CN103158197B - A kind of formation system of composite structural brick - Google Patents
A kind of formation system of composite structural brick Download PDFInfo
- Publication number
- CN103158197B CN103158197B CN201110445134.0A CN201110445134A CN103158197B CN 103158197 B CN103158197 B CN 103158197B CN 201110445134 A CN201110445134 A CN 201110445134A CN 103158197 B CN103158197 B CN 103158197B
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- framed
- conveying device
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- 239000011449 brick Substances 0.000 title claims abstract description 56
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 40
- 239000002131 composite material Substances 0.000 title claims abstract description 19
- 239000004744 fabric Substances 0.000 claims abstract description 53
- 238000007493 shaping process Methods 0.000 claims abstract description 30
- 238000009826 distribution Methods 0.000 claims abstract description 17
- 230000033001 locomotion Effects 0.000 claims abstract description 13
- 238000005096 rolling process Methods 0.000 claims description 18
- 238000012546 transfer Methods 0.000 claims description 13
- 238000000465 moulding Methods 0.000 claims description 12
- 230000008676 import Effects 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 230000013011 mating Effects 0.000 claims description 5
- 238000005056 compaction Methods 0.000 claims description 4
- -1 precompressed Substances 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 43
- 239000010410 layer Substances 0.000 description 34
- 238000000034 method Methods 0.000 description 28
- 238000004519 manufacturing process Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 8
- 150000001875 compounds Chemical group 0.000 description 6
- 230000000704 physical effect Effects 0.000 description 6
- 238000010276 construction Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 210000001364 upper extremity Anatomy 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000011345 viscous material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/005—Machines using pallets co-operating with a bottomless mould; Feeding or discharging means for pallets
Abstract
The invention discloses a kind of formation system of composite structural brick, comprising: some brick shaping moulds; First former; With the first distribution device that the first former is supporting; Second former; With the second distribution device that the second former is supporting; First continuous conveying device, after the first former completes cloth, precompressed, mould carries adobe and is sent to the second former by the first continuous conveying device and carries out again cloth, be pressed into adobe; Formation system of the present invention adopts two press in conjunction with the mode of mold integral movement to prepare two-layer composite brick, avoids when same press is suppressed repeatedly, because pressure head speckles with the material of one deck and the pollution caused another layer.
Description
Technical field
The utility model relates to former field, and particularly relating to a kind of mould can with the formation system of the composite structural brick of production process movement.
Background technology
Along with the development of society, life requirement is more and more diversified, and brickmaking field is also like this, and in order to meet different needs, the brick product of various function is developed, and wherein much has two-layer composite, even multi-layer compound structure.
Publication number be CN1966861A patent document discloses a kind of composite water permeable brick, this water-permeable brick is two-layer composite, comprises permeable top layer and porous base course.The preparation technology giving this kind of composite water permeable brick that the document is also rough, comprises three kinds: the first: by permeable top layer and porous base course once-combined shaping; The second, first produces permeable top layer and porous base course respectively, then both is combined with each other, as passed through bonding; The third, first produce one of permeable top layer and porous base course, then another layer shaping thereon.This patent document just gives roughly the direction of directiveness to these three kinds of methods, which kind of equipment of concrete employing, which kind of technique, do not point out, because multi-layer compound structure brick has a lot of special character relative to traditional single structure brick, there is the difficulty that single layer structure brick can not run on shaping, former and the technique of existing single layer structure brick can not be directly applied for sandwich construction brick.The special character of multi-layer compound structure brick is mainly manifested in:
First, it is its composite construction itself, this composite construction may need every layer have different materials, different thickness, each composition layer by layer in the thickness of each several part is wanted evenly, interface layer is clearer and more definite, in order to meet above-mentioned requirements in technique needs repeatedly cloth, even repeatedly suppress, and need distributing technique to complete two work, a job is that material is inserted die cavity, and another work is by smooth for the material cloth of inserting in die cavity.If adopt first method to coordinate existing technique, equipment, then have following problem: existing formation system is generally to cloth in mould on former, and by the mode of vibrations, material is evenly tiled, use this equipment, technique will be met difficulty in multilayer dose cloth process: repeatedly cloth needs multiple apparatus for distributing, a complete forming device arranges two even multiple apparatus for distributing more difficult, suppose to arrange, because the material of different layers may have different physical property, it is even that the material of the material comparatively glued for physical property by means of only vibration mode or the physical property with other influences uniform distribution is difficult to cloth, if adopt pressure head precompressed auxiliary cloth, now pressure head can contact different materials, the material of certain one deck that then pressure head carries can pollute other layers, simultaneously same former arranges multiple apparatus for distributing, operating space can be caused narrow and small, cannot whether cloth be even checks to material, thus be difficult to the composite structural brick producing function admirable, if adopt this second above-mentioned to coordinate existing equipment, technique, adopt adhesive layer may affect the quality of brick on the one hand, on the other hand, for the brick of adhesive layer can not be adopted to produce, and how to carry out under this method continuously, the production of automation is also open question, if adopt the third method above-mentioned to coordinate existing technique, equipment, then need two equipment compactings, between two formers, realize production that is continuous, automation equally do not solve, or an employing former, then can produce the problem similar with first method,
Secondly, needs repeatedly cloth, even repeatedly compacting time equipment formation can more complicated, adopt which kind of equipment, which kind of technique guarantee continuously, the production of automation is also urgent problem in composite structure brick production process.
