CN104070600B - The process units of complex heat-preservation Light trabs - Google Patents
The process units of complex heat-preservation Light trabs Download PDFInfo
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- CN104070600B CN104070600B CN201410279680.5A CN201410279680A CN104070600B CN 104070600 B CN104070600 B CN 104070600B CN 201410279680 A CN201410279680 A CN 201410279680A CN 104070600 B CN104070600 B CN 104070600B
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- 238000000034 method Methods 0.000 title claims abstract description 42
- 230000008569 process Effects 0.000 title claims abstract description 39
- 238000004321 preservation Methods 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 100
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 238000007493 shaping process Methods 0.000 claims abstract description 54
- 238000001179 sorption measurement Methods 0.000 claims abstract description 28
- 238000003756 stirring Methods 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 238000000465 moulding Methods 0.000 claims abstract description 5
- 238000007569 slipcasting Methods 0.000 claims description 44
- 239000002002 slurry Substances 0.000 claims description 29
- 238000003475 lamination Methods 0.000 claims description 27
- 230000001360 synchronised effect Effects 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 22
- 239000004744 fabric Substances 0.000 claims description 19
- 230000007306 turnover Effects 0.000 claims description 19
- 238000009415 formwork Methods 0.000 claims description 16
- 239000004568 cement Substances 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 15
- 238000012423 maintenance Methods 0.000 claims description 15
- 239000000853 adhesive Substances 0.000 claims description 12
- 230000001070 adhesive effect Effects 0.000 claims description 12
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 229920002472 Starch Polymers 0.000 claims description 9
- 239000010410 layer Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- 235000019698 starch Nutrition 0.000 claims description 9
- 239000008107 starch Substances 0.000 claims description 9
- 239000002344 surface layer Substances 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 230000007423 decrease Effects 0.000 claims description 6
- 238000000151 deposition Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 238000003825 pressing Methods 0.000 description 38
- 238000005516 engineering process Methods 0.000 description 15
- 238000009434 installation Methods 0.000 description 15
- 230000005540 biological transmission Effects 0.000 description 14
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- 238000000926 separation method Methods 0.000 description 7
- 239000003638 chemical reducing agent Substances 0.000 description 6
- 230000006698 induction Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 210000003141 lower extremity Anatomy 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 206010051986 Pneumatosis Diseases 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000009416 shuttering Methods 0.000 description 3
- 235000004443 Ricinus communis Nutrition 0.000 description 2
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- 239000000446 fuel Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
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- 241000361919 Metaphire sieboldi Species 0.000 description 1
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- 230000001737 promoting effect Effects 0.000 description 1
- 239000012257 stirred material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The present invention relates to a kind of process units of complex heat-preservation Light trabs. This process units comprise the stirring system of getting the raw materials ready, production line conveying apparatus and lay successively along production line conveying apparatus throughput direction with lower device: median septum storehouse, first group of paving adsorption device, first group of automatic grouting device, press-roller device, template middle part automatic plate press machine, second group of automatic grouting device, second group of paving adsorption device, sieve adsorption device, the 3rd group of paving adsorption device, automatic palletizing machine, shaping mechanism, switching mechanism, stripper apparatus. This process units is flat-die automatic production line, and this process units not only can make the molding time of complex heat-preservation Light trabs greatly shorten, and reduces labour intensity, enhance productivity, and the constant product quality of producing.
Description
Technical field
The present invention relates to building machinery technical field, particularly a kind of process units of complex heat-preservation Light trabs.
Background technology
The traditional production technology of complex heat-preservation Light trabs all adopts formwork erection slip casting, and this technique cannot realize bilayer or sandwich constructionArrange, and a mold can only corresponding a kind of product, is inconvenient to produce diversified product. In addition, the production of product is all by peopleWork operation or easy equipment are in conjunction with manually operating, and owing to not being automated production, not only molding time is long, work is strongDegree is large, inefficiency, and the unstable product quality of producing, and bubble, easily appears in product surface out-of-flatness, pit andThe defects such as earthworm line.
Summary of the invention
The object of the invention is to overcome above shortcoming, a kind of process units of complex heat-preservation Light trabs is provided. This process unitsFor flat-die automatic production line, this process units not only can make the molding time of complex heat-preservation Light trabs greatly shorten, and reducesLabour intensity, enhances productivity, and the constant product quality of producing.
The present invention is achieved in that a kind of production technology of complex heat-preservation Light trabs, and this technique comprises the slurry carrying out successivelyPreparation, flat-die slip casting, formwork erection maintenance and stripping process;
Described slurry front travel be by ready material according to predefined ratio mixing and stirring, for subsequent use;
Described flat-die grouting with plunger comprises following step of sequentially carrying out:
1. conveying templates spreads attached station to bottom, spreads attached bottom glass-fiber-fabric and film above template;
2. then carry the template of completing glass-fiber-fabric and film to mould assembling station, frame is assembled in to template surrounding, make templateTop forms the unlimited cast cavity in top;
3. then conveying templates, to prime cement pourer position, injects cast cavity to setting height by the slurry of slurry front travel preparation,Form prime cement, and strike off prime cement surface;
4. then conveying templates, to exhaust pressure roller station, is discharged the pneumatosis in prime cement and the flat slurry of roller surface;
5. then conveying templates presses station to filled board, and filled board is placed in to top, prime cement middle part, downward crushing clamp core afterwards,The base section of filled board is imbedded in prime cement;
6. then conveying templates, to starch adhesive cast station, continues to fill cast cavity by the slurry of slurry front travel preparation, formsStarch adhesive, and strike off starch adhesive surface;
7. then conveying templates spreads attached station to top layer glass-fiber-fabric, spreads attached top layer glass-fiber-fabric above starch adhesive;
8. then conveying templates is filled the attached station of material screen to surface layer, and surface layer inserts is attached to top layer glass through the even shakedown of screen clothOn cloth;
9. then conveying templates spreads attached station to top film, and top film paving is attached to surface layer inserts top;
10. then conveying templates, to lamination shaping station, stacks template on the fixed head of shaping mechanism from bottom to top successively, willThe portable plate of shaping mechanism is buckled on the template top of the top, utilizes adjustment positioner the consolidating shaping mechanism of shaping mechanismThe portable plate of determining plate, each template and shaping mechanism is locked together;
Described formwork erection maintenance operation is that the shaping mechanism of folded full template locking is turned over and turn 90 degrees, and makes each template of having poured into a mould verticalUnder formula state, carry out formwork erection maintenance;
Described stripping process is to separate with the cast finished product in template completing the template of formwork erection maintenance operation.
For a process units for complex heat-preservation light weight wall board production technology, it is characterized in that: this device comprises for completing slurryGet the raw materials ready stirring system and the life to flat-die grouting with plunger, formwork erection maintenance operation and stripping process for delivery of template of material front travelProduce lines conveying equipment, be laid with successively with lower device along the throughput direction of production line conveying apparatus: also can be by mould for depositing templatePlate block-by-block is placed into the median septum storehouse on production line conveying apparatus, is arranged at bottom and spreads first group of attached station paving adsorption device, arrangesIn first group of automatic grouting device of prime cement cast station, be arranged at the press-roller device of exhaust pressure roller station, be arranged at filled board and pressThe knock off template middle part automatic plate press machine of position, is arranged at second group of automatic grouting device of starch adhesive cast station, is arranged at top layer glassFine cloth spreads second group of paving adsorption device of attached station, is arranged at the sieve adsorption device of the attached station of surface layer filling material screen, is arranged at top filmSpread the 3rd group of attached station paving adsorption device, be arranged at the automatic palletizing machine of lamination shaping station, be connected with automatic palletizing machine forStack the shaping mechanism of the template of having poured into a mould, for shaping mechanism being turned over to the switching mechanism turning 90 degrees to vertical state, for by completeThe stripper apparatus that becomes the template of formwork erection maintainer order to separate with the cast finished product in template.
Described median septum storehouse comprises the plate bin bracket being used in conjunction with production line conveying apparatus, described production line conveying apparatus slave plate storehouseMid-stent is passed, and described plate bin bracket is provided with and is positioned at the hoisting frame of production line conveying apparatus top and is connected in plate bin bracketAnd being used between hoisting frame drives the lifting driving device of hoisting frame oscilaltion;
On described plate bin bracket, be installed with lead; Described hoisting frame is provided with the guiding being flexibly connected with described leadCover, described hoisting frame moves up and down along described lead by fairlead; The two opposite sides of described hoisting frame are also provided with for handlingThe clamping device of template and drive described clamping device to carry out the driving clamping device that unclamps or clamp swooping template action, described clampingDevice is flexibly connected with described hoisting frame, and described driving clamping device one end is connected with described hoisting frame, the other end and described clampingDevice connects.
To clamp or unclamp action in order to realize, the clamping device of every side comprise cross at production line conveying apparatus top and with liftingRotating shaft that frame is rotationally connected, be divided into two groups of clamp assemblies at the axial two ends of rotating shaft and be connected in rotating shaft and driving clamping device itBetween swing linking arm; One end of described swing linking arm is fixedly connected with rotating shaft, and the other end is flexibly connected with driving clamping device;Every group of clamp assembly comprise hook and be connected in hook and rotating shaft between hook coupling assembling, the upper end of hook coupling assembling withRotating shaft is fixedly connected with, and hook is installed on the lower end of hook coupling assembling.
While decline for fear of hoisting frame, hook damages the template on production line conveying apparatus, and the present invention has done following improvement: described inHook coupling assembling comprises hook linking arm and hook Connection Block; The upper end of described hook linking arm is fixedly connected with rotating shaft; DescribedHook Connection Block by cross at the block of hook below and be fixedly connected on block and hook linking arm lower end between vertical connectionPart composition, is provided with between vertical connector and block and is convenient to the movable breach of planting therebetween in hook rear end, and described hook rear end is passed throughJointed shaft is rotationally connected with vertical connector, and hook front end bottom surface is provided with ramp structure.
In order to improve the intensity of clamping device, described clamping device also comprises that the horizontal hook being connected between two groups of clamp assemblies connectsFitting, laterally hook connector two ends are connected with the hook linking arm of corresponding side clamp assembly, or with corresponding side clamp assemblyHook Connection Block connects, or is connected with hook linking arm and the hook Connection Block of corresponding side clamp assembly simultaneously.
For synchronous hook plate, median septum position in storehouse of the present invention is provided with synchronous between two stack clamping devices of the two opposite sides of hoisting frameMoving device.
In order to realize synchronous hook plate, described synchronizing linkage is same by two that are fixedly connected with the rotating shaft of two stack clamping devices respectivelyWalk swing arm and be connected in two synchronising (connecting) rods compositions between synchronous swing arm.
In order to ensure that template can fitly place on production line, on described hoisting frame, be also provided with template direction parts, described templateGuiding parts is located at template surrounding by multicomponent and the spacing guide rod that is fixedly connected with hoisting frame forms, and is formed by each spacing guide rodThe upper dimension that is used for template being carried out to spacing spacing framework be greater than template size and from top to bottom reduce gradually, bottom chiVery little template size and the size constancy from top to bottom of being slightly larger than.
In order to drive better hoisting frame lifting and clamping device to unclamp clamping, described lifting driving device and driving clamping device are adoptedWith oil cylinder or cylinder.
