CN206800772U - Long line method produces prefabricated components and produces the mould of the product - Google Patents
Long line method produces prefabricated components and produces the mould of the product Download PDFInfo
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- CN206800772U CN206800772U CN201720225190.6U CN201720225190U CN206800772U CN 206800772 U CN206800772 U CN 206800772U CN 201720225190 U CN201720225190 U CN 201720225190U CN 206800772 U CN206800772 U CN 206800772U
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Abstract
The utility model belongs to prefabricated components field, it is that more components can be produced multiple armored concrete, air entrained concrete or other prefabricated components by the way that middle separating die is disposably assembled for one kind that existing prefabricated components production cost is high, implementation is dumb and provides, the horizontal long line prefabricated components not separated can also be subjected to cutting acquisition after manufacture.Including by prefabricated component, the transverse steel being embedded in prefabricated component and the longitudinal reinforcement being embedded in prefabricated component made of mould, transverse steel end protrudes from prefabricated component setting, and described prefabricated component is made of binder materials.It can be produced, can also be produced outdoor, or even in engineering site in workshop using method of the present utility model, substantially increased production efficiency and reduce production cost.
Description
Technical field
The utility model belongs to prefabricated components field, more particularly to a kind of prefabricated components and the mould for producing the prefabricated components
Tool.
Background technology
Prefabrication meets building industrialization and green requirement, particularly China's green building and building
Industrialized industrial policy, to prefabrication, its demand is increasing.The armored concrete of existing building main member
Prefabricated such as wallboard, floor, beam, post, stair mainly produce maintenance using single member in workshop, and production and transport cost is high, implements
It is dumb.It is complex-shaped and the isometric line style component of other components such as moulding, decorative panel, parapet is because quantity is few, not
It is adapted to produce in extensive workshop.The air entrained concrete prefabricated panel of existing building main member is cut after mainly using cast monoblock
It is cut into sheet material mode to produce, the wallboard of surfacing can only be produced.There is moulding or decorative pattern if desired for surface, it is necessary to carry out
Engraving, cost is high, and efficiency is low.
Utility model content
The purpose of the utility model is can for one kind that existing prefabricated components production cost is high, implementation is dumb and provides
So that more components are passed through into middle separating die disposable assembled production multiple armored concrete, air entrained concrete or other prefabricated structures
Part, the long line prefabricated components not separated laterally can also be subjected to cutting acquisition after manufacture.Such as it is used to produce armored concrete
Wallboard, armored concrete parapet, reinforced beam, air entrained concrete or ceramsite concrete wall panel etc..
The utility model is achieved by the following technical solution：
A kind of prefabricated components, including pass through prefabricated component made of mould, the transverse steel being embedded in prefabricated component and pre-buried
Longitudinal reinforcement in prefabricated component, transverse steel end protrude from prefabricated component setting, and described prefabricated component is made of binder materials,
Described longitudinal reinforcement can be deformed bar, and the binder materials can be concrete, air entrained concrete, gypsum and other
Various binder materials and can as needed admixture composition construction material.
A kind of mould for producing above-mentioned prefabricated components, including base table top and outsourcing mould, described base table top according to
Setting plane or the structure of Surface Machining depression or projection are needed, base table top is set for fixed setting or movement, outsourcing mould
Inner side is arranged as required to plane or the structure of Surface Machining depression or projection.Also include separating among mould and longitudinal direction among laterally
Separate mould, separate among transverse direction and separate mould side among mould and longitudinal direction provided with the hole passed through for reinforcing bar.Also include side mould, Bian Mo
For one side or both sides, side mould side can be provided with the hole passed through for reinforcing bar, described base table top, outsourcing mould, laterally among point
Separate mould among mould, longitudinal direction and use metal material or wood materials or plastics.Described side mould shape is according to described prefabricated
The side edge shape of component requires customization, and the material of described side mould uses wooden model or punching block.
