CN204604575U - The automatic production line of the shaping prestressed concrete base plate of mechanical presses - Google Patents
The automatic production line of the shaping prestressed concrete base plate of mechanical presses Download PDFInfo
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- CN204604575U CN204604575U CN201520248431.XU CN201520248431U CN204604575U CN 204604575 U CN204604575 U CN 204604575U CN 201520248431 U CN201520248431 U CN 201520248431U CN 204604575 U CN204604575 U CN 204604575U
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Abstract
The utility model relates to a kind of building floor production line, specifically the automatic production line of the shaping prestressed concrete base plate of a kind of mechanical presses.Comprise production platform, deformed bar tensioning system, dry concrete mixing plant, concrete conveyer bucket, concrete shaping equipment, bar cutter and a trigger, wherein production platform two ends are provided with deformed bar tensioning system, concrete shaping equipment is slidably mounted on production platform, for completing the operation of automatic pouring concrete and baseplate molding, dry concrete mixing plant is for completing the operation of preparation and stirring dry concrete, concrete conveyer bucket is for completing the transport operation of dry concrete, bar cutter and play that trigger is respectively used to the cutting of reinforcing bar after prestressed concrete baseplate molding and base plate play plate operation.The advantage that the utility model has that technique is simple, reliable in quality, curing cycle are short, with low cost.
Description
Technical field
The utility model relates to a kind of building floor production line, specifically the automatic production line of the shaping prestressed concrete base plate of a kind of mechanical presses.
Background technology
In traditional building floor design and construction, general employing cast-in-place concrete floor form, due to steel bar meter, colligation, template construct and support, concreting and maintenance are shaping completes all at the construction field (site), processing place, labour cost, template are used and cause larger waste, also pollution is defined to building surrounding enviroment simultaneously.
The application of laminated floor slab technology solves this difficult problem, this technology is after being prefabricated in the factory by the base plate of floor, be transported to job site, architecture storey position is placed in by designing requirement lifting, and arrange certain reinforcing bar thereon, casting concrete defines and prefabricatedly adds cast-in-place laminated floor slab again, such prefabricated panel just can be used as the template of cast-in-place part on it, eliminate the bed die operation supporting floor, save a large amount of template and labour cost, accelerate construction speed, simultaneously, the reinforcing bar arranged in prefabricated panel can use as the bottom steel bar stress of superimposed sheet, decrease the processing capacity of on-the-spot reinforcing bar, save processing place.
At present, laminated floor slab base plate adopts moist concrete to build the conventional art of mold forming, and the method has by artificial affecting large, the shortcomings such as curing cycle is long, difficult quality guarantee
Utility model content
For the problems referred to above, the purpose of this utility model is the automatic production line providing the shaping prestressed concrete base plate of a kind of mechanical presses.The advantage that this production line has that technique is simple, reliable in quality, curing cycle are short, with low cost.The product produced has that size is accurate, intensity is high, rigidity is large, high from heavy and light, saving amount of reinforcement, quality, facilitate the features such as hoisting transportation.
To achieve these goals, the utility model is by the following technical solutions:
The automatic production line of the shaping prestressed concrete base plate of a kind of mechanical presses, comprise production platform, deformed bar tensioning system, dry concrete mixing plant, concrete conveyer bucket and concrete shaping equipment, wherein the two ends of production platform are respectively equipped with a deformed bar tensioning system, described deformed bar tensioning system carries out the operation of stretch-draw for completing deformed bar, described concrete shaping equipment is slidably mounted on production platform, for completing the operation of automatic pouring concrete and baseplate molding, described dry concrete mixing plant is for completing the operation of preparation and stirring dry concrete, described concrete conveyer bucket is used for the dry concrete stirred to be transported in concrete shaping equipment.
Described production platform comprises basis, track and baseplate molding base station under track, wherein the both sides of baseplate molding base station are basic under being respectively equipped with a track, basis is equipped with along its length a track under each track, described concrete shaping equipment to be arranged at above baseplate molding base station and to be dynamically connected with both sides track sliding.