Described first group of paving adsorption device comprises the production line conveying apparatus for transporting template and is arranged on production line conveying apparatusRoller frame assembly; Described production line conveying apparatus comprises frame and is installed on the transfer assembly in frame; Described roller frame assembly bagDraw together upper roller assembly, lower roller assembly and for supporting the support of upper roller assembly and lower roller assembly; Described support comprises perpendicularTo be fixedly installed in production line conveying apparatus frame top vertical adjustment frame, be installed on vertical adjustment frame top for supportingThe upper adjustment plate of upper roller assembly and be installed on vertical adjustment frame bottom for supporting the lower adjustment plate of lower roller assembly; DescribedUpper roller assembly comprises the upper rotating shaft that is installed on adjustment plate, rotates the upper roller of socket and can be connected to by turning set with upper rotating shaftUpper roller is outer and be wound with the material reel of curling paving addendum; Described lower roller assembly comprises the lower rotary shaft being installed on lower adjustment plateAnd rotate with lower rotary shaft the lower roller being socketed.
The quantity of described roller frame assembly is more than two, respectively organizes roller frame assembly along the throughput direction of production line conveying apparatus successivelyAdjacent laying, the paving that can disposablely synchronously complete two or more materials is attached, greatly increases work efficiency; Be positioned at the roller frame of front sideThe lower limb of the lower roller of assembly is higher than the lower limb of lower roller of roller frame assembly that is positioned at rear side, after template being transported to be positioned atBelow the roller frame assembly of side time, can not be blocked and stop.
Described vertical adjustment frame bottom is provided with carrying with respect to production line for adjusting lower adjustment plate of arranging more than two from bottom to topThe screw installing hole of device setting height(from bottom), adjustable paving addendum, with respect to the height of production line conveying apparatus, makes film and glass-fiber-fabricKeep suitable gap Deng multi-compartment bed addendum and template, thereby glass-fiber-fabric and film are attached on interlayer extruded sheet; Described downwardWhole plate connects with corresponding screw installing hole by screw connector.
Described upper adjustment plate be provided with two above lay successively along the throughput direction of production line conveying apparatus for installing rotating shaftUpper mounting groove; The opening direction of described upper mounting groove is for straight up, and opening middle part remains unchanged to the A/F of bottom,Opening middle part increases gradually to the A/F on top; Can play the effect that makes material reel easy for installation, described lower adjustment plateBe provided with two above lay successively along the throughput direction of production line conveying apparatus for the lower mounting groove of lower rotary shaft is installed; DescribedThe opening direction of lower mounting groove remains unchanged horizontal by 30 °-60 ° inclinations and A/F, can prevent that the second rotating shaft is attached pavingIn process, deviate from.
Described first group of automatic grouting device comprises slip casting frame, is arranged in the production line conveying apparatus of slip casting central rack, sets up separatelyIn production line conveying apparatus direct of travel both sides and be vertically fixedly arranged on two groups of guide pillars in frame, guide pillar carries out elevating movement relativelyTravel(l)ing rest, be set up in the slip casting hopper of production line conveying apparatus top and be used for driving travel(l)ing rest liter by travel(l)ing restThe lifting driving device falling; The top of described slip casting hopper is provided with charging aperture, and bottom is provided with discharging opening, and middle part is provided with for stirringSlurry is realized the agitating device of discharging, and the outside of slip casting hopper is provided with the motor for driving agitating device.
In order further to limit the minimum range of slip casting hopper discharging opening and template upper surface, described slip casting frame is provided with and is positioned at workThe means for adjusting limit of movement of moving support two side bottoms.
Preferably, described means for adjusting limit of movement by being fixed on sleeve in frame, be fixed on nut and and the nut of sleeve topThe screw rod that threaded engagement connects, the top of screw rod is used for being supported in the corresponding side bottom of travel(l)ing rest.
In travel(l)ing rest lifting process, occur stuck phenomenon, described lifting driving device is made up of hydraulic drive cylinder, liquidPress the cylinder body of driving cylinder to be connected with the fixed installation of slip casting frame, piston rod part and the travel(l)ing rest of hydraulic drive cylinder turn by rotating shaftBe dynamically connected.
In order automatically to strike off the surface of slurry after slip casting, make the template surface after slip casting smooth, the discharging of described slip casting hopperThe setting that recedes gradually from top to bottom of mouthful back side panel.
In order to facilitate material evenly to carry to discharging opening from charging aperture, the big up and small down leakage of its top feed mouth of described slip casting hopperBucket-shaped, the middle part of slip casting hopper is cylindric, and described agitating device is by being installed on the shaft in cylinder and being distributed in shaft notWith the stirring vane composition of radial direction.
In order further to improve the flexibility of lifting moving between travel(l)ing rest and guide pillar, described travel(l)ing rest is by guide pin bushing and guide pillarBe connected, described guide pin bushing is made up of with the outer sleeve that is fixedly installed in inner sleeve periphery in the inner sleeve of guide pillar periphery pivot bush unit,Inner sleeve inwall is provided with the spirality oil-way extending from top to bottom, and the barrel of outer sleeve is provided with and spirality oil-way phaseLogical oil inlet passage.
Described press-roller device comprises pressure roller frame, be located in pressure roller frame be used for production line conveying apparatus that conveying templates advances,Cross at the press roll component of production line conveying apparatus top and be connected in press roll component and pressure roller frame between be used for driving pressure rollerThe pressure roller lifting drive that assembly moves up and down, described press roll component comprises that periphery wall is distributed with the cylinder of bristle and is used for bandThe drum drive motor that moving cylinder rotates, the axis direction of described cylinder and the direct of travel of production line conveying apparatus are perpendicular.
In order to realize better moving up and down of press roll component, described pressure roller lifting drive comprise be symmetricly set in drum shaft toThe a pair of swing arm of both sides, be connected in hydraulic pressure or air pressure actuator between swing arm upper end and pressure roller frame, the lower end of swing arm and pressure rollerFrame is articulated and connected, and one end of the upper end of swing arm and hydraulic pressure or air pressure actuator is articulated and connected, and described cylinder is by being fixedly connected onRoller shaft and the swing arm at its middle part are rotationally connected, the upper end articulated position that the setting height(from bottom) of described roller shaft is positioned at swing arm with underThe line between upper end articulated position and the lower end articulated position of swing arm, described hydraulic pressure are departed between end articulated position and installation siteOr the other end of air pressure actuator and pressure roller frame are articulated and connected.
In order to obtain better exhaust effect, bristle is perpendicular to the periphery wall of cylinder and distribution equably.
For drive better swing arm swing, described hydraulic pressure or air pressure actuator are cylinder or oil cylinder, the cylinder body of cylinder or oil cylinder withThe mount pad being fixedly installed in pressure roller frame is articulated and connected, and the piston rod head of cylinder or oil cylinder and the upper end of swing arm are articulated and connected.
The production line for delivery of template that described template middle part automatic plate press machine comprises pressing plate frame and passes from pressing plate central rackConveying device, described pressing plate frame is provided with and is positioned at the pressing plate hoisting frame of production line conveying apparatus top and is connected in pressing plate frameAnd the hoisting frame drive unit being used for the oscilaltion of dynamic pressure plate hoisting frame between pressing plate hoisting frame; Vertical in described pressing plate frameLifting guide pillar is installed, and described pressing plate hoisting frame is provided with and the lifting guide pin bushing that promotes guide pillar and be flexibly connected, described pressing plate hoisting frameMove up and down along described lifting guide pillar by promoting guide pin bushing; Described pressing plate hoisting frame is also installed with more smaller than template inner cavity sizeAnd with the pressing plate that pressing plate hoisting frame elasticity is connected, described pressing plate is provided with vibrating device; In described pressing plate frame, be also equipped with for senseAnswer the induction installation of pressing plate hoisting frame or pressing plate height and position, described induction installation is connected to control lifting with hoisting frame drive unitThe lifting work of frame drive unit.
In order to extend the service life that promotes guide pin bushing, described lifting guide pin bushing forms by cylinder with the steel bushing of cylinder inner wall interference fit,Described steel bushing inwall is provided with the helical oil groove extending from top to bottom, and described cylinder barrel middle part is provided with the fuel feed hole communicating with oil groove.
Stressed more even when pushing, the quantity of described lifting guide pillar is four and the symmetrical surrounding that is divided into pressing plate hoisting frame,The quantity of described lifting guide pin bushing is consistent with lifting guide pillar.
In order to drive better the rise and fall of pressing plate hoisting frame, described hoisting frame drive unit is cylinder or oil cylinder.
In order to meet the different requirements of the products of different specifications extruded sheet compacting degree of depth, the setting height(from bottom) position of described induction installation can phasePressing plate frame is adjusted.
Described switching mechanism comprises underframe, is located at the rollover stand of underframe top and is connected in underframe being used between rollover stand and drivesThe upset of rollover stand upset drives oil cylinder, and the front end of rollover stand is articulated with underframe front side by jointed shaft, the rear end of rollover stand with turn overTurn and drive one end of oil cylinder to be rotationally connected, upset drives the other end and the underframe of oil cylinder to be rotationally connected; The left and right sides of underframe respectivelyRespectively be provided with one group of track that extends and be parallel to each other along fore-and-aft direction; Described shaping mechanism comprises fixed frame, vertically fixed installationIn the fixed head of fixed frame front side top, be vertically movably installed in fixed frame back side top and relatively before and after fixed frameMobile portable plate and be used for adjusting the adjustment positioner that the relative fixed frame of portable plate moves forward and backward; At the bottom of described fixed framePortion rear and front end be respectively provided with respectively a pair of match with track be used for the axle assembly that drives shaping mechanism to move forward and backward; DescribedThe front end left and right sides of underframe is also respectively provided with respectively one group and can rotation corresponding to two axle assemblies that are positioned at fixed frame front end connectsThe axle locating that connects and can separate corresponding thereto; The bottom rear side of described fixed frame be also provided with can with rollover stand front end phaseTo the fixing turnover connecting piece that can separate corresponding thereto again.
In order to locate better clamping shaping mechanism, described axle locating comprises the supporting seat that is fixedly installed on underframe, solidDingan County is loaded on put in place block, rotational support of wheel shaft on supporting seat and is connected in wheel shaft rotation locating shaft, fixed installation on supporting seatThe rotation positional cylinder that oil cylinder positioning seat, one end and oil cylinder positioning seat on underframe is rotationally connected and be connected in rotation locationRotation location fork between the oil cylinder other end and wheel shaft rotation locating shaft, rotation location fork and wheel shaft rotation locating shaft coaxially joinMoving; Each axle assembly comprises the axle block that is fixedly installed on fixed frame, is installed on wheel shaft and and wheel shaft on axle blockThe wheel being rotationally connected; Axial one end of described wheel shaft rotation locating shaft is coaxially installed with for turning set and is connected to half bag on wheel shaftAxle sleeve, the described axle sleeve wall that partly wraps axle sleeve is provided with the opening of being convenient to wheel shaft turnover, and the described axle sleeve that partly wraps can be at rotation positional cylinderThe opening that goes to half bag axle sleeve with the drive backspin of rotation location fork is in backward or downward two states.
In order to realize being better rotationally connected and relative separation of axle assembly and axle locating, the described axle sleeve internal perisporium that partly wrapsIt is U-shaped that cross section is, and U-shaped bottom is the semicircle being rotatably assorted with wheel shaft.
