CN106142337A - A kind of mechanical-moulded dry concrete base plate with ribbing and preparation method thereof - Google Patents

A kind of mechanical-moulded dry concrete base plate with ribbing and preparation method thereof Download PDF

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Publication number
CN106142337A
CN106142337A CN201510194807.8A CN201510194807A CN106142337A CN 106142337 A CN106142337 A CN 106142337A CN 201510194807 A CN201510194807 A CN 201510194807A CN 106142337 A CN106142337 A CN 106142337A
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China
Prior art keywords
ribbing
base plate
dry concrete
mechanical
concrete base
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Granted
Application number
CN201510194807.8A
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Chinese (zh)
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CN106142337B (en
Inventor
刘玉涛
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Liaoning Yi Zhu Construction Material Co Ltd
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Liaoning Yi Zhu Construction Material Co Ltd
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Priority to CN201510194807.8A priority Critical patent/CN106142337B/en
Publication of CN106142337A publication Critical patent/CN106142337A/en
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Publication of CN106142337B publication Critical patent/CN106142337B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/04Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32Floor structures wholly cast in situ with or without form units or reinforcements
    • E04B5/36Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor
    • E04B5/38Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/06Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • E04C2/382Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a frame of concrete or other stone-like substance

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

The present invention relates to a kind of building floor, particularly relate to a kind of mechanical-moulded dry concrete base plate with ribbing and preparation method thereof.The method includes: lays reinforced mesