CN106142339A - A kind of automatic production line of mechanical presses molding prestressed concrete base plate - Google Patents

A kind of automatic production line of mechanical presses molding prestressed concrete base plate Download PDF

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Publication number
CN106142339A
CN106142339A CN201510194022.0A CN201510194022A CN106142339A CN 106142339 A CN106142339 A CN 106142339A CN 201510194022 A CN201510194022 A CN 201510194022A CN 106142339 A CN106142339 A CN 106142339A
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CN
China
Prior art keywords
concrete
production line
bar
track
automatic production
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510194022.0A
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Chinese (zh)
Inventor
刘玉涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Liaoning Yi Zhu Construction Material Co Ltd
Original Assignee
Liaoning Yi Zhu Construction Material Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Liaoning Yi Zhu Construction Material Co Ltd filed Critical Liaoning Yi Zhu Construction Material Co Ltd
Priority to CN201510194022.0A priority Critical patent/CN106142339A/en
Publication of CN106142339A publication Critical patent/CN106142339A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/04Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
    • B28B23/043Wire anchoring or tensioning means for the reinforcements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/026Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The present invention relates to a kind of building floor production line, the automatic production line of a kind of mechanical presses molding prestressed concrete base plate.Including production platform, deformed bar tensioning system, dry concrete mixing plant, concrete conveyer bucket, concrete shaping equipment, bar cutter and a trigger, wherein the two ends of production platform are provided with deformed bar tensioning system, the operation of stretch-draw is carried out for completing deformed bar, concrete shaping equipment is slidably mounted on production platform, for completing the operation of automatic pouring concrete and baseplate molding, dry concrete mixing plant has been used for preparation and the operation of stirring dry concrete, concrete conveyer bucket has been used for the transport operation of dry concrete, bar cutter and play that trigger is respectively used to the cutting of reinforcing bar after prestressed concrete baseplate molding and base plate play plate operation.Present invention process is simple, reliable in quality, curing cycle are short, with low cost.