In order to realize better the location to axle assembly, the described wheel shaft block that puts in place is L-type, the angle position of L-type be provided withThe fillet that wheel shaft diameter matches.
In order to realize better upset, realize the relative fixing and relative separation of rollover stand and shaping mechanism, described turnover connecting pieceComprise and fixedly mount with fixed frame the upset Connection Block being connected and be installed on the upset connecting axle of upset on Connection Block, described in turn overThe axis that turns connecting axle and wheel shaft is parallel to each other; Described rollover stand comprises rollover stand body, is fixed at rollover stand body front end alsoAnd the rollover stand overturning seat being rotationally connected with jointed shaft, be fixedly installed in outside, rollover stand body rear end and join with upset connecting axleClose the rollover stand front fork plate of connection and be fixedly installed in rollover stand body rear inside and drive one end of oil cylinder to turn with upsetThe rollover stand oil cylinder seat being dynamically connected, described rollover stand front fork plate is provided with the U-shaped buckling groove of the connecting axle turnover of being convenient to overturn.
No longer down upset when making shaping mechanism be turned to horizontal level, avoid being turned to dead-centre position cause switching mechanism withoutMethod upset, the bottom, rear end of described rollover stand is also provided with turnover position limiting apparatus.
For the ease of the movement of underframe, the bottom of described underframe is provided with the castor for driving underframe to move.
In the palletizing machine support body of described automatic palletizing machine, be provided with side by side adjacent grasping plate station and lamination station, production line conveying apparatusConveying templates is to grasping plate station; Described automatic palletizing machine is also provided with that to be movably installed in lamination frame inner and can be in the grasping plate of frameThe adjustable shelf of walking between station and lamination station; The row that drives adjustable shelf walking is installed between described adjustable shelf and lamination frameWalk drive unit; Adjustable shelf two opposite sides are arranged with two groups of hoisting mechanisms up and down that are used for handling template, on adjustable shelf, are also provided withBe used for driving upper and lower hoisting mechanism to rise or the lifting driving device up and down of decline.
Be fixedly installed on adjustable shelf in order synchronously to drive better upper and lower hoisting mechanism, described upper and lower lifting driving device to compriseLifting speed reducer and synchronous gear box, pass through chain between the power output shaft of lifting speed reducer and the power input shaft of synchronous gear boxThe sprocket wheel connection for transmission of bar one and corresponding matching, the power output shaft of two synchronous outputting powers of synchronous gear box passes through respectively chainThe sprocket wheel of bar two and chain three and corresponding matching and two groups of upper and lower hoisting mechanism connection for transmissions, be installed with on described adjustable shelf pointBe not used for the chain tension wheels of tension chain two, chain three.
For upper and lower climbing shuttering better, the hoisting mechanism up and down of every side comprises and is rotationally connected and is divided into production with adjustable shelfThe driving axle part of the upper and lower both sides of lines conveying equipment and driven shaft parts, driving axle part by corresponding chain two or chain three withThe corresponding power output shaft connection for transmission of synchronous gear box; Between driving axle part and driven shaft parts, pass through two above liftingsDriving chain connection for transmission, is installed with the synchronous connecting shaft that transverse horizontal arranges between each lifting driving chain, synchronously connectThe axial both sides of axle are provided with the pawl that hangs for clamping template.
In order to eliminate chain slack phenomenon, improve the transmission efficiency of chain, between described adjustable shelf and driven shaft parts, be provided with forRegulate the tensioning adjusting device of lifting driving chain rate of tension.
For adjustable shelf can be moved better more reposefully, described travel driving unit comprises the walking being fixedly installed on adjustable shelfReductor, rotate be installed on adjustable shelf and with the perpendicular walking driving shaft of adjustable shelf direction of travel, be fixedly installed in walkingThe gear at the axial two ends of driving shaft and be installed on palletizing machine top of the trellis both sides and the tooth with the corresponding engaged transmission of corresponding side gearBar, passes through walking sprocket wheel and walking chain connection for transmission between the power output shaft of driving speed reducer and walking driving shaft.
Compared to prior art, the present invention has the following advantages:
(1) production technology of the present invention adopts flat-die slip casting, formwork erection maintenance, can realize bilayer or sandwich construction and arrange, convenient rawProduce diversified product;
(2) process units of the present invention adopts automatic production line, can realize the automatic production of complex heat-preservation Light trabs, should be certainlyMovingization production line not only can make the molding time of complex heat-preservation Light trabs greatly shorten, and reduces labour intensity, improves and produces effectRate, and the constant product quality of producing.
Brief description of the drawings
The invention will be further described in conjunction with the embodiments with reference to the accompanying drawings:
Fig. 1 is complex heat-preservation light weight wall board production technology flow chart of the present invention;
Fig. 2 is the rough schematic view of complex heat-preservation equipment for producing light wall board of the present invention;
Fig. 3 is the structural representation in median septum storehouse in Fig. 2;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the three-dimensional structure schematic diagram of clamping device and synchronizing linkage in Fig. 3;
Fig. 6 is the three-dimensional structure schematic diagram of hoisting frame in Fig. 3;
Fig. 7 is the three-dimensional structure schematic diagram of switching mechanism and shaping mechanism in Fig. 2;
Fig. 8 is the three-dimensional structure schematic diagram of the another kind of duty of shaping mechanism in Fig. 7;
Fig. 9 is the three-dimensional structure schematic diagram of shaping mechanism in Fig. 2;
Figure 10 is the three-dimensional structure schematic diagram of switching mechanism in Fig. 2;
Figure 11 is the three-dimensional structure schematic diagram of axle locating in Figure 10;
Figure 12 is wheel shaft rotation locating shaft and the three-dimensional structure schematic diagram that partly wraps axle sleeve in Figure 11;
Figure 13 is the three-dimensional structure schematic diagram of rollover stand in Figure 10;
Figure 14 is the three-dimensional structure schematic diagram of axle assembly and axle locating relative separation in Fig. 8;
Figure 15 is the three-dimensional structure schematic diagram that in Fig. 8, axle assembly is just encountered the wheel shaft position block in axle locating;
Figure 16 is the axle locating three-dimensional structure schematic diagram that is rotationally connected corresponding to axle assembly in Fig. 8;
Figure 17 is the structural representation of first group of paving adsorption device in Fig. 2;
Figure 18 is the structural representation of production line conveying apparatus in Figure 17;
Figure 19 is the structural representation of roller frame component in Figure 17;
Figure 20 is the structural representation of roller component in Figure 19;
Figure 21 is the structural representation of Figure 19 medium-height trestle;
Figure 22 is the structural representation of first group of automatic grouting device in Fig. 2;
Figure 23 is the A-A cutaway view in Figure 22;
Figure 24 is the B-B cutaway view in Figure 22;
Figure 25 is the structural representation of guide pin bushing in Figure 22;
Figure 26 is the structural representation of press-roller device in Fig. 2;
Figure 27 is the left view of Figure 26;
Figure 28 is press-roller device operating position schematic diagram;
Figure 29 is press roll component structural representation in Figure 26;
Figure 30 is the structural representation of automatic palletizing machine in Fig. 2;
Figure 31 is the left view of Figure 30;
Figure 32 is the structural representation of lamination frame in Figure 31;
Figure 33 is the top view of Figure 32;
Figure 34 is the structural representation of adjustable shelf in Figure 31, travel driving unit, upper and lower hoisting mechanism and upper and lower lifting driving deviceFigure;
Figure 35 is the top view of Figure 34;
Figure 36 is the left view of Figure 34;
Figure 37 is the structural representation of template middle part automatic plate press machine in Fig. 2;
Figure 38 is the left view of Figure 37.
Symbol description in figure: 1, the stirring system of getting the raw materials ready, 2, template, 3, production line conveying apparatus, 3-1, frame, 3-2, biographySending component, 4, median septum storehouse, 4-1, plate bin bracket, 4-2, hoisting frame, 4-3, lifting driving device, 4-4, lead,4-5, fairlead, 4-6, clamping device, 4-6-1, rotating shaft, 4-6-2, swing linking arm, 4-6-3, hook, 4-6-4,Hook linking arm, 4-6-5, block, 4-6-6, vertical connector, 4-6-7, horizontal hook connector, 4-7, clamping driveDevice, 4-8, synchronizing linkage, 4-8-1, synchronous swing arm one, 4-8-2, synchronous swing arm two, 4-8-3, synchronising (connecting) rod,4-9, template direction parts, 5, first group of paving adsorption device, 5-1, roller frame assembly, 5-1-1, upper roller assembly, 5-1-1-1,Upper rotating shaft, 5-1-1-2, upper roller, 5-1-1-3, material reel, 5-1-2, support, 5-1-2-1, vertically adjust frame, 5-1-2-2,Upper adjustment plate, 5-1-2-3, lower adjustment plate, 5-1-3, lower roller assembly, 5-1-3-1, lower rotary shaft, 5-1-3-2, lower roller,6, first group of automatic grouting device, 6-1, slip casting frame, 6-2, guide pillar, 6-3, travel(l)ing rest, 6-4, slip casting hopper, 6-4-1,Charging aperture, 6-4-2, discharging opening, 6-4-3, agitating device, 6-5, lifting drive, 6-6, motor, 6-7, spacing tuneRegulating device, 6-8, guide pin bushing, 6-8-1, inner sleeve, 6-8-2, outer sleeve, 7, press-roller device, 7-1, pressure roller frame, 7-2,Press roll component, 7-2-1, bristle, 7-2-2, cylinder, 7-2-3, roller shaft, 7-3, pressure roller lifting drive, 7-3-1,Swing arm, 7-3-2, hydraulic pressure or air pressure actuator, 7-4, drum drive motor, 7-5, mount pad, 8, template middle part automatic pressingPlate machine, 8-1, pressing plate frame, 8-2, pressing plate riser, 8-3, hoisting frame drive unit, 8-4, promote guide pillar, 8-5, carriesRise guide pin bushing, 8-6, pressing plate, 8-7, vibrating device, 8-8, induction installation, 9, second group of automatic grouting device, 10, secondGroup paving adsorption device, 11, sieve adsorption device, 12, the 3rd group of paving adsorption device, 13, automatic palletizing machine, 13-1, lamination frame, 13-2,Grasping plate station, 13-3, lamination station, 13-4, adjustable shelf, 13-5, travel driving unit, 13-5-1, walking reducing motor,13-5-2, walking driving shaft, 13-5-3, gear, 13-5-4, tooth bar, 13-5-5, walking sprocket wheel, 13-5-6, walking chainBar, 13-6, upper and lower hoisting mechanism, 13-6-1, driving axle part, 13-6-2, driven shaft parts, 13-6-3, lifting transmissionChain, 13-7, upper and lower lifting driving device, 13-7-1, lifting reducing motor, 13-7-2, synchronous gear box, 13-7-3,Chain one, 13-7-4, chain two, 13-7-5, chain three, 13-7-6, chain tension wheels, 14, shaping mechanism, 14-1,Fixed frame, 14-2, fixed head, 14-3, portable plate, 14-4, adjustment positioner, 14-5, axle assembly, 14-5-1,Axle block, 14-5-2, wheel shaft, 14-5-3, wheel, 14-6, turnover connecting piece, 14-6-1, upset Connection Block, 14-6-2,Upset connecting axle, 15, switching mechanism, 15-1, underframe, 15-2, rollover stand, 15-2-1, rollover stand body, 15-2-2,Rollover stand overturning seat, 15-2-3, rollover stand front fork plate, 15-2-4, rollover stand oil cylinder seat, 15-2-5, U-shaped buckling groove, 15-3,Upset drives oil cylinder, 15-4, track, 15-5, axle locating, 15-5-1, supporting seat, 15-5-2, the wheel shaft gear that puts in placePiece, 15-5-3, wheel shaft rotation locating shaft, 15-5-4, oil cylinder positioning seat, 15-5-5, rotation positional cylinder, 15-5-6, revolveTurn location fork, 15-5-7, partly wrap axle sleeve, 15-6, jointed shaft, 15-7, turnover position limiting apparatus, 16, stripper apparatus.
