CN106677411A - Long-line method produced prefabricated component and production mold and method for same - Google Patents
Long-line method produced prefabricated component and production mold and method for same Download PDFInfo
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- CN106677411A CN106677411A CN201710129059.4A CN201710129059A CN106677411A CN 106677411 A CN106677411 A CN 106677411A CN 201710129059 A CN201710129059 A CN 201710129059A CN 106677411 A CN106677411 A CN 106677411A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 37
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 23
- 239000010959 steel Substances 0.000 claims abstract description 23
- 239000004567 concrete Substances 0.000 claims abstract description 19
- 230000002787 reinforcement Effects 0.000 claims description 48
- 238000012946 outsourcing Methods 0.000 claims description 27
- 239000011230 binding agent Substances 0.000 claims description 26
- 238000004080 punching Methods 0.000 claims description 12
- 238000003754 machining Methods 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 5
- 239000004035 construction material Substances 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 239000007769 metal material Substances 0.000 claims description 2
- 239000008267 milk Substances 0.000 claims description 2
- 210000004080 milk Anatomy 0.000 claims description 2
- 235000013336 milk Nutrition 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000002023 wood Substances 0.000 claims description 2
- 239000002002 slurry Substances 0.000 claims 1
- 239000011150 reinforced concrete Substances 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000009417 prefabrication Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000010410 reperfusion Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/04—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/06—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/20—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of concrete or other stone-like material, e.g. with reinforcements or tensioning members
Abstract
The invention belongs to the field of prefabricated components. According to a long-line method produced prefabricated component and a production mold and method for the same, existing prefabricated components are high in production cost and inflexible in implementation; multiple component bodies can be spliced at a time through middle separating mold bodies so as to produce multiple reinforced concrete prefabricated components, aerated concrete prefabricated components or other prefabricated components, and a transverse unseparated long-line prefabricated component can also be cut after being produced, so that the long-line method produced prefabricated component is obtained. The long-line method produced prefabricated component comprises prefabricated component bodies, transverse steel bars and longitudinal steel bars, wherein the prefabricated component bodies are made through the mold, and the transverse steel bars and the longitudinal steel bars are pre-buried in the prefabricated component bodies. The ends of the transverse steel bars protrude out of the prefabricated component bodies. The prefabricated component bodies are made of cementitious materials. The long-line method produced prefabricated component can be produced in a workshop, also in the open air and even at an engineering field by adopting the production method, so that the production efficiency is greatly improved, and the production cost is reduced.
Description
Technical field
The invention belongs to prefabricated components field, more particularly to a kind of prefabricated components and produce the prefabricated components mould and its
Production method.
Background technology
Prefabrication meets the requirement of building industrialization and environmental protection, particularly China's green building with building
Industrialized industrial policy, to prefabrication, its demand is increasing.The armored concrete of existing building main member
Prefabricated such as wallboard, floor, beam, post, stair mainly produce maintenance using single member in workshop, and production and transport high cost is implemented
It is dumb.It is complex-shaped and the isometric line style component of other components such as moulding, decorative panel, parapet is because quantity is few, not
It is adapted to be produced in extensive workshop.The air entrained concrete prefabricated panel of existing building main member is mainly adopted to be cut after cast monoblock
It is cut into sheet material mode to produce, the wallboard of surfacing can only be produced.There is moulding or decorative pattern if desired for surface, need to carry out
Engraving, high cost, efficiency is low.
The content of the invention
The present invention seeks to be directed to existing prefabricated components production cost is high, it is dumb to implement and provides one kind can be by
Many components produce multiple armored concrete, air entrained concrete or other prefabricated components by the disposable assembly of middle separating die,
The long line prefabricated components laterally not separated can also after manufacture be carried out cutting acquisition.Such as it is used to produce reinforced concrete wall
Plate, armored concrete parapet, reinforced beam, air entrained concrete or ceramsite concrete wall panel etc..