Description

A kind of automatic production line of mechanical presses molding prestressed concrete base plate
Technical field
The present invention relates to a kind of building floor production line, specifically a kind of mechanical presses molding prestressing force The automatic production line of concrete floor.
Background technology
In traditional building floor design and construction, general employing cast-in-place concrete floor form, due to Steel bar meter, colligation, template construct and support, concreting are the completeest with maintenance molding Become, processing place, labour cost, template are used and cause bigger waste, the most also to building periphery Environment defines pollution.
The application of laminated floor slab technology solves this difficult problem, and this technology is that the base plate of floor is pre-in factory After making, transport to job site, is placed in architecture storey position by design requirement lifting, and thereon Arrange certain reinforcing bar, then casting concrete defines and prefabricated adds cast-in-place laminated floor slab, such prefabricated panel Just can eliminate, as the template of part cast-in-place on it, the bed die operation supporting floor, save a large amount of Template and labour cost, accelerate construction speed, and meanwhile, the reinforcing bar arranged in prefabricated panel can be as folded The bottom steel bar stress of plywood uses, and decreases the processing capacity of on-the-spot reinforcing bar, has saved processing place.
At present, laminated floor slab base plate uses moist concrete to build the conventional art of mold forming, and the method has Have by artificial affecting big, the shortcomings such as curing cycle is long, difficult quality guarantee
Summary of the invention
For the problems referred to above, it is an object of the invention to provide a kind of mechanical presses molding prestressed concrete The automatic production line of base plate.This production line has that technique is simple, reliable in quality, curing cycle is short, become This cheap advantage.The product produced has that size is accurate, intensity is high, rigidity is big, from heavy and light, saving Amount of reinforcement, quality are high, facilitate the features such as hoisting transportation.
To achieve these goals, the present invention is by the following technical solutions:
A kind of automatic production line of mechanical presses molding prestressed concrete base plate, including production platform, Deformed bar tensioning system, dry concrete mixing plant, concrete conveyer bucket and concrete become automatically Type equipment, wherein production platform be respectively arranged at two ends with a deformed bar tensioning system, described pre-should Power reinforced bar stretching system has been used for deformed bar and has carried out the operation of stretch-draw, described concrete automatic moulding Equipment is slidably mounted on production platform, has been used for the work of automatic pouring concrete and baseplate molding Sequence, described dry concrete mixing plant has been used for preparation and the operation of stirring dry concrete, institute State concrete conveyer bucket to transport to concrete shaping equipment for the dry concrete that will stir In.
Described production platform includes basis, track and baseplate molding base station, wherein baseplate molding base under track Platform be respectively provided on two sides with under a track basis, under each track on the basis of be equipped with one along its length Track, described concrete shaping equipment be arranged at above baseplate molding base station and with both sides track sliding It is dynamically connected.
Described baseplate molding base station includes bottom screed, the load-bearing being laid on the most successively on the soil body Layer, top screed and basal plane, basis and rail under wherein the both sides of basal plane lay respectively at corresponding track Between road.
Described baseplate molding base station farther includes heat-barrier material, underground heat pipeline and middle part screed, wherein Heat-barrier material is layed between the soil body and bottom screed, described underground heat pipeline and middle part screed by down to On be layed in bottom screed and supporting course between.Described supporting course is laid by concrete and with parallel track Reinforcing bar make.Described basal plane is steel plate.
Described deformed bar tensioning system includes counter-force pier, deformed bar anchor plate and presstressed reinforcing steel anchor Tool, described production platform be respectively arranged at two ends with a counter-force pier, along being perpendicular to track side on each counter-force pier To being equipped with a deformed bar anchor plate, described deformed bar anchor plate is provided with along its length Multiple through holes passed for deformed bar, described presstressed reinforcing steel anchorage is used for will be by deformed bar anchor Gu the deformed bar end anchorage that the through hole on plate passes.
This automatic production line farther includes bar cutter and plays trigger, and described bar cutter is used for The cutting of reinforcing bar after prestressed concrete baseplate molding, described trigger becomes for prestressed concrete base plate The lifting of base plate after type.
This automatic production line farther includes Automatic vehicle for cleaning road, and described Automatic vehicle for cleaning road is for entering production line Row is removed clean.
Advantages of the present invention and providing the benefit that:
1. the present invention meets the demand for development of China's architectural industrialization and green building.
2. the present invention can realize batch production processing, and technique is simple, and automaticity is high, improves component raw Produce precision and curing cycle is short, save cost of labor, save the target of amount of reinforcement.
3. the present invention passes through extruding stem rigid concrete moulding prefabricated prestressed concrete base plate, and at this end Plate is configured with pre-tensioned prestressing reinforcing bar and the production line of regular reinforcement mesh sheet.
4. present invention, avoiding that moist concrete formation is big by artificial affecting, length curing cycle, difficult quality The shortcoming ensured, simultaneously as the plant equipment that have employed automatic moulding produces, is effectively increased The production precision of base plate, saves cost of labor, is greatly shortened the concrete curing cycle.
5. due to the fact that and have employed partial prestressing reinforcing bar, can be effectively increased the cracking resistance of base plate with Reduce the amount of deflection of base plate, increase floor while reducing arrangement of reinforcement total amount and be suitable for span.
