CN108527608B - automatic production process of modified cement polyphenyl formwork - Google Patents
automatic production process of modified cement polyphenyl formwork Download PDFInfo
- Publication number
- CN108527608B CN108527608B CN201810297553.6A CN201810297553A CN108527608B CN 108527608 B CN108527608 B CN 108527608B CN 201810297553 A CN201810297553 A CN 201810297553A CN 108527608 B CN108527608 B CN 108527608B
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- CN
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- Prior art keywords
- supporting plate
- mould
- under
- action
- mould box
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
- B28B5/021—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length
Abstract
The invention discloses an automatic production process of a modified cement polyphenyl formwork, which comprises a process S1, a process S2, a process S3 and a process S4, wherein the process S1, the process S2, the process S3 and the process S4 are partially crossed and simultaneously carried out, and the process S1, the process S2, the process S3 and the process S4 are circularly reciprocated to complete the automatic production of the modified cement polyphenyl formwork.
Description
Technical Field
The invention relates to a production process of a modified cement polyphenyl formwork, in particular to an automatic production process of the modified cement polyphenyl formwork.
Background
the production line of the modified cement polyphenyl formwork takes recycled waste polystyrene particles and fly ash as raw materials, and the waste polystyrene particles and the fly ash are stirred, pressurized, vibrated and molded with ordinary portland cement, high-molecular polymers, water and the like to prepare the modified cement polyphenyl formwork which is used for a heat-insulating wall body with a lattice concrete structure. The wall material has the characteristics of fire prevention, sound insulation, load bearing, earthquake resistance, light weight, heat insulation and the like, has the same service life with a building, and can be used for 65 percent and 75 percent of buildings with energy-saving standards.
At present, the existing production process of the modified cement polyphenyl formwork at home and abroad is manual production or a production process combining semi-automation and manual work, and needs a plurality of operators and machinery to be matched. Physical strength of personnel, individual difference and subjective consciousness of personnel can not be adapted to mechanical equipment, for example, wet wall building blocks with heavy weight are conveyed to a storage rack for storage, and are continuously conveyed for heavy physical strength work, so that the labor intensity of operators is obviously increased, and the working efficiency of production and processing is reduced.
Therefore, the production line of the modified cement polyphenyl formwork has the technical problems of low automation degree and low production efficiency at present.
The utility model discloses a cement polyphenyl mould shell lattice formula concrete wall building block is proposed to utility model CN201817956U, this the utility model has the advantages of the body is light, and the bearing is big, and is high temperature resistant, and resistance to compression wearability is strong, keeps warm and gives sound insulation effectually, and save raw materials changes waste into valuables, and the pollution abatement is with low costs, can effectual solution "cold bridge" effect. The utility model discloses a forming die of cement polyphenyl mould shell, can realize not cracked technical target when pouring the concrete in the construction for utility model with publication number CN 205439022U.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an automatic production process of a modified cement polyphenyl formwork, which aims to reduce the labor intensity of operators, improve the yield of products and improve the production and processing efficiency.
in order to achieve the above object, the production process of the technical solution of the present invention comprises a process S1, a process S2, a process S3 and a process S4;
Process S1: the supporting plate stack is conveyed to a lifting position of a supporting plate lifting device through a supporting plate translation and swing device and then lifted to a picking position of a supporting plate picking device through the supporting plate lifting device;
Process S2: powder and particle raw materials pass through a frequency modulation spiral conveying device, liquid raw materials are conveyed to a double-spiral material mixing and conveying device through a quantitative pump, and the double-spiral material mixing and conveying device conveys materials, which are obtained by uniformly mixing the powder, the particle raw materials and the liquid raw materials, into a hopper;
Process S3: the mould in the mould box returns through a mould returning device, the health preserving film is placed on the mould through a film placing device, the mould box overturns under the action of a main transmission thumb wheel and moves to the lower part of a hopper, meanwhile, the material in the process S2 enters the mould box which moves under the action of the main transmission thumb wheel and is covered with the mould of the health preserving mould under the hopper under the action of gravity, the material is filled and compacted in the mould box under the action of a compactor, and the material higher than the mould box is cut off through a surplus material cutting device so as to level the material on the mould box;
Process S4: the supporting plate lifted to the supporting plate picking position in the process S1 is picked up by a supporting plate picking device, is sent to the upper part of a mould box containing flat materials in the process S3 under the action of a power trolley, is placed on the mould box filled with the flat materials in the process S3, is locked on the mould box under the action of a supporting plate locking device, is overturned and moves to the lower part of equipment under the action of a main transmission shifting wheel, and supports a product by a supporting device and is placed on a belt conveyor under the double actions of a supporting plate unlocking device and a demoulding device; the belt conveyor sends the supporting plate and the products on the supporting plate to the roller frame, the supporting plate supports the products to be closely arranged on the roller frame under the limiting effect of the roller frame, when the products are arranged to four blocks, the supporting plate and the products are automatically placed on the storage frame to be stored by the automatic placing device on the frame.