In order to solve the formation problems of above-mentioned composite structural brick, notification number be CN201808124U patent document discloses a kind of former preparing composite water permeable brick, this patent document improves existing brick equipment, adopt split type mold components, this mold components comprises bed die and patrix, this bed die and patrix all have die cavity and complement each other to form die cavity, patrix is under the drive of patrix apparatus for controlling of lifting, can move up and down in operating position, bed die is then after the cloth completing top layer material, operating position is transported to by continuous conveying device, after assembling with patrix, the good substrate material of cloth in patrix die cavity, then pressure head is pressed to the material in mould.This patent document adopts the twice one-time formed technique of cloth, coordinate the mould structure be made up of bed die and patrix, layer cloth material properties comparatively glued is in bed die, and in pressing process, pressure head only contacts the bed material of material properties relative loose, solves the problem mutually polluted between different layers material; Simultaneously in production process, bed die moves with production process, patrix is fixed on former, before its top layer viscous material distribution device is located at former, for cloth provides larger operating space, easily realize cloth even, solve double-decker brick and how to complete twice cloth and quantity-produced problem.But there is following problem in the technique that the document provides, equipment:
First, adopt the mould comprising bed die and patrix composition inevitably will run into the problem of mould alignment, if mould registration process is bad, product there will be overlap, affects product quality;
Secondly, under this kind of technique, equipment, fabric, bed material are through being once pressed into base, the intensity of the part of adobe bottom fabric in this case relatively can be lower, can not direct demold after shaping, and if automated production, bed die can not be deviate from by supporting plate restriction, so just need to prepare more bed die, die cost is higher, and makes troubles to the preparation of brick;
Again, the formation problems more than two-layer multi-layer compound structure brick can not be solved.
Adopt which kind of apparatus can solve the mutual pollution problem of different layers material, cloth difficult problem and don't be technical problem in the patent document of CN201808124U as producing notification number, prior art does not provide solution.
Summary of the invention
The technical problem that the present invention solves is the pollution problem adopting which kind of formation system can solve different layers material.
The present invention solves the problem of cloth difficulty further;
The present invention also solves the preparation problem of layer brick.
In order to solve the problem, the technical solution used in the present invention is as follows:
A formation system for composite structural brick, comprising:
Some brick shaping moulds;
First former;
With the first distribution device that the first former is supporting;
Second former;
With the second distribution device that the second former is supporting;
First continuous conveying device;
After first former completes cloth, precompressed, brick shaping mould carries adobe and is sent to the second former by the first continuous conveying device and carries out again cloth, be pressed into adobe.
Preferably, the second described distribution device to be arranged on the second former and cloth or be independently arranged between two formers under being deep into the pressure head of this second former.
Preferably, described formation system also comprises:
Intermediary form equipment;
With the middle distribution device of intermediary form coordinative composition of equipments;
After first former completes cloth, precompressed, brick shaping mould carries adobe and first after intermediary form equipment and middle distribution device, is being sent to the second former by the first continuous conveying device band.
Preferably,
Described brick shaping mould comprises framed and framed supporting plate, described framed supporting plate arranges on the first continuous conveying device, deliver to the first former by the first conveying device, carry framed after, complete the cloth on the first former, precompressed, after precompressed, framed supporting plate carries framed and adobe by the first continuous conveying device fed downstream station.
Preferably,
Described formation system also comprises the second continuous conveying device, described framed on the second former, be separated the demoulding with described framed supporting plate, adobe after, taken back the first former by described second continuous conveying device from the second former, described framed supporting plate carries adobe by the first continuous conveying device fed downstream station.
Preferably, described framed comprise be oppositely arranged the first side wall, the second sidewall and adjacent and the 3rd sidewall be oppositely arranged, the 4th sidewall with described the first side wall, the second sidewall, these four sidewalls surround die cavity, described die cavity is through hole, first, second described wall outer surface is formed with respectively one along the through groove at least one end that mould direction of transfer extends or the slide block that arranges along mould direction of transfer.