Detailed description of the invention
Below in conjunction with Figure of description and specific embodiment, content of the present invention is elaborated:
A production technology for complex heat-preservation Light trabs, this technique comprises the slurry preparation, flat-die slip casting, the formwork erection that carry out successivelyMaintenance and stripping process;
Described slurry front travel be by ready material according to predefined ratio mixing and stirring, for subsequent use;
Described flat-die grouting with plunger comprises following step of sequentially carrying out:
1. conveying templates spreads attached station to bottom, spreads attached bottom glass-fiber-fabric and film above template;
2. then carry the template of completing glass-fiber-fabric and film to mould assembling station, frame is assembled in to template surrounding, make templateTop forms the unlimited cast cavity in top;
3. then conveying templates, to prime cement pourer position, injects cast cavity to setting height by the slurry of slurry front travel preparation,Form prime cement, and strike off prime cement surface;
4. then conveying templates, to exhaust pressure roller station, is discharged the pneumatosis in prime cement and the flat slurry of roller surface;
5. then conveying templates presses station to filled board, and filled board is placed in to top, prime cement middle part, downward crushing clamp core afterwards,The base section of filled board is imbedded in prime cement;
6. then conveying templates, to starch adhesive cast station, continues to fill cast cavity by the slurry of slurry front travel preparation, formsStarch adhesive, and strike off starch adhesive surface;
7. then conveying templates spreads attached station to top layer glass-fiber-fabric, spreads attached top layer glass-fiber-fabric above starch adhesive;
8. then conveying templates is filled the attached station of material screen to surface layer, and surface layer inserts is attached to top layer glass through the even shakedown of screen clothOn cloth;
9. then conveying templates spreads attached station to top film, and top film paving is attached to surface layer inserts top;
10. then conveying templates, to lamination shaping station, stacks template on the fixed head of shaping mechanism from bottom to top successively, willThe portable plate of shaping mechanism is buckled on the template top of the top, utilizes adjustment positioner the consolidating shaping mechanism of shaping mechanismThe portable plate of determining plate, each template and shaping mechanism is locked together;
Described formwork erection maintenance operation is that the shaping mechanism of folded full template locking is turned over and turn 90 degrees, and makes each template of having poured into a mould verticalUnder formula state, carry out formwork erection maintenance;
Described stripping process is to separate with the cast finished product in template completing the template of formwork erection maintenance operation.
For a process units for complex heat-preservation light weight wall board production technology, as shown in Figure 2, this device comprises for completing slurryMaterial front travel get the raw materials ready stirring system 1 and for delivery of template 2 to flat-die grouting with plunger, formwork erection maintenance operation and stripping processProduction line conveying apparatus 3, be laid with successively with lower device along the throughput direction of production line conveying apparatus 3: for depositing templateAnd template 2 block-by-blocks can be placed into the median septum storehouse 4 on production line conveying apparatus 3, be arranged at bottom and spread first group of attached stationSpread adsorption device 5, be arranged at first group of automatic grouting device 6 of prime cement cast station, be arranged at the press-roller device of exhaust pressure roller station7, be arranged at filled board and press the template middle part automatic plate press machine 8 of station, be arranged at second group of automatic grouting of starch adhesive cast stationDevice 9, is arranged at top layer glass-fiber-fabric and spreads second group of attached station paving adsorption device 10, is arranged at surface layer and fills the sieve of the attached station of material screenAdsorption device 11, is arranged at top film and spreads the 3rd group of attached station paving adsorption device 12, is arranged at the automatic lamination of lamination shaping stationMachine 13, be connected with automatic palletizing machine for stacking the shaping mechanism 14 of the template of having poured into a mould, for shaping mechanism 14 is overturn90 degree are to the switching mechanism 15 of vertical state, for separating with the cast finished product in template completing the template 2 of formwork erection maintenance operationStripper apparatus 16.
As shown in Fig. 3-Fig. 6, be the median septum storehouse 4 in the process units of complex heat-preservation light weight wall board production technology of the present invention,Described median septum storehouse 4 comprises the plate bin bracket 4-1 being used in conjunction with production line conveying apparatus 3, described production line conveying apparatus 3Slave plate bin bracket 4-1 passes at middle part, and described plate bin bracket 4-1 is provided with the hoisting frame 4-2 that is positioned at production line conveying apparatus 3 topsAnd be connected in the lifting driving device that is used for driving hoisting frame 4-2 oscilaltion between plate bin bracket 4-1 and hoisting frame 4-24-3；
On described plate bin bracket 4-1, be installed with lead 4-4; Described hoisting frame 4-2 is provided with and described lead 4-4The fairlead 4-5 being flexibly connected, described hoisting frame 4-2 moves up and down along described lead 4-4 by fairlead 4-5; DescribedThe two opposite sides of hoisting frame 4-2 are also provided with for the clamping device 4-6 of handling template 2 and drive described clamping device 4-6 to holdRow unclamps or clamps the driving clamping device 4-7 that template 2 is moved, and described clamping device 4-6 and described hoisting frame 4-2 are movable to be connectedConnect, described driving clamping device 4-7 one end is connected with described hoisting frame 4-2, and the other end is connected with described clamping device 4-6.
The operation principle in described median septum storehouse is: the template 2 that fork truck is deviate from a folded ingot stripper is pitched into median septum storehouse 4, median septumThe spacing framework of template 2 that template direction parts 4-9 in storehouse 4 can fitly fall into template 2 to be surrounded by each spacing rod member,The bottom of template 2 rides on the hook 4-6-3 in clamped condition. The working cycles in median septum storehouse is as follows:
(1) lifting driving device 4-3 drives hoisting frame 4-2 to be down to extreme lower position;
(2) driving clamping device 4-7 drives clamping device 4-6 to unclamp a bottom template 2;
(3) lifting driving device 4-3 drives hoisting frame 4-2 to rise to clamping device 4-6 and aims at the position of second from the bottom template 2Put;
(4) driving clamping device 4-7 drives clamping device 4-6 to clamp second from the bottom template 2;
(5) lifting driving device 4-3 drives hoisting frame 4-2 to rise to extreme higher position with all the other templates 2, makes last pieceTemplate 2 is stayed on production line conveying apparatus 3;
(6) production line conveying apparatus 3 starts, and sees template 2 off;
(7) repeat above-mentioned action.
To clamp or unclamp action in order to realize, as shown in Figure 5, the clamping device 4-6 of every side comprises that crossing at production line carries dressThe rotating shaft 4-6-1 that puts 3 tops and be rotationally connected with hoisting frame 4-2, two groups of clampings that are divided into the axial two ends of rotating shaft 4-6-1Assembly and be connected in rotating shaft 4-6-1 and driving clamping device 4-7 between swing linking arm 4-6-2; Described swing linking armOne end of 4-6-2 is fixedly connected with rotating shaft 4-6-1, and the other end is flexibly connected with driving clamping device 4-7; Every group of clamp assemblyComprise hook 4-6-3 and be connected in hook 4-6-3 and rotating shaft 4-6-1 between hook coupling assembling, hook coupling assemblingUpper end is fixedly connected with rotating shaft 4-6-1, and hook 4-6-3 is installed on the lower end of hook coupling assembling.
When median septum storehouse fault or start, clamping device 4-6 may be in clamped condition, and it is defeated that hook 4-6-3 is positioned at production lineSend the template on device 32 tops, while decline for fear of hoisting frame 4-2, hook 4-6-3 damages template 2, and the present invention has doneFollowing improvement: described hook coupling assembling comprises hook linking arm 4-6-4 and hook Connection Block; Described hook linking arm 4-6-4Upper end be fixedly connected with rotating shaft 4-6-1; Described hook Connection Block by cross at hook 4-6-3 below block 4-6-5 andBe fixedly connected on the vertical connector 4-6-6 composition between block 4-6-5 and hook linking arm 4-6-4 lower end, vertical connectorBetween 4-6-6 and block 4-6-5, be provided with and be convenient to the movable breach of planting therebetween in hook 4-6-3 rear end, after described hook 4-6-3End is rotationally connected with vertical connector 4-6-6 by jointed shaft, and hook 4-6-3 front end bottom surface is provided with ramp structure; Work as liftingFrame 4-2 declines while encountering template 2, and the inclined-plane of hook 4-6-3 front end bottom surface first touches template 2, and template 2 is to hook 4-6-3There is a thrust upwards, hook 4-6-3 is upwards rotated around bearing pin, make hook 4-6-3 avoid template 2, avoid rightTemplate 2 causes damage. In the time that hoisting frame 4-2 rises, hook 4-6-3 rotates around bearing pin under Action of Gravity Field, when turningThe block 4-6-5 that encounters vertical connector 4-6-6 below during to horizontal level, can not rotate hook 4-6-3 again,Thereby make hook 4-6-3 realize the function that support shuttering 2 rises.
In order to improve the intensity of clamping device 4-6, described clamping device 4-6 also comprises and is connected in two groups of horizontal strokes between clamp assemblyTo hook connector 4-6-7, laterally the hook linking arm 4-6-4 of hook connector 4-6-7 two ends and corresponding side clamp assembly connectsConnect, or be connected with the hook Connection Block of corresponding side clamp assembly, or with the hook linking arm 4-6-4 of corresponding side clamp assemblyBe connected with hook Connection Block simultaneously.
For synchronous hook plate, between two stack clamping device 4-6 of the two opposite sides of hoisting frame 4-2, be provided with synchronizing linkage 4-8。
In order to realize synchronous hook plate, as shown in Figure 5, described synchronizing linkage 4-8 is by respectively with two stack clamping device 4-6'sTwo synchronous swing arm 4-8-1 that rotating shaft 4-6-1 is fixedly connected with, 4-8-2 and be connected in two synchronous swing arm 4-8-1,4-8-2 itBetween synchronising (connecting) rod 4-8-3 composition. In the time that right side clamping device 4-6 clamps, right side rotating shaft 4-6-1 clockwise rotates, and thenDrive synchronous swing arm 4-8-1 to clockwise rotate, promote synchronous swing arm 4-8-2 by synchronising (connecting) rod 4-8-3 and rotate counterclockwise, withStep swing arm 4-8-2 drives rotating shaft 4-6-1 in left side to rotate counterclockwise, and rotating shaft 4-6-1 in left side drives the left side clamping device 4-6 inverse timePin rotates, thereby realizes synchronous clamping. Vice versa.