A kind of prefabricated components production method, comprises the following steps：
Step 1, base table top is made, base table top makes corresponding size as needed, as needed in Surface Machining
The groove or projection of required pattern；
Step 2, side mould is made, whether needed to make side mould according to prefabricated component；
Step 3, steelframe make, and transverse steel and longitudinal reinforcement and fixation are made as needed, if longitudinal reinforcement is pre-
Stress reinforcing bar, tensioning is carried out as needed；
Step 4, grouting, is in the milk in a mold, if any outsourcing mould, it is necessary to reserve grouting mouth and guarantor on outsourcing mould
The full steam vent of card grouting, binder materials is poured into mould and vibrated as needed.
Step 5, removes described side mould, described middle longitudinal subdivision mould, described laterally separated mould, described in formation
Prefabricated components.
It can be needed to set according to the size of prefabricated components between step 2 and step 3 and separate mould and longitudinal direction among transverse direction
Centre separates mould.
A kind of long line method prefabricated components production method, comprises the following steps：
Step 1, base table top is made, base table top makes corresponding size as needed, as needed in Surface Machining
The groove or projection of required pattern；
Step 2, side mould is made, whether needed to make side mould according to prefabricated component；
Step 3, steelframe make, and transverse steel and longitudinal reinforcement and fixation are made as needed, if longitudinal reinforcement is pre-
Stress reinforcing bar, tensioning is carried out as needed；
Step 4, the binder materials of the low slump of mixing, risen and fallen according to prefabricated components both sides and upper surface shape and select to close
Suitable matching die lays gelling using extrusion or roll unit (such as Shuan Li building equipments Co., Ltd SP peach-shapeds hole floor machine)
Material, form described prefabricated components；
Step 5, removes described side mould, described middle longitudinal subdivision mould, described laterally separated mould, described in formation
Prefabricated components.
It can be needed to set according to the size of prefabricated components between step 2 and step 3 and separate mould and longitudinal direction among transverse direction
Centre separates mould.
The beneficial effects of the utility model：The utility model can be disposably assembled by middle separating die by more components
Multiple armored concrete, air entrained concrete or other prefabricated components are produced, the long line prefabricated components that will can also do not separate laterally
Cutting acquisition is carried out after manufacture.It can be produced using method of the present utility model in workshop, can also be outdoor, especially
Be the site condition that engineering site can be made full use of open produce and can natural curing, substantially increase production efficiency and
Reduce production cost.
Brief description of the drawings
Fig. 1 is planar structure schematic diagram of the present utility model；
Fig. 2 is the sectional view of the prefabricated components surfacing of the utility model embodiment one；
Fig. 3 is that the prefabricated components surface of the utility model embodiment one is irregular sectional view；
Fig. 4 is the sectional view of the utility model embodiment two；
Fig. 5 is the sectional view of the utility model embodiment three.
Embodiment
With reference to embodiment, the utility model is described in further detail.
Embodiment one：
As shown in Figure 1, Figure 2 and Figure 3, a kind of prefabricated components production method, including base table top 1, side mould 2, middle longitudinal direction
Separate mould 3, laterally separated mould 4, prefabricated components 6, longitudinal reinforcement 7, horizontal reinforcement 8 and binder materials 9 to form.Described base stage
The surface of face 1 is smooth or required shape, described base is fabricated to according to the described underside shape of prefabricated components 6
Table top 1 can be fixed or mobile.Described side mould 2 is arranged on described base table top 1 along longitudinal direction is elongated, described
Set while touching 2 in both sides, the described shape of side mould 2 requires to customize according to the side edge shape of described prefabricated components 6, described side
The material of mould 2 uses wooden model or punching block.
Separate mould 3 among described longitudinal direction to be arranged on described base table top 1 along longitudinal direction is elongated, among described longitudinal direction
The quantity for separating mould 3 is arranged as required to, when separating the quantity of mould 3 more than 2 among described longitudinal direction, in each described longitudinal direction
Between separate mould 3 can be with different, it is the side shape according to described prefabricated components 6 that the shape of mould 3 is separated among described longitudinal direction
Shape and the customization of the described setting requirements of transverse steel 8, the middle mould 3 that separates in described longitudinal direction use wooden model or punching block.