The present invention is achieved by the following technical solution：
A kind of prefabricated components, including by prefabricated component made by mould, the transverse steel being embedded in prefabricated component and pre-buried
Longitudinal reinforcement in prefabricated component, transverse steel end protrudes from prefabricated component setting, and described prefabricated component is made using Binder Materials,
Described longitudinal reinforcement can be deformed bar, the Binder Materials can be concrete, air entrained concrete, Gypsum Fibrosum and other
Various Binder Materials and can as needed admixture composition construction material.
A kind of mould for producing above-mentioned prefabricated components, including base table top and outsourcing mould, described base table top according to
The structure that plane or Surface Machining depression or projection are set is needed, base table top is to be fixedly installed or mobile setting, outsourcing mould
Inner side is arranged as required to the structure of plane or Surface Machining depression or projection.Also include separating in the middle of mould and longitudinal direction in the middle of laterally
Separate mould, separation mould side is provided with the hole passed through for reinforcing bar in the middle of laterally middle separation mould and longitudinal direction.Also include side mould, Bian Mo
For one side or both sides, side mould side can be provided with the hole passed through for reinforcing bar, described base table top, laterally outsourcing mould, centre point
Separate mould in the middle of mould, longitudinal direction using metal material or wood materials or plastics.Described side mould shape is according to described prefabricated
The side edge shape of component requires customization, and the material of described side mould adopts wooden model or punching block.
A kind of prefabricated components production method, comprises the steps：
Step one, makes base table top, and base table top makes as needed corresponding size, as needed in Surface Machining
The groove or projection of desirable pattern；
Whether step 2, makes side mould, needed to make side mould according to prefabricated component；
Step 3, steelframe makes, and transverse steel and longitudinal reinforcement is made as needed and is fixed, if longitudinal reinforcement is pre-
Stress reinforcing bar, carries out as needed tensioning；
Step 4, grouting, is in the milk in a mold, if any outsourcing mould, needs to reserve grouting mouth and guarantor on outsourcing mould
The full steam vent of card grouting, Binder Materials is poured in mould and is vibrated as needed.
Step 5, removes described side mould, described middle longitudinal subdivision mould, described laterally separated mould, forms described
Prefabricated components.
Can need to arrange in the middle of laterally according to the size of prefabricated components between step 2 and step 3 and separate mould and longitudinal direction
Centre separates mould.
A kind of long line method prefabricated components production method, comprises the steps：
Step one, makes base table top, and base table top makes as needed corresponding size, as needed in Surface Machining
The groove or projection of desirable pattern；
Whether step 2, makes side mould, needed to make side mould according to prefabricated component；
Step 3, steelframe makes, and transverse steel and longitudinal reinforcement is made as needed and is fixed, if longitudinal reinforcement is pre-
Stress reinforcing bar, carries out as needed tensioning；
Step 4, the Binder Materials of the low slump of mixing rise and fall according to prefabricated components both sides and upper surface shape and select to close
Suitable matching die lays gelling using extrusion or roll unit (such as Shuan Li building equipments company limited SP peach-shapeds hole floor machine)
Material, forms described prefabricated components；
Step 5, removes described side mould, described middle longitudinal subdivision mould, described laterally separated mould, forms described
Prefabricated components.
Can need to arrange in the middle of laterally according to the size of prefabricated components between step 2 and step 3 and separate mould and longitudinal direction
Centre separates mould.
Beneficial effects of the present invention：The present invention can be multiple by the disposable assembled production of middle separating die by many components
Armored concrete, air entrained concrete or other prefabricated components, can also be by the long line prefabricated components laterally not separated after manufacture
Carry out cutting acquisition.Can be produced in workshop using the method for the present invention, it is also possible to outdoor, particularly can abundant profit
Carried out producing with the open site condition of engineering site and can natural curing, substantially increase production efficiency and reduction produced into
This.
Description of the drawings
Fig. 1 is the planar structure schematic diagram of the present invention；
Fig. 2 is the sectional view of the prefabricated components surfacing of the embodiment of the present invention one；
It is irregular sectional view that Fig. 3 is the prefabricated components surface of the embodiment of the present invention one；
Fig. 4 is the sectional view of the embodiment of the present invention two；
Fig. 5 is the sectional view of the embodiment of the present invention three.
