CN106738220A - Ultra-high performance concrete plate production equipment and production method - Google Patents
Ultra-high performance concrete plate production equipment and production method Download PDFInfo
- Publication number
- CN106738220A CN106738220A CN201611248426.4A CN201611248426A CN106738220A CN 106738220 A CN106738220 A CN 106738220A CN 201611248426 A CN201611248426 A CN 201611248426A CN 106738220 A CN106738220 A CN 106738220A
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- high performance
- ultra
- performance concrete
- concrete plate
- mould
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- 239000011374 ultra-high-performance concrete Substances 0.000 title claims abstract description 85
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 239000004744 fabric Substances 0.000 claims abstract description 51
- 238000001125 extrusion Methods 0.000 claims abstract description 30
- 239000000835 fiber Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 11
- 239000010959 steel Substances 0.000 claims abstract description 11
- 238000000465 moulding Methods 0.000 claims abstract description 7
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000009966 trimming Methods 0.000 claims description 8
- 238000005422 blasting Methods 0.000 claims description 7
- 239000004567 concrete Substances 0.000 claims description 7
- 239000011324 bead Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000015271 coagulation Effects 0.000 claims description 4
- 238000005345 coagulation Methods 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 3
- 238000009991 scouring Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 6
- 238000005266 casting Methods 0.000 abstract description 4
- 238000007493 shaping process Methods 0.000 description 31
- 239000000463 material Substances 0.000 description 5
- 238000005034 decoration Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
- B28B5/021—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length
- B28B5/022—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length the moulds or the moulding surfaces being individual independant units and being discontinuously fed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
- B28B1/16—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/523—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement containing metal fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/526—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement by delivering the materials on a conveyor of the endless-belt type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/029—Feeding the unshaped material to moulds or apparatus for producing shaped articles through a sieve or grid, e.g. to ensure evenly filling of cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/123—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
A kind of ultra-high performance concrete plate production equipment, it includes the first conveyer belt, shaped device, transporter, curing kilns and demoulding platform, and shaped device includes the first extrusion component, grid cloth unwinding device, vibrating screen panel and the second extrusion component；First extrusion component is used to extrude decorative layer into mould, and grid cloth unwinding device is used to for fibrous mesh cloth to be laid in decorative layer, and vibrating screen panel is arranged at for steel fibre to be laid in into fibrous mesh cloth；Second extrusion component is used to extrude structure sheaf into mould；Transporter is used to for ultra-high performance concrete plate to be sent to curing kilns, and demoulding platform is used to remove the mould on ultra-high performance concrete plate.Ultra-high performance concrete plate production equipment cast decorative layer in the present invention, the measuring fiber grid cloth and after carrying out steel fibre cloth on the decorative layer, then moulding by casting structure sheaf simultaneously carry out the maintenance demoulding.A kind of ultra-high performance concrete plate producing process is also provided in the present invention.
Description
Technical field
The invention belongs to building material field, more particularly to ultra-high performance concrete plate production equipment and production method.
Background technology
Ultra-high performance concrete, abbreviation UHPC (Ultra-High Performance Concrete), is over the past thirty years
In most innovative cement base engineering material, realize the Great span of engineering material performance.Due to the high bending resistance of UHPC materials
The excellent properties such as energy, fracture resistance high and low water absorption, UHPC can be fabricated to the thin plate after 1-2cm, be applied to external wall system
Stone material is substituted, and cost is far below stone material.However, the country seriously constrains UHPC because of the shortage of UHPC thin plate production lines at present
The popularization and application of thin plate.
The content of the invention
Based on this, it is necessary to provide a kind of ultra-high performance concrete plate production equipment for producing UHPC thin plates.
A kind of ultra-high performance concrete plate producing process of offer is provided.
A kind of ultra-high performance concrete plate production equipment, it include for transmit mould the first conveyer belt, shaped device,
Transporter, curing kilns and demoulding platform, the shaped device include the first extrusion component, grid cloth unwinding device, vibrations
Screen cloth and the second extrusion component；The first extrusion component is used to extrude decorative layer into the mould, the grid cloth
Unwinding device is arranged between the first extrusion component and the vibrating screen panel, for fibrous mesh cloth to be laid in into the dress
On decorations layer, the vibrating screen panel is arranged between the grid cloth unwinding device and the second extrusion component, for by steel fibre cloth
On the fibrous mesh cloth；It is described second extrusion component be used for by structure sheaf extrude into the mould and with the decoration
Layer cast forms ultra-high performance concrete plate；The transporter is arranged between second extruder and the curing kilns,
For the ultra-high performance concrete plate to be sent into the curing kilns, the demoulding platform is arranged at outside the curing kilns, is used
The mould on the dismounting ultra-high performance concrete plate.
