CN202462605U - System for forming composite structure bricks - Google Patents
System for forming composite structure bricks Download PDFInfo
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- CN202462605U CN202462605U CN2011205553756U CN201120555375U CN202462605U CN 202462605 U CN202462605 U CN 202462605U CN 2011205553756 U CN2011205553756 U CN 2011205553756U CN 201120555375 U CN201120555375 U CN 201120555375U CN 202462605 U CN202462605 U CN 202462605U
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Abstract
The utility model discloses a system for forming composite structure bricks, comprising: a plurality of brick forming dies, a first forming apparatus, a first distribution device matched with the first forming apparatus;, a second forming apparatus and a second distribution device matched with the second forming apparatus; and a first continuous conveying device, wherein after distribution and pre-pressing are completed on the first forming apparatus; the dies carrying brick blanks are conveyed to the second forming apparatus by the first continuous conveying device for further distribution and pressing, thereby forming brick blanks. The forming system provided by the utility model is to prepare dual-layer composite structure bricks in such a manner of integrated movement of two presses in combination with the dies; and pollution on materials of another layer because a press head is attached with materials of one layer when the same press is used for pressing a plurality of times is avoided.
Description
Technical field
The utility model relates to the former field, relates in particular to the formation system of the composite construction brick that a kind of mould can move with production process.
Background technology
Along with the development of society, life requirement is more and more diversified, and the brickmaking field also is that so in order to satisfy different needs, the brick product of various functions is developed, and wherein much has two-layer composite even multi-layer compound structure.
Publication number is that the patent documentation of CN1966861A discloses a kind of composite water permeable brick, and this permeable brick is a two-layer composite, comprises permeable top layer and porous base course.The preparation technology who has provided this kind composite water permeable brick that the document is also rough comprises three kinds: first kind: with permeable top layer and the once-combined moulding of porous base course; Second kind, produce permeable top layer and porous base course respectively earlier, then both are combined with each other, as passing through bonding; The third produces one of permeable top layer and porous base course earlier, then another layer of moulding above that.This patent documentation has just provided guiding direction roughly to these three kinds of methods; Concrete which kind of equipment, which kind of technology of adopting; Do not point out; Because the multi-layer compound structure brick has a lot of special characters with respect to traditional single structure brick, the difficulty that in moulding, exists the single layer structure brick can not run into, the former and the technology of existing single layer structure brick can not be directly applied for the sandwich construction brick.The special character of multi-layer compound structure brick mainly shows:
At first; Be its composite construction itself, this composite construction possibly need every layer have different materials, different thickness, each form layer by layer in the thickness of each several part want evenly, interface layer is clearer and more definite, in order to satisfy above-mentioned requirements repeatedly cloth even repeatedly compacting of needs on technology; And need distributing technique to accomplish two work; A job is that material is inserted die cavity, and another work is that the material cloth of inserting in the die cavity is smooth.If adopt first method to cooperate existing technology, equipment; Then have following problem: existing formation system generally be on the former in mould cloth; And material is evenly tiled through the mode of vibrations, use this equipment, technology in multilayer dose cloth process, will meet difficulty: repeatedly cloth needs a plurality of apparatus for distributing, and relatively difficulty of two even a plurality of apparatus for distributing is set on a sleeve forming equipment; Suppose and to be provided with; Because the material of different layers possibly have different physical property, only through vibration mode for the sticking material of rerum natura or have other materials that influences rerum natura of uniform distribution to be difficult to cloth even, if adopt the pressure head precompressed to assist cloth; This moment, pressure head can contact different materials, and then the material of certain one deck of carrying of pressure head can pollute other layers; Simultaneously on same former a plurality of apparatus for distributing are set, can cause the operating space narrow and small, can't whether cloth be even checks to material, thus be difficult to produce the composite construction brick of function admirable; If adopt above-mentioned this second kind of cooperation existing equipment, technology; Adopt adhesive layer may influence the quality of brick on the one hand; On the other hand, can't produce for the brick that can not adopt adhesive layer, and how to carry out under this method continuously, the production of automation also is open question; If adopt above-mentioned the third method to cooperate existing technology, equipment; Then need two equipment compactings; Realize between two formers that equally production continuous, automation does not solve, perhaps adopt a former, then can produce and the first method similar problem;
Secondly, at needs cloth even the equipment formation can more complicated when repeatedly suppressing repeatedly, adopt which kind of equipment, which kind of technology could guarantee continuously, the production of automation also is urgent problem in the composite structure brick production process.