Described laterally separated mould 4 is transversely elongated or subsection setup is on described base table top 1 and described side mould 2
And among described longitudinal direction between separation mould 3, the quantity of described laterally separated mould 4 is arranged as required to, when described transverse direction
When separating the quantity of mould 4 more than 2, described laterally separated mould 4 can be with different, and the described shape of laterally separated mould 4 is root
Customized according to the side edge shape of described prefabricated components 6 and the described setting requirements of transverse steel 8, described laterally separated mould 4 is adopted
With wooden model or punching block.
Described longitudinal reinforcement 7 and described horizontal reinforcement 8 be set, and described longitudinal reinforcement 7 is along longitudinal direction is elongated or segmentation
Arrangement, described transverse steel 8 is transversely elongated or step-by-step arrangement, and described longitudinal reinforcement 7 and described horizontal reinforcement 8 can be with
It is regular reinforcement or deformed bar, described longitudinal reinforcement 7 can be stretched into or do not stretched into described laterally separated as needed
Mould 4, described horizontal reinforcement 8, which can be stretched into or do not stretched among described longitudinal direction, as needed separates mould 3 or described side mould
2。
Described binder materials 9 is poured into a mould and vibrated as needed, described binder materials 9 can be concrete, aerating
Concrete, gypsum and other various binder materials and can as needed admixture composition construction material.
The production procedure of described prefabricated components 6 is：First set described base table top 1, described side mould 2, centre
Longitudinal subdivision mould 3, laterally separated mould 4, longitudinal reinforcement 7 and horizontal reinforcement 8, then pour and smash described binder materials 9, by appropriate
After maintenance, remove described side mould 2, described middle longitudinal subdivision mould 3, described laterally separated mould 4, formed described in it is prefabricated
Component 6.Saving can be reached using the described upper surface of prefabricated components 6 as overlapping production can be carried out during described base table top 1
The purpose of production site.
Embodiment two：
Such as Fig. 1, Fig. 3~5, a kind of prefabricated components production method, including base table top 1, side mould 2, middle longitudinal subdivision mould
3rd, laterally separated mould 4, outsourcing mould 5, prefabricated components 6, longitudinal reinforcement 7, horizontal reinforcement 8 and binder materials 9 form.Described bottom
The surface of seat stand face 1 is smooth or according to the shape required for the described lower surface of prefabricated components 6, described base table top 1
Can be fixed or mobile.Described side mould 2 is arranged on described base table top 1 along longitudinal direction is elongated, and described side touches 2
Set in both sides, the described shape of side mould 2 requires to customize according to the side edge shape of described prefabricated components 6, described side mould 2
Material uses wooden model or punching block.
Separate mould 3 among described longitudinal direction to be arranged on described base table top 1 along longitudinal direction is elongated, among described longitudinal direction
The quantity for separating mould 3 is arranged as required to, when separating the quantity of mould 3 more than 2 among described longitudinal direction, in each described longitudinal direction
Between separate mould 3 can be with different, it is the side shape according to described prefabricated components 6 that the shape of mould 3 is separated among described longitudinal direction
Shape and the customization of the described setting requirements of transverse steel 8, the middle mould 3 that separates in described longitudinal direction use wooden model or punching block.
Described laterally separated mould 4 is transversely elongated or subsection setup is on described base table top 1 and described side mould 2
And among described longitudinal direction between separation mould 3, the quantity of described laterally separated mould 4 is arranged as required to, when described transverse direction
When separating the quantity of mould 4 more than 2, described laterally separated mould 4 can be with different, and the described shape of laterally separated mould 4 is root
Customized according to the side edge shape of described prefabricated components 6 and the described setting requirements of transverse steel 8, described laterally separated mould 4 is adopted
With wooden model or punching block.