The process S1, the process S2, the process S3 and the process S4 are repeated in a circulating and reciprocating manner to finish the automatic production of the modified cement polyphenyl formwork;
The flow S1, the flow S2, the flow S3, and the flow S4 are partially intersecting processes performed at the same time, and are not all processes performed in sequence.
The invention has the advantages that by adopting the process flow, three flow parts of the pallet stack conveying, the material mixing and the mold conveying in the mold box are crossed and simultaneously carried out, and finally the final production of the modified cement polyphenyl mold shell is realized, the automation degree is high, the high-intensity participation of personnel is not needed, the labor intensity of operators is obviously reduced, and the working efficiency of production and processing is effectively improved.
drawings
FIG. 1 is a flow S1 of the present invention for the automated production of modified cement polystyrene membrane shells;
FIG. 2 is a flow S2 of the present invention for an automated manufacturing process of modified cement polystyrene membrane shells;
FIG. 3 is a flow S3 of the present invention for an automated manufacturing process of modified cement polystyrene membrane shells;
Fig. 4 is a flow S4 of the present invention.
Detailed Description
The following detailed description of the embodiments of the invention refers to the accompanying drawings.
Examples
An automatic production process of a modified cement polystyrene formwork comprises a process S1, a process S2, a process S3 and a process S4;
As shown in fig. 1, the process S1: the supporting plate stack is conveyed to a lifting position of a supporting plate lifting device through a supporting plate translation and swing device and then lifted to a picking position of a supporting plate picking device through the supporting plate lifting device;
As shown in fig. 2, the process S2: powder and particle raw materials pass through a frequency modulation spiral conveying device, liquid raw materials are conveyed to a double-spiral material mixing and conveying device through a quantitative pump, and the double-spiral material mixing and conveying device conveys materials, which are obtained by uniformly mixing the powder, the particle raw materials and the liquid raw materials, into a hopper;
As shown in fig. 3, the process S3: the mould in the mould box returns through a mould returning device, the health preserving film is placed on the mould through a film placing device, the mould box overturns under the action of a main transmission thumb wheel and moves to the lower part of a hopper, meanwhile, the material in the process S2 enters the mould box which moves under the action of the main transmission thumb wheel and is covered with the mould of the health preserving mould under the hopper under the action of gravity, the material is filled and compacted in the mould box under the action of a compactor, and the material higher than the mould box is cut off through a surplus material cutting device so as to level the material on the mould box;
as shown in fig. 4, the process S4: the supporting plate lifted to the supporting plate picking position in the process S1 is picked up by a supporting plate picking device, is sent to the upper part of a mould box containing flat materials in the process S3 under the action of a power trolley, is placed on the mould box filled with the flat materials in the process S3, is locked on the mould box under the action of a supporting plate locking device, is overturned and moves to the lower part of equipment under the action of a main transmission shifting wheel, and supports a product by a supporting device and is placed on a belt conveyor under the double actions of a supporting plate unlocking device and a demoulding device; the belt conveyor sends the supporting plate and the products on the supporting plate to the roller frame, the supporting plate supports the products to be closely arranged on the roller frame under the limiting effect of the roller frame, when the products are arranged to four blocks, the supporting plate and the products are automatically placed on the storage frame to be stored by the automatic placing device on the frame.
The process S1, the process S2, the process S3 and the process S4 are repeated in a circulating and reciprocating manner to finish the automatic production of the modified cement polyphenyl formwork;
The flow S1, the flow S2, the flow S3, and the flow S4 are partially intersecting processes performed at the same time, and are not all processes performed in sequence.
By adopting the process flow, the three process parts of the pallet stack conveying, the material mixing and the mold conveying in the mold box are crossed and simultaneously carried out, and finally the modified cement polyphenyl mold shell is produced in the end, so that the automation degree is high, high-intensity participation of personnel is not needed, the labor intensity of operators is obviously reduced, and the working efficiency of production and processing is effectively improved.
The above description is only exemplary of the invention, and should not be taken as limiting the scope of the invention, so that the invention is intended to cover all modifications and equivalents of the invention, which may be included within the spirit and scope of the invention.