Wherein in one embodiment, fixed press strip is provided with the mould, the fixed press strip pressure is located at the fibre
Dimension grid cloth is laid in the one end on the mould, and the ultra-high performance concrete plate production equipment includes cutting knife, the cutting knife
It is arranged between the second extrusion component and the transporter, is laid in the mould and the grid for cutting off to stretch
The fibrous mesh cloth between winding apparatus.
Wherein in one embodiment, the ultra-high performance concrete plate production equipment includes being set in turn in the cutting knife
With the grippers and pressure roller between the transporter, the grippers by extruded sheet for being compounded in the very-high performance coagulation
On the structure sheaf of native plate, the pressure roller is arranged at the mould top, for being compacted the ultra-high performance concrete plate surface.
Wherein in one embodiment, the first extrusion component includes the first extruder and connects with first extruder
The first mixer for connecing, the second extrusion component includes the second extruder and the second stirring being connected with second extruder
Machine.
Wherein in one embodiment, the transporter includes the stacking machine and guide rail for placing the mould, institute
State stacking machine to be slidably disposed on the guide rail, the guide rail is arranged at one end that first conveyer belt is provided with pressure roller
Between the curing kilns.
Wherein in one embodiment, the ultra-high performance concrete plate production equipment includes the first vacuum cup stacking
Machine, the second conveyer belt and surface processing device, the first vacuum cup piler are arranged at second conveyer belt and institute
State between demoulding platform, for the ultra-high performance concrete plate of form removal to be positioned over into second conveyer belt, the table
Face processing unit is used to be surface-treated the ultra-high performance concrete plate on second conveyer belt.
Wherein in one embodiment, the surface processing device includes being set successively along the described second transmission tape feeding direction
Shot-blasting machine, vertical direction bead cutter, horizontal direction bead cutter and the groover put.
A kind of ultra-high performance concrete plate producing process, it is comprised the following steps：
Decorative layer is extruded to mould；
Grid cloth is put on the decorative layer for having poured；
The cloth steel fibre on the grid cloth；
Structure sheaf is extruded to the mould and ultra-high performance concrete plate is collectively forming with the decorative layer；
Extruded sheet is compound on the structure sheaf；
The ultra-high performance concrete plate is transported into curing kilns to be conserved；
The ultra-high performance concrete plate for completing will be conserved carries out form removal.
Wherein in one embodiment, structure sheaf is being extruded to the molding process, it is further comprising the steps of：
The ultra-high performance concrete plate surface is compacted.
Wherein in one embodiment, the step of the ultra-high performance concrete plate that will conserve completion carries out form removal
Afterwards, it is further comprising the steps of：
Carry out Shot Blasting, vertical direction trimming to the ultra-high performance concrete plate successively, horizontal direction trimming and open
Groove treatment.
Ultra-high performance concrete plate production equipment extrudes component to moulding by casting superelevation in mould by first in the present invention
The decorative layer of performance concrete plate, grid cloth unwinding device measuring fiber grid cloth is passed through on decorative layer and is existed by vibrating screen panel
After carrying out steel fibre cloth on fibrous mesh cloth, then component is extruded to die casting molding structure layer to form superelevation from second
Energy concrete slab, and carry out the maintenance demoulding.
Brief description of the drawings
Fig. 1 is the structural representation of ultra-high performance concrete plate production equipment in a preferred embodiment of the present invention.
Specific embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.In accompanying drawing
Give preferred embodiment of the invention.But, the present invention can be realized in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose for providing these embodiments is to make the understanding to the disclosure more saturating
It is thorough comprehensive.
It should be noted that when element is referred to as " being fixed on " another element, it can directly on another element
Or can also there is element placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or may be simultaneously present centering elements.Term as used herein " vertical ", " level ", " left side ",
" right side " and similar statement are for illustrative purposes only.
Unless otherwise defined, all of technologies and scientific terms used here by the article with belong to technical field of the invention
The implication that technical staff is generally understood that is identical.The term for being used in the description of the invention herein is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein " and/or " include one or more phases
The arbitrary and all of combination of the Listed Items of pass.
Refer to Fig. 1, in the embodiment of the present invention, ultra-high performance concrete plate production equipment 100 include the first conveyer belt 10,
Shaped device 30, transporter 50, curing kilns 70 and demoulding platform 90.First conveyer belt 10 is used to transmit mould 200, with according to
It is secondary to carry out production work along correspondence station.Shaped device 30, transporter 50, curing kilns 70 and demoulding platform 90 are along conveyer belt
200 moving directions set gradually.Wherein, shaped device 30 is preamble station, for preliminarily forming very-high performance in mould 200
Concrete slab.Transporter 50 is located between shaped device 30 and curing kilns 70, for realizing that the very-high performance with mould 200 is mixed
The transhipment of concrete board.Demoulding platform 90 is located at the latter station of curing kilns 70, for first one-step forming ultra-high performance concrete plate
Form removal work.