In order to solve the moulding problem of above-mentioned composite construction brick, notification number is that the patent documentation of CN201808124U discloses a kind of former for preparing composite water permeable brick, and this patent documentation improves existing brick equipment; Adopt split type mould device; This mould device comprises bed die and patrix, and this bed die and patrix all have die cavity and complement each other to form die cavity, and patrix is under the drive of patrix apparatus for controlling of lifting; Can move up and down in the operating position; Bed die is transported to after operating position and patrix assemble by continuous conveying device then behind the cloth of accomplishing the top layer material; The good bottom material of cloth in the patrix die cavity, pressure head is pressed to the material in the mould then.This patent documentation adopts the one-time formed technology of cloth twice; The mould structure that cooperation is made up of bed die and patrix; The layer cloth that material properties is sticking is in bed die, and pressure head only contacts the loose relatively bed material of material properties in the pressing process, has solved mutual pollution problems between the different layers material; Simultaneously in the production process; Bed die moves with production process; Patrix is fixed on the former, and its top layer viscous material distribution device is located at before the former, for cloth provides bigger operating space; Realize that easily cloth is even, solved the double-decker brick and how to have accomplished twice cloth and quantity-produced problem.But there are following problem in the technology that the document provides, equipment:
At first, adopt the mould that comprises bed die and patrix composition inevitably will run into the problem of mould alignment, if the mould registration process is bad, overlap can appear in product, influences product quality;
Secondly, under this kind technology, the equipment, lining, bed material are through once being pressed into base; The intensity of adobe bottom lining part relatively can be lower in this case, after the moulding can not direct demold, and if automated production; Bed die can not be deviate from by the supporting plate restriction; So just need the more bed die of preparation, die cost is higher, and makes troubles for the preparation of brick;
Once more, can not solve moulding problem more than two-layer multi-layer compound structure brick.
Adopt which kind of apparatus can solve the mutual pollution problem, cloth difficult problem of different layers material and don't as for the technical problem that produces in the patent documentation that notification number is CN201808124U, prior art does not provide solution.
The utility model content
The pollution problem of the technical problem that the utility model solves for adopting which kind of formation system can solve the different layers material.
The utility model further solves the problem of cloth difficulty;
The utility model also solves the preparation problem of multilayer brick.
In order to address the above problem, the technical scheme that the utility model adopts is following:
A kind of formation system of composite construction brick comprises:
Some brick shaping moulds;
First former;
With the first supporting distribution device of first former;
Second former;
With the second supporting distribution device of second former;
First continuous conveying device;
After accomplishing cloth, precompressed on first former, brick shaping mould carries adobe and is sent to second former by first continuous conveying device and carries out once more cloth, be pressed into adobe.
Preferably, described second distribution device is arranged on second former and can be deep under the pressure head of this second former cloth or independently is arranged between two formers.
Preferably, described formation system also comprises:
Middle former;
With the supporting middle distribution device of middle former;
After accomplishing cloth, precompressed on first former, brick shaping mould carries adobe and behind middle former and middle distribution device, is being sent to second former by the first continuous conveying device band earlier.
Preferably,
Described brick shaping mould comprises framed and framed supporting plate; Described framed supporting plate is provided with on first continuous conveying device; By first transport deliver to the first former place, carry framed after; Cloth, the precompressed of completion on first former, after the precompressed, framed supporting plate carry framed and adobe by the first continuous conveying device fed downstream station.
Preferably,
Described formation system also comprises second continuous conveying device; Described framed separate with said framed supporting plate, adobe on second former accomplish the demoulding after; Taken back first former by said second continuous conveying device from second former, said framed supporting plate carries adobe by the first continuous conveying device fed downstream station.
Preferably; Described framed comprise the first side wall that is oppositely arranged, second sidewall and with said the first side wall, second sidewall is adjacent and the 3rd sidewall, the 4th sidewall that are oppositely arranged; These four sidewalls surround die cavity; Described die cavity is a through hole, is formed with one on described first, second sidewall outer surface respectively along the groove of at least one end perforation of mould direction of transfer extension or the slide block that is provided with along the mould direction of transfer.
Preferably, described first former, second former, middle former comprise respectively:
Frame;
Molding device is arranged on the said frame, the pressure head lift cylinder that comprises pressure head and link to each other with pressure head;
The mould receiving system; Comprise two support arms that are oppositely arranged; Between two support arms, constitute the mould disposal area; Be respectively equipped with on the end of the inboard of two said support arms along the slide block of mould direction of transfer setting or along the groove that the mould direction of transfer extends, at least one end connects, groove that the slide block on the said support arm or at least one end connect and the groove on the mould or slide block are complementary; Said mould receiving system has top, two operating positions, bottom; Said mould receiving system cooperates groove or the slide block on the mould to accomplish the reception of mould or mention in the operating position, top, said mould receiving system is cooperating groove or slide block on the mould to accomplish unclamping of mould or compress on the operating position, bottom;
The mould lift cylinder is arranged on the frame, is used to control moving up and down of said mould receiving system.
Preferably; Described mould disposal area is provided with mould and imports and exports; The mould of the mould receiving system on said first former is imported and exported towards identical with the traffic direction of first continuous conveying device; The mould of the mould receiving system on said second former is imported and exported towards opposite with the traffic direction of first continuous conveying device, the rising of the second continuous conveying device device, the mould import and export that stop is provided with the mould receiving system of second former, first former respectively;
The position on plane, said second continuous conveying device place is higher than the plane, place of said first continuous conveying device.