In order to ensure that template can fitly place on production line, on described hoisting frame 4-2, be also provided with template direction parts 4-9,Described template direction parts 4-9 is located at template 2 surroundings by multicomponent and the spacing guide rod that is fixedly connected with hoisting frame 4-2 forms,The upper dimension that being used for of being formed by each spacing guide rod carried out spacing spacing framework to template 2 is greater than template 2 sizes and by upperAnd under reduce gradually, lower dimension is slightly larger than template 2 sizes and size constancy from top to bottom.
In order to drive better hoisting frame 4-2 lifting and clamping device 4-6 to unclamp clamping, described lifting driving device 4-3 and folderTight drive unit 4-7 adopts oil cylinder or cylinder.
As shown in Figure 17-Figure 21, be first group of paving attaching in the process units of complex heat-preservation light weight wall board production technology of the present inventionPut 5, this device comprises the production line conveying apparatus 3 for transporting template 2 and is arranged at the roller frame group on production line conveying apparatus 3Part 5-1; Described production line conveying apparatus 3 comprises frame 3-1 and is installed on the transfer assembly 3-2 on frame 3-1; Described roller frame groupPart 5-1 comprises upper roller assembly 5-1-1, lower roller assembly 5-1-3 and for supporting upper roller assembly 5-1-1 and lower roller assemblyThe support 5-1-2 of 5-1-3; Described support 5-1-2 comprises frame 3-1 top perpendicular that is vertically fixedly installed in production line conveying apparatus 3Straight adjust frame 5-1-2-1, be installed on vertical adjustment frame 5-1-2-1 top for supporting the upper adjustment plate of upper roller assembly 5-1-15-1-2-2 and be installed on vertical adjustment frame 5-1-2-1 bottom for supporting the lower adjustment plate of lower roller assembly 5-1-35-1-2-3；
Described upper roller assembly 5-1-1 comprise the upper rotating shaft 5-1-1-1 that is installed on adjustment plate 5-1-2-2, with upper rotating shaft5-1-1-1 rotates the upper roller 5-1-1-2 of socket and can be connected to outside upper roller 5-1-1-2 and be wound with curling paving addendum by turning setMaterial reel 5-1-1-3; Described lower roller assembly 5-1-3 comprises the lower rotary shaft 5-1-3-1 being installed on lower adjustment plate 5-1-2-3And rotate with lower rotary shaft 5-1-3-1 the lower roller 5-1-3-2 being socketed.
The quantity of described roller frame assembly 5-1 is more than two, respectively organizes the conveying side of roller frame assembly 5-1 along production line conveying apparatus 3To adjacent laying successively, be positioned at the lower limb of lower roller 5-1-3-2 of the roller frame assembly 5-1 of front side higher than the roller that is positioned at rear sideThe lower limb of the lower roller 5-1-3-2 of frame component 5-1.
Described vertical adjustment frame 5-1-2-1 bottom be provided with more than two from bottom to top arrange for adjusting lower adjustment plate 5-1-2-3 phaseFor the screw installing hole 2211 of production line conveying apparatus 3 setting height(from bottom)s, described lower adjustment plate 5-1-2-3 by screw connector withCorresponding screw installing hole 2211 connects.
Described upper adjustment plate 5-1-2-2 be provided with two above lay successively along the throughput direction of production line conveying apparatus 3 for peaceLoad onto the upper mounting groove 2221 of rotating shaft 5-1-1-1; The opening direction of described upper mounting groove 2221 is for straight up, and opening middle part is arrivedThe A/F of bottom remains unchanged, and opening middle part increases gradually to the A/F on top; On described lower adjustment plate 5-1-2-3, establishHave two above lay successively along the throughput direction of production line conveying apparatus 3 for the lower mounting groove of lower rotary shaft 5-1-3-1 is installed2231; The opening direction of described lower mounting groove 2231 remains unchanged horizontal by 30 °-60 ° inclinations and A/F.
The operation principle of described paving adsorption device is as follows: the material drum sheath that entire volume is wound with to glass-fiber-fabric or film is placed in outside upper roller,Be set up in by upper rotating shaft in the upper mounting groove of upper adjustment plate, traction glass-fiber-fabric or film lower end are walked around the backward front paving of lower roller downwardsBe attached in template, by the adhesive force between paving enclosure material and template, glass-fiber-fabric or film be attached in template, along with production line is defeatedSend device band moving platen to advance, glass-fiber-fabric and film are spread continuously and invest template top, automatically cut off to appropriate length, complete pavingAttached work, spreads attached work together under continuation. When needs are during at the attached twice material in template upper berth, roller frame more than two can be setAssembly sets up respectively the material reel that is wound with different materials, in template course of conveying, can disposablely synchronously complete two or moreThe paving of material is attached, greatly increases work efficiency.
Described second group of paving adsorption device 10, the 3rd group of paving adsorption device 12 can adopt attached with first group of identical paving of paving adsorption device 6Install or few one group of roller frame assembly on the basis of first group of paving adsorption device 6.
As shown in Figure 22-Figure 25, for first group in the process units of complex heat-preservation light weight wall board production technology of the present invention automaticGrouting device 6, this device comprises slip casting frame 6-1, is arranged in the production line conveying apparatus 3 at slip casting frame 6-1 middle part, sets up separatelyIn production line conveying apparatus 3 direct of travel both sides and be vertically fixedly arranged on two groups of guide pillar 6-2 on slip casting frame 6-1, relatively leadPost 6-2 carry out elevating movement travel(l)ing rest 6-3, be set up in the note of production line conveying apparatus 3 tops by travel(l)ing rest 6-3Slurry bucket 6-4 and be used for driving the lifting driving device 6 of travel(l)ing rest 6-3 lifting; Establish at the top of described slip casting hopper 6-4Have charging aperture 6-4-1, bottom is provided with discharging opening 6-4-2, and middle part is provided with the agitating device 6-4-3 that realizes discharging for stirring slurry,The outside of slip casting hopper 6-4 is provided with the motor 6-6 for driving agitating device 6-4-3. Described first group of automatic grouting device 6Not only can carry out automatic grouting to being positioned over the template 2 of advancing on production line conveying apparatus 3, make template 2 slip casting process implementations certainlyMovingization, and capable of regulating slip casting thickness, meet the slip casting thickness demand of different-thickness specification template 2.
In order further to limit the discharging opening 6-4-2 of slip casting hopper 6-4 and the minimum range of template 2 upper surfaces, as Figure 24 instituteShow, described slip casting frame 6-1 is provided with the means for adjusting limit of movement 6-7 that is positioned at travel(l)ing rest 6-3 two side bottoms. When work, firstAccording to the position of the good means for adjusting limit of movement 6-7 of slip casting height adjustment, the lowest order by means for adjusting limit of movement 6-7 to travel(l)ing restPut and limit, thereby avoid the discharging opening 6-4-2 position of the slip casting hopper 6-4 being connected with travel(l)ing rest 6-3 lower than default highDegree position, afterwards again by the height and position of lifting drive 6-5 adjustment travel(l)ing rest 6-3.
Preferably, as shown in figure 24, described means for adjusting limit of movement 6-7 is by being fixed on sleeve on slip casting frame 6-1, being fixed onThe nut of sleeve top and the screw rod being connected with nut thread, at the bottom of the top of screw rod is used for being supported in the corresponding side of travel(l)ing restPortion.
In travel(l)ing rest lifting process, occur stuck phenomenon, described lifting drive 6-5 is made up of hydraulic drive cylinder,The cylinder body of hydraulic drive cylinder is connected with slip casting frame 6-1 fixed installation, the piston rod part of hydraulic drive cylinder and travel(l)ing rest 6-3Be rotationally connected by rotating shaft.
In order automatically to strike off the surface of slurry after slip casting, make the template surface after slip casting smooth, described slip casting hopper 6-4 goes outThe setting that recedes gradually from top to bottom of a material mouthful 6-4-2 back side panel.
In order to facilitate material evenly to carry to discharging opening from charging aperture, as shown in figure 23, its top feed mouth of described slip casting hopper 6-4The funnel-form that 6-4-1 is big up and small down, the middle part of slip casting hopper 6-4 is cylindric, and described agitating device 6-4-3 is by being installed on cylinderIn shaft and be distributed in the different radial direction of shaft stirring vane form.
In order further to improve the flexibility of lifting moving between travel(l)ing rest 6-3 and guide pillar 6-2, as shown in figure 25, described activitySupport 6-3 is connected by guide pin bushing 6-8 and guide pillar 6-2, described guide pin bushing 6-8 by pivot bush unit in the inner sleeve of guide pillar 6-2 periphery6-8-1 and the outer sleeve 6-8-2 composition that is fixedly installed in inner sleeve 6-8-1 periphery, inner sleeve 6-8-1 inwall is provided with from top to bottom and prolongsThe spirality oil-way of stretching, the barrel of outer sleeve 6-8-2 is provided with the oil inlet passage communicating with spirality oil-way.
The operation principle of described first group of automatic grouting device 6 is as follows: when template 2 is delivered to Cementer by production line conveying apparatus 3, lifting drive 6-5 drives travel(l)ing rest 6-3 to decline when the position, and travel(l)ing rest 6-3 drives slip casting hopper 6-4 to be down to settingHighly, motor 6-6 drives agitating device 6-4-3 to rotate, and slurry is fallen template 2 equably from discharging opening 6-4-2, withTime discharging opening 6-4-2 back side panel slurry is struck off.
Described second group of automatic grouting device 9 adopts and first group of device that automatic grouting device 6 is identical.
As shown in Figure 26-Figure 29, be the press-roller device 7 in the process units of complex heat-preservation light weight wall board production technology of the present invention,Described press-roller device 7 comprises pressure roller frame 7-1, be located on pressure roller frame 7-1 to be used for the production line that conveying templates 2 advances defeatedSend device 3, cross at the press roll component 7-2 of production line conveying apparatus 3 tops and be connected in press roll component 7-2 and roller machineThe pressure roller lifting drive 7-3 that being used between frame 7-1 drives press roll component 7-2 to move up and down, described press roll component 7-2Comprise that periphery wall is distributed with the cylinder 7-2-2 of bristle 7-2-1 and is used for the drum drive motor that drives cylinder 7-2-2 to rotate7-4, the direct of travel of the axis direction of described cylinder 7-2-2 and production line conveying apparatus 3 is perpendicular.
As shown in Figure 26, Figure 27, in order to realize better moving up and down of press roll component 7-2, described pressure roller lifting drives dressPut 7-3 comprise be symmetricly set in the axial both sides of cylinder 7-2-2 a pair of swing arm 7-3-1, be connected in swing arm 7-3-1 upper end and pressureHydraulic pressure between roller frame 7-1 or air pressure actuator 7-3-2, the lower end of swing arm 7-3-1 and pressure roller frame 7-1 are articulated and connected,One end of the upper end of swing arm 7-3-1 and hydraulic pressure or air pressure actuator 7-3-2 is articulated and connected, and described cylinder 7-2-2 connects by fixingThe roller shaft 7-2-3 and the swing arm 7-3-1 that are connected to its middle part are rotationally connected, and are positioned at cylinder 7-2-2's on roller shaft 7-2-3Two side chains have slotted nut to limit cylinder 7-2-2 along roller shaft 7-2-3 axial float, slotted nut and roller shaft 7-2-3Between to be provided with key loosening to prevent slotted nut, the setting height(from bottom) of described roller shaft 7-2-3 is positioned at the upper end hinge of swing arm 7-3-1Connect between position and lower end articulated position and depart between the upper end articulated position and lower end articulated position of swing arm 7-3-1 installation siteLine, the other end and the pressure roller frame 7-1 of described hydraulic pressure or air pressure actuator 7-3-2 are articulated and connected.