Preferably, the first described former, the second former, intermediary form equipment comprise respectively:
Frame;
Molding device, is arranged in described frame, the pressure head lift cylinder comprising pressure head and be connected with pressure head;
Mould receiving system, comprise two support arms be oppositely arranged, mould accommodating area is formed between two support arms, the end of the inner side of two described support arms is respectively equipped with the slide block that arranges along mould direction of transfer or extend along mould direction of transfer, groove that at least one end is through, the groove on the groove that the slide block on described support arm or at least one end are through and mould or slide block match; Described mould receiving system has top, Liang Ge operating position, bottom, the groove of described mould receiving system in upper working position mating mold or slide block complete the reception of mould or mention, and the groove of described mould receiving system on operating position, bottom in mating mold or slide block complete unclamping of mould or compress;
Mould lift cylinder, is arranged in frame, for controlling moving up and down of described mould receiving system.
Preferably, described mould accommodating area is provided with mould and imports and exports, the mould of the mould receiving system on described first former is imported and exported towards identical with the traffic direction of the first continuous conveying device, the mould of the mould receiving system on described second former is imported and exported towards contrary with the traffic direction of the first continuous conveying device, and the rising of the second continuous conveying device device, stop arranges the second former respectively, the mould import and export of the mould receiving system of the first former;
The position of described second continuous conveying device place plane is higher than the place plane of described first continuous conveying device.
Preferably, the end of the inner side of two described support arms is arranged respectively the described slide block arranged along mould direction of transfer, described slide block on support arm becomes ribbon, described framed on arrange described along the through groove at least one end that mould direction of transfer extends, the inner surface of described slide block is respectively arranged with the some tourelles for transmission mask, and described tourelle comprises the rolling bearing that the axle be connected on slide block inner surface is arranged on axle with rotation respectively.
Preferably, described support arm is flat tabular, and banded described slide block and support arm are connected as a single entity.
Preferably, the bottom surface of described slide block is provided with the compact heap for compaction mold, the height that described compact heap exceeds described slide block bottom surface is greater than the height that described rolling bearing exceeds described slide block bottom surface.
Preferably, described former also comprises:
Guider, for the direction of motion of move up and down at molding device, mould receiving system limit molding device, mould receiving system.
Preferably, described guider is guide post, and described pressure head is connected with cross bar, and described cross bar is provided with pressure head pilot hole, described mould receiving system is provided with mould pilot hole, and described guide post is arranged through described pressure head pilot hole, mould pilot hole.
Preferably, described mould receiving system is provided with the first positioner, described mould is provided with the second positioner coordinated with the first positioner, and the first described mould is located the second positioner and being coordinated the horizontal displacement for limiting mould opposing mold receiving system, allowing mould relative to the vertical displacement of mould receiving system simultaneously.
Preferably, the first described positioner is location-plate and the alignment pin be arranged on location-plate or locating hole, described location-plate is arranged on the side of mould accommodating area, and the support arm described in respectively with two adjoins, the second described positioner is outer surface locating hole or the alignment pin of the 3rd and/or the 4th sidewall being arranged on described brick shaping mould, described locating hole is the elongated openings extended in the vertical direction, and the width of locating hole is a bit larger tham the external diameter of alignment pin.
Preferably, adopt between described support arm and location-plate and connect in two ways: first kind of way: described support arm is fixedly connected with described location-plate respectively; The second way: described location-plate is connected with moving structure, described location-plate can be upwards parallel or to left and right movement under the drive of described travel mechanism;
First kind of way or the second way is adopted between the support arm of the both sides of the mould accommodating area of the mould receiving system that the first described former, the second former adopt and location-plate;
The second way is adopted between the support arm of the both sides of the mould accommodating area of the mould receiving system of described intermediary form equipment and location-plate.
Preferably, the first described former and the parallel setting of the second former.
Beneficial effect of the present invention is as follows
Formation system of the present invention adopts two press to combine the framed mode moved integrally with whole die cavity to prepare two-layer composite brick, avoids when same press is suppressed repeatedly, because pressure head speckles with the material of one deck and the pollution that causes another layer.
Two press are adopted to prepare in conjunction with the mode of mold integral movement the material distributing machine position that multi-layer compound structure brick freely can also arrange the second former, when the more difficult cloth of material ratio, the distribution device of second former independently can be arranged, and be not arranged on the second former, thus provide larger space for cloth, solve the cloth problem that the comparatively sticky or other reasons of material physical property causes the material of cloth difficulty.
Formation system of the present invention can realize the preparation of layer brick by arranging intermediary form equipment and distribution device thereof between the first former and the second former, and when shaping layer brick, successively precompressed can be realized, the intensity of mould bottom can be increased, thus after shaping can the demoulding immediately, coordinate other equipment can realize recycling of mould, reduce die cost.
Former of the present invention is by arranging the mould receiving system that has simple structure, utilize the convenient and swift problem completing the reception of mould in moving process, compress, mention of cooperation of slide block and the groove be separately positioned on mould connection device, mould, easy to operate, structure is simple, contribute to enhancing productivity, the orientation problem of the upper and lower mould using upper/lower die to bring can not be produced simultaneously.