Preferably; The said slide block that is provided with along the mould direction of transfer is set respectively on the end of the inboard of two said support arms; Said slide block on the support arm becomes ribbon; Said the groove that the said at least one end that extends along the mould direction of transfer connects is set on framed, on the inner surface of said slide block, is respectively arranged with the some tourelles that are used for transmission mask, described tourelle comprises that respectively the axle that is connected on the slide block inner surface is arranged on the rolling bearing on the axle with rotating.
Preferably, described support arm is flat tabular, and banded said slide block and support arm are connected as a single entity.
Preferably, the bottom surface of described slide block is provided with the compact heap that is used for compaction mold, and the height that said compact heap exceeds said slide block bottom surface exceeds the height of said slide block bottom surface greater than said rolling bearing.
Preferably, described former also comprises:
Guider is used in molding device, the direction of motion of limit mold pressure device, mould receiving system when the mould receiving system moves up and down.
Preferably; Described guider is a guide post, and described pressure head is connected with cross bar, and described cross bar is provided with the pressure head pilot hole; Described mould receiving system is provided with the mould pilot hole, and described guide post passes said pressure head pilot hole, the setting of mould pilot hole.
Preferably; Described mould receiving system is provided with first positioner, second positioner that said mould is provided with to be cooperated with first positioner, and described first mold position, second positioner cooperates and is used to limit the horizontal displacement of the relative mould receiving system of mould, allows the vertical displacement of mould with respect to the mould receiving system simultaneously.
Preferably; Described first positioner is location-plate and is arranged on alignment pin or the locating hole on the location-plate; Said location-plate is arranged on a side of mould disposal area, and respectively with two described support arm adjacency, described second positioner is outer surface locating hole or the alignment pin that is arranged on the 3rd and/or the 4th sidewall of described brick shaping mould; Described locating hole is the long and narrow perforate of extending in vertical direction, and the width of locating hole is a bit larger tham the external diameter of alignment pin.
Preferably, adopt dual mode to connect between said support arm and the location-plate: first kind of mode: said support arm is fixedly connected with described location-plate respectively; The second way: be connected with moving structure on the described location-plate, described location-plate can parallelly under the drive of described travel mechanism make progress perhaps left, move right;
Adopt the first kind of mode or the second way between the support arm of the both sides of the mould disposal area of the mould receiving system that described first former, second former adopt and the location-plate;
Adopt the second way between the support arm of the both sides of the mould disposal area of the mould receiving system of former and the location-plate in the middle of said.
Preferably, described first former and second former are parallel is provided with.
The beneficial effect of the utility model is following:
The mode that the framed integral body that the formation system of the utility model adopts two press combinations to have whole die cavity moves prepares the two-layer composite brick; Avoided when same press suppressed repeatedly the pollution that another layer is caused because pressure head speckles with the material of one deck.
The mode that adopts two press to combine mold integral to move prepares the material distributing machine position that the multi-layer compound structure brick can also freely be provided with second former; When the difficult cloth of material; Can the distribution device of second former independently be provided with; And be not arranged on second former, thereby, solve the cloth problem that the sticking perhaps other reasons of material rerum natura causes the material of cloth difficulty for cloth provides bigger space.
The formation system of the utility model can be realized the preparation of multilayer brick through former in the middle of between first former and second former, being provided with and distribution device thereof; And when moulding multilayer brick; Precompressed successively can be realized, the intensity of mould bottom can be increased, thus the demoulding immediately after moulding; Cooperate other equipment can realize recycling of mould, reduce die cost.
The former of the utility model is through being provided with a mould receiving system with simple structure; Utilization is separately positioned on that mould tipping is put, the slide block on the mould and the reception of the convenient and swift completion mould of cooperation in moving process of groove, the problem that compresses, mentions; Easy to operate; Simple in structure, help to enhance productivity, can not produce the orientation problem of the upper and lower mould that mould brings about using simultaneously.
The mould receiving system of the former in the utility model is provided with the die arrangement device of first positioner that is provided with on two sidewalls not establishing groove that cooperate brick shaping mould; Both cooperations can be the fixed-site of mould and mould receiving system; Simultaneously mould receiving system and pressure head move up and down the same guider of employing, thereby make mould in the process of moving up and down, be positioned at all the time pressure head under.
The utility model provides framedly is absolute construction; Its die cavity is a through hole, except not producing the orientation problem of using upper and lower mould to cooperate to form the upper and lower mould that die cavity brings, can also cooperate the former of the utility model to accomplish the complete demoulding that after moulding, makes progress; Thereby mould can be come into operation as soon as possible once more; Second continuous conveying device in the coupled system can be realized the circulation of mould, practices thrift die cost.
Support arm on the mould receiving system of the former in the utility model cooperates the groove on the mould can guide mould to get into the mould disposal area, thereby makes the entering mould disposal area that mould can be convenient.