Specific embodiment
With reference to embodiment, the invention will be further described.
Embodiment one：
As shown in Figure 1, Figure 2 and Figure 3, a kind of prefabricated components production method, including base table top 1, side mould 2, middle longitudinal direction
Separate mould 3, laterally separated mould 4, prefabricated components 6, longitudinal reinforcement 7, horizontal reinforcement 8 and Binder Materials 9 to constitute.Described base stage
The surface of face 1 is smooth or is fabricated to required shape, described base according to the described underside shape of prefabricated components 6
Table top 1 can be fixed or mobile.Described side mould 2 is arranged on described base table top 1 along longitudinally elongated, described
While touch 2 arranging in both sides, the described shape of side mould 2 requires to customize according to the side edge shape of described prefabricated components 6, described side
The material of mould 2 is using wooden model or punching block.
Separate mould 3 in the middle of described longitudinal direction and be arranged on described base table top 1 along longitudinal direction is elongated, in the middle of described longitudinal direction
The quantity for separating mould 3 is arranged as required to, when separating the quantity of mould 3 more than 2 in the middle of described longitudinal direction, in each described longitudinal direction
Between separate mould 3 can be with different, it be the side shape according to described prefabricated components 6 that the shape of mould 3 is separated in the middle of described longitudinal direction
Shape and the described setting requirements of transverse steel 8 customization, separate mould 3 using wooden model or punching block in the middle of described longitudinal direction.
Described laterally separated mould 4 is transversely elongated or subsection setup is on described base table top 1 and described side mould 2
And separate between mould 3 in the middle of described longitudinal direction, the quantity of described laterally separated mould 4 is arranged as required to, when described horizontal
When separating the quantity of mould 4 more than 2, described laterally separated mould 4 can be root with different, the described shape of laterally separated mould 4
Side edge shape and the described setting requirements of transverse steel 8 customization according to described prefabricated components 6, described laterally separated mould 4 is adopted
With wooden model or punching block.
Described longitudinal reinforcement 7 and described horizontal reinforcement 8 is set, and described longitudinal reinforcement 7 is elongated along longitudinal direction or is segmented
Arrangement, described transverse steel 8 is transversely elongated or step-by-step arrangement, and described longitudinal reinforcement 7 and described horizontal reinforcement 8 can be with
It is regular reinforcement or deformed bar, longitudinal reinforcement 7 described as needed can be stretched into or do not stretched into described laterally separated
Mould 4, horizontal reinforcement 8 described as needed can be stretched into or do not stretched in the middle of described longitudinal direction and separate mould 3 or described side mould
2。
Described Binder Materials 9 are poured into a mould and is vibrated as needed, described Binder Materials 9 can be concrete, aerating
Concrete, Gypsum Fibrosum and other various Binder Materials and can as needed admixture composition construction material.
The production procedure of described prefabricated components 6 is：First set described base table top 1, described side mould 2, centre
Longitudinal subdivision mould 3, laterally separated mould 4, longitudinal reinforcement 7 and horizontal reinforcement 8, then the Binder Materials 9 described in smashing are poured, through appropriate
After maintenance, remove described side mould 2, described middle longitudinal subdivision mould 3, described laterally separated mould 4, formed described in it is prefabricated
Component 6.Saving can be reached using the described upper surface of prefabricated components 6 as overlapping production just can be carried out during described base table top 1
The purpose of production site.
Embodiment two：
Such as Fig. 1, Fig. 3~5, a kind of prefabricated components production method, including base table top 1, side mould 2, middle longitudinal subdivision mould
3rd, laterally separated mould 4, outsourcing mould 5, prefabricated components 6, longitudinal reinforcement 7, horizontal reinforcement 8 and Binder Materials 9 are constituted.Described bottom
The surface of seat stand face 1 is shape smooth or according to required for the described lower surface of prefabricated components 6, described base table top 1
Can be fixed or mobile.Described side mould 2 is arranged on described base table top 1 along longitudinally elongated, and described side touches 2
Arrange in both sides, the described shape of side mould 2 requires to customize according to the side edge shape of described prefabricated components 6, described side mould 2
Material is using wooden model or punching block.