Described baseplate molding base station comprises the bottom screed be laid on successively from the bottom to top on the soil body, supporting course, top screed and basal plane, and wherein the both sides of basal plane to lay respectively under corresponding track between basis and track.
Described baseplate molding base station comprises heat-barrier material, underground heat pipeline and middle part screed further, and wherein heat-barrier material is layed between the soil body and bottom screed, and described underground heat pipeline and middle part screed are layed between bottom screed and supporting course from the bottom to top.Described supporting course is made by concrete and with the reinforcing bar that parallel track is laid.Described basal plane is steel plate.
Described deformed bar tensioning system comprises counter-force pier, deformed bar anchor plate and presstressed reinforcing steel ground tackle, the two ends of described production platform are respectively equipped with a counter-force pier, along being equipped with a deformed bar anchor plate perpendicular to orbital direction on each counter-force pier, described deformed bar anchor plate is provided with multiple through hole passed for deformed bar along its length, the deformed bar end anchorage of described presstressed reinforcing steel ground tackle for being passed by the through hole on deformed bar anchor plate.
This automatic production line comprises bar cutter further and plays a trigger, and described bar cutter is used for the cutting of reinforcing bar after prestressed concrete baseplate molding, and described trigger is used for the lifting of base plate after prestressed concrete baseplate molding.
This automatic production line comprises Automatic vehicle for cleaning road further, and it is clean that described Automatic vehicle for cleaning road is used for carrying out removing to production line.
Advantage of the present utility model and beneficial effect are:
1. the utility model meets the demand for development of China's architectural industrialization and green building.
2. the utility model can realize batch production processing, and technique is simple, and automaticity is high, improve component production precision and curing cycle short, save cost of labor, save the target of amount of reinforcement.
3. the utility model is by the moulding prefabricated prestressed concrete base plate of extruding stem rigid concrete, and in this base plate, be configured with the production line of pre-tensioned prestressing reinforcing bar and regular reinforcement mesh sheet.
4. the utility model avoids that moist concrete formation is long by artificial affecting large, curing cycle, the shortcoming of difficult quality guarantee, simultaneously, because the plant equipment that have employed automatic moulding is produced, effectively improve the production precision of base plate, save cost of labor, greatly shorten the concrete curing cycle.
5. the utility model is owing to have employed partial prestressing reinforcing bar, effectively can increase the cracking resistance of base plate and the amount of deflection reducing base plate, increase floor and be suitable for span while reducing arrangement of reinforcement total amount.
6. the utility model can carry out mechanization production superimposed sheet base plate in enormous quantities, among the floor that can be widely used in the civilian and industrial building of nearly all types such as cast-in-place concrete structure, cast in place and precast construction, masonry structure and steel construction is produced.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the longitudinal profile structural representation of Fig. 1;
Fig. 3 is the horizontal section structural representation of Fig. 1;
Fig. 4 is the utility model production process schematic diagram.
Wherein: 1 is the soil body, 2 is basis under track, and 3 is counter-force pier, 4 is deformed bar anchor plate, and 5 is heat-barrier material, and 6 is bottom screed, 7 is underground heat pipeline, and 8 is middle part screed, and 9 is supporting course, 10 is top screed, and 11 is basal plane, and 12 is track, 13 is reinforced mesh, and 14 is deformed bar, and 15 is suspension hook, 16 is presstressed reinforcing steel ground tackle, and 17 is concrete shaping equipment, and 18 is base plate.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As Figure 1-3, the utility model comprises production platform, deformed bar tensioning system, dry concrete mixing plant, concrete conveyer bucket, concrete shaping equipment 17, bar cutter, play trigger and Automatic vehicle for cleaning road, wherein the two ends of production platform are respectively equipped with a deformed bar tensioning system, described deformed bar tensioning system carries out the operation of stretch-draw for completing deformed bar, described concrete shaping equipment 17 is slidably mounted on production platform, for completing the operation of automatic pouring concrete and baseplate molding, described dry concrete mixing plant is for completing the operation of preparation and stirring dry concrete, described concrete conveyer bucket is for completing the transport operation of dry concrete, described bar cutter and play that trigger is respectively used to the cutting of reinforcing bar after prestressed concrete baseplate molding and base plate play plate operation, described Automatic vehicle for cleaning road is used for cleaning production line, for next time produces ready.