6. the present invention can carry out high-volume mechanization production superimposed sheet base plate, can be widely used in cast-in-place Xoncrete structure, cast in place and precast construction, masonry structure and steel construction etc. are almost all kinds of civilian Among the floor production of industrial building.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the longitudinal profile structural representation of Fig. 1;
Fig. 3 is the horizontal section structural representation of Fig. 1;
Fig. 4 is production process schematic diagram of the present invention.
Wherein: 1 is the soil body, 2 is basis under track, and 3 is counter-force pier, and 4 is deformed bar anchor plate, 5 is heat-barrier material, and 6 is bottom screed, and 7 is underground heat pipeline, and 8 is middle part screed, and 9 is supporting course, 10 is top screed, and 11 is basal plane, and 12 is track, and 13 is reinforced mesh, and 14 is deformed bar, 15 is suspension hook, and 16 is presstressed reinforcing steel anchorage, and 17 is concrete shaping equipment, and 18 is base plate.
Detailed description of the invention
The present invention is described in further detail below in conjunction with the accompanying drawings.
As Figure 1-3, the present invention includes that production platform, deformed bar tensioning system, dry are mixed Solidifying soil mixing station, concrete conveyer bucket, concrete shaping equipment 17, bar cutter, a trigger And Automatic vehicle for cleaning road, wherein production platform be respectively arranged at two ends with a deformed bar tensioning system, institute Stating deformed bar tensioning system and carry out the operation of stretch-draw for completing deformed bar, described concrete is certainly Dynamic former 17 is slidably mounted on production platform, has been used for automatic pouring concrete and base plate The operation of molding, described dry concrete mixing plant has been used for preparation and has stirred dry concrete Operation, described concrete conveyer bucket has been used for the transport operation of dry concrete, and described reinforcing bar cuts Machine and play that trigger is respectively used to the cutting of reinforcing bar after prestressed concrete baseplate molding and base plate play plate work Sequence, described Automatic vehicle for cleaning road, for being carried out production line, produces ready for next time.
Described production platform includes basis 2, track 12 and baseplate molding base station under track, and wherein base plate becomes Type base station be respectively provided on two sides with under a track basis 2, under each track basis 2 on be all provided with along its length Have a track 12, described concrete shaping equipment 17 to be arranged at above baseplate molding base station and with Two siding tracks 12 are slidably connected.
Described baseplate molding base station includes the bottom screed 6 being laid on the most successively on the soil body 1, holds Double-layer 9, top screed 10 and basal plane 11, wherein the both sides of basal plane 11 lay respectively at corresponding rail Under road between basis 2 and track 12, described basal plane 11 can use steel plate.
Described baseplate molding base station farther includes heat-barrier material 5, underground heat pipeline 7 and middle part screed 8, Wherein heat-barrier material 5 is layed between the soil body 1 and bottom screed 6, described underground heat pipeline 7 and middle part Screed 8 is layed between bottom screed 6 and supporting course 9 from the bottom to top.Described supporting course 9 is by mixing Solidifying soil and the reinforcing bar with track 12 parallel laid are made.
Described deformed bar tensioning system includes counter-force pier 3, deformed bar anchor plate 4 and presstressed reinforcing steel Anchorage 16, described production platform be respectively arranged at two ends with a counter-force pier 3, along vertical on each counter-force pier 3 A deformed bar anchor plate 4 it is equipped with, on described deformed bar anchor plate 4 in track 12 direction Being provided with multiple through hole passed for deformed bar along its length, described presstressed reinforcing steel anchorage 16 is used for The deformed bar end anchorage that will be passed by the through hole on deformed bar anchor plate 4, deformed bar Anchor plate 4 is steel plate.
The design of described production platform with process of construction is:
By design requirement, the soil body 1 under production line in Factory Building is tamped;Complete under track basis 2 and anti- The reinforcing bar binding of power pier 3 and concreting, and deformed bar anchor plate 4 is imbedded in counter-force pier 3; Laying production line bottom heat-barrier material 5 is the most levelling by bottom screed 6;On bottom screed 6 upper berth If underground heat pipeline 7, more levelling by middle part screed 8;Middle part screed 8 is laid production line load-bearing The reinforcing bar of layer 9 casting concrete, more levelling by top screed 10;On top screed 10 upper berth If basal plane 11 (steel plate);Lay track 12 in basal plane 11 both sides and fix with bolt, if in China Non-heating region, south, it is convenient to omit the construction work of heat-barrier material 5, underground heat pipeline 7 and middle part screed 8 Sequence.
The laminated floor slab production process of mechanical presses molding prestressed concrete base plate, as shown in Figure 4:
By the floor specification of design requirement, lay regular reinforcement mesh sheet 13 and deformed bar 14, install Lifting suspension hook 15;
Prestressing muscle anchorage 16, prestressed reinforcement of tensioning 14;
Carry out dry concrete proportioning by dry concrete mixing plant by designing and calculate concrete use Amount, after sand, stone, concrete, water and additive are sufficiently stirred in dry concrete mixing plant, The concrete reaching to design calling hierarchy can be produced;
Concrete shaping equipment 17 is lifted on the track 12 of production platform, by concrete conveyer bucket The concrete being stirred is poured in concrete shaping equipment 17, along with concrete shaping equipment 17 operations on the track 12, now concrete shaping equipment 17 automatic blanking, vibrate, molding, Complete the operation of automatic pouring concrete and baseplate molding.If produced at the northern area of China Heating Period, also Need to open boiler plant, the thermal source of concrete curing is provided by underground heat pipeline 7;
Base plate 18 after mechanical presses molding is carried out covering curing;
Concrete, after maintenance reaches intensity, is put tension prestress reinforcing bar, is cut off prestress steel with bar cutter Muscle, plays plate with playing trigger, piles up to rickyard;
The concrete residue that remains on production platform is removed clean with reinforcing bar bits by Automatic vehicle for cleaning road, under secondary Produce ready.
In the present embodiment, described concrete shaping equipment uses synovial membrane machine.In the Factory Building built up Building production platform, this platform can be independent one, it is also possible to several discharges arranged side by side, width can be by design Require to use different moduluses.