Separate mould 3 in the middle of described longitudinal direction and be arranged on described base table top 1 along longitudinal direction is elongated, in the middle of described longitudinal direction
The quantity for separating mould 3 is arranged as required to, when separating the quantity of mould 3 more than 2 in the middle of described longitudinal direction, in each described longitudinal direction
Between separate mould 3 can be with different, it be the side shape according to described prefabricated components 6 that the shape of mould 3 is separated in the middle of described longitudinal direction
Shape and the described setting requirements of transverse steel 8 customization, separate mould 3 using wooden model or punching block in the middle of described longitudinal direction.
Described laterally separated mould 4 is transversely elongated or subsection setup is on described base table top 1 and described side mould 2
And separate between mould 3 in the middle of described longitudinal direction, the quantity of described laterally separated mould 4 is arranged as required to, when described horizontal
When separating the quantity of mould 4 more than 2, described laterally separated mould 4 can be root with different, the described shape of laterally separated mould 4
Side edge shape and the described setting requirements of transverse steel 8 customization according to described prefabricated components 6, described laterally separated mould 4 is adopted
With wooden model or punching block.
Described longitudinal reinforcement 7 and described horizontal reinforcement 8 is set, and described longitudinal reinforcement 7 is elongated along longitudinal direction or is segmented
Arrangement, described transverse steel 8 is transversely elongated or step-by-step arrangement, and described longitudinal reinforcement 7 and described horizontal reinforcement 8 can be with
It is regular reinforcement or deformed bar, longitudinal reinforcement 7 described as needed can be stretched into or do not stretched into described laterally separated
Mould 4, horizontal reinforcement 8 described as needed can be stretched into or do not stretched in the middle of described longitudinal direction and separate mould 3 or described side mould
2。
Described outsourcing mould 5 is set, the described shape of outsourcing mould 5 be according to the top surface of described prefabricated components 6 and
Side edge shape requires customization, and described outsourcing mould 5 arranges fill orifice and steam vent, described outsourcing mould in top surface suitable position
Tool 5 can encase the side, and now the described side mould 2 of the side is not provided with, described horizontal outsourcing mould 5 using wooden model,
Or punching block or silica gel.
Described Binder Materials 9 are poured into a mould and is vibrated as needed, described Binder Materials 9 can be concrete, aerating
Concrete, Gypsum Fibrosum and other various Binder Materials and can as needed admixture composition construction material.
The production procedure of described prefabricated components 6 is：First set described base table top 1, described side mould 2, described
Middle longitudinal subdivision mould 3, described laterally separated mould 4, described longitudinal reinforcement 7 and described horizontal reinforcement 8, outsourcing mould
5, Reperfu- sion vibrates described Binder Materials 9 after appropriate maintenance, removes described side mould 2, described middle longitudinal direction point
Every mould 3, described laterally separated mould 4, described prefabricated components 6 are formed.Can be using the described upper surface of prefabricated components 6 as described
Base table top 1 when just can carry out overlapping production, reach save production site purpose.
Embodiment 3：
Such as Fig. 1, Fig. 3~5, a kind of prefabricated components production method, including base table top 1, side mould 2, middle longitudinal subdivision mould
3rd, described laterally separated mould 4, outsourcing mould 5, prefabricated components 6, longitudinal reinforcement 7, horizontal reinforcement 8 and Binder Materials 9 are constituted.Institute
The surface of base table top 1 stated is shape smooth or according to required for the described lower surface of prefabricated components 6, described base
Table top 1 can be fixed or mobile.Described side mould 2 is arranged on described base table top 1 along longitudinally elongated, described
While touch 2 arranging in both sides, the described shape of side mould 2 requires to customize according to the side edge shape of described prefabricated components 6, described side
The material of mould 2 is using wooden model or punching block.