Claims (3)
1. an automatic production process of a modified cement polystyrene formwork comprises a process S1, a process S2, a process S3 and a process S4, and is characterized in that the process S1: the supporting plate stack is conveyed to a supporting plate lifting position through a supporting plate translation and swing device and then lifted to a supporting plate picking position through a supporting plate lifting device;
Process S2: powder and particle raw materials pass through a frequency modulation spiral conveying device, liquid raw materials are conveyed to a double-spiral material mixing and conveying device through a quantitative pump, and the double-spiral material mixing and conveying device conveys materials, which are obtained by uniformly mixing the powder, the particle raw materials and the liquid raw materials, into a hopper;
Process S3: the mould in the mould box returns through a mould returning device, the health preserving film is placed on the mould through a film placing device, the mould box overturns under the action of a main transmission thumb wheel and moves to the lower part of a hopper, meanwhile, the material in the process S2 enters the mould box which moves under the action of the main transmission thumb wheel and is covered with the mould of the health preserving mould under the hopper under the action of gravity, the material is filled and compacted in the mould box under the action of a compactor, and the material higher than the mould box is cut off through a surplus material cutting device so as to level the material on the mould box;
process S4: the supporting plate lifted to the supporting plate picking position in the process S1 is picked up by a supporting plate picking device, is sent to the upper part of a mould box containing flat materials in the process S3 under the action of a power trolley, is placed on the mould box filled with the flat materials in the process S3, is locked on the mould box under the action of a supporting plate locking device, is overturned and moves to the lower part of the mould box under the action of a main transmission shifting wheel, and supports a product by a supporting device and is placed on a belt conveyor under the double actions of a supporting plate unlocking device and a demoulding device; the belt conveyor sends the supporting plate and the products on the supporting plate to the roller frame, the supporting plate supports the products to be closely arranged on the roller frame under the limiting effect of the roller frame, and when the products are arranged to four blocks, the supporting plate and the products are placed on the storage frame to be stored through the automatic loading and placing device.
2. The automatic production process of a modified cement polyphenyl formwork as claimed in claim 1, wherein the automatic production of the modified cement polyphenyl formwork is completed by a cyclic reciprocating process S1, a process S2, a process S3 and a process S4.
3. The automated process for producing a modified cement polystyrene mold shell as claimed in claim 1, wherein the process S1, the process S2, the process S3 and the process S4 are partially crossed and performed simultaneously, not all processes performed sequentially.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810297553.6A CN108527608B (en) | 2018-04-04 | 2018-04-04 | automatic production process of modified cement polyphenyl formwork |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810297553.6A CN108527608B (en) | 2018-04-04 | 2018-04-04 | automatic production process of modified cement polyphenyl formwork |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108527608A CN108527608A (en) | 2018-09-14 |
| CN108527608B true CN108527608B (en) | 2019-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810297553.6A Active CN108527608B (en) | 2018-04-04 | 2018-04-04 | automatic production process of modified cement polyphenyl formwork |
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| Country | Link |
|---|---|
| CN (1) | CN108527608B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109822732A (en) * | 2019-04-04 | 2019-05-31 | 廊坊海斯建材机械有限公司 | Concrete product dismoulding system and release method |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000271914A (en) * | 1999-03-24 | 2000-10-03 | Matsushita Electric Works Ltd | Manufacture of inorganic plate |
| CN202462605U (en) * | 2011-12-27 | 2012-10-03 | 北京仁创科技集团有限公司 | System for forming composite structure bricks |
| CN104070600B (en) * | 2014-06-20 | 2016-05-25 | 泉州市三联机械制造有限公司 | The process units of complex heat-preservation Light trabs |
| CN204772970U (en) * | 2015-06-25 | 2015-11-18 | 无锡泛亚环保科技有限公司 | Wood cement board production line |
| CN206939923U (en) * | 2017-06-02 | 2018-01-30 | 烟台政通节能建材设备制造有限公司 | A kind of automatic conveying device of formwork production equipment moulding box cover plate pile |
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2018
- 2018-04-04 CN CN201810297553.6A patent/CN108527608B/en active Active
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| Publication number | Publication date |
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| CN108527608A (en) | 2018-09-14 |
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Effective date of registration: 20210308 Address after: 265700 no.738-3, Heping Village, Longgang street, Longkou City, Yantai City, Shandong Province Patentee after: Wang Tao Address before: 265716 Hekou Yujiacun, Longkou Export-oriented Processing Zone, Yantai City, Shandong Province Patentee before: YANTAI ZHENGTONG ENERGY-SAVING BUILDING MATERIAL EQUIPMENT MANUFACTURING Co.,Ltd. |