CN108527608A - A kind of modified cement polyphenyl formwork automatic production process - Google Patents

A kind of modified cement polyphenyl formwork automatic production process Download PDF

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Publication number
CN108527608A
CN108527608A CN201810297553.6A CN201810297553A CN108527608A CN 108527608 A CN108527608 A CN 108527608A CN 201810297553 A CN201810297553 A CN 201810297553A CN 108527608 A CN108527608 A CN 108527608A
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China
Prior art keywords
flow
supporting plate
moulding box
under
action
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Application number
CN201810297553.6A
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Chinese (zh)
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CN108527608B (en
Inventor
王涛
隋群
解华
邵子洪
韩瑞丰
姜美仙
常宁
王菲
王锡强
王琳
邵云波
彭军
刘日伍
王海玲
Original Assignee
Energy-Saving Building Material Device Fabrication Co Ltd Is Led In Yantai Political Affairs
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Application filed by Energy-Saving Building Material Device Fabrication Co Ltd Is Led In Yantai Political Affairs filed Critical Energy-Saving Building Material Device Fabrication Co Ltd Is Led In Yantai Political Affairs
Priority to CN201810297553.6A priority Critical patent/CN108527608B/en
Publication of CN108527608A publication Critical patent/CN108527608A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • B28B13/06Removing the shaped articles from moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
    • B28B5/02Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
    • B28B5/021Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length

Abstract

The invention discloses a kind of modified cement polyphenyl formwork automatic production process, including flow S1, flow S2, flow S3 and flow S4, the flow S1, flow S2, flow S3 and flow S4 is the process that partial intersection is carried out at the same time, the flow that moves in circles S1, flow S2, flow S3 and flow S4, complete the automated production of modified cement polyphenyl formwork, the invention is characterized in that above-mentioned technological process, it is transported from supporting plate pile, material is mixed to be carried out at the same time with three flow elements intersections of mold transmission in moulding box, it is modified the lifelong production of cement polyphenyl formwork to the end, high degree of automation, it is participated in without staff intensive, present invention significantly reduces the labor intensity of operator, it is effectively improved the working efficiency of production and processing.