The mould receiving system of the former in the present invention is provided with the die arrangement device not establishing the first positioner that two of groove sidewalls are arranged coordinating brick shaping mould, both cooperations can be that the position of mould and mould receiving system is fixed, simultaneously mould receiving system and moving up and down of pressure head adopt same guider, thus mould is positioned at immediately below pressure head all the time moving up and down in process.
Provided by the invention framed be absolute construction, its die cavity is a through hole, upper and lower mould is used to coordinate the orientation problem forming the upper and lower mould that die cavity brings except producing, former of the present invention can also be coordinated to complete after shaping the upwards demoulding completely, thus mould can be come into operation as soon as possible again, the second continuous conveying device in coupled system, can realize the circulation of mould, saves die cost.
Groove in support arm mating mold on the mould receiving system of the former in the present invention can guide mould to enter mould accommodating area, thus enable mould convenient enter mould accommodating area.
Mould in the present invention connects the rolling bearing that the support arm of receiving system is arranged and makes for rolling friction between mould and support arm, thus reduces frictional force, and the turnover of mould is more prone to, and saves the wearing and tearing of utensil of the energy, minimizing simultaneously.
When arranging rolling bearing, support arm can not effective compaction mold, and the present invention arranges the compact heap exceeding rolling bearing on the bottom surface of support arm, thus realizes effectively compressing.
Accompanying drawing explanation
Fig. 1 a is the plan structure schematic diagram of a framed embodiment;
The main TV structure schematic diagram that Fig. 1 b is the framed embodiment shown in Fig. 1;
Fig. 1 c Fig. 1 b is along the sectional view in A-A face;
Fig. 2 is an example structure schematic diagram of the former coordinating brick shaping mould;
Fig. 3 a is the structural representation of an embodiment of mould receiving system;
Fig. 3 b is the sectional view of Fig. 3 a along A-A face;
Fig. 3 c is the sectional view of Fig. 3 a along B-B face;
Fig. 4 is the structure composition schematic diagram of an embodiment of formation system of the present invention;
Fig. 5 is the structure composition schematic diagram of another embodiment of formation system of the present invention;
Fig. 6 is the first former---the technological process of production schematic diagram of press 1;
Fig. 7 is the second former---the technological process of production schematic diagram of press 2.
101-locating hole, 102-the 3rd sidewall, 103-dividing plate, 104-submodule chamber, 105-second sidewall, 106-groove, 107, 4th sidewall, 108-the first side wall, 109-promotes supporting surface, 110-compresses supporting surface, 201-pressure head lift cylinder, 202-mould lift cylinder, 203-pressure head, 204-mould receiving system, 205-frame, 206-vibrating device, the framed supporting plate of 207-, 208-is framed, 209-cross bar, 210-guide post, 301-pilot hole, 302-support arm, 303-compact heap, 304-rolling bearing, 305-alignment pin, 306-location-plate, 307-mould accommodating area, 308-axle, 401-first continuous conveying device, 402-second continuous conveying device.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the technical solution of the utility model and beneficial effect are described further.
See accompanying drawing 1a, 1b, 1c, for the schematic top plan view of the framed embodiment with the brick shaping mould in the present invention, in this embodiment, the first side wall 108, second sidewall 105, the 3rd sidewall 102, the 4th sidewall 107, jointly surround die cavity, illustrated embodiment die cavity has been divided into 4 sub-die cavitys 104 by dividing plate 103, like this can one-shot forming 4 pieces of adobes, certainly, if need the adobe that one-shot forming is more or less, the mode that also can reduce or increase dividing plate increases, reduces the number in submodule chamber 104, does not even establish dividing plate 103.In order to realize framed reception in moving process, compress, the function such as to mention, at framed the first side wall 108, the outer surface of the second sidewall 105 is respectively arranged with the through groove 106 extended along mould direction of transfer, this groove also can be the through groove in one end in further embodiments, groove pass through openings direction now on two sidewalls should be identical, fin can also be adopted to replace groove 106, the mould receiving system on the former in the present invention can be coordinated during use, complete framed reception, compress, molding, groove 106 upper, bottom surface is respectively as lifting supporting surface 109, compress supporting surface 110.In addition, framed movement with production line inevitably brings framed orientation problem on brick machine, namely framedly need before pressing to be positioned to immediately below former pressure head, in order to location can be realized, this embodiment is at the 3rd framed sidewall 102, the outer surface of the 4th sidewall 107 is arranged respectively two locating holes 101, this locating hole can coordinate the alignment pin on the mould receiving system in the present invention to complete framed location, locating hole 101 should enable this positioner play with the relative size of alignment pin and limit framed horizontal displacement, the framed effect having certain vertical displacement can be made again simultaneously, with make framed can be compacted or mention when ensureing that horizontal level is constant, in order to complete this function, the locating hole 101 illustrating framed embodiment adopts the elongated openings extended in the vertical direction, the width of locating hole is a bit larger tham the external diameter of alignment pin, certainly framed 3rd, the 4th wall outer surface can also arrange the positioner that other can play positioning function, such as alignment pin, now mould receiving system can arrange locating hole, or when mould receiving system is provided with independently can realize the positioner of positioning function time, this is framed, need not establish positioner.The shape of these four framed sidewalls provided by the invention can adjust according to the shape of shaping object, when mould brick has the shape of rule, the the 3rd, the 4th sidewall that first, second sidewall fit shapes that shape, size can be adopted identical, size are identical surrounds die cavity, certainly, when shaping special shaped brick, the sidewall of difformity, size can also be adopted.