Described production platform comprises basis 2, track 12 and baseplate molding base station under track, wherein the both sides of baseplate molding base station are respectively equipped with basis 2 under a track, under each track, basis 2 is equipped with a track 12 along its length, described concrete shaping equipment 17 to be arranged at above baseplate molding base station and to be slidably connected with two siding tracks 12.
Described baseplate molding base station comprises the bottom screed 6 be laid on successively from the bottom to top on the soil body 1, supporting course 9, top screed 10 and basal plane 11, wherein the both sides of basal plane 11 lay respectively under corresponding track between basis 2 and track 12, and described basal plane 11 can adopt steel plate.
Described baseplate molding base station comprises heat-barrier material 5, underground heat pipeline 7 and middle part screed 8 further, wherein heat-barrier material 5 is layed between the soil body 1 and bottom screed 6, and described underground heat pipeline 7 and middle part screed 8 are layed between bottom screed 6 and supporting course 9 from the bottom to top.Described supporting course 9 is made by concrete and with the reinforcing bar of track 12 parallel laid.
Described deformed bar tensioning system comprises counter-force pier 3, deformed bar anchor plate 4 and presstressed reinforcing steel ground tackle 16, the two ends of described production platform are respectively equipped with a counter-force pier 3, along being equipped with a deformed bar anchor plate 4 perpendicular to track 12 direction on each counter-force pier 3, described deformed bar anchor plate 4 is provided with multiple through hole passed for deformed bar along its length, the deformed bar end anchorage of described presstressed reinforcing steel ground tackle 16 for being passed by the through hole on deformed bar anchor plate 4, deformed bar anchor plate 4 is steel plate.
The design and construction process of described production platform is:
By designing requirement, the soil body 1 under production line in factory building is tamped; Complete reinforcing bar binding and the concreting of basis 2 and counter-force pier 3 under track, and deformed bar anchor plate 4 is imbedded in counter-force pier 3; Laying production line bottom heat-barrier material 5 is also levelling by bottom screed 6; Bottom screed 6 is laid geothermal tube line 7, more levelling by middle part screed 8; Middle part screed 8 is laid the reinforcing bar of production line supporting course 9 and casting concrete, more levelling by top screed 10; Top screed 10 is laid basal plane 11 (steel plate); Lay track 12 in basal plane 11 both sides and fix with bolt, if in south China non-heating region, the working procedure of heat-barrier material 5, underground heat pipeline 7 and middle part screed 8 can be omitted.
The production process of the shaping prestressed concrete base plate of laminated floor slab mechanical presses, as shown in Figure 4:
By the floor specification of designing requirement, lay regular reinforcement mesh sheet 13 and deformed bar 14, lifting suspension hook 15 is installed;
Prestressing muscle ground tackle 16, prestressed reinforcement of tensioning 14;
Carry out dry concrete proportioning by design by dry concrete mixing plant and calculate concrete amount, after sand, stone, concrete, water and additive fully being stirred in dry concrete mixing plant, the concrete reaching designing requirement grade can be produced;
Concrete shaping equipment 17 is lifted on the track 12 of production platform, by concrete conveyer bucket, the concrete be stirred is poured in concrete shaping equipment 17, along with concrete shaping equipment 17 operation on the track 12, now concrete shaping equipment 17 automatic blanking, vibrate, shaping, complete the operation of automatic pouring concrete and baseplate molding.If produced at the northern area of China Heating Period, also need to open boiler plant, the thermal source of concrete curing is provided by underground heat pipeline 7;
Base plate 18 after shaping to mechanical presses carries out covering curing;
Concrete reaches after intensity through maintenance, puts tension prestress reinforcing bar, cuts off deformed bar with bar cutter, playing plate, piling up to rickyard with playing trigger;
The concrete residue that production platform remains and reinforcing bar are considered to be worth doing and are removed totally by Automatic vehicle for cleaning road, for next time produces ready.
