CN203566841U - Full-automatic production line for compound self-thermal-insulating blocks - Google Patents
Full-automatic production line for compound self-thermal-insulating blocks Download PDFInfo
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- CN203566841U CN203566841U CN201320776098.0U CN201320776098U CN203566841U CN 203566841 U CN203566841 U CN 203566841U CN 201320776098 U CN201320776098 U CN 201320776098U CN 203566841 U CN203566841 U CN 203566841U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 150000001875 compounds Chemical class 0.000 title abstract 2
- 238000005266 casting Methods 0.000 claims description 11
- 238000012423 maintenance Methods 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 8
- 238000012856 packing Methods 0.000 claims description 8
- 230000007306 turnover Effects 0.000 claims description 8
- 239000002131 composite material Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000000465 moulding Methods 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 abstract 1
- 238000003756 stirring Methods 0.000 description 2
- 239000011449 brick Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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Abstract
The utility model discloses a full-automatic production line for compound self-thermal-insulating blocks. The full-automatic production line comprises a burdening segment, a block molding segment, a curing segment, a support plate return segment and a product conveying segment, wherein the burdening segment comprises a premixing groove and a stirrer; the block molding segment comprises a hopper, a molder, a block conveyer A and a plate elevator A; a mixture in the stirrer is conveyed into the hopper through a belt above the hopper; the molder is positioned below the hopper; the block conveyer A is arranged between the molder and the plate elevator A. By adopting the production line disclosed by the utility model, high automatic degree and high yield are achieved, a block production line having the annual output of 150,000 cubic meters can be operated by 12 persons, and good economic benefit and social benefit are achieved.
Description
Technical field
The utility model relates to building block process units, is specifically related to the production line of full-automatic composite thermal self-insulation building block.
Background technology
Between the step that existing insulation blocks is produced, be by Artificial Control, the coordination between each step easily goes wrong, and consumption manpower consuming time, and production efficiency is not high; Linking between the production equipment using is unreasonable, can not realize whole production line and automatically control, and especially the filling core stage after maintenance, need to manually control.The scheme employing mechanization that application number 201210024071.6 < < production line for self-insulation building block > > provides realizes continuously produces, but convenient not enough in the cast filling core stage.
Summary of the invention
The purpose of this utility model is to provide a kind of production line of composite thermal self-insulation building block, and this plant automation degree is high, and output is large, cost-saving.
The technical scheme that the utility model provides is: a kind of production line of full-automatic composite thermal self-insulation building block, and it comprises batching section, block forming section, maintenance section, supporting plate return phase and product transportation section;
Described batching section comprises premix groove and mixer;
Described block forming section comprises hopper, forming machine, block conveyor A, Lift-slab machine A; Mixed material after the belt of described hopper top stirs mixer is transported to hopper, and described forming machine is positioned at the below of hopper, between described forming machine and Lift-slab machine A, is provided with block conveyor A;
Described maintenance section comprises primary and secondary kiln car A, curing kilns, primary and secondary kiln car B, falls plate machine A, block conveyor A, fills with core casting machine, Lift-slab machine B, primary and secondary kiln car C; One end of described primary and secondary kiln car A track is connected with Lift-slab machine A, and the other end is connected to curing kilns, and track one end of described primary and secondary kiln car B connects curing kilns, and the other end connects and falls plate machine A, described in fall between plate machine A and filling core casting machine and be provided with block conveyor B; Described filling core casting machine has belt conveyor to be connected to Lift-slab machine B, and track one end of described primary and secondary kiln car C connects Lift-slab machine B, and the other end is connected to curing kilns;
Described supporting plate return phase comprises that falling plate machine B, supporting plate returns to machine A, stacking machine, supporting plate and return to machine B, panel turnover machine and send plate machine; The described plate machine B that falls is connected to one end that primary and secondary kiln car A track is connected with Lift-slab machine A, the described plate machine B that falls is provided with supporting plate to the conveyer belt of stacking machine and returns to machine A, described stacking machine has two exit conveyors, wherein one is connected to supporting plate and returns to machine B, through panel turnover machine, send plate machine to send supporting plate back to forming machine;
Described product transportation section comprises send stack machine, automatic packing machine and fork truck; The described stack machine that send connects from another conveyer belt of stacking machine output, delivers to automatic packing machine, then packs fork truck into and delivers to finished product stockyard.
The charging aperture of described premix groove is provided with self-measuring device.