See accompanying drawing 2, accompanying drawing 3a to 3c, for an embodiment of the former in the present invention, this embodiment comprises frame 205, with the molding device be arranged in frame 205, guide post 210, molding device comprises the pressure head lift cylinder 201 that pressure head 203 moves up and down with control pressure head 203, pressure head lift cylinder 201 is connected in frame 205, pressure head 203 is connected on cross bar 209, cross bar 209 is provided with the hole passed for guide post 210, pressure head 203 can move up and down along guide post 210 under the effect of pressure head lift cylinder 201, mould receiving system 204 is provided with below pressure head 203, mould receiving system 204 connects the mould lift cylinder 202 moved up and down for controlling it, mould lift cylinder 202 is fixed in frame 205, mould receiving system 204 is provided with pilot hole 301, guide post 210 passes from pilot hole 301, and mould receiving system 204 can move up and down along this guide post 210 under the effect of mould lift cylinder 202, see Fig. 3 a to 3c, for the structural representation of mould receiving system 204 in Fig. 2, this mould receiving system is provided with mould accommodating area 307, support arm 302 is respectively equipped with in the both sides of mould accommodating area 307, two support arms 302 are linked together by location-plate 306, the relative opposite side of location-plate 306 is import and export of framed 208 turnover mould accommodating areas 307, the support arm of the mould receiving system in diagram becomes flat tabular, the end be connected as a single entity with it and as and framed on the slide block of groove fit, the inner surface of the end slide block of support arm 302 is provided with rolling bearing 304, rolling bearing 304 is by axle 308 and be connected on the slide block of support arm 302 end.Slide block bottom surface, support arm 302 end is provided with the compact heap 303 for compaction mold, the height exceeding slide block bottom surface, support arm 302 end of compact heap 303 is greater than the height that bearing 304 exceeds slide block bottom surface, support arm 302 end.In further embodiments, also can arrange on the end surface of support arm fin or at least two pin-shaped projections as slide block and framed on groove fit, when fin is set on framed, the support arm of mould receiving system can also be arranged and groove that this fin coordinates, its operation principle with framed on to arrange the operation principle of groove identical.In order to coordinate framed on locating hole 101 realize framed location, location-plate 306 is provided with alignment pin 305.In order to represent convenient, the mould receiving system in accompanying drawing 2 does not comprise the location-plate 306 in accompanying drawing 3a.This embodiment adopts guide post as guider.
When the embodiment of above-mentioned former, framed when moving to this former position in moving process, the termination of support arm 302 will embed in framed groove 106 as slide block, the lifting supporting surface 109 of framed groove 106 contacts with the upper surface of rolling bearing 304, in framed fortune merits and demerits journey, drive rolling bearing 304 is moved, thus reduce friction, certainly in further embodiments, also without rolling bearing, equally also framed receiving function can be realized; When the alignment pin 305 on location-plate 306 slip into framed on locating hole 101 time, framed stop motion, mould receiving system can utilize compact heap 303 to framedly pressing down, compressing operation, or utilize the upper limb of rolling bearing 304 to carrying out molding, the setting of compact heap 303 is because when being provided with rolling bearing 304, it is rolling friction between the compression supporting surface 110 of support arm and groove 106, effective compression can not be realized, certainly also can not establish compact heap 303 in the occasion that ask for something is not high.The pressure head of former and mould receiving system use same guide post 210 transporting up and down in merits and demerits journey, can ensure that the projected position in the horizontal plane of mould receiving system, pressure head remains unchanged, thus can ensure framed can all the time immediately below pressure head, certainly, other guider is also passable, as long as mould receiving system and pressure head adopt same guider, just can practical function.Location-plate 306 in accompanying drawing 2, the embodiment shown in accompanying drawing 3a to 3c is connected with support arm, relative position is fixing better can play positioning action, in some other embodiments, location-plate 306 can connect moving structure, thus can complete upwards parallel or to left and right movement, this is mainly in order to when framed 208 need through mould accommodating area 307, and location-plate 306 can be removed easily, abdicates passage.Simultaneously, in other examples, this detent mechanism of location-plate can not also be adopted, such as locator protrusions can be set on the surface connecting a support arm, distance framed import and export position between locator protrusions on two support arms is wide, the Distance geometry width importing and exporting relative opposite side is suitable, then cooperation position sensor also can complete location, as long as can by framed the fix relative with position of mould receiving system.
