result in blockage, improve work efficiency, operation letter
The advantages that list, the consuming time is short;
2, the present invention is provided with upper mold mechanism, and upper mold mechanism matches with lower mold mechanism clay being processed into particle
Shape, granular size is consistent and compact, becomes biofilter material after fired, and filtrate automation pressure after molding is not from will cause stifled
Plug, improves work efficiency, easy to operate, expends short;
3, the present invention is provided with lower mold mechanism, and lower mold mechanism auxiliary clay molding is fallen with conveying, easy to operate, consumption
Take short;
4, the present invention, which is provided with, roots out mechanism, roots out mechanism and scrapes off extra clay completely, easy to operate;
5, the present invention is provided with guide mechanism, and guide mechanism guides granular filter material, easy to operate, expends short.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is first structure diagram of the invention;
Fig. 2 is the second structural schematic diagram of the invention;
Fig. 3 is the structural schematic diagram of U-shaped frame of the present invention, lower mold mechanism and guide mechanism;
Fig. 4 is the structural schematic diagram of upper mold mechanism of the present invention.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.It should be noted that in the absence of conflict, embodiment in the application and
Feature in embodiment can be combined with each other.
As shown in Figures 1 to 4, a kind of Biohaydite filter material granules manufacturing apparatus, including U-shaped frame 31, push cylinder 32, auxiliary
33, two closed plates 34 of frame, upper mold mechanism 35, lower mold mechanism 37, two root out mechanism 38 and guide mechanism 39, it is described
Feed opening is provided in the middle part of U-shaped frame 31, the inner end of U-shaped frame 31 is equipped with push cylinder 32, and the top of push cylinder 32 is mounted on auxiliary
On frame 33, the installation of the rear and front end of auxiliary frame 33 is there are two closed plate 34, and closed plate 34 is by way of being slidably matched and U-shaped frame
31 are connected, and the upper end of U-shaped frame 31 is equipped with upper mold mechanism 35, and lower mold mechanism 37, and lower molding machine are equipped in feed opening
Structure 37 is located at the underface of upper mold mechanism 35, and there are two the left and right ends installations of U-shaped frame 31 roots out mechanism 38, U-shaped frame 31
Lower end is equipped with guide mechanism 39.
The upper mold mechanism 35 includes a plate 351, two plates 352, adjusts cylinder 353, lower air cylinder 354, pressure rack
355, mold upper ledge 356, annular fixture block 365, clout frame 357, auxiliary cylinder 358,364, two position-limited racks 359 of cover board, linkage gas
Cylinder 360,361, two bars 362 of L-type frame and two two bars 363, a plate 351 are mounted in U-shaped frame 31, the upper end of a plate 351
Two plates 352 are installed by hinge, is equipped between a plate 351 and two plates 352 by pin shaft and adjusts cylinder 353, two plates 352
Front end is symmetrically installed with lower air cylinder 354, and the top of lower air cylinder 354 is mounted in pressure rack 355, the lower end installation of pressure rack 355
There is mold upper ledge 356, the upper end of mold upper ledge 356 is provided with empty slot, and the lower end of mold upper ledge 356 is equipped with annular fixture block 365,
The upper end of mold upper ledge 356 is equipped with clout frame 357, and clout frame 357 is corresponding with empty slot, and the middle part of pressure rack 355 is equipped with
The top of auxiliary cylinder 358, auxiliary cylinder 358 is mounted on cover board 364, and cover board 364 is located in empty slot, the upper end installation of cover board 364
There are two position-limited rack 359, linkage air cylinder 360 is installed on clout frame 357, the top of linkage air cylinder 360 is mounted on L-type frame 361
On, by pin shaft installation, there are two a bars 362 for the left and right ends of L-type frame 361, and the outer end of a bar 362 is mounted on two by pin shaft
The inner end at the middle part of bar 363, two bars 363 is mounted on clout frame 357 by pin shaft, and when specific works, lower air cylinder 354 is driven
Mold upper ledge 356 and lower 37 seamless interfacing of mold mechanism, linkage air cylinder 360 drive two 362 angular adjustments of a bar, two bars
362 drive two two bars, 363 angular adjustments, and auxiliary cylinder 358 drives cover board 364 to push, cover board 364 push by extra clay to
Lower extruding ensures that molding clay is more compact, and the pushing of cover board 364 resists two two bars 363 until two position-limited racks 359, this
When, cover board 364 is tightly attached in empty slot, and it is put into existing burning equipment after molding and is fired, after firing, two two bars
363 move to two sides, and auxiliary cylinder 358 continues that cover board 364 is driven to push, under the adjusting of lower mold mechanism 37, granular filter material
It drops down onto guide mechanism 39, upper mold mechanism 35 matches with lower mold mechanism 37 clay being processed into graininess, granular size
It is consistent and compact, become biofilter material after fired, filtrate automation pressure after molding is from will not result in blockage, improve work
Make efficiency, it is easy to operate, it expends short.
The lower mold mechanism 37 includes 371, four mating mold 372 of annular slot and four cooperation cylinders 373, ring
Shape card slot 371 is mounted on the bottom end of U-shaped frame 31, and annular slot 371 is corresponding with empty slot, and the lower end of U-shaped frame 31 passes through hinge
Uniformly there are four mating mold 372 for installation, are equipped with cooperation cylinder 373 by pin shaft between mating mold 372 and U-shaped frame 31,
When specific works, lower mold mechanism 37 is matched with upper mold mechanism carries out forming processes to clay, fires, has fired after molding
Bi Hou, four cooperation cylinders 373, which drive four mating mold 372 to adjust outward, ensures that granular filter material can drop down onto guide mechanism
39, lower mold mechanism 37 assists clay molding, easy to operate, expends short.