Described pressure roller lifting drive has more than and is confined to said structure, can be also by the machine of slide rail or rack-and-pinion liftingStructure.
The operation principle of described press-roller device 7 is as follows: in the time that the template 2 of the good slurry of note is delivered to pressure roller station, hydraulic pressure or air pressure drivePart 7-3-2 drives swing arm 7-3-1 to swing to working position (as shown in figure 28), and drum drive motor 7-4 starts, head roll7-2-2 rotates, and the bristle 7-2-1 on cylinder 7-2-2 stings in slurry, and the pneumatosis in slurry is discharged, meanwhile, and cylinder 7-2-2Outer circumference surface slurry roller is flat.
As shown in figure 29, in order to obtain better exhaust effect, described bristle 7-2-1 perpendicular to the periphery wall of cylinder 7-2-2 andDistribute equably.
As shown in figure 27, for drive better swing arm 7-3-1 swing, described hydraulic pressure or air pressure actuator 7-3-2 be cylinder orOil cylinder, the cylinder body of cylinder or oil cylinder is articulated and connected with the mount pad 7-5 being fixedly installed on pressure roller frame 7-1, cylinder or oil cylinderPiston rod head and the upper end of swing arm 7-3-1 be articulated and connected.
As shown in Figure 37-Figure 38, for the template middle part in the process units of complex heat-preservation light weight wall board production technology of the present invention fromDynamic pressure plate machine 8, the use that described template middle part automatic plate press machine 8 comprises pressing plate frame 8-1 and passes from pressing plate frame 8-1 middle partIn the production line conveying apparatus 3 of conveying templates 2, described pressing plate frame 8-1 is provided with and is positioned at production line conveying apparatus 3 topsPressing plate hoisting frame 8-2 and be connected in pressing plate frame 8-1 and pressing plate hoisting frame 8-2 between be used for being with dynamic pressure plate hoisting frame 8-2The hoisting frame drive unit 8-3 of oscilaltion; On described pressing plate frame 8-1, be vertically provided with and promote guide pillar 8-4, described pressing plate is carriedRise frame 8-2 and be provided with and the lifting guide pin bushing 8-5 that promotes guide pillar 8-4 and be flexibly connected, described pressing plate hoisting frame 8-2 leads by liftingCover 8-5 moves up and down along described lifting guide pillar 8-4; Described pressing plate hoisting frame 8-2 is also installed with than template 2 inner cavity sizesPressing plate 8-6 smaller and that be connected with pressing plate hoisting frame 8-2 elasticity, described pressing plate 8-6 is provided with vibrating device 8-7; Described pressing plateInduction installation 8-8 for responding to pressing plate hoisting frame 8-2 or pressing plate 8-6 height and position is also housed, described induction on frame 8-2Device 8-8 and hoisting frame drive unit 8-3 are connected to control the lifting work of hoisting frame drive unit 8-3.
In order to extend the service life that promotes guide pin bushing 8-5, described lifting guide pin bushing 8-5 adopts structure as shown in figure 25, by cylinderWith with the steel bushing composition of cylinder inner wall interference fit, described steel bushing inwall is provided with the helical oil groove extending, described cylinder from top to bottomBarrel middle part is provided with the fuel feed hole communicating with oil groove.
Stressed more even when pushing, the quantity of described lifting guide pillar 8-4 is that four and symmetry are divided into pressing plate hoisting frame 8-2Surrounding, the quantity of described lifting guide pin bushing 8-5 is with to promote guide pillar 8-4 consistent.
In order to drive better pressing plate hoisting frame 8-2 rise and fall, described hoisting frame drive unit 8-3 is cylinder or oil cylinder.
In order to meet the different requirements of the products of different specifications extruded sheet compacting degree of depth, the setting height(from bottom) position of described induction installation 8-8Pressing plate frame 8-2 adjusts relatively.
The operation principle of described template middle part automatic plate press machine 8 is as follows: in the time that the template 2 of the good slurry of note is delivered to extruded sheet extrusion position,Extruded sheet is put into set of molds frame by artificial or equipment, and hoisting frame drive unit 8-3 drives hoisting frame 8-2 to drop to setting height,Vibrating motor 8-7 starts band dynamic pressure plate 8-6 vibration, and pressing plate 8-6 presses extruded sheet downwards, and slurry is vibrating under pressured state toward fourWeek spreads, and fills equably hollow and the surrounding position of extruded sheet.
As shown in Fig. 7-Figure 16, it is the shaping mechanism 14 in the process units of complex heat-preservation light weight wall board production technology of the present inventionWith switching mechanism 15, described switching mechanism 15 comprises underframe 15-1, is located at rollover stand 15-2 and the connection of underframe 15-1 topBeing used between underframe 15-1 and rollover stand 15-2 drives the upset of rollover stand 15-2 upset to drive oil cylinder 15-3, rollover standThe front end of 15-2 is articulated with underframe 15-1 front side by jointed shaft 15-6, and the rear end of rollover stand 15-2 drives oil cylinder 15-3 with upsetOne end be rotationally connected, upset drives the other end and the underframe 15-1 of oil cylinder 15-3 to be rotationally connected; The left and right sides of underframe 15-1Respectively be provided with respectively one group of track 15-4 that extends and be parallel to each other along fore-and-aft direction; Described shaping mechanism 14 comprises fixed frame14-1, be vertically fixedly installed in the fixed head 14-2 of fixed frame 14-1 front side top, be vertically movably installed in fixed frame 14-1Back side top and portable plate 14-3 that relatively fixed frame 14-1 moves forward and backward and to be used for adjusting portable plate 14-3 relatively solidDetermine the adjustment positioner 14-4 that framework 14-1 moves forward and backward, adjusting positioner 14-4 can be screw-rod structure or hydraulic airCompressing cylinder or other structure; Rear and front end, described fixed frame 14-1 bottom is respectively provided with respectively and a pair ofly matches with track 15-4The axle assembly 14-5 that being used for of closing drives shaping mechanism to move forward and backward; The front end left and right sides of described underframe 15-1 is also each respectivelyBeing provided with one group can correspondingly with two axle assembly 14-5 that are positioned at fixed frame 14-1 front end be rotationally connected and can divide corresponding theretoFrom axle locating 15-5; The bottom rear side of described fixed frame 14-1 is also provided with can be relative with rollover stand 15-2 front endThe fixing turnover connecting piece 14-6 that can separate corresponding thereto again.
Clamp shaping mechanism 14 in order to locate better, as shown in figure 11, described axle locating 15-5 comprises fixed installationSupporting seat 15-5-1 on underframe 15-1, be fixedly installed in wheel shaft on supporting seat 15-5-1 put in place block 15-5-2, rotationThe wheel shaft of support and connection on supporting seat 15-5-1 rotates locating shaft 15-5-3, is fixedly installed in the oil cylinder location on underframe 15-1The rotation positional cylinder 15-5-5 that seat 15-5-4, one end and oil cylinder positioning seat 15-5-4 are rotationally connected and be connected in rotation calmlyRotation location fork 15-5-6 between the position oil cylinder 15-5-5 other end and wheel shaft rotation locating shaft 15-5-3, rotation location fork15-5-6 and wheel shaft rotation locating shaft 15-5-3 coaxial linkage; As shown in figure 14, each axle assembly 14-5 comprises fixing peaceBe loaded on axle block 14-5-1 on fixed frame 14-1, be installed on wheel shaft 14-5-2 and and wheel shaft on axle block 14-5-1The wheel 14-5-3 that 14-5-2 is rotationally connected; Axial one end of described wheel shaft rotation locating shaft 15-5-3 is coaxially installed with for turningMoving being socketed on partly wrapped axle sleeve 15-5-7 on wheel shaft 14-5-2, and the described axle sleeve wall that partly wraps axle sleeve 15-5-7 is provided with is convenient to wheel shaftThe opening of 14-5-2 turnover, as shown in Figure 15, Figure 16, the described axle sleeve 15-5-7 that partly wraps can be at rotation positional cylinder 15-5-5The opening that goes to half bag axle sleeve 15-5-7 with the drive backspin of rotation location fork 15-5-6 is in backward or downward two states.
In order to realize being better rotationally connected and relative separation of axle assembly 14-5 and axle locating 15-5, as Figure 12Shown in, the described axle sleeve 15-5-7 internal perisporium cross section of partly wrapping is U-shaped, and U-shaped bottom is the semicircle being rotatably assorted with wheel shaft 14-5-2.
In order to realize better the location to axle assembly 14-5, as shown in figure 11, the described wheel shaft block 15-5-2 that puts in place is LType, the angle position of L-type is provided with the fillet matching with wheel shaft 14-5-2 diameter.
In order to realize better upset, realize the relative fixing and relative separation of rollover stand 15-2 and shaping mechanism 14, as Fig. 7Shown in, described turnover connecting piece 14-6 comprises with fixed frame 14-1 and fixedly mounts the upset Connection Block 14-6-1 and the peace that are connectedBe loaded on the upset connecting axle 14-6-2 on upset Connection Block 14-6-1, described upset connecting axle 14-6-2 and wheel shaft 14-5-2'sAxis is parallel to each other; As shown in figure 13, described rollover stand 15-2 comprises rollover stand body 15-2-1, is fixed at rollover stand originallyBody 15-2-1 front end and the rollover stand overturning seat 15-2-2 being rotationally connected with jointed shaft 15-6, be fixedly installed in rollover stand bodyOutside, 15-2-1 rear end and the rollover stand front fork plate 15-2-3 and the fixed installation that are connected with upset connecting axle 14-6-2The rollover stand oil cylinder seat that drives one end of oil cylinder 15-3 to be rotationally connected in rollover stand body 15-2-1 rear inside and with upset15-2-4, described rollover stand front fork plate 15-2-3 is provided with the U-shaped buckling groove 15-2-5 of the connecting axle 14-6-2 turnover of being convenient to overturn.
No longer down upset, avoids being turned to dead-centre position and causes tipper when making shaping mechanism 14 be turned to horizontal levelStructure 14 cannot overturn, and as shown in figure 13, the bottom, rear end of described rollover stand 15-2 is also provided with turnover position limiting apparatus 15-7, turns overTurn stopping means 15-7 and adopt bolt regulating device.
For the ease of the movement of underframe 15-1, the bottom of described underframe 15-1 is provided with the castor for driving underframe 15-1 to move.