Mould in the utility model connects the rolling bearing that is provided with on the support arm of receiving system and makes between mould and the support arm and to be rolling friction, thereby has reduced frictional force, make the turnover of mould be more prone to, and has saved the wearing and tearing of the utensil of the energy, minimizing simultaneously.
Be provided with under the situation of rolling bearing, support arm is compaction mold effectively, and the utility model is provided with the compact heap that exceeds rolling bearing on the bottom surface of support arm, thereby realizes effectively compressing.
Description of drawings
Fig. 1 a is the plan structure sketch map of a framed embodiment;
Fig. 1 b is the main TV structure sketch map of framed embodiment shown in Figure 1;
Fig. 1 c Fig. 1 b is along the cutaway view of A-A face;
Fig. 2 is an example structure sketch map of the former of cooperation brick shaping mould;
Fig. 3 a is the structural representation of an embodiment of mould receiving system;
Fig. 3 b is the cutaway view of Fig. 3 a along the A-A face;
Fig. 3 c is the cutaway view of Fig. 3 a along the B-B face;
Fig. 4 is that the structure of an embodiment of the formation system of the utility model is formed sketch map;
Fig. 5 is that the structure of another embodiment of the formation system of the utility model is formed sketch map;
Fig. 6 is first former--the technological process of production sketch map of press 1;
Fig. 7 is second former--the technological process of production sketch map of press 2.
101-locating hole, 102-the 3rd sidewall, 103-dividing plate, 104-submodule chamber, 105-second sidewall, 106-groove, 107, the 4th sidewall, 108-the first side wall, 109-promote that supporting surface, 110-compress that supporting surface, 201-pressure head lift cylinder, 202-mould lift cylinder, 203-pressure head, 204-mould receiving system, 205-frame, 206-vibrating device, the framed supporting plate of 207-, 208-are framed, 209-cross bar, 210-guide post, 301-pilot hole, 302-support arm, 303-compact heap, 304-rolling bearing, 305-alignment pin, 306-location-plate, 307-mould disposal area, 308-axle, 401-first continuous conveying device, 402-second continuous conveying device.
The specific embodiment
Further describe below in conjunction with accompanying drawing and specific embodiment technical scheme and beneficial effect the utility model.
Referring to accompanying drawing 1a, 1b, 1c; For with the utility model in the schematic top plan view of a framed embodiment of brick shaping mould, among this embodiment, the first side wall 108, second sidewall 105, the 3rd sidewall 102, the 4th sidewall 107, surround die cavity jointly; The illustrated embodiment die cavity has been divided into 4 sub-die cavitys 104 by dividing plate 103; Like this can 4 adobes of one-shot forming, certainly, the more or adobe still less of one-shot forming if desired; The mode that also can reduce or increase dividing plate increases, reduces the number in submodule chamber 104, does not even establish dividing plate 103.For realize framed in moving process reception, function such as compress, mention; At framed the first side wall 108; Be respectively arranged with the perforation groove 106 that extends along the mould direction of transfer on the outer surface of second sidewall 105, this groove also can be the groove that an end connects in further embodiments, and the groove pass through openings direction on this moment two sidewalls should be identical; Can also adopt fin to replace groove 106; Can cooperate the mould receiving system on the former in the utility model during use, accomplish framed reception, compress, molding, the upper and lower bottom surface of groove 106 is respectively as promoting supporting surface 109, compressing supporting surface 110.In addition; Framed moving with production line inevitably brought framed orientation problem on the brick machine; Be framed the compacting before need be positioned to the former pressure head under; In order to realize the location; This embodiment is provided with two locating holes 101 respectively on the outer surface of framed the 3rd sidewall 102, the 4th sidewall 107, this locating hole can cooperate the alignment pin on the mould receiving system in the utility model to accomplish framed location, and locating hole 101 should make this positioner can play the framed horizontal displacement of restriction, can make the framed effect that certain vertical displacement is arranged simultaneously again with the relative size of alignment pin; So that it is framed in that guarantee under the constant situation of horizontal level can be compacted or mention; In order to accomplish this function, the locating hole 101 that illustrates framed embodiment is employed in the long and narrow perforate that vertical direction is extended, and the width of locating hole is a bit larger tham the external diameter of alignment pin; Certainly framed the 3rd, the 4th sidewall outer surface can also be provided with the positioner that other can play positioning function; Such as alignment pin; Can be provided with locating hole on the mould receiving system this moment; Perhaps be provided with can independently realize the positioner of positioning function the time when the mould receiving system, this is framed then need not set a device.The shape of these four framed sidewalls that the utility model provides can be adjusted according to the shape of moulding object; When mould brick has the shape of rule; Can adopt shape, first, second sidewall fit shapes that size is identical, big or small the 3rd, the 4th identical sidewall to surround die cavity; Certainly when the moulding special shaped brick, also can adopt the sidewall of difformity, size.