In the present embodiment, described concrete shaping equipment adopts synovial membrane machine.In the factory building built up, build production platform, this platform can be independent one, also can several discharges side by side, and width can adopt different moduluses by designing requirement.
Claims (9)
1. the automatic production line of the shaping prestressed concrete base plate of mechanical presses, it is characterized in that, comprise production platform, deformed bar tensioning system, dry concrete mixing plant, concrete conveyer bucket and concrete shaping equipment (17), wherein the two ends of production platform are respectively equipped with a deformed bar tensioning system, described deformed bar tensioning system carries out the operation of stretch-draw for completing deformed bar, described concrete shaping equipment (17) is slidably mounted on production platform, for completing the operation of automatic pouring concrete and baseplate molding, described dry concrete mixing plant is for completing the operation of preparation and stirring dry concrete, described concrete conveyer bucket is used for the dry concrete stirred to be transported in concrete shaping equipment (17).
2. by automatic production line according to claim 1, it is characterized in that, described production platform comprises basis (2), track (12) and baseplate molding base station under track, wherein the both sides of baseplate molding base station are respectively equipped with basis (2) under a track, under each track, basis (2) is equipped with a track (12) along its length, described concrete shaping equipment (17) to be arranged at above baseplate molding base station and to be slidably connected with two siding tracks (12).
3. by automatic production line according to claim 2, it is characterized in that, described baseplate molding base station comprises the bottom screed (6) be laid on successively from the bottom to top on the soil body (1), supporting course (9), top screed (10) and basal plane (11), and wherein the both sides of basal plane (11) to lay respectively under corresponding track between basis (2) and track (12).
4. by automatic production line according to claim 3, it is characterized in that, described baseplate molding base station comprises heat-barrier material (5), underground heat pipeline (7) and middle part screed (8) further, wherein heat-barrier material (5) is layed between the soil body (1) and bottom screed (6), and described underground heat pipeline (7) and middle part screed (8) are layed between bottom screed (6) and supporting course (9) from the bottom to top.
5., by automatic production line according to claim 3, it is characterized in that, described supporting course (9) is made by concrete and with the reinforcing bar of track (12) parallel laid.
6., by automatic production line according to claim 3, it is characterized in that, described basal plane (11) is steel plate.
7. by the automatic production line according to any one of claim 2-6, it is characterized in that, described deformed bar tensioning system comprises counter-force pier (3), deformed bar anchor plate (4) and presstressed reinforcing steel ground tackle (16), the two ends of described production platform are respectively equipped with a counter-force pier (3), each counter-force pier (3) is upper along being equipped with a deformed bar anchor plate (4) perpendicular to track (12) direction, described deformed bar anchor plate (4) is provided with multiple through hole passed for deformed bar along its length, the deformed bar end anchorage of described presstressed reinforcing steel ground tackle (16) for being passed by the through hole on deformed bar anchor plate (4).
8. by automatic production line according to claim 7, it is characterized in that, this automatic production line comprises bar cutter further and plays trigger, described bar cutter is used for the cutting of reinforcing bar after prestressed concrete baseplate molding, and described trigger is used for the lifting of base plate after prestressed concrete baseplate molding.
9. by automatic production line according to claim 8, it is characterized in that, this automatic production line comprises Automatic vehicle for cleaning road further, and it is clean that described Automatic vehicle for cleaning road is used for carrying out removing to production line.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520248431.XU CN204604575U (en) | 2015-04-22 | 2015-04-22 | The automatic production line of the shaping prestressed concrete base plate of mechanical presses |
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| CN201520248431.XU CN204604575U (en) | 2015-04-22 | 2015-04-22 | The automatic production line of the shaping prestressed concrete base plate of mechanical presses |
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| CN204604575U true CN204604575U (en) | 2015-09-02 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106142339A (en) * | 2015-04-22 | 2016-11-23 | 辽宁易筑建筑材料有限公司 | A kind of automatic production line of mechanical presses molding prestressed concrete base plate |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106142339A (en) * | 2015-04-22 | 2016-11-23 | 辽宁易筑建筑材料有限公司 | A kind of automatic production line of mechanical presses molding prestressed concrete base plate |
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