Operation principle of the present utility model: batching is entered to premix groove according to certain ratio, through being mixed into mixer, stir laggard material bin, hopper convey materials is to forming machine, and the building-block shell after moulding is sent into Lift-slab machine A by block conveyor A, then through primary and secondary kiln car A, sends into curing kilns maintenance; The good building-block shell of maintenance through primary and secondary kiln car B by falling plate machine A to block conveyor B, by block conveyor B, delivering to filling heart casting machine pours into a mould, the building block of having poured into a mould is taken Lift-slab machine B to by conveying again, by primary and secondary kiln car C, send pouring into a mould the building block of filling with the heart into again curing kilns again, maintenance was delivered to building block and is fallen plate machine B by primary and secondary kiln car A again after 5 ~ 8 hours together with supporting plate, through supporting plate, return to machine A to stacking machine, the supporting plate that has unloaded brick enters supporting plate and returns to machine B, via panel turnover machine, send plate machine, get back to again forming machine; The building block of unloading enters send stack machine then by automatic packing machine, to be packed, and bag-packaged building block is delivered to finished product stockyard by fork truck again and carried out pile.
Adopt production line of the present utility model, harmonious between each step, realize automatically and controlling, production efficiency improves; Layout between equipment is more reasonable simultaneously, operation more easy to control; The supporting plate being finished can return to recycling, has improved the utilization rate of supporting plate.The utility model automaticity is high, and output is large, and 12 people just can operate a block production line of producing 15 ten thousand steres per year, have good economic benefit and social benefit.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In figure: 1, premix groove; 2, mixer; 3, hopper; 4, forming machine; 5, block conveyor A; 6, Lift-slab machine A; 7, primary and secondary kiln car A; 8, curing kilns; 9, primary and secondary kiln car B; 10, plate machine A falls; 11, block conveyor B; 12, fill with heart casting machine; 13, Lift-slab machine B; 14, primary and secondary kiln car C; 15, plate machine B falls; 16, supporting plate returns to machine A; 17, stacking machine; 18, supporting plate returns to machine B; 19, panel turnover machine; 20, send plate machine; 21, send stack machine; 22, automatic packing machine; 23, finished product stockyard.
The specific embodiment
Embodiment
A production line for full-automatic composite thermal self-insulation building block, it comprises batching section, block forming section, maintenance section, supporting plate return phase and product transportation section;
Described batching section comprises premix groove 1 and mixer 2;
Described block forming section comprises hopper 3, forming machine 4, block conveyor A5, Lift-slab machine A6; The belt of described hopper 3 tops is transported to hopper 3 by the mixed material in mixer 2, and described forming machine 4 is positioned at the below of hopper 3, between described forming machine 4 and Lift-slab machine A6, is provided with block conveyor A5;
Described maintenance section comprises primary and secondary kiln car A7, curing kilns 8, primary and secondary kiln car B9, falls plate machine A10, block conveyor B11, fills with core casting machine 12, Lift-slab machine B13, primary and secondary kiln car C14; One end of described primary and secondary kiln car A7 track is connected with Lift-slab machine A6, the other end is connected to curing kilns 8, track one end of described primary and secondary kiln car B9 connects curing kilns 8, and the other end connects and falls plate machine A10, described in fall between plate machine A10 and filling core casting machine 12 and be provided with block conveyor B11; Described filling core casting machine 12 has belt conveyor to be connected to Lift-slab machine B13, and track one end of described primary and secondary kiln car C14 connects Lift-slab machine B13, and the other end is connected to curing kilns 8;
Described supporting plate return phase comprises that falling plate machine B15, supporting plate returns to machine A16, stacking machine 17, supporting plate and return to machine B18, panel turnover machine 19 and send plate machine 20; The described plate machine B15 that falls is connected to one end that primary and secondary kiln car A7 track is connected with Lift-slab machine A6, the described plate machine B15 that falls is provided with supporting plate to the conveyer belt of stacking machine 17 and returns to machine A16, described stacking machine 17 has two exit conveyors, wherein one is connected to supporting plate and returns to machine B18, through panel turnover machine 19, send plate machine 20 to send supporting plate back to forming machine 4;
Described product transportation section comprises send stack machine 21, automatic packing machine 22 and fork truck; The described stack machine 21 that send connects from another conveyer belt of stacking machine 17 outputs, delivers to automatic packing machine 22, then packs fork truck into and delivers to finished product stockyard 23.
The charging aperture of described premix groove 1 is provided with self-measuring device.