Referring to accompanying drawing 2, accompanying drawing 3a to 3c; An embodiment for the former in the utility model; This embodiment comprises frame 205 and is arranged at molding device, the guide post 210 on the frame 205 that molding device comprises the pressure head lift cylinder 201 that pressure head 203 and control pressure head 203 move up and down; Pressure head lift cylinder 201 is connected on the frame 205; Pressure head 203 is connected on the cross bar 209, and cross bar 209 is provided with the hole that supplies guide post 210 to pass, and pressure head 203 can move up and down by guide post 210 in the effect lower edge of pressure head lift cylinder 201; Below pressure head 203, be provided with mould receiving system 204; Mould receiving system 204 connects and is used to control the mould lift cylinder 202 that it moves up and down; Mould lift cylinder 202 is fixed on the frame 205; Mould receiving system 204 is provided with pilot hole 301, and guide post 210 passes from pilot hole 301, and mould receiving system 204 can move up and down at this guide post 210 of the effect lower edge of mould lift cylinder 202; Referring to Fig. 3 a to 3c; Structural representation for mould receiving system 204 among Fig. 2; This mould receiving system is provided with mould disposal area 307; Be respectively equipped with 302, two support arms 302 of support arm in the both sides of mould disposal area 307 and link together through location-plate 306, the relative opposite side of location-plate 306 is import and export of framed 208 turnover mould disposal areas 307; It is flat tabular that the support arm of the mould receiving system in the diagram becomes; With its end that is connected as a single entity be conduct and framed on the slide block of groove fit, the inner surface of the end slide block of support arm 302 is provided with rolling bearing 304, rolling bearing 304 through axle 308 be connected on the slide block of support arm 302 ends.Slide block bottom surface, support arm 302 end is provided with the compact heap 303 that is used for compaction mold, and the height that exceeds slide block bottom surface, support arm 302 end of compact heap 303 exceeds the height of slide block bottom surface, support arm 302 end greater than bearing 304.In further embodiments; Also can be provided with on the end surface of support arm fin or at least two pin shape projection as slide block and framed on groove fit; When fin being set on framed; Can also be provided with on the support arm of mould receiving system and groove that this fin cooperates, its operation principle with framed on that the operation principle of groove is set is identical.In order to cooperate the locating hole 101 on framed to realize framed location, location-plate 306 is provided with alignment pin 305.In order to represent that conveniently the mould receiving system in the accompanying drawing 2 does not comprise the location-plate 306 among the accompanying drawing 3a.This embodiment adopts guide post as guider.
Under the situation of the embodiment of above-mentioned former, framed when in moving process, moving to this former position, the termination of support arm 302 will embed in the framed groove 106 as slide block; The lifting supporting surface 109 of framed groove 106 contacts with the upper surface of rolling bearing 304; To drive rolling bearing 304 motions in the framed fortune merits and demerits journey, thereby reduce friction, certainly in further embodiments; Also can equally also can realize framed receiving function without rolling bearing; When the alignment pin on the location-plate 306 305 slips into the locating hole 101 on framed; Framed stop motion; The mould receiving system can utilize that 303 pairs of compact heaps are framed to press down, compress operation; The upper limb that perhaps utilizes rolling bearing 304 is to carrying out molding, and the setting of compact heap 303 is because under the situation that is provided with rolling bearing 304, and compressing of support arm and groove 106 is rolling friction between the supporting surface 110; Can not realize effectively compressing, also can not establish compact heap 303 in the not high occasion of ask for something certainly.The pressure head of former and mould receiving system use same guide post 210 in transporting the merits and demerits journey up and down; The projected position on horizontal plane that can guarantee mould receiving system, pressure head remains unchanged; Thereby can guarantee framed can be all the time under pressure head, certainly, other guider also can; As long as mould receiving system and pressure head adopt same guider, just can realize function.Location-plate 306 among the embodiment shown in accompanying drawing 2, the accompanying drawing 3a to 3c is connected with support arm; Relative position is fixing can better to play positioning action, and in some other embodiment, location-plate 306 can connect moving structure; Thereby can accomplish parallel upwards perhaps to left and right moving; This mainly is that location-plate 306 can be removed easily, abdicates passage for when framed 208 need pass mould disposal area 307.Simultaneously; In other embodiment, can also not adopt this detent mechanism of location-plate, such as can locator protrusions being set on the surface that connects a support arm; The framed import and export of distance position between the locator protrusions on two support arms is wide; Distance and the width of importing and exporting relative opposite side are suitable, and the cooperation position sensor also can be accomplished the location again, as long as can with the framed and position relative fixed mould receiving system.