Separate mould 3 in the middle of described longitudinal direction and be arranged on described base table top 1 along longitudinal direction is elongated, in the middle of described longitudinal direction
The quantity for separating mould 3 is arranged as required to, when separating the quantity of mould 3 more than 2 in the middle of described longitudinal direction, in each described longitudinal direction
Between separate mould 3 can be with different, it be the side shape according to described prefabricated components 6 that the shape of mould 3 is separated in the middle of described longitudinal direction
Shape and the described setting requirements of transverse steel 8 customization, separate mould 3 using wooden model or punching block in the middle of described longitudinal direction.
Described laterally separated mould 4 is transversely elongated or subsection setup is on described base table top 1 and described side mould 2
And separate between mould 3 in the middle of described longitudinal direction, the quantity of described laterally separated mould 4 is arranged as required to, when described horizontal
When separating the quantity of mould 4 more than 2, described laterally separated mould 4 can be root with different, the described shape of laterally separated mould 4
Side edge shape and the described setting requirements of transverse steel 8 customization according to described prefabricated components 6, described laterally separated mould 4 is adopted
With wooden model or punching block.
Described longitudinal reinforcement 7 and described horizontal reinforcement 8 is set, and described longitudinal reinforcement 7 is elongated along longitudinal direction or is segmented
Arrangement, described transverse steel 8 is transversely elongated or step-by-step arrangement, and described longitudinal reinforcement 7 and described horizontal reinforcement 8 can be with
It is regular reinforcement or deformed bar, longitudinal reinforcement 7 described as needed can be stretched into or do not stretched into described laterally separated
Mould 4, horizontal reinforcement 8 described as needed can be stretched into or do not stretched in the middle of described longitudinal direction and separate mould 3 or described side mould
2。
Get out described outsourcing mould 5 and clamp-on or casting equipment, the described shape of outsourcing mould 5 is according to described
The top surface of prefabricated components 6 and side edge shape require customization, when the described side of prefabricated components 6 is adapted to extrusion or rolls production,
Described outsourcing mould 5 can encase the side, and now the described side mould 2 of the side is not provided with, described horizontal outsourcing mould
Tool 5 is made using steel.
Described Binder Materials 9 are poured into a mould from extrusion in the outsourcing mould 5 described in extruding or placing installation or institute is poured into a mould
The Binder Materials 9 stated can be concrete, Gypsum Fibrosum and other various Binder Materials and can as needed admixture composition build
Material is built, and is configured to low slump.
The production procedure of described prefabricated components 6 is：First set described base table top 1, described side mould 2, described
Middle longitudinal subdivision mould 3, described laterally separated mould 4, described longitudinal reinforcement 7 and described horizontal reinforcement 8, using having
The equipment of described outsourcing mould 5 extrudes the described Binder Materials 9 of low slump, after appropriate maintenance, removes described
Side mould 2, described middle longitudinal subdivision mould 3, described laterally separated mould 4, form described prefabricated components 6.Can will be described
The upper surface of prefabricated components 6 as overlapping production just can be carried out during described base table top 1, reach save production site mesh
's.
Claims (10)
1. the prefabricated components that long line method is produced, it is characterised in that：Including by prefabricated component made by mould, be embedded in prefabricated component
Transverse steel and the longitudinal reinforcement that is embedded in prefabricated component, described prefabricated component made using Binder Materials.
2. the prefabricated components that long line method according to claim 1 is produced, it is characterised in that：Transverse steel end protrudes from pre-
Product is arranged.
3. the prefabricated components that long line method according to claim 1 and 2 is produced, it is characterised in that：Described longitudinal reinforcement is
Deformed bar, the Binder Materials are concrete or air entrained concrete or Gypsum Fibrosum, or the additional aggregate group in Binder Materials
Into construction material.