Claims (2)
1. a production line for full-automatic composite thermal self-insulation building block, is characterized in that it comprises batching section, block forming section, maintenance section, supporting plate return phase and product transportation section;
Described batching section comprises premix groove (1) and mixer (2);
Described block forming section comprises hopper (3), forming machine (4), block conveyor A(5), Lift-slab machine A(6); The belt of described hopper (3) top is transported to hopper (3) by the mixed material in mixer (2), and described forming machine (4) is positioned at the below of hopper (3), described forming machine (4) and Lift-slab machine A(6) between be provided with block conveyor A(5);
Described maintenance section comprises primary and secondary kiln car A(7), curing kilns (8), primary and secondary kiln car B(9), plate machine A(10 falls), block conveyor B(11), fill with core casting machine (12), Lift-slab machine B(13), primary and secondary kiln car C(14); Described primary and secondary kiln car A(7) one end and the Lift-slab machine A(6 of track) be connected, the other end is connected to curing kilns (8), described primary and secondary kiln car B(9) track one end connects curing kilns (8), the other end connect plate machine A(10 falls), described in plate machine A(10 falls) with filling core casting machine (12) between be provided with block conveyor B(11); Described filling core casting machine (12) has belt conveyor to be connected to Lift-slab machine B(13), described primary and secondary kiln car C(14) track one end connect Lift-slab machine B(13), the other end is connected to curing kilns (8);
Described supporting plate return phase comprise plate machine B(15 falls), supporting plate returns to machine A(16), stacking machine (17), supporting plate return to machine B(18), panel turnover machine (19) and send plate machine (20); The described plate machine B(15 that falls) be connected to primary and secondary kiln car A(7) track and Lift-slab machine A(6) one end of being connected, the described plate machine B(15 that falls) to the conveyer belt of stacking machine (17), be provided with supporting plate and return to machine A(16), described stacking machine (17) has two exit conveyors, wherein one is connected to supporting plate and returns to machine B(18), through panel turnover machine (19), send plate machine (20) to send supporting plate back to forming machine (4);
Described product transportation section comprises send stack machine (21), automatic packing machine (22) and fork truck; The described stack machine (21) that send connects from another conveyer belt of stacking machine (17) output, delivers to automatic packing machine (22), then packs fork truck into and delivers to finished product stockyard (23).
2. production line as claimed in claim 1, is characterized in that the charging aperture of described premix groove (1) is provided with self-measuring device.
Priority Applications (1)
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CN201320776098.0U CN203566841U (en) | 2013-12-02 | 2013-12-02 | Full-automatic production line for compound self-thermal-insulating blocks |
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CN201320776098.0U CN203566841U (en) | 2013-12-02 | 2013-12-02 | Full-automatic production line for compound self-thermal-insulating blocks |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104552728A (en) * | 2015-01-17 | 2015-04-29 | 王勇 | Efficient, double-feeding self-insulation injection molding machine for building blocks |
CN104723450A (en) * | 2015-02-14 | 2015-06-24 | 绿建科技集团新型建材高技术有限公司 | Automatic production method for composite building blocks with foam slurry filling cores |
CN104723451A (en) * | 2015-02-14 | 2015-06-24 | 绿建科技集团新型建材高技术有限公司 | Full-automatic production method for building blocks with foam slurry filling cores |
CN104742244A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Man-machine integrated automatic production method for man-machine integrated composite self-heat-preservation building block |
CN104742235A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Foam slurry filling-core building block production method adopting self-heat-conserving maintenance mode |
CN104742245A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Full-automatic production method for composite self-insulation building blocks |
CN104742242A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Man-machine integrated automatic production method for foam slurry core-filling building block |
CN104742241A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Automatic production method for core-filling composite self-heat-preserving building blocks |
-
2013
- 2013-12-02 CN CN201320776098.0U patent/CN203566841U/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104552728A (en) * | 2015-01-17 | 2015-04-29 | 王勇 | Efficient, double-feeding self-insulation injection molding machine for building blocks |
CN104552728B (en) * | 2015-01-17 | 2017-07-21 | 中山市神湾泉模具制品有限公司 | Efficiently double charging heat insulation building block injection machines |
CN104723450A (en) * | 2015-02-14 | 2015-06-24 | 绿建科技集团新型建材高技术有限公司 | Automatic production method for composite building blocks with foam slurry filling cores |
CN104723451A (en) * | 2015-02-14 | 2015-06-24 | 绿建科技集团新型建材高技术有限公司 | Full-automatic production method for building blocks with foam slurry filling cores |
CN104742244A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Man-machine integrated automatic production method for man-machine integrated composite self-heat-preservation building block |
CN104742235A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Foam slurry filling-core building block production method adopting self-heat-conserving maintenance mode |
CN104742245A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Full-automatic production method for composite self-insulation building blocks |
CN104742242A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Man-machine integrated automatic production method for foam slurry core-filling building block |
CN104742241A (en) * | 2015-02-14 | 2015-07-01 | 绿建科技集团新型建材高技术有限公司 | Automatic production method for core-filling composite self-heat-preserving building blocks |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140430 Termination date: 20161202 |