Description

A kind of modified cement polyphenyl formwork automatic production process
Technical field
The present invention relates to the production technologies of modified cement polyphenyl formwork, and in particular to a kind of modified cement polyphenyl formwork is automatic Metaplasia production. art.
Background technology
Modified cement polyphenyl formwork production line be using the waste and old polystyrol particle of recycling and flyash as raw material, and it is common Portland cement, high molecular polymer and water etc. are used for by stirring pressurization and vibration molding, manufactured modified cement polyphenyl formwork The heat-preserving wall of lattice concrete structure.The materials for wall has the characteristics that fire-proof sound insulation, load-bearing antidetonation, light thermal-insulation, makes It can be used for the building body of 65% and 75% energy conservation standard with the building same service life with the time limit.
Currently, existing modified cement polyphenyl formwork production technology both at home and abroad, be all artificial production or using semi-automatic and The production technology manually combined needs several operators and mechanical engagement.The muscle power of personnel, the difference of individual and personnel Subjective consciousness can not be adapted with mechanical equipment, for example the wet shape wall block of heavier-weight is carried in magazine and stores, even Continuous ceaselessly carry carries out arduous work, hence it is evident that the labor intensity for increasing operator reduces the work of production and processing Efficiency.
Therefore, the technical issues of it is low to there is the degree of automation in modified cement polyphenyl formwork production line now, low production efficiency.
The utility model of Publication No. CN201817956U proposes a kind of cement polyphenyl mould case lattice type concrete wall Building block, the utility model have body light, and load-bearing is big, and high temperature resistant, anti-pressure and abrasion-proof is strong, and heat preservation and soundproof effect are good, save former Material, turn waste into wealth, reduce pollution, it is at low cost, can effective solution " cold bridge " effect the advantages of.Publication No. The utility model of CN205439022U discloses a kind of molding die of cement polyphenyl formwork, it can be achieved that being irrigated in construction Indehiscent technical goal when concrete.
Invention content
In view of the deficiency of the prior art, the purpose of the present invention is to provide a kind of modified cement polyphenyl formworks certainly Dynamic metaplasia production. art, it is intended to reduce the labor intensity of operator, improve finished product rate and improve production and processing efficiency.
To achieve the above object, the production technology of technical solution of the present invention includes flow S1, flow S2, flow S3 and flow S4;
Flow S1:Supporting plate pile is transmitted to the promotion position of supporting plate lifting device by supporting plate translation, pendulous device, then is passed through Supporting plate lifting device is promoted to the pickup position of supporting plate pick device;
Flow S2:Powder, grain raw material pass through frequency modulation helix transporting device, and liquid raw material is conveyed together by constant displacement pump To twin-screw mixing procedure conveying device, twin-screw mixing procedure conveying device uniformly mixes powder, grain raw material and liquid raw material three Material be transported in hopper;
Flow S3:Mold in moulding box makes mold return by mold returning device, is put curing membrane by putting film device It being placed on mold, moulding box overturns, is moved to the lower section of hopper under the action of main transmission thumb wheel, meanwhile, the material in flow S2 Under gravity, it is moved in the moulding box of the mold for being stamped health mould under hopper into the effect of main transmission thumb wheel, Under the action of compactor, material is full of, is compacted in moulding box, and the material that moulding box is will be above by clout cutter device is cut off, So that the material on moulding box is smooth;
Flow S4:The supporting plate promoted in flow S1 to supporting plate pickup position is picked by supporting plate pick device, small in power It is sent to the top of the moulding box containing smooth material in flow S3 under vehicle effect, is placed in flow S3 and is full of smooth material Moulding box on, under the action of support board locking device, supporting plate is locked on moulding box, and the moulding box is under the action of main transmission thumb wheel The lower section for overturning, being moved to equipment, under the double action of supporting plate tripper and stripper apparatus, supporting plate support product and is accepted Device is put on belt feeder;Product of the belt feeder by supporting plate and above is sent on carrier roller frame, under the action of carrier roller frame limits, support Plate support product and is closely emitted on carrier roller frame, and when being discharged to four pieces, automatic get-on carriage arranging apparatus automatically puts supporting plate and product It puts and stores on a store shelf.
The flow that moves in circles S1, flow S2, flow S3 and flow S4 complete the automatic metaplasia of modified cement polyphenyl formwork Production;
The flow S1, flow S2, flow S3 and flow S4 are the processes that partial intersection is carried out at the same time, and it is not all successively The process of progress.
The invention has the advantages that by taking above-mentioned technological process, transported from supporting plate pile, material mixes and mould Mold in case transmits three flow elements intersections and is carried out at the same time, and is modified the lifelong production of cement polyphenyl formwork, automation to the end Degree is high, is participated in without staff intensive, present invention significantly reduces the labor intensity of operator, are effectively improved production The working efficiency of processing.
Description of the drawings
Fig. 1 is the modification cement and polystyrene putamina automatic production process flow S1 of the present invention;
Fig. 2 is the modification cement and polystyrene putamina automatic production process flow S2 of the present invention;
Fig. 3 is the modification cement and polystyrene putamina automatic production process flow S3 of the present invention;
Fig. 4 is the modification cement and polystyrene putamina automatic production process flow S4 of the present invention.
Specific implementation mode
Specific embodiments of the present invention are described in detail below in conjunction with technical solution and attached drawing.
Embodiment
A kind of modified cement polyphenyl formwork automatic production process, the production technology of the present embodiment technical solution includes flow S1, flow S2, flow S3 and flow S4;
As shown in Figure 1, flow S1:Supporting plate pile is transmitted to carrying for supporting plate lifting device by supporting plate translation, pendulous device Raise-position, then promoted to the pickup position of supporting plate pick device by supporting plate lifting device;
As shown in Fig. 2, flow S2:Powder, grain raw material pass through frequency modulation helix transporting device, and liquid raw material passes through quantitative Pump, is transported to twin-screw mixing procedure conveying device together, and twin-screw mixing procedure conveying device is by powder, grain raw material and liquid raw material three The mixed uniformly material of person is transported in hopper;
As shown in figure 3, flow S3:Mold in moulding box makes mold return by mold returning device, by putting film device Curing membrane is positioned on mold, moulding box overturns, is moved to the lower section of hopper under the action of main transmission thumb wheel, meanwhile, flow Material in S2 is moved to the mold for being stamped health mould under hopper under gravity, into the effect of main transmission thumb wheel Moulding box in, under the action of compactor, material is full of, is compacted in moulding box, will be above moulding box by clout cutter device Material is cut off, so that the material on moulding box is smooth;
As shown in figure 4, flow S4:The supporting plate promoted in flow S1 to supporting plate pickup position is picked up by supporting plate pick device It takes, the top of the moulding box containing smooth material in flow S3 is sent under power buggy effect, is placed in flow S3 On moulding box full of smooth material, under the action of support board locking device, supporting plate is locked on moulding box, and the moulding box is in main transmission The lower section that equipment is overturn, be moved under the action of thumb wheel, under the double action of supporting plate tripper and stripper apparatus, supporting plate support Product to be put on belt feeder by catching device;Product of the belt feeder by supporting plate and above is sent on carrier roller frame, is limited in carrier roller frame Under the action of position, supporting plate support product and is closely emitted on carrier roller frame, when being discharged to four pieces, automatic get-on carriage arranging apparatus, automatically Supporting plate and product placement are stored on a store shelf.
The flow that moves in circles S1, flow S2, flow S3 and flow S4 complete the automatic metaplasia of modified cement polyphenyl formwork Production;
The flow S1, flow S2, flow S3 and flow S4 are the processes that partial intersection is carried out at the same time, and it is not all successively The process of progress.
The present embodiment is transported, the mold transmission in material mixing and moulding box by taking above-mentioned technological process from supporting plate pile Three flow elements intersections are carried out at the same time, and are modified the lifelong production of cement polyphenyl formwork to the end, and high degree of automation is not necessarily to personnel High intensity participates in, hence it is evident that the labor intensity for reducing operator is effectively improved the working efficiency of production and processing.
The above, only specific embodiments of the present invention, the range that cannot be implemented with its restriction invention, so it is equivalent The displacement of component, or according to equivalent variations made by scope of patent protection of the present invention and modification, should all still fall within what the present invention covered Scope.