Specifically, shaped device 30 includes the first extrusion component 31, grid cloth unwinding device 32, vibrating screen panel 33 and the
Two extrusion components 34.Wherein, the first extrusion component 31 includes the first mixer 310 and be connected with the first mixer 310 first
Extruder 312, for decorative layer to be extruded into mould 200.Grid cloth unwinding device 32 is arranged at the He of the first extrusion component 31
Between vibrating screen panel 33, for fibrous mesh cloth to be laid in into decorative layer.Vibrating screen panel 33 is arranged at grid cloth unwinding device
32 and second extrusion component 34 between, for steel fibre to be laid in into fibrous mesh cloth.Second extrusion component 34 includes second
Mixer 340 and the second extruder 342 being connected with the second mixer 340, for by structure sheaf extrude into mould 200 and with
Decorative layer is poured into a mould to form ultra-high performance concrete plate.Wherein, due to being furnished with fibrous mesh cloth between decorative layer and structure sheaf, so that
Be conducive to preventing steel fibre from sinking.
Further, fixed press strip (not shown) is provided with mould 200, fixed press strip pressure is laid located at fibrous mesh cloth
One end on mould 200.Ultra-high performance concrete plate production equipment 200 includes cutting knife 41, and cutting knife 41 is arranged at the second extrusion
Between component 30 and transporter 50, for when structure sheaf is extruded and is layed on fibrous mesh cloth, cut-out to be stretched in mould
Fibrous mesh cloth between tool 200 and grid cloth unwinding device 32.
Further, ultra-high performance concrete plate production equipment 100 includes being set in turn in cutting knife 41 and transporter 50
Between grippers (not shown) and pressure roller 42, grippers be used for extruded sheet 300 (i.e. XPS plate) is compounded in very-high performance coagulation
On the structure sheaf of native plate, pressure roller 42 is arranged at the top of mould 200, for being compacted ultra-high performance concrete plate surface.It is specific at this
In embodiment, extruded sheet 300 has been slotted, the pretreatment part of plucking, and grippers are manipulator, to realize very-high performance coagulation
The production automation of native plate.It is to be appreciated that in some other embodiment, grippers can directly by artificial substituting also can,
This is not construed as limiting.
Transporter 50 includes the stacking machine 51 and guide rail 53 for placing mould 200, and stacking machine 51 is mounted slidably
In on guide rail 53, each stacking machine 51 can place multiple moulds 200, and guide rail 53 is connected to the first conveyer belt 10 and is provided with pressure roller 42
One end and curing kilns 70 between, stacking machine 51 along guide rail 53 near the direction of curing kilns 70 move and by tractor (not shown)
Draw into carrying out maintenance operation in curing kilns 70.Wherein, curing kilns 70 are sealed maintenance, by ultra-high performance concrete plate itself
Caloric value maintains the temperature of curing kilns 70.In this specific embodiment, curing kilns 70 include the multiple for using in turn, continuous to reach
Production purpose.
Preferably, above-mentioned mould is assembling die, and at least including two shaping moulds, the shaping mould includes bed die and side
Mould, the top and bottom of the shaping mould are provided with connecting portion, and the shaping mould stacks setting, lead between shaping mould setting up and down
Connecting portion is crossed to fix.It is arranged such, in preform production line, after the completion of pouring, shaping mould is directly stacked into stacking, above divides into
Fixed by connecting portion between the shaping mould put, then will directly stack stacking good shaping mould feeding curing kilns or its other party
Formula is conserved, in this way, without using stacking frame or other supports in maintenance processes, production effect is improved while reducing cost
Rate.The setting of connecting portion is stacked neatly in may be such that shaping mould palletization, while playing fixed and position-limiting action, prevents shaping
Mould is stacked after certain altitude or toppled in transport process.