The utility model formation system; Referring to accompanying drawing 4; This moulding comprises some framed supporting plates, some press 1, material distributing machine, press 2, curing kilns framed and that linked to each other successively by first continuous conveying device 401; In some other embodiment, also can not comprise curing kilns in the formation system, when not needing maintenance such as the moulding object; Press 1, press 2 promptly are respectively first former, second former; Wherein press 1 has material distributing machine; For bigger cloth operating space being provided for sticking lining, so that sticking lining is can cloth even, press 2 adopts the independent material distributing machine that is provided with; Certainly when lining is easy inhomogeneous, also can not adopt independently material distributing machine.Be provided with the plane, place that is used for the position on the plane, second continuous conveying device 402, the second continuous conveying devices, 402 place of framed conveying back pressure machine 1 is higher than first continuous conveying device 401 between press 2 and the press 1.When press was provided with, the mould of the mould receiving system on the press 1 was imported and exported towards identical with the traffic direction of first continuous conveying device 401; The mould of the mould receiving system on the press 2 is imported and exported towards opposite with the traffic direction of first continuous conveying device 401; The rising of second continuous conveying device 402 device, the mould import and export that stop is provided with the mould receiving system of press 2, press 1 respectively; Be provided with like this for the mould receiving system that guarantees press 1 and can receive framed from second continuous conveying device smoothly; Do not hinder again simultaneously and framedly after precompressed, move to subsequent processing; Guarantee that simultaneously press 2 can receive the first continuous mould of carrying, again can be with framed second continuous conveying device that is sent to after the demoulding.In order to save the space, the parallel setting that two press in the system can be as shown in Figure 4, in further embodiments, order setting that also can be as shown in Figure 5.
The utility model also provides said Production Line technology, referring to accompanying drawing 6, accompanying drawing 7, has provided the operating process of two press respectively, and is specific as follows:
S01: the original state of press 1, mould receiving system are positioned on the plane, second continuous conveying device, 402 place;
S02: framed supporting plate 207 is sent under the pressure head of press 1 by first continuous conveying device 401, and in the framed mould receiving system of being sent into press 1 by second continuous conveying device 102, this moment, the upper limb contact of rolling bearing of mould receiving system was framed;
S03: the compact heap contact of the mould receiving system of press 1 is framed, and is depressed into framed supporting plate with framed, and compresses;
S04: the described first distribution device cloth bed material;
S05: after cloth was accomplished, the pressure head of press 1 carried out precompressed to the material in the mould;
S06: carry on the pressure head and get back to initial position;
S07: the mould receiving system is little to be carried to not contacting framed position;
S08: the framed supporting plate that has the base substrate after framed and the precompressed is sent to material distributing machine by first continuous conveying device 401;
S09: the mould receiving system of press 1 is retracted plane, second continuous conveying device, 402 place and is waited for that reception is next framed;
Through the material distributing machine cloth fabric, the framed supporting plate that carries framed, precompressed bed material, lining is sent to press 2 by first continuous conveying device, and the flow process of beginning on press 2 is specific as follows:
S11: the original state of press 2, mould receiving system are positioned on the plane, first continuous conveying device, 401 place;
S12: the framed supporting plate that carries framed, precompressed bed material, lining is sent into the mould receiving system of press 2 by first continuous conveying device;
S13: the compact heap of mould receiving system press down compress framed;
S14: the pressure head of press 2 presses down (shaking device 206 work simultaneously);
S15: pressure head is little to be carried;
S16: the mould receiving system unclamps framed, and upwards mentions to the second continuous conveying device position framed, accomplishes the demoulding;
S17: carry on the pressure head and get back to initial position;
S18: the framed supporting plate that has adobe is sent to subsequent processing by first continuous conveying device, simultaneously framedly is sent to press 1 by second continuous conveying device;
S19: the mould receiving system of press 2 is got back to original state.
Repeat the step of above-mentioned press 1 to press 2, can accomplish continuous production.
Pressure head is mentioned slightly among the step S15, can prevent that in the knockout course of S16 adobe from framed moving, making the demoulding more convenient, the moving of the framed supporting plate that simultaneously pressure head is not hindered to carry adobe.
The formation system that adopts brick shaping mould on two formers, to move is accomplished the moulding of composite brick, because use two press to accomplish the compacting of two-layer compound brick bottom and surface layer respectively, can avoid the pollution of different layers material on the one hand; On the other hand, through twice compacting, can strengthen the intensity of bottom; Thereby the demoulding immediately after can be implemented in compacting and accomplishing; Make mould to recycle, thereby reduce the consumption of mould, practice thrift die cost.Former in utility model cooperates on the basis of removable mould, and second press of production line can adopt independently distribution device, thereby for cloth provides bigger manipulation space, the uniform material cloth of convenient difficult cloth is even.