Claims (9)

1. the automatic production line of a mechanical presses molding prestressed concrete base plate, it is characterised in that Including production platform, deformed bar tensioning system, dry concrete mixing plant, concrete conveyer bucket And concrete shaping equipment (17), wherein production platform be respectively arranged at two ends with a deformed bar Tensioning system, described deformed bar tensioning system has been used for deformed bar and has carried out the operation of stretch-draw, Described concrete shaping equipment (17) is slidably mounted on production platform, has been used for automatically Casting concrete and the operation of baseplate molding, described dry concrete mixing plant has been used for preparation and has stirred Mixing the operation of dry concrete, described concrete conveyer bucket is for the dry concrete that will stir Transport to concrete shaping equipment (17).
2. the automatic production line as described in claim 1, it is characterised in that described production platform includes Basis (2), track (12) and baseplate molding base station under track, wherein the both sides of baseplate molding base station are divided It is not provided with under a track basis (2), under each track, on basis (2), is equipped with one along its length Track (12), described concrete shaping equipment (17) be arranged at above baseplate molding base station and It is slidably connected with two siding tracks (12).
3. the automatic production line as described in claim 2, it is characterised in that described baseplate molding base station Including the bottom screed (6) being laid on the most successively on the soil body (1), supporting course (9), top Portion's screed (10) and basal plane (11), wherein the both sides of basal plane (11) lay respectively at corresponding rail Under road between basis (2) and track (12).
4. the automatic production line as described in claim 3, it is characterised in that described baseplate molding base station Farther include heat-barrier material (5), underground heat pipeline (7) and middle part screed (8), the most heat insulation material Material (5) be layed between the soil body (1) and bottom screed (6), described underground heat pipeline (7) and in Portion's screed (8) is layed between bottom screed (6) and supporting course (9) from the bottom to top.
5. the automatic production line as described in claim 3, it is characterised in that described supporting course (9) by Concrete and the reinforcing bar with track (12) parallel laid are made.
6. the automatic production line as described in claim 3, it is characterised in that described basal plane (11) is Steel plate.
7. the automatic production line as according to any one of claim 2-6, it is characterised in that described pre- Stress reinforced bar stretching system includes counter-force pier (3), deformed bar anchor plate (4) and presstressed reinforcing steel anchor Tool (16), described production platform be respectively arranged at two ends with a counter-force pier (3), each counter-force pier (3) Upper edge is perpendicular to track (12) direction and is equipped with a deformed bar anchor plate (4), described prestressing force Multiple through hole passed for deformed bar it is provided with along its length on Bar Anchorage plate (4), described pre- Stress rib anchorage (16) is for the prestress steel that will be passed by the through hole on deformed bar anchor plate (4) Muscle end anchorage.
8. the automatic production line as described in claim 7, it is characterised in that this automatic production line enters One step includes bar cutter and plays trigger, and described bar cutter is used for prestressed concrete baseplate molding The cutting of rear reinforcing bar, described trigger lifting of base plate after prestressed concrete baseplate molding.
9. the automatic production line as described in claim 8, it is characterised in that this automatic production line enters One step includes Automatic vehicle for cleaning road, and described Automatic vehicle for cleaning road is for being purged totally production line.
CN201510194022.0A 2015-04-22 2015-04-22 A kind of automatic production line of mechanical presses molding prestressed concrete base plate Pending CN106142339A (en)