The mechanism 38 of rooting out includes material frame 381, solid frame 382, auxiliary electronic sliding block 383, moving plate 384, root out cylinder
385 and frame 386 is rooted out, material frame 381 is mounted in U-shaped frame 31 out, and the outer wall of material frame 381 is equipped with solid frame 382 out, Gu frame 382
On auxiliary electronic sliding block 383 is installed, be provided on auxiliary electronic sliding block 383 and move plate 384, moved on plate 384 and be equipped with and root out cylinder
385, the top for rooting out cylinder 385, which is mounted on, to be rooted out on frame 386, when specific works, is rooted out mechanism 38 and is passed through multi-faceted adjusting band
It is dynamic to root out frame 386 and transfer out extra clay from material frame 381 out, it roots out mechanism 38 and scrapes off extra clay completely, grasp
Make simple.
The position-limited rack 359 is T-type cylindrical structure, and each position-limited rack 359 is corresponding with two bars 363, two bars 363
Carrying out limit to position-limited rack 359 ensures that cover board 364 is located just in empty slot, it is ensured that molding clay surface is more mellow and full.
The cover board 364 is arcuate structure, increases mellow and full property.
The guide mechanism 39 includes lifting cylinder 391, the fagging 393, two of bottom plate 392, two guide plate 394, auxiliary
The electronic sliding block 397 of the guide posts 396, two of telescopic rod 395, two company, even 398, two shifting framves 399 of telescopic rod and two protective edge framves
3910, lifting cylinder 391 is symmetrically mounted on the lower end of U-shaped frame 31, and the top of lifting cylinder 391 is mounted on bottom plate 392, bottom plate
392 middle part installation is equipped with guide plate 394 on fagging 393, the upper end of guide plate 394 is uniformly equipped with there are two fagging 393
The top of auxiliary telescopic rod 395, auxiliary telescopic rod 395 is mounted in guide posts 396, and there are two connect for the left and right ends installation of bottom plate 392
Electronic sliding block 397 is even provided on electronic sliding block 397 and moves frame 399, moves between frame 399 and fagging 393 and is connected with telescopic rod
398, it moves on frame 399 and protective edge frame 3910 is installed, when specific works, according to granular size, the electronic sliding block 397 of two companies drives two
A protective edge frame 3910 carries out width adjusting, and when granular filter material falls, auxiliary telescopic rod 395 plays the role of buffering, two guidings
Plate 394 and two protective edge framves 3910 play the role of conveying guiding, and guide mechanism 39 guides granular filter material, operation letter
It is single, it expends short.
The guide posts 396 be V word cylindrical structure, protective edge frame 3910 be V word arcuate structure, and guide posts 396 with
Protective edge frame 3910 is corresponding, and two guide plates 394 and two protective edge framves 3910 play the role of conveying guiding.
The middle part for rooting out frame 386 is semi-circular structure, and the lower end for rooting out frame 386 is provided with the edge of a knife, it is ensured that extra
Clay scrapes off completely.
In addition, the present invention also provides a kind of filtering material particle manufacturing method of Biohaydite filter material granules manufacturing apparatus, packet
Include following steps:
1, the present invention is placed into existing adjustment equipment first, the clay after processing is filled up into U-shaped frame 31 and lower die
Have in mechanism 37, upper mold mechanism 35 is matched with lower mold mechanism 37 carries out grain forming processing, and push cylinder 32 drives two
Closed plate 34 is moved away from U-shaped frame 31, roots out mechanism 38 for two and shovels from, guide mechanism 39 extra clay by graininess after molding
Filtrate transfers out;
2, upper mold mechanism 35 starts to work, and 354 driven mold upper ledge 356 of lower air cylinder and lower mold mechanism 37 are seamless right
It connects, linkage air cylinder 360 drives two 362 angular adjustments of a bar, and two bars 362 drive two two bars, 363 angular adjustments, auxiliary gas
Cylinder 358 drives cover board 364 to push, and extra clay is pressed down against by the pushing of cover board 364 ensures that molding clay is more compact, covers
The pushing of plate 364 is put into after molding until two position-limited racks 359 resist two two bars 363 at this point, cover board 364 is tightly attached in empty slot
Existing burning equipment is fired, and after firing, two two bars 363 are moved to two sides, and auxiliary cylinder 358 continues to drive cover board
364 push, and under the adjusting of lower mold mechanism 37, granular filter material is dropped down onto guide mechanism 39;
3, lower mold mechanism 37 is matched with upper mold mechanism carries out forming processes to clay, fires, has fired after molding
Bi Hou, four cooperation cylinders 373, which drive four mating mold 372 to adjust outward, ensures that granular filter material can drop down onto guide mechanism
39;
4, root out the start-up operation of mechanism 38, root out mechanism 38 by it is multi-faceted adjust drive root out frame 386 will be extra glutinous
Soil is transferred out from material frame 381 out;
5, guide mechanism 39 is started to work, and according to granular size, the electronic sliding block 397 of two companies drives two protective edge framves 3910
Width adjusting is carried out, when granular filter material falls, auxiliary telescopic rod 395 plays the role of buffering, two guide plates 394 and two shields
Frame side 3910 plays the role of conveying guiding, realizes the function that automatic forming is carried out to Biohaydite filter material, solves existing
Some Biohaydite filter materials need to process balling-up, and the granular size that existing equipment processes is different, and not compact, process
In, the problems such as granular filter material, which may be stuck in, to be caused to block in existing equipment, and the course of work is slow, and spent time is long reach
Purpose.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.