The operation principle of described shaping mechanism 14 and switching mechanism 15 is as follows:
(1) shaping mechanism 14 moves to upset preparation station: as shown in Figure 14, Figure 15, when shaping mechanism 14 is along track15-4 with respect to underframe 15-1 by after while moving forward to upset preparation station, axle assembly 14-5 encounters axle locatingEven if the wheel shaft on 15-5 puts in place when block 15-5-2 shaping mechanism 14 stop mobile, the now wheel shaft on axle assembly 14-514-5-2 just enters half bag axle sleeve 15-5-7 (now, partly wrapping the opening of axle sleeve 15-5-7 backward), shaping mechanism head endUpset connecting axle 14-6-2 on turnover connecting piece 14-6 just falls the U-shaped buckling groove 15-2-5 of rollover stand front fork plate 15-2-3In;
(2) location, shaping mechanism 14 turn to lamination state: the then rotation positional cylinder on axle locating 15-515-5-5 starts, and drives rotation location fork 15-5-6, drives wheel shaft rotation locating shaft 15-5-3 to rotate 90 degree, makes half bag axleOpen Side Down for cover 15-5-7, the free degree (as shown in figure 16) of restriction shaping mechanism all directions; Then upset drives oil cylinder15-3 starts, and drives rollover stand 15-2, and rollover stand 15-2 is upwards rotated around jointed shaft 15-6, and rollover stand 15-2 passes throughRollover stand front fork plate 15-2-3 promotes the upset connecting axle 14-6-2 on turnover connecting piece 14-6, makes shaping mechanism 14 with wheel shaftWheel shaft 14-5-2 on assembly 14-5 is that fulcrum upwards rotates, until shaping mechanism 14 forwards lamination state (as shown in Figure 7) to;
(3) shaping mechanism 14 turn to maintenance state, removes location, delivers to curing line: when shaping mechanism 14 to lower and on comply withAfter the inferior template 2 of folding the good slurry of note, adjust positioner 14-4 and drive portable plate 14-3 to move down, locking template 2, tightThen upset drives oil cylinder 15-3 to start, and drives rollover stand 15-2, and rollover stand 15-2 is rotated around jointed shaft 15-6,Rollover stand 15-2 pulls the upset connecting axle 14-6-2 on turnover connecting piece 14-6 by rollover stand front fork plate 15-2-3, makes intoType mechanism rotates taking the wheel shaft 14-5-2 on axle assembly 14-5 as fulcrum, until shaping mechanism 14 forward to maintenance state (asShown in Fig. 8); Then the rotation positional cylinder 15-5-5 on axle locating 15-5 starts, and drives rotation location fork15-5-6, drives wheel shaft rotation locating shaft 15-5-3 to return and turn 90 degrees, and makes the opening of half bag axle sleeve 15-5-7 backward (as Figure 15Shown in), remove the automatic degree restriction that shaping mechanism 14 along continuous straight runs move, the wheel shaft 14-5-2 on axle assembly 14-5 withPartly wrapping axle sleeve 15-5-7 can relative separation, the upset connecting axle 14-6-2 on turnover connecting piece 14-6 and rollover stand front fork plateThe U-shaped buckling groove 15-2-5 of 15-2-3 also can relative separation, then shaping mechanism along the relative underframe 15-1 of track 15-4 byAfter forward direction, be sent to curing line.
As shown in Figure 30-Figure 36, it is the automatic palletizing machine in the process units of complex heat-preservation light weight wall board production technology of the present invention13, in the lamination frame 13-1 body of described automatic palletizing machine 13, be provided with side by side adjacent grasping plate station 13-2 and lamination station 13-3,Production line conveying apparatus 3 conveying templates 2 are to grasping plate station 13-2; Described automatic palletizing machine 13 be also provided be movably installed in foldedPlate frame 13-1 inside and the adjustable shelf that can walk between the grasping plate station 13-2 of lamination frame 13-1 and lamination station 13-313-4; The travel driving unit that drives adjustable shelf 13-4 walking is installed between described adjustable shelf 13-4 and lamination frame 13-113-5; Adjustable shelf 13-4 two opposite sides are arranged with two groups of 13-6 of hoisting mechanism up and down that are used for handling template 2, adjustable shelf 13-4On be also provided with the 13-7 of lifting driving device up and down for driving upper and lower hoisting mechanism 13-6 to rise or decline;
Be fixedly installed in order synchronously to drive better upper and lower hoisting mechanism 13-6, described upper and lower lifting driving device 13-7 to compriseLifting speed reducer 13-7-1 on adjustable shelf 13-4 and synchronous gear box 13-7-2, the power output of lifting speed reducer 13-7-1Between the power input shaft of axle and synchronous gear box 13-7-2, pass through the sprocket wheel connection for transmission of chain one 13-7-3 and corresponding matching,The power output shaft of two synchronous outputting powers of synchronous gear box 13-7-2 is respectively by chain two 13-7-4 and chain threeThe sprocket wheel of 13-7-5 and corresponding matching and two groups of upper and lower hoisting mechanism 13-6 connection for transmissions, the upper fixed installation of described adjustable shelf 13-4Have and be used for respectively the chain tension wheels 13-7-6 of tension chain two 13-7-4, chain three 13-7-5.
For upper and lower climbing shuttering 2 better, the 13-6 of hoisting mechanism up and down of every side comprises with adjustable shelf 13-4 and being rotationally connected alsoAnd be divided into driving axle part 13-6-1 and the driven shaft parts 13-6-2 of production line conveying apparatus both sides Shang Xia 3, axle shaft sectionPart 13-6-1 exports with the corresponding power of synchronous gear box 13-7-2 by corresponding chain two 13-7-4 or chain three 13-7-5Axle connection for transmission; Between driving axle part 13-6-1 and driven shaft parts 13-6-2, pass through two above lifting driving chains13-6-3 connection for transmission, is installed with the synchronous connecting shaft that transverse horizontal arranges between each lifting driving chain 13-6-3, withThe axial both sides of step connecting axle are provided with the pawl that hangs for clamping template.
In order to eliminate chain slack phenomenon, improve the transmission efficiency of chain, described adjustable shelf 13-4 and driven shaft parts 13-6-2Between be provided with the tensioning adjusting device for regulating lifting driving chain 13-6-3 rate of tension. Adjustable shelf 13-4 is provided with groove,Tight adjusting device can move up and down along the relative adjustable shelf 13-4 of groove, moves to after correct position with nut check tensioning adjusting device.
For adjustable shelf 13-4 can be moved better more reposefully, described travel driving unit 13-5 comprises the activity of being fixedly installed inDriving speed reducer 13-5-1 on frame 13-4, rotate be installed on adjustable shelf 13-4 upper and with adjustable shelf 13-4 direction of travel phaseVertical walking driving shaft 13-5-2, be fixedly installed in gear 13-5-3 and the installation at the walking axial two ends of driving shaft 13-5-2In both sides, lamination frame 13-1 top and with the tooth bar 13-5-4 of the corresponding engaged transmission of corresponding side gear 13-5-3, walking is slowed downBetween the power output shaft of machine 13-5-1 and walking driving shaft 13-5-2, pass through walking sprocket wheel 13-5-5 and walking chain 13-5-6Connection for transmission.
The described stirring system 1 of getting the raw materials ready adopts existing mixer, as QJ1000 type light-weight aggregate forced mixer, the slurry being stirredMaterial is piped to automatic grouting station; Described production line conveying apparatus 3 can adopt roller conveying device or belt conveyorOr the combination of the two; Described sieve adsorption device adopts existing screen cloth, also can add a drive unit and realize Automatic sieve material as cylinder, oil cylinder;Described stripper apparatus adopts existing ingot stripper.
Above-mentioned detailed description of the invention is just explained in detail technical scheme of the present invention, and the present invention only has more than and is confined toState embodiment, every any improvement or replacement according to the principle of the invention, all should be within protection scope of the present invention.
Claims (9)
1. a process units for complex heat-preservation Light trabs, is characterized in that: this device comprises for completing slurry front travelThe stirring system of getting the raw materials ready (1) and the life to flat-die grouting with plunger, formwork erection maintenance operation and stripping process for delivery of template (2)Produce lines conveying equipment (3), be laid with successively with lower device along the throughput direction of production line conveying apparatus (3): for depositing templateAnd template (2) block-by-block can be placed into the median septum storehouse (4) on production line conveying apparatus (3), be arranged at bottom and spread attached stationFirst group of paving adsorption device (5), be arranged at first group of automatic grouting device (6) of prime cement cast station, be arranged at exhaust pressure rollerThe press-roller device (7) of station, is arranged at filled board and presses the template middle part automatic plate press machine (8) of station, is arranged at starch adhesive castSecond group of automatic grouting device (9) of station, is arranged at top layer glass-fiber-fabric and spreads second group of attached station paving adsorption device (10), arrangesFill the sieve adsorption device (11) of material screen attached station in surface layer, be arranged at top film and spread the 3rd group of paving adsorption device (12) of attached station,Be arranged at the automatic palletizing machine (13) of lamination shaping station, be connected with automatic palletizing machine for stacking the moulding of the template of having poured into a mouldMechanism (14), for shaping mechanism (14) being turned over to the switching mechanism (15) turning 90 degrees to vertical state, for completing formwork erectionThe stripper apparatus (16) that the template (2) of maintenance operation separates with the cast finished product in template.
2. process units according to claim 1, is characterized in that: described median septum storehouse (4) comprises with production line defeatedSend the device plate bin bracket (4-1) that (3) are used in conjunction with, described production line conveying apparatus (3) slave plate bin bracket (4-1) middle partPass, described plate bin bracket (4-1) is provided with and is positioned at the hoisting frame (4-2) of production line conveying apparatus (3) top and connectsThe lifting driving device that is used for driving hoisting frame (4-2) oscilaltion between plate bin bracket (4-1) and hoisting frame (4-2)(4-3); On described plate bin bracket (4-1), be installed with lead (4-4); Described hoisting frame (4-2) is provided with and instituteState the fairlead (4-5) that lead (4-4) is flexibly connected, described hoisting frame (4-2) is led described in fairlead (4-5) edgeMove up and down to post (4-4); The two opposite sides of described hoisting frame (4-2) are also provided with the clamping device for handling template (2)(4-6) and drive described clamping device (4-6) carry out unclamp or clamps template (2) move driving clamping device (4-7),Described clamping device (4-6) is flexibly connected with described hoisting frame (4-2), described driving clamping device (4-7) one end with described inHoisting frame (4-2) connects, and the other end is connected with described clamping device (4-6).