Formation system of the present invention, see accompanying drawing 4, this is shaping comprises some framed supporting plates, some press 1 that is framed and that be connected successively by the first continuous conveying device 401, material distributing machine, press 2, curing kilns, in some other embodiments, also curing kilns can not be comprised, when such as shaping object does not need maintenance in formation system; Namely press 1, press 2 are respectively the first former, the second former, wherein press 1 is with material distributing machine, larger cloth operating space is provided for giving comparatively sticky fabric, even to enable comparatively to glue fabric cloth, press 2 adopts the independent material distributing machine arranged, certainly when fabric easier uneven time, also can not adopt independently material distributing machine.Be provided with for by the framed place plane of position higher than the first continuous conveying device 401 being transmitted back to the second continuous conveying device 402, second continuous conveying device 402 place plane of press 1 between press 2 and press 1.When press is arranged, the mould of the mould receiving system on press 1 is imported and exported towards identical with the traffic direction of the first continuous conveying device 401, the mould of the mould receiving system on press 2 is imported and exported towards contrary with the traffic direction of the first continuous conveying device 401, rising of second continuous conveying device 402 device, stop arranges press 2 respectively, the mould import and export of the mould receiving system of press 1, such setting is framed in order to ensure that the mould receiving system of press 1 can receive from the second continuous conveying device smoothly, do not hinder again simultaneously and framedly to move to subsequent processing after the prepressing, ensure that press 2 can receive the mould of the first continus convergence simultaneously, framed after the demoulding can be sent to the second continuous conveying device again.In order to save space, two press in system can parallel setting as shown in Figure 4, in further embodiments, also can order as shown in Figure 5 arrange.
The present invention also provides the production technology of described production line, see accompanying drawing 6, accompanying drawing 7, sets forth the operating process of two press, specific as follows:
S01: the original state of press 1, mould receiving system is positioned at the second continuous conveying device 402 institute in the plane;
S02: under framed supporting plate 207 is sent into the pressure head of press 1 by the first continuous conveying device 401, is framedly sent in the mould receiving system of press 1 by the second continuous conveying device 102, and now the upper limb contact of the rolling bearing of mould receiving system is framed;
S03: the compact heap contact of the mould receiving system of press 1 is framed, and is depressed into framed supporting plate by framed, and compresses;
S04: the first described distribution device cloth bed material;
S05: after cloth completes, the pressure head of press 1 carries out precompressed to the material in mould;
S06: pressure head is carried and gets back to initial position;
S07: mould receiving system is micro-to be carried to not contacting framed position;
S08: the framed supporting plate with the base substrate after framed and precompressed is sent to material distributing machine by the first continuous conveying device 401;
S09: it is framed that the second continuous conveying device 402 place plane wait-receiving mode next one retracted by the mould receiving system of press 1;
Through material distributing machine cloth fabric, carry framed, precompressed bed material, fabric framed supporting plate and be sent to press 2 by the first continuous conveying device, start the flow process on press 2, specific as follows:
S11: the original state of press 2, mould receiving system is positioned at the first continuous conveying device 401 institute in the plane;
S12: carry framed, precompressed bed material, fabric framed supporting plate and sent into the mould receiving system of press 2 by the first continuous conveying device;
S13: the compact heap of mould receiving system press down compress framed;
S14: the pressure head of press 2 presses down (shaking device 206 works simultaneously);
S15: pressure head is micro-to be carried;
S16: mould receiving system unclamps framed, and upwards mention framed to the second continuous conveying device position, complete the demoulding;
S17: pressure head is carried and gets back to initial position;
S18: the framed supporting plate with adobe is sent to subsequent processing by the first continuous conveying device, is simultaneously framedly sent to press 1 by the second continuous conveying device;
S19: original state got back to by the mould receiving system of press 2.
Repeat the step of above-mentioned press 1 to press 2, can continuous seepage be completed.
In step S15, pressure head is mentioned slightly, can prevent adobe in the knockout course of S16 from, with framed movement, making the demoulding more convenient, simultaneously pressure head can be made not hinder to carry the movement of the framed supporting plate of adobe.
The formation system of brick shaping mould movement on two formers is adopted to complete the shaping of composite brick, because use two press to complete the compacting of two-layer compound brick bottom and surface layer respectively, the pollution of different layers material can be avoided on the one hand, on the other hand, through twice compacting, the intensity of bottom can be strengthened, thus can be implemented in compacting complete after the demoulding immediately, mould can be recycled, thus reduce the consumption of mould, save die cost.Coordinate on the basis of removable mould at the former of invention, second press of production line can adopt independently distribution device, thus provides larger manipulation space for cloth, facilitates difficult cloth uniform material cloth even.