Described longitudinal reinforcement 7 and described horizontal reinforcement 8 be set, and described longitudinal reinforcement 7 is along longitudinal direction is elongated or segmentation
Arrangement, described transverse steel 8 is transversely elongated or step-by-step arrangement, and described longitudinal reinforcement 7 and described horizontal reinforcement 8 can be with
It is regular reinforcement or deformed bar, described longitudinal reinforcement 7 can be stretched into or do not stretched into described laterally separated as needed
Mould 4, described horizontal reinforcement 8, which can be stretched into or do not stretched among described longitudinal direction, as needed separates mould 3 or described side mould
2。
Described outsourcing mould 5 is set, the described shape of outsourcing mould 5 be according to the top surfaces of described prefabricated components 6 and
Side edge shape requires customization, and described outsourcing mould 5 sets fill orifice and steam vent, described outsourcing mould in top surface suitable position
Tool 5 can encase the side, and now the described side mould 2 of the side is not provided with, described horizontal outsourcing mould 5 use wooden model,
Or punching block or silica gel.
Described binder materials 9 is poured into a mould and vibrated as needed, described binder materials 9 can be concrete, aerating
Concrete, gypsum and other various binder materials and can as needed admixture composition construction material.
The production procedure of described prefabricated components 6 is：First set described base table top 1, described side mould 2, described
Middle longitudinal subdivision mould 3, described laterally separated mould 4, described longitudinal reinforcement 7 and described horizontal reinforcement 8, outsourcing mould
5, Reperfu- sion vibrates described binder materials 9 after appropriate maintenance, removes described side mould 2, described middle longitudinal direction point
Every mould 3, described laterally separated mould 4, described prefabricated components 6 are formed.Can be using the described upper surface of prefabricated components 6 as described in
Base table top 1 when can carry out overlapping production, reach save production site purpose.
Embodiment 3：
Such as Fig. 1, Fig. 3~5, a kind of prefabricated components production method, including base table top 1, side mould 2, middle longitudinal subdivision mould
3rd, described laterally separated mould 4, outsourcing mould 5, prefabricated components 6, longitudinal reinforcement 7, horizontal reinforcement 8 and binder materials 9 form.Institute
The surface of base table top 1 stated is smooth or according to the shape required for the described lower surface of prefabricated components 6, described base
Table top 1 can be fixed or mobile.Described side mould 2 is arranged on described base table top 1 along longitudinal direction is elongated, described
Set while touching 2 in both sides, the described shape of side mould 2 requires to customize according to the side edge shape of described prefabricated components 6, described side
The material of mould 2 uses wooden model or punching block.
Separate mould 3 among described longitudinal direction to be arranged on described base table top 1 along longitudinal direction is elongated, among described longitudinal direction
The quantity for separating mould 3 is arranged as required to, when separating the quantity of mould 3 more than 2 among described longitudinal direction, in each described longitudinal direction
Between separate mould 3 can be with different, it is the side shape according to described prefabricated components 6 that the shape of mould 3 is separated among described longitudinal direction
Shape and the customization of the described setting requirements of transverse steel 8, the middle mould 3 that separates in described longitudinal direction use wooden model or punching block.
Described laterally separated mould 4 is transversely elongated or subsection setup is on described base table top 1 and described side mould 2
And among described longitudinal direction between separation mould 3, the quantity of described laterally separated mould 4 is arranged as required to, when described transverse direction
When separating the quantity of mould 4 more than 2, described laterally separated mould 4 can be with different, and the described shape of laterally separated mould 4 is root
Customized according to the side edge shape of described prefabricated components 6 and the described setting requirements of transverse steel 8, described laterally separated mould 4 is adopted
With wooden model or punching block.