Further, the connecting portion on the shaping mould top is provided with stacking pin, the connecting portion of the shaping mould bottom be provided with
The stacking hole that the stacking pin is engaged, in the stacking hole of the upper shaping mould of stacking pin insertion of lower shaping mould；Or the shaping mould
The connecting portion of bottom is provided with stacking pin, and the connecting portion on the shaping mould top is provided with the stacking hole being engaged with the stacking pin,
In the stacking hole of the lower shaping mould of stacking pin insertion of upper shaping mould.It is arranged such, in preform production line, after the completion of pouring,
Shaping mould is directly stacked into stacking, stacking pin is inserted and carry out in the stacking hole spacing and positioning, stacking pin and stacking hole set
Put may be such that stack in shaping mould palletization it is neat, while play position-limiting action, prevent shaping mould stack after certain altitude or
Topple in transport process.It is preferred that the stacking pin and stacking hole set the corner of the shaping mould, such position-limiting action is more
For obvious.Certainly, shaping mould can set the connection that other connectors realize upper and lower shaping mould, such as shackle member in connecting portion.
It should be noted that upper shaping mould described herein and lower shaping mould are relative concepts, and when multiple shaping moulds stack combination, two phases
Shaping mould above is upper shaping mould between mutual assembling die, and underlying shaping mould is lower shaping mould.
After the completion of conserving on request, stacking frame 51 is drawn to demoulding platform 90 by tractor, using turning tool by mould
180 DEG C of the upset of tool 200, is placed on demoulding platform 90.In this specific embodiment, the ultra-high performance concrete with mould 200
Plate is positioned on demoulding platform 90 using pneumatic form removal, to improve operating efficiency.
Further, ultra-high performance concrete plate production equipment 100 includes that the first vacuum cup piler 91, second is transmitted
Band (not shown), the vacuum cup piler 94 of surface processing device 93 and second, wherein the first vacuum cup piler 91 sets
It is placed between the second conveyer belt and demoulding platform 90, for the ultra-high performance concrete plate of form removal to be positioned over into the second transmission
Band, to carry out sequent surface treatment process.
Surface processing device 93 is used to be surface-treated ultra-high performance concrete plate on the second conveyer belt.It is specific at this
In embodiment, surface processing device 93 includes that the shot-blasting machine 930, vertical direction set gradually along the second transmission tape feeding direction is cut
Side machine 931, horizontal direction bead cutter 932 and groover 933.In this way, the ultra-high performance concrete plate after form removal passes through first
Vacuum cup piler 91 is transported on the second conveyer belt 92, and carries out Shot Blasting, vertical direction trimming, horizontal direction successively
Trimming and slot treatment, and processed finally by the stacking of the second vacuum cup piler 94, i.e. production is completed.
The present invention also provides a kind of ultra-high performance concrete plate producing process, and it is comprised the following steps：
Decorative layer is extruded to mould 200；
Grid cloth is put on the decorative layer for having poured；
The cloth steel fibre on grid cloth；
Structure sheaf is extruded into mould 200 and pours into a mould to form ultra-high performance concrete plate with decorative layer；
Extruded sheet 300 is compound on structure sheaf；
Ultra-high performance concrete plate is transported into curing kilns 70 to be conserved；
The ultra-high performance concrete plate for completing will be conserved carries out form removal.
Further, it is further comprising the steps of after structure sheaf is extruded into mould：
Ultra-high performance concrete plate surface is compacted.Specifically, the very-high performance of moulding by casting is mixed using pressure roller
Concrete board surface is compacted.
Further, it is further comprising the steps of after the ultra-high performance concrete plate that will conserve completion carries out form removal：
Shot Blasting, vertical direction trimming are carried out to ultra-high performance concrete plate successively, at horizontal direction trimming and fluting
Reason.
Ultra-high performance concrete plate production equipment 100 is poured into a mould by the first extrusion component 31 in mould 200 in the present invention
The decorative layer of ultra-high performance concrete plate is molded, the measuring fiber grid cloth of grid cloth unwinding device 32 is passed through on decorative layer and is passed through
After vibrating screen panel 33 carries out steel fibre cloth on fibrous mesh cloth, then from the second extrusion component 34 to the moulding by casting of mould 200
Structure sheaf carries out the maintenance demoulding to form ultra-high performance concrete plate.In this way, form a complete very-high performance mixing
Concrete board production line, to realize the production of ultra-high performance concrete plate, is conducive to the popularization and application of ultra-high performance concrete plate.