3. process units according to claim 2, is characterized in that: the clamping device (4-6) of every side comprises and crosses at lifeProduce lines conveying equipment (3) top and the rotating shaft (4-6-1) being rotationally connected with hoisting frame (4-2), be divided into rotating shaft (4-6-1)Axially two groups of clamp assemblies at two ends and be connected in rotating shaft (4-6-1) and driving clamping device (4-7) between swing connectionArm (4-6-2); One end of described swing linking arm (4-6-2) is fixedly connected with rotating shaft (4-6-1), and the other end and clamping are drivenMoving device (4-7) is flexibly connected; Every group of clamp assembly comprises hook (4-6-3) and is connected in hook (4-6-3) and rotating shaft(4-6-1) the hook coupling assembling between, the upper end of hook coupling assembling is fixedly connected with rotating shaft (4-6-1), hook (4-6-3)Be installed on the lower end of hook coupling assembling;
Described hook coupling assembling comprises hook linking arm (4-6-4) and hook Connection Block; Described hook linking arm (4-6-4)Upper end is fixedly connected with rotating shaft (4-6-1); Described hook Connection Block is by the block (4-6-5) that crosses at hook (4-6-3) belowAnd be fixedly connected on vertical connector (4-6-6) between block (4-6-5) and hook linking arm (4-6-4) lower end composition,Between vertical connector (4-6-6) and block (4-6-5), be provided with and be convenient to the movable breach of planting therebetween in hook (4-6-3) rear end,Described hook (4-6-3) rear end is rotationally connected by jointed shaft and vertical connector (4-6-6), under hook (4-6-3) front endBottom surface is provided with ramp structure;
Described clamping device (4-6) also comprises the horizontal hook connector (4-6-7) being connected between two groups of clamp assemblies, laterallyHook connector (4-6-7) two ends are connected with the hook linking arm (4-6-4) of corresponding side clamp assembly, or press from both sides with corresponding sideThe hook Connection Block of tight assembly connects, or with hook linking arm (4-6-4) and hook Connection Block while of corresponding side clamp assemblyConnect;
Be positioned between two stack clamping devices (4-6) of two opposite sides of hoisting frame (4-2) and be provided with synchronizing linkage (4-8),Described synchronizing linkage (4-8) is same by two that are fixedly connected with the rotating shaft (4-6-1) of two stack clamping devices (4-6) respectivelyWalk swing arm (4-8-1,4-8-2) and be connected in the synchronising (connecting) rod (4-8-3) between two synchronous swing arms (4-8-1,4-8-2)Composition.
4. process units according to claim 1, is characterized in that: described switching mechanism (15) comprise underframe (15-1),Be located at the rollover stand (15-2) of underframe (15-1) top and be connected in underframe (15-1) and rollover stand (15-2) between useDrive the upset of rollover stand (15-2) upset to drive oil cylinder (15-3), the front end of rollover stand (15-2) is by jointed shaft (15-10)Be articulated with underframe (15-1) front side, the rear end of rollover stand (15-2) drives one end of oil cylinder (15-3) to be rotationally connected with upset,Upset drives the other end and the underframe (15-1) of oil cylinder (15-3) to be rotationally connected; The left and right sides of underframe (15-1) is each respectivelyBe provided with one group of track (15-4) that extends and be parallel to each other along fore-and-aft direction;
Described shaping mechanism (14) comprises fixed frame (14-1), is vertically fixedly installed in above fixed frame (14-1) front sideFixed head (14-2), be vertically movably installed in fixed frame (14-1) back side top and relative fixed frame (14-1)The portable plate (14-3) moving forward and backward and being used for adjust portable plate (14-3) relatively fixed frame (14-1) move forward and backwardAdjust positioner (14-4); Rear and front end, described fixed frame (14-1) bottom is respectively provided with respectively a pair of and track (15-4)The axle assembly (14-5) that being used for of matching drives shaping mechanism (14) to move forward and backward; A front end left side for described underframe (15-1)Right both sides be also respectively provided with respectively one group can with corresponding the turning of two axle assemblies (14-5) that is positioned at fixed frame (14-1) front endThe axle locating (15-5) being dynamically connected and can separate corresponding thereto; The bottom rear side of described fixed frame (14-1) is also provided withCan the fixing turnover connecting piece (14-6) that again can corresponding thereto separate relative to rollover stand (15-2) front end.
5. process units according to claim 4, is characterized in that: described axle locating (15-5) comprises fixingBe installed on supporting seat (15-5-1) on underframe (15-1), be fixedly installed in wheel shaft on supporting seat (15-5-1) block that puts in place(15-5-2) wheel shaft that, rotational support is connected on supporting seat (15-5-1) rotates locating shaft (15-5-3), is fixedly installed inThe rotation location that oil cylinder positioning seat (15-5-4), one end and oil cylinder positioning seat (15-5-4) on underframe (15-1) is rotationally connectedOil cylinder (15-5-5) and be connected in rotation positional cylinder (15-5-5) other end and wheel shaft rotation locating shaft (15-5-3) itBetween rotation location fork (15-5-6), rotation location fork (15-5-6) coaxially joins with wheel shaft rotation locating shaft (15-5-3)Moving;
Each axle assembly (14-5) comprises the axle block (14-5-1) that is fixedly installed on fixed frame (14-1), is installed onWheel shaft (14-5-2) on axle block (14-5-1) and the wheel (14-5-3) being rotationally connected with wheel shaft (14-5-2);
Axial one end of described wheel shaft rotation locating shaft (15-5-3) is coaxially installed with for turning set and is connected to wheel shaft (14-5-1)On partly wrap axle sleeve (15-5-7), the described axle sleeve wall that partly wraps axle sleeve (15-5-7) is provided with is convenient to wheel shaft (14-5-2) turnoverOpening, described partly wrap axle sleeve (15-5-7) can rotation positional cylinder (15-5-5) and rotation locate fork (15-5-6)The drive backspin opening that goes to half bag axle sleeve (15-5-7) in backward or downward two states; The described axle sleeve (15-5-7) that partly wrapsInternal perisporium cross section is U-shaped, the semicircle of U-shaped bottom for being rotatably assorted with wheel shaft (14-5-2), the described wheel shaft block (15-5-2) that puts in placeBe L-type, the angle position of L-type is provided with the fillet matching with wheel shaft (14-5-2) diameter;
Described turnover connecting piece (14-6) comprises with fixed frame (14-1) and fixedly mounts the upset Connection Block (14-6-1) being connectedAnd be installed on the upset connecting axle (14-6-2) in upset Connection Block (14-6-1), described upset connecting axle (14-6-2) withThe axis of wheel shaft (14-5-2) is parallel to each other; Described rollover stand (15-2) comprises rollover stand body (15-2-1), is fixed atRollover stand body (15-2-1) front end and the rollover stand overturning seat (15-2-2) being rotationally connected with jointed shaft (15-6), fixingThe rollover stand front fork that is installed on outside, rollover stand body (15-2-1) rear end and is connected with upset connecting axle (14-6-2)Plate (15-2-3) and be fixedly installed in rollover stand body (15-2-1) rear inside and with upset drive oil cylinder (15-3)The rollover stand oil cylinder seat (15-2-4) that is rotationally connected of one end, described rollover stand front fork plate (15-2-3) is provided with to be convenient to upset and to connectThe U-shaped buckling groove (15-2-5) of axle (14-6-2) turnover.
6. process units according to claim 1, is characterized in that: described first group of paving adsorption device (5) comprises for fortuneSend the production line conveying apparatus (3) of template (2) and be arranged at the roller frame assembly (5-1) on production line conveying apparatus (3);Described production line conveying apparatus (3) comprises frame (3-1) and is installed on the transfer assembly (3-2) in frame (3-1); DescribedRoller frame assembly (5-1) comprises upper roller assembly (5-1-1), lower roller assembly (5-1-3) and for supporting upper roller groupThe support (5-1-2) of part (5-1-1) and lower roller assembly (5-1-3); Described support (5-1-2) comprises vertical fixed installationIn the vertical adjustment frame (5-1-2-1) of frame (3-1) top of production line conveying apparatus (3), be installed on vertical adjustment frame(5-1-2-1) top for supporting the upper adjustment plate (5-1-2-2) of upper roller assembly (5-1-1) and being installed on vertical tuneWhole frame (5-1-2-1) bottom for supporting the lower adjustment plate (5-1-2-3) of lower roller assembly (5-1-3); Described upper rollerAssembly (5-1-1) comprise the upper rotating shaft (5-1-1-1) that is installed on adjustment plate (5-1-2-2), with upper rotating shaft (5-1-1-1)Rotate the upper roller (5-1-1-2) of socket and can be connected to outside upper roller (5-1-1-2) and be wound with curling paving addendum by turning setMaterial reel (5-1-1-3); Described lower roller assembly (5-1-3) comprise be installed on lower adjustment plate (5-1-2-3) underRotating shaft (5-1-3-1) and the lower roller (5-1-3-2) being socketed with lower rotary shaft (5-1-3-1) rotation.
7. process units according to claim 1, is characterized in that: described first group of automatic grouting device (6) comprises notePulp grinder frame (6-1), be arranged in slip casting frame (6-1) middle part production line conveying apparatus (3), be divided into production line conveying apparatus(3) direct of travel both sides and be vertically fixedly arranged on two groups of guide pillars (6-2) in slip casting frame (6-1), guide pillar (6-2) relativelyCarry out the travel(l)ing rest (6-3) of elevating movement, be set up in above production line conveying apparatus (3) by travel(l)ing rest (6-3)Slip casting hopper (6-4) and be used for driving the lifting drive (6-5) of travel(l)ing rest (6-3) lifting; Described slip casting hopper(6-4) top is provided with charging aperture (6-4-1), and bottom is provided with discharging opening (6-4-2), and middle part is provided with for stirring slurry and realizesThe agitating device (6-4-3) of discharging, the outside of slip casting hopper (6-4) is provided with the motor for driving agitating device (6-4-3)(6-6)。
8. process units according to claim 1, is characterized in that: described press-roller device (7) comprise pressure roller frame (7-1),Be located in pressure roller frame (7-1) be used for production line conveying apparatus (3) that conveying templates (2) advances, to cross at production line defeatedSend the press roll component (7-2) of device (3) top and be connected in press roll component (7-2) and pressure roller frame (7-1) betweenBe used for the pressure roller lifting drive (7-3) that drives press roll component (7-2) to move up and down, described press roll component (7-2) comprisesPeriphery wall is distributed with the cylinder (7-2-2) of bristle (7-2-1) and is used for the drum driven electricity that drives cylinder (7-2-2) to rotateMachine (7-4), the direct of travel of the axis direction of described cylinder (7-2-2) and production line conveying apparatus (3) is perpendicular.
9. process units according to claim 1, is characterized in that: the lamination frame (13-1) of described automatic palletizing machine (13)In body, be provided with side by side adjacent grasping plate station (13-2) and lamination station (13-3), production line conveying apparatus (3) conveying templates(2) to grasping plate station (13-2); Described automatic palletizing machine (13) is also provided with and is movably installed in lamination frame (13-1)Portion and the adjustable shelf (13-4) that can walk between the grasping plate station (13-2) of lamination frame (13-1) and lamination station (13-3);Between described adjustable shelf (13-4) and lamination frame (13-1), be provided with and drive the walking of adjustable shelf (13-4) walking to drive dressPut (13-5); Adjustable shelf (13-4) two opposite sides are arranged with two groups of hoisting mechanisms up and down (13-6) that are used for handling template,On adjustable shelf (13-4), be also provided with the lifting driving device up and down for driving upper and lower hoisting mechanism (13-6) to rise or decline(13-7)。
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610058899.1A CN105538495B (en) | 2014-06-20 | 2014-06-20 | The production technology of complex heat-preservation Light trabses |
| CN201410279680.5A CN104070600B (en) | 2014-06-20 | 2014-06-20 | The process units of complex heat-preservation Light trabs |
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| CN201410279680.5A CN104070600B (en) | 2014-06-20 | 2014-06-20 | The process units of complex heat-preservation Light trabs |
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| CN201610058899.1A Division CN105538495B (en) | 2014-06-20 | 2014-06-20 | The production technology of complex heat-preservation Light trabses |
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| CN105538495A (en) | 2016-05-04 |
| CN104070600A (en) | 2014-10-01 |
| CN105538495B (en) | 2017-11-17 |
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