Formation system of the present invention can be arranged flexibly according to the physical property of the structure of shaping object, shaping object material used.Such as, when shaping object is double-decker brick, in system, only two formers need be set, the two kind materials used when double-decker brick are all more open, than be easier to cloth even time, two formers all can adopt the moulding press with apparatus for distributing, thus save space; When two kinds of materials that double-decker brick is used have a kind of physical property comparatively to glue or have other performances that not easily cloth is even, one can be adopted with the moulding press of apparatus for distributing, the material distributing machine of one platform independent, a former, and be placed on first by than the material being easier to cloth even, in order to better operation, preferably by layer thicker for thickness bottom the most, precompressed on First forming machine.If need to produce layer brick, only need to increase corresponding apparatus for distributing, middle press on a production line, and the location-plate of the mould receiving system on middle press is arranged to moveable form, carry mould to facilitate, the mould support plate of adobe enters subsequent processing after compacting completes, or adopt other locate modes of operation of mould support plate not hindering carrying mould, adobe, the such as mode of locator protrusions provided by the invention.
Claims (17)
1. a formation system for composite structural brick, is characterized in that, comprising: some brick shaping moulds; First former; With the first distribution device that the first former is supporting; Second former; With the second distribution device that the second former is supporting; First continuous conveying device; After first former completes cloth, precompressed, brick shaping mould carries adobe and is sent to the second former by the first continuous conveying device and carries out again cloth, be pressed into adobe.
2. formation system according to claim 1, is characterized in that, the second described distribution device to be arranged on the second former and cloth or be independently arranged between two formers under being deep into the pressure head of this second former.
3. formation system according to claim 1 and 2, is characterized in that, described formation system also comprises: intermediary form equipment; With the middle distribution device of intermediary form coordinative composition of equipments; After first former completes cloth, precompressed, brick shaping mould carries adobe and first after intermediary form equipment and middle distribution device, is being sent to the second former by the first continuous conveying device band.
4. formation system according to claim 1 and 2, it is characterized in that, described brick shaping mould comprises framed and framed supporting plate, described framed supporting plate arranges on the first continuous conveying device, deliver to the first former by the first conveying device, carry framed after, complete the cloth on the first former, precompressed, after precompressed, framed supporting plate carries framed and adobe by the first continuous conveying device fed downstream station.
5. formation system according to claim 4, it is characterized in that, described formation system also comprises the second continuous conveying device, described framed on the second former, be separated the demoulding with described framed supporting plate, adobe after, taken back the first former by described second continuous conveying device from the second former, described framed supporting plate carries adobe by the first continuous conveying device fed downstream station.
6. formation system according to claim 5, it is characterized in that: described framed comprise be oppositely arranged the first side wall, the second sidewall and adjacent and the 3rd sidewall be oppositely arranged, the 4th sidewall with described the first side wall, the second sidewall, these four sidewalls surround die cavity, described die cavity is through hole, first, second described wall outer surface is formed with respectively one along the through groove at least one end that mould direction of transfer extends or the slide block that arranges along mould direction of transfer.
7. formation system according to claim 6, is characterized in that, the first described former, the second former, intermediary form equipment comprise respectively: frame; Molding device, is arranged in described frame, the pressure head lift cylinder comprising pressure head and be connected with pressure head; Mould receiving system, comprise two support arms be oppositely arranged, mould accommodating area is formed between two support arms, the end of the inner side of two described support arms is respectively equipped with the slide block that arranges along mould direction of transfer or extend along mould direction of transfer, groove that at least one end is through, the groove on the groove that the slide block on described support arm or at least one end are through and mould or slide block match; Described mould receiving system has top, Liang Ge operating position, bottom, the groove of described mould receiving system in upper working position mating mold or slide block complete the reception of mould or mention, and the groove of described mould receiving system on operating position, bottom in mating mold or slide block complete unclamping of mould or compress; Mould lift cylinder, is arranged in frame, for controlling moving up and down of described mould receiving system.
8. formation system according to claim 7, it is characterized in that, described mould accommodating area is provided with mould and imports and exports, the mould of the mould receiving system on described first former is imported and exported towards identical with the traffic direction of the first continuous conveying device, the mould of the mould receiving system on described second former is imported and exported towards contrary with the traffic direction of the first continuous conveying device, and the rising of the second continuous conveying device device, stop arranges the second former respectively, the mould import and export of the mould receiving system of the first former; The position of described second continuous conveying device place plane is higher than the place plane of described first continuous conveying device.