Claims (3)

1. a kind of modified cement polyphenyl formwork automatic production process, including flow S1, flow S2, flow S3 and flow S4, It is characterized in that, flow S1:Supporting plate pile is transmitted to the promotion position of supporting plate lifting device by supporting plate translation, pendulous device, then is led to Supporting plate lifting device is crossed to be promoted to the pickup position of supporting plate pick device;
Flow S2:Powder, grain raw material pass through frequency modulation helix transporting device, and liquid raw material is transported to double together by constant displacement pump Spiral batch mixing conveying device, twin-screw mixing procedure conveying device is by powder, grain raw material and the mixed uniformly object of liquid raw material three Material is transported in hopper;
Flow S3:Mold in moulding box makes mold return by mold returning device, is positioned over curing membrane by putting film device On mold, moulding box overturns, is moved to the lower section of hopper under the action of main transmission thumb wheel, meanwhile, the material in flow S2 is in weight Under the action of power, it is moved in the moulding box of the mold for being stamped health mould under hopper, is pressing into the effect of main transmission thumb wheel Under the action of real device, material is full of, is compacted in moulding box, and the material that moulding box is will be above by clout cutter device is cut off, so that Material on moulding box is smooth;
Flow S4:The supporting plate promoted in flow S1 to supporting plate pickup position is picked by supporting plate pick device, is made in power buggy The top of the moulding box containing smooth material in flow S3, the mould full of smooth material being placed in flow S3 are sent under On case, under the action of support board locking device, supporting plate is locked on moulding box, which turns under the action of main transmission thumb wheel The lower section for turning, being moved to equipment, under the double action of supporting plate tripper and stripper apparatus, supporting plate support product and is accepted dress It is placed on belt feeder;Product of the belt feeder by supporting plate and above is sent on carrier roller frame, under the action of carrier roller frame limits, supporting plate Product is ask closely to be emitted on carrier roller frame, when being discharged to four pieces, automatic get-on carriage arranging apparatus, automatically by supporting plate and product placement It stores on a store shelf.
2. a kind of modified cement polyphenyl formwork automatic production process according to claim 1, which is characterized in that by following The reciprocal flow S1 of ring, flow S2, flow S3 and flow S4 complete the automated production of modified cement polyphenyl formwork.
3. a kind of modified cement polyphenyl formwork automatic production process according to claim 1, which is characterized in that the stream Journey S1, flow S2, flow S3 and flow S4 are the processes that partial intersection is carried out at the same time, and the not all process carried out successively.
CN201810297553.6A 2018-04-04 2018-04-04 automatic production process of modified cement polyphenyl formwork Active CN108527608B (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109822732A (en) * 2019-04-04 2019-05-31 廊坊海斯建材机械有限公司 Concrete product dismoulding system and release method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000271914A (en) * 1999-03-24 2000-10-03 Matsushita Electric Works Ltd Manufacture of inorganic plate
CN202462605U (en) * 2011-12-27 2012-10-03 北京仁创科技集团有限公司 System for forming composite structure bricks
CN104070600A (en) * 2014-06-20 2014-10-01 泉州市三联机械制造有限公司 Composite heat insulation light wall board production process and production device
CN204772970U (en) * 2015-06-25 2015-11-18 无锡泛亚环保科技有限公司 Wood cement board production line
CN206939923U (en) * 2017-06-02 2018-01-30 烟台政通节能建材设备制造有限公司 A kind of automatic conveying device of formwork production equipment moulding box cover plate pile

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000271914A (en) * 1999-03-24 2000-10-03 Matsushita Electric Works Ltd Manufacture of inorganic plate
CN202462605U (en) * 2011-12-27 2012-10-03 北京仁创科技集团有限公司 System for forming composite structure bricks
CN104070600A (en) * 2014-06-20 2014-10-01 泉州市三联机械制造有限公司 Composite heat insulation light wall board production process and production device
CN204772970U (en) * 2015-06-25 2015-11-18 无锡泛亚环保科技有限公司 Wood cement board production line
CN206939923U (en) * 2017-06-02 2018-01-30 烟台政通节能建材设备制造有限公司 A kind of automatic conveying device of formwork production equipment moulding box cover plate pile

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109822732A (en) * 2019-04-04 2019-05-31 廊坊海斯建材机械有限公司 Concrete product dismoulding system and release method

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Effective date of registration: 20210308

Address after: 265700 no.738-3, Heping Village, Longgang street, Longkou City, Yantai City, Shandong Province

Patentee after: Wang Tao

Address before: 265716 Hekou Yujiacun, Longkou Export-oriented Processing Zone, Yantai City, Shandong Province

Patentee before: YANTAI ZHENGTONG ENERGY-SAVING BUILDING MATERIAL EQUIPMENT MANUFACTURING Co.,Ltd.

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