Embodiment described above only expresses several embodiments of the invention, and its description is more specific and detailed, but simultaneously
Therefore the limitation to the scope of the claims of the present invention can not be interpreted as.It should be pointed out that for one of ordinary skill in the art
For, without departing from the inventive concept of the premise, multiple deformations can also be made and improved, these belong to guarantor of the invention
Shield scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (10)
1. a kind of ultra-high performance concrete plate production equipment, it is characterised in that：Including the first conveyer belt for transmitting mould, into
Type device, transporter, curing kilns and demoulding platform, the shaped device include that the first extrusion component, grid cloth unreel dress
Put, vibrating screen panel and second extrusion component；The first extrusion component is used to extrude decorative layer into the mould, described
Grid cloth unwinding device is arranged between the first extrusion component and the vibrating screen panel, for fibrous mesh cloth to be laid in
On the decorative layer, the vibrating screen panel is arranged between the grid cloth unwinding device and the second extrusion component, for by steel
Fiber cloth is on the fibrous mesh cloth；It is described second extrusion component be used for by structure sheaf extrude into the mould and with institute
Decorative layer is stated to pour into a mould to form ultra-high performance concrete plate；The transporter is arranged at second extruder and the curing kilns
Between, for the ultra-high performance concrete plate to be sent into the curing kilns, the demoulding platform is arranged at the curing kilns
Outward, for removing the mould on the ultra-high performance concrete plate.
2. ultra-high performance concrete plate production equipment as claimed in claim 1, it is characterised in that：It is provided with the mould solid
Level pressure bar, the fixed press strip pressure is laid in the one end on the mould located at the fibrous mesh cloth, and the very-high performance is mixed
Concrete board production equipment includes cutting knife, and the cutting knife is arranged between the second extrusion component and the transporter, is used for
Cut-out stretches the fibrous mesh cloth between the mould and the grid cloth unwinding device.
3. ultra-high performance concrete plate production equipment as claimed in claim 2, it is characterised in that：The ultra-high performance concrete
Plate production equipment includes the grippers and pressure roller that are set in turn between the cutting knife and the transporter, and the grippers are used
In being compounded in extruded sheet on the structure sheaf of the ultra-high performance concrete plate, the pressure roller is arranged at the mould top, uses
In the compacting ultra-high performance concrete plate surface.
4. the ultra-high performance concrete plate production equipment as described in claim any one of 1-3, it is characterised in that：Described first squeezes
Go out the first mixer that component is connected including the first extruder and with first extruder, the second extrusion component includes the
Two extruders and the second mixer being connected with second extruder.
5. ultra-high performance concrete plate production equipment as claimed in claim 1, it is characterised in that：The transporter includes using
In the stacking machine and guide rail of placing the mould, the stacking machine is slidably disposed on the guide rail, and the guide rail is set
It is provided between one end of pressure roller and the curing kilns in first conveyer belt.
6. ultra-high performance concrete plate production equipment as claimed in claim 1, it is characterised in that：The ultra-high performance concrete
Plate production equipment includes the first vacuum cup piler, the second conveyer belt and surface processing device, first vacuum cup
Piler is arranged between second conveyer belt and the demoulding platform, for by the ultra-high performance concrete of form removal
Plate is positioned over second conveyer belt, and the surface processing device is used for the very-high performance coagulation on second conveyer belt
Native plate is surface-treated.
7. ultra-high performance concrete production equipment as claimed in claim 6, it is characterised in that：The surface processing device includes
The shot-blasting machine that is set gradually along the described second transmission tape feeding direction, vertical direction bead cutter, horizontal direction bead cutter and open
Scouring machine.
8. a kind of ultra-high performance concrete plate producing process, it is characterised in that：Comprise the following steps：
Decorative layer is extruded to mould；
Grid cloth is put on the decorative layer for having poured；
The cloth steel fibre on the grid cloth；
Structure sheaf is extruded to the mould and ultra-high performance concrete plate is collectively forming with the decorative layer；
Extruded sheet is compound on the structure sheaf；
The ultra-high performance concrete plate is transported into curing kilns to be conserved；
The ultra-high performance concrete plate for completing will be conserved carries out form removal.
9. ultra-high performance concrete plate producing process as claimed in claim 8, it is characterised in that：Extruded to institute by structure sheaf
It is further comprising the steps of after stating molding process：
The ultra-high performance concrete plate surface is compacted.
10. ultra-high performance concrete plate producing process as claimed in claim 8, it is characterised in that：The institute of completion will conserved
It is further comprising the steps of after ultra-high performance concrete plate is stated the step of carrying out form removal：
Shot Blasting, vertical direction trimming are carried out to the ultra-high performance concrete plate successively, at horizontal direction trimming and fluting
Reason.
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| CN108381745A (en) * | 2018-04-20 | 2018-08-10 | 上海言诺建筑材料有限公司 | A kind of steel fiber reinforced concrete production mechanism and steel fiber reinforced concrete production line |
| CN110948645A (en) * | 2019-11-26 | 2020-04-03 | 杭州电子科技大学 | Bar manufacturing device |
| CN111571798A (en) * | 2020-05-28 | 2020-08-25 | 廊坊海斯建材机械有限公司 | Deep processing production line for concrete brick plate |
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