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CN201510194022.0A CN106142339A (en) 2015-04-22 2015-04-22 A kind of automatic production line of mechanical presses molding prestressed concrete base plate

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108214837A (en) * 2018-01-11 2018-06-29 南京大地建设科技有限责任公司 Precast prestressed floor production mould, production equipment and production technology
CN110216792A (en) * 2019-06-12 2019-09-10 孟凡林 A method of concrete folding plate bottom plate is prepared using long-line pedestal
CN114102829A (en) * 2021-11-26 2022-03-01 郑州玛纳房屋装备有限公司 Ecological material injection process for grouped vertical-die multi-pump cluster

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Publication number Priority date Publication date Assignee Title
CN2189521Y (en) * 1994-03-31 1995-02-15 庄村辉雄 Integrated continuous-production and maintaining-engineering device for prestressed concrete circular aperture structural-member plate
CN101780691A (en) * 2009-01-15 2010-07-21 郭志杰 Two-way long-line pedestal method production process of prestressed concrete track slab
CN201581646U (en) * 2009-12-18 2010-09-15 飞渭 Door counter-force frame and press-bar pedestal composite fiber reinforcement prestress stretch-draw device
CN202517576U (en) * 2012-03-22 2012-11-07 高碑店市利通设备租赁有限公司 Precast prestressed hollow floor slab production line
CN203665694U (en) * 2013-11-20 2014-06-25 山东乾元泽孚科技有限公司 Non-autoclaved self-insulation wallboard integrated production line
CN104441225A (en) * 2014-11-21 2015-03-25 天津银龙预应力材料股份有限公司 Continuous production line for manufacturing prestressed concrete track board for high speed railway
CN204604575U (en) * 2015-04-22 2015-09-02 辽宁易筑建筑材料有限公司 The automatic production line of the shaping prestressed concrete base plate of mechanical presses

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CN2189521Y (en) * 1994-03-31 1995-02-15 庄村辉雄 Integrated continuous-production and maintaining-engineering device for prestressed concrete circular aperture structural-member plate
CN101780691A (en) * 2009-01-15 2010-07-21 郭志杰 Two-way long-line pedestal method production process of prestressed concrete track slab
CN201581646U (en) * 2009-12-18 2010-09-15 飞渭 Door counter-force frame and press-bar pedestal composite fiber reinforcement prestress stretch-draw device
CN202517576U (en) * 2012-03-22 2012-11-07 高碑店市利通设备租赁有限公司 Precast prestressed hollow floor slab production line
CN203665694U (en) * 2013-11-20 2014-06-25 山东乾元泽孚科技有限公司 Non-autoclaved self-insulation wallboard integrated production line
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CN204604575U (en) * 2015-04-22 2015-09-02 辽宁易筑建筑材料有限公司 The automatic production line of the shaping prestressed concrete base plate of mechanical presses

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108214837A (en) * 2018-01-11 2018-06-29 南京大地建设科技有限责任公司 Precast prestressed floor production mould, production equipment and production technology
CN110216792A (en) * 2019-06-12 2019-09-10 孟凡林 A method of concrete folding plate bottom plate is prepared using long-line pedestal
CN110216792B (en) * 2019-06-12 2020-07-03 孟凡林 Method for preparing concrete laminated slab bottom plate by adopting long-line pedestal
CN114102829A (en) * 2021-11-26 2022-03-01 郑州玛纳房屋装备有限公司 Ecological material injection process for grouped vertical-die multi-pump cluster
CN114102829B (en) * 2021-11-26 2023-04-21 郑州玛纳房屋装备有限公司 Group vertical mold multi-pump cluster ecological material injection process

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Application publication date: 20161123