9. the formation system according to claim 7 or 8, it is characterized in that: the end of the inner side of two described support arms is arranged respectively the described slide block arranged along mould direction of transfer, described slide block on support arm becomes ribbon, described framed on arrange described along the through groove at least one end that mould direction of transfer extends, the inner surface of described slide block is respectively arranged with the some tourelles for transmission mask, and described tourelle comprises the rolling bearing that the axle be connected on slide block inner surface is arranged on axle with rotation respectively.
10. formation system according to claim 9, is characterized in that: described support arm is flat tabular, and banded described slide block and support arm are connected as a single entity.
11. formation systems according to claim 9, it is characterized in that: the bottom surface of described slide block is provided with the compact heap for compaction mold, the height that described compact heap exceeds described slide block bottom surface is greater than the height that described rolling bearing exceeds described slide block bottom surface.
12. according to the arbitrary described formation system of claim 7,8 or 10, it is characterized in that, described former also comprises: guider, for the direction of motion of move up and down at molding device, mould receiving system limit molding device, mould receiving system.
13. formation systems according to claim 12, it is characterized in that: described guider is guide post, described pressure head is connected with cross bar, described cross bar is provided with pressure head pilot hole, described mould receiving system is provided with mould pilot hole, and described guide post is arranged through described pressure head pilot hole, mould pilot hole.
14. formation systems according to claim 13, it is characterized in that: described mould receiving system is provided with the first positioner, described mould is provided with the second positioner coordinated with the first positioner, the first described mould is located the second positioner and being coordinated the horizontal displacement for limiting mould opposing mold receiving system, allowing mould relative to the vertical displacement of mould receiving system simultaneously.
15. formation systems according to claim 14, it is characterized in that: the first described positioner is location-plate and the alignment pin be arranged on location-plate or locating hole, described location-plate is arranged on the side of mould accommodating area, and the support arm described in respectively with two adjoins, the second described positioner is outer surface locating hole or the alignment pin of the 3rd and/or the 4th sidewall being arranged on described brick shaping mould, described locating hole is the elongated openings extended in the vertical direction, and the width of locating hole is a bit larger tham the external diameter of alignment pin.
16. formation systems according to claim 15, is characterized in that: adopt between described support arm and location-plate and connect in two ways: first kind of way: described support arm is fixedly connected with described location-plate respectively; The second way: described location-plate is connected with moving structure, described location-plate can be upwards parallel or to left and right movement under the drive of described travel mechanism; First kind of way or the second way is adopted between the support arm of the both sides of the mould accommodating area of the mould receiving system that the first described former, the second former adopt and location-plate; The second way is adopted between the support arm of the both sides of the mould accommodating area of the mould receiving system of described intermediary form equipment and location-plate.
17. according to claim 1,2,5-8,10, formation system described in any one of 13-16, it is characterized in that, the first described former and the second former is parallel arranges.
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| CN201110445134.0A CN103158197B (en) | 2011-12-27 | 2011-12-27 | A kind of formation system of composite structural brick |
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| CN201110445134.0A CN103158197B (en) | 2011-12-27 | 2011-12-27 | A kind of formation system of composite structural brick |
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| CN103286848B (en) * | 2012-02-22 | 2017-05-03 | 北京仁创生态环保科技股份公司 | Equipment used for producing composite water permeable brick |
| CN107791164A (en) * | 2017-12-11 | 2018-03-13 | 郑州博达超硬材料科技有限公司 | One kind fine grinding sheet forming device |
| CN108044768A (en) * | 2017-12-27 | 2018-05-18 | 唐山博全实业有限公司 | A kind of non-burning brick framed positioner and localization method |
| CN108527635A (en) * | 2018-06-21 | 2018-09-14 | 河南省众邦伟业科技有限公司 | A kind of concrete foamed bricks machining production line |
| WO2020084581A1 (en) * | 2018-10-25 | 2020-04-30 | Kadam Sunil Dhondibhau | System and method for generating customized bricks |
| CN109676750B (en) * | 2019-01-21 | 2023-12-01 | 福建泉工股份有限公司 | Full-automatic stone-like brick machine and brick making method |
| CN112060310A (en) * | 2020-11-13 | 2020-12-11 | 佛山市泰纳机械设备有限公司 | Two-position double-pressure three-die full-automatic roof tile pressing machine and tile processing method |
| CN113602784B (en) * | 2021-06-21 | 2022-09-27 | 娄底市新越鼎建材科技有限公司 | Plate production system |
| CN114536512A (en) * | 2022-03-01 | 2022-05-27 | 河南宏宇新材料科技有限公司 | Refractory material forming device |
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Address after: 246600, No. 1, general road, Yuexi Economic Development Zone, Anqing, Anhui Patentee after: Renchuang ecological environmental protection Polytron Technologies Inc Address before: 246600, No. 1, general road, Yuexi Economic Development Zone, Anqing, Anhui Patentee before: Anhui Renchuang ecological environmental Polytron Technologies Inc |