The formation system of the utility model can be provided with according to the structure of moulding object, the rerum natura of the used material of moulding object flexibly.For example; When the moulding object is the double-decker brick, only two formers need be set in the system, all more open when two kinds of materials that the double-decker brick is used, than being easier to cloth when even; Two formers all can adopt the moulding press that has apparatus for distributing, thereby save the space; When two kinds of used materials of double-decker brick have a kind of rerum natura sticking or when having other to be difficult for the even performance of cloth; Can adopt a moulding press that has apparatus for distributing, the material distributing machine of a platform independent, a former; And will be placed on first than being easier to the even material of cloth; For better operation, preferably that thickness is thicker layer is bottom the most, precompressed on first make-up machine.The brick of production multilayer if desired; Only need on production line, increase corresponding apparatus for distributing, middle press; And be arranged to movably form to the location-plate of the mould receiving system on the middle press; Accomplish the back with the mould supporting plate that conveniently carries mould, adobe in compacting and get into subsequent processing, perhaps adopt other locate modes of the operation of the mould supporting plate that does not hinder carrying mould, adobe, the mode of the locator protrusions that provides such as the utility model.
Claims (17)
1. the formation system of a composite construction brick is characterized in that, comprising:
Some brick shaping moulds;
First former;
With the first supporting distribution device of first former;
Second former;
With the second supporting distribution device of second former;
First continuous conveying device;
After accomplishing cloth, precompressed on first former, brick shaping mould carries adobe and is sent to second former by first continuous conveying device and carries out once more cloth, be pressed into adobe.
2. formation system according to claim 1 is characterized in that, described second distribution device is arranged on second former and can be deep under the pressure head of this second former cloth or independently is arranged between two formers.
3. formation system according to claim 1 and 2 is characterized in that, described formation system also comprises:
Middle former;
With the supporting middle distribution device of middle former;
After accomplishing cloth, precompressed on first former, brick shaping mould carries adobe and behind middle former and middle distribution device, is being sent to second former by the first continuous conveying device band earlier.
4. formation system according to claim 1 and 2 is characterized in that,
Described brick shaping mould comprises framed and framed supporting plate; Described framed supporting plate is provided with on first continuous conveying device; By first transport deliver to the first former place, carry framed after; Cloth, the precompressed of completion on first former, after the precompressed, framed supporting plate carry framed and adobe by the first continuous conveying device fed downstream station.
5. formation system according to claim 4 is characterized in that,
Described formation system also comprises second continuous conveying device; Described framed separate with said framed supporting plate, adobe on second former accomplish the demoulding after; Taken back first former by said second continuous conveying device from second former, said framed supporting plate carries adobe by the first continuous conveying device fed downstream station.
6. formation system according to claim 4 is characterized in that:
Described framed comprise the first side wall that is oppositely arranged, second sidewall and with said the first side wall, second sidewall is adjacent and the 3rd sidewall, the 4th sidewall that are oppositely arranged; These four sidewalls surround die cavity; Described die cavity is a through hole, is formed with one on described first, second sidewall outer surface respectively along the groove of at least one end perforation of mould direction of transfer extension or the slide block that is provided with along the mould direction of transfer.
7. formation system according to claim 6 is characterized in that, described first former, second former, middle former comprise respectively:
Frame;
Molding device is arranged on the said frame, the pressure head lift cylinder that comprises pressure head and link to each other with pressure head;
The mould receiving system; Comprise two support arms that are oppositely arranged; Between two support arms, constitute the mould disposal area; Be respectively equipped with on the end of the inboard of two said support arms along the slide block of mould direction of transfer setting or along the groove that the mould direction of transfer extends, at least one end connects, groove that the slide block on the said support arm or at least one end connect and the groove on the mould or slide block are complementary; Said mould receiving system has top, two operating positions, bottom; Said mould receiving system cooperates groove or the slide block on the mould to accomplish the reception of mould or mention in the operating position, top, said mould receiving system is cooperating groove or slide block on the mould to accomplish unclamping of mould or compress on the operating position, bottom;
The mould lift cylinder is arranged on the frame, is used to control moving up and down of said mould receiving system.
8. formation system according to claim 7 is characterized in that,
Described mould disposal area is provided with mould and imports and exports; The mould of the mould receiving system on said first former is imported and exported towards identical with the traffic direction of first continuous conveying device; The mould of the mould receiving system on said second former is imported and exported towards opposite with the traffic direction of first continuous conveying device, the rising of the second continuous conveying device device, the mould import and export that stop is provided with the mould receiving system of second former, first former respectively;
The position on plane, said second continuous conveying device place is higher than the plane, place of said first continuous conveying device.
9. according to claim 7 or 8 described formation systems; It is characterized in that: the said slide block that is provided with along the mould direction of transfer is set respectively on the end of the inboard of two said support arms; Said slide block on the support arm becomes ribbon; Said the groove that the said at least one end that extends along the mould direction of transfer connects is set on framed; On the inner surface of said slide block, be respectively arranged with the some tourelles that are used for transmission mask, described tourelle comprises that respectively the axle that is connected on the slide block inner surface is arranged on the rolling bearing on the axle with rotating.
10. formation system according to claim 9 is characterized in that: described support arm is flat tabular, and banded said slide block and support arm are connected as a single entity.
11. formation system according to claim 9; It is characterized in that: the bottom surface of described slide block is provided with the compact heap that is used for compaction mold, and the height that said compact heap exceeds said slide block bottom surface exceeds the height of said slide block bottom surface greater than said rolling bearing.