4. the mould of the prefabricated components that a kind of long line method of the production as described in right 1 is produced, it is characterised in that：Including base table top
With outsourcing mould, described base table top be arranged as required to plane or Surface Machining depression or projection structure, base table top
Arrange to be fixedly installed or moving, outsourcing die inside is arranged as required to the structure of plane or Surface Machining depression or projection.
5. the mould of the prefabricated components of long line method according to claim 4 production, it is characterised in that：Also include in the middle of laterally
Separate mould in the middle of separation mould and longitudinal direction, be provided with what is passed through for reinforcing bar in the horizontal middle middle separation mould side of mould and longitudinal direction that separates
Hole.
6. the mould of the prefabricated components of long line method according to claim 5 production, it is characterised in that：Also include side mould, side
Mould is one side or both sides, and side mould side can be provided with the hole passed through for reinforcing bar, described base table top, laterally outsourcing mould, centre
Separate mould, separate mould in the middle of longitudinal direction using metal material or wood materials or plastics, described side mould shape is according to described pre-
The side edge shape of component processed requires customization, and the material of described side mould adopts wooden model or punching block.
7. a kind of long line method prefabricated components production method, it is characterised in that comprise the steps：
Step one, makes base table top, and base table top makes as needed corresponding size, as needed needed for Surface Machining
The groove or projection of pattern；
Whether step 2, makes side mould, needed to make side mould according to prefabricated component；
Step 3, steelframe makes, and transverse steel and longitudinal reinforcement is made as needed and is fixed, if longitudinal reinforcement is prestressing force
Reinforcing bar, carries out as needed tensioning；
Whether step 4, need to make outsourcing mould according to prefabricated components, and outsourcing die inside is processed as needed in inner surface
The groove or projection of desirable pattern, and whether needed to make side mould according to prefabricated component, if side mould need not be made, by outsourcing
Mold periphery arranges the baffle plate for extending downwardly；
Step 4, grouting, is in the milk in a mold, if any outsourcing mould, needs to reserve grouting mouth on outsourcing mould and ensures to fill
The full steam vent of slurry, Binder Materials is poured in mould and is vibrated as needed；
Step 5, removes described side mould, described middle longitudinal subdivision mould, described laterally separated mould, formed described in it is pre-
Component processed.
8. a kind of long line method prefabricated components production method according to claim 6, it is characterised in that：In step 2 and step
Can need to arrange according to the size of prefabricated components separate in the middle of laterally between three and separate mould in the middle of mould and longitudinal direction.
9. a kind of long line method prefabricated components production method, it is characterised in that comprise the steps：
Step one, makes base table top, and base table top makes as needed corresponding size, as needed needed for Surface Machining
The groove or projection of pattern；
Whether step 2, makes side mould, needed to make side mould according to prefabricated component；
Step 3, steelframe makes, and transverse steel and longitudinal reinforcement is made as needed and is fixed, if longitudinal reinforcement is prestressing force
Reinforcing bar, carries out as needed tensioning；
Step 4, the Binder Materials of the low slump of mixing rise and fall according to prefabricated components both sides and upper surface shape and select suitable
Matching die lays Binder Materials using extrusion or roll unit, forms described prefabricated components；
Step 5, removes described side mould, described middle longitudinal subdivision mould, described laterally separated mould, formed described in it is pre-
Component processed.
10. a kind of long line method prefabricated components production method according to claim 9, it is characterised in that：In step 2 and step
Can need to arrange according to the size of prefabricated components separate in the middle of laterally between rapid three and separate mould in the middle of mould and longitudinal direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710129059.4A CN106677411A (en) | 2017-03-10 | 2017-03-10 | Long-line method produced prefabricated component and production mold and method for same |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710129059.4A CN106677411A (en) | 2017-03-10 | 2017-03-10 | Long-line method produced prefabricated component and production mold and method for same |
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| Publication Number | Publication Date |
|---|---|
| CN106677411A true CN106677411A (en) | 2017-05-17 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710129059.4A Pending CN106677411A (en) | 2017-03-10 | 2017-03-10 | Long-line method produced prefabricated component and production mold and method for same |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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