Described longitudinal reinforcement 7 and described horizontal reinforcement 8 be set, and described longitudinal reinforcement 7 is along longitudinal direction is elongated or segmentation
Arrangement, described transverse steel 8 is transversely elongated or step-by-step arrangement, and described longitudinal reinforcement 7 and described horizontal reinforcement 8 can be with
It is regular reinforcement or deformed bar, described longitudinal reinforcement 7 can be stretched into or do not stretched into described laterally separated as needed
Mould 4, described horizontal reinforcement 8, which can be stretched into or do not stretched among described longitudinal direction, as needed separates mould 3 or described side mould
2。
Get out described outsourcing mould 5 and squeeze into or casting equipment, the described shape of outsourcing mould 5 is according to described
The top surface and side edge shape of prefabricated components 6 require customization, when the described side of prefabricated components 6 is adapted to extrude or rolls production,
Described outsourcing mould 5 can encase the side, and now the described side mould 2 of the side is not provided with, described horizontal outsourcing mould
Tool 5 is made using steel.
Described binder materials 9 is poured into a mould into extrusion or cast institute from the described outsourcing mould 5 of extruding or placing installation
The binder materials 9 stated can be concrete, gypsum and other various binder materials and can as needed admixture composition build
Material is built, and is configured to low slump.
The production procedure of described prefabricated components 6 is：First set described base table top 1, described side mould 2, described
Middle longitudinal subdivision mould 3, described laterally separated mould 4, described longitudinal reinforcement 7 and described horizontal reinforcement 8, using with
The equipment of described outsourcing mould 5 extrudes the described binder materials 9 of low slump, after appropriate maintenance, described in dismounting
Side mould 2, described middle longitudinal subdivision mould 3, described laterally separated mould 4, form described prefabricated components 6.Can be by described in
The upper surface of prefabricated components 6 as described base table top 1 when can carry out overlapping production, reach the mesh for saving production site
's.
Claims (6)
1. the prefabricated components of long line method production, it is characterised in that：Including by prefabricated component made of mould, be embedded in prefabricated component
Transverse steel and the longitudinal reinforcement that is embedded in prefabricated component, described prefabricated component be made of binder materials.
2. the prefabricated components of long line method production according to claim 1, it is characterised in that：Transverse steel end protrudes from pre-
Product is set.
3. the prefabricated components of long line method production according to claim 1 or 2, it is characterised in that：Described longitudinal reinforcement is
Deformed bar, the binder materials are concrete or air entrained concrete or gypsum, or the additional aggregate group in binder materials
Into construction material.
A kind of 4. mould of the prefabricated components of the long line method production produced as described in right 1, it is characterised in that：Including base table top
With outsourcing mould, described base table top is arranged as required to plane or the structure of Surface Machining depression or projection, base table top
Set to be fixedly installed or moving, outsourcing die inside is arranged as required to plane or the structure of Surface Machining depression or projection.
5. the mould of the prefabricated components of long line method production according to claim 4, it is characterised in that：Also include among laterally
Separate mould and separate mould among longitudinal direction, separation mould side among mould and longitudinal direction is separated among transverse direction and is provided with what is passed through for reinforcing bar
Hole.
6. the mould of the prefabricated components of long line method production according to claim 5, it is characterised in that：Also include side mould, side
Mould is one side or both sides, and side mould side can be provided with the hole passed through for reinforcing bar, and described base table top, outsourcing mould, transverse direction are middle
Separate mould, separate mould among longitudinal direction and use metal material or wood materials or plastics, described side mould shape is according to described pre-
The side edge shape of component processed requires customization, and the material of described side mould uses wooden model or punching block.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720225190.6U CN206800772U (en) | 2017-03-10 | 2017-03-10 | Long line method produces prefabricated components and produces the mould of the product |
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| CN201720225190.6U CN206800772U (en) | 2017-03-10 | 2017-03-10 | Long line method produces prefabricated components and produces the mould of the product |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106677411A (en) * | 2017-03-10 | 2017-05-17 | 赵东昕 | Long-line method produced prefabricated component and production mold and method for same |
-
2017
- 2017-03-10 CN CN201720225190.6U patent/CN206800772U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106677411A (en) * | 2017-03-10 | 2017-05-17 | 赵东昕 | Long-line method produced prefabricated component and production mold and method for same |
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