12., it is characterized in that described former also comprises according to claim 7 or 8 or 10 or 11 described formation systems:
Guider is used in molding device, the direction of motion of limit mold pressure device, mould receiving system when the mould receiving system moves up and down.
13. formation system according to claim 12; It is characterized in that: described guider is a guide post; Described pressure head is connected with cross bar; Described cross bar is provided with the pressure head pilot hole, and described mould receiving system is provided with the mould pilot hole, and described guide post passes said pressure head pilot hole, the setting of mould pilot hole.
14. according to claim 7 or 8 or 10 or 11 or 13 arbitrary described formation systems; It is characterized in that: described mould receiving system is provided with first positioner, second positioner that said mould is provided with to be cooperated with first positioner, and described first mold position, second positioner cooperates and is used to limit the horizontal displacement of the relative mould receiving system of mould, allows the vertical displacement of mould with respect to the mould receiving system simultaneously.
15. formation system according to claim 14; It is characterized in that: described first positioner is location-plate and is arranged on alignment pin or the locating hole on the location-plate; Said location-plate is arranged on a side of mould disposal area; And respectively with two described support arm adjacency; Described second positioner is outer surface locating hole or the alignment pin that is arranged on the 3rd and/or the 4th sidewall of described brick shaping mould, and described locating hole is the long and narrow perforate of extending in vertical direction, and the width of locating hole is a bit larger tham the external diameter of alignment pin.
16. formation system according to claim 15 is characterized in that: adopt dual mode to connect between said support arm and the location-plate: first kind of mode: said support arm is fixedly connected with described location-plate respectively; The second way: be connected with moving structure on the described location-plate, described location-plate can parallelly under the drive of described travel mechanism make progress perhaps left, move right;
Adopt the first kind of mode or the second way between the support arm of the both sides of the mould disposal area of the mould receiving system that described first former, second former adopt and the location-plate;
Adopt the second way between the support arm of the both sides of the mould disposal area of the mould receiving system of former and the location-plate in the middle of said.
17., it is characterized in that described first former and second former are parallel to be provided with according to claim 1 or 2 or 5 or 6 or 7 or 8 or 10 or 11 or 13 or 15 or 16 described formation systems.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205553756U CN202462605U (en) | 2011-12-27 | 2011-12-27 | System for forming composite structure bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205553756U CN202462605U (en) | 2011-12-27 | 2011-12-27 | System for forming composite structure bricks |
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| Publication Number | Publication Date |
|---|---|
| CN202462605U true CN202462605U (en) | 2012-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205553756U Withdrawn - After Issue CN202462605U (en) | 2011-12-27 | 2011-12-27 | System for forming composite structure bricks |
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| CN (1) | CN202462605U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103128848A (en) * | 2013-03-02 | 2013-06-05 | 河南华泰建材开发有限公司 | Production line for self-heat-insulation building blocks for walls |
| CN103158197A (en) * | 2011-12-27 | 2013-06-19 | 北京仁创科技集团有限公司 | Molding system of composite structural brick |
| CN107776174A (en) * | 2017-11-20 | 2018-03-09 | 李西安 | A kind of rotating disc type dnockout core mould composite board production line |
| CN108527635A (en) * | 2018-06-21 | 2018-09-14 | 河南省众邦伟业科技有限公司 | A kind of concrete foamed bricks machining production line |
| CN108527608A (en) * | 2018-04-04 | 2018-09-14 | 烟台政通节能建材设备制造有限公司 | A kind of modified cement polyphenyl formwork automatic production process |
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2011
- 2011-12-27 CN CN2011205553756U patent/CN202462605U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103158197A (en) * | 2011-12-27 | 2013-06-19 | 北京仁创科技集团有限公司 | Molding system of composite structural brick |
| CN103158197B (en) * | 2011-12-27 | 2015-09-16 | 北京仁创科技集团有限公司 | A kind of formation system of composite structural brick |
| CN103128848A (en) * | 2013-03-02 | 2013-06-05 | 河南华泰建材开发有限公司 | Production line for self-heat-insulation building blocks for walls |
| CN103128848B (en) * | 2013-03-02 | 2015-06-10 | 河南华泰建材开发有限公司 | Production line for self-heat-insulation building blocks for walls |
| CN107776174A (en) * | 2017-11-20 | 2018-03-09 | 李西安 | A kind of rotating disc type dnockout core mould composite board production line |
| CN107776174B (en) * | 2017-11-20 | 2023-07-07 | 李西安 | Production line of rotary disc type loose core mould composite board |
| CN108527608A (en) * | 2018-04-04 | 2018-09-14 | 烟台政通节能建材设备制造有限公司 | A kind of modified cement polyphenyl formwork automatic production process |
| CN108527635A (en) * | 2018-06-21 | 2018-09-14 | 河南省众邦伟业科技有限公司 | A kind of concrete foamed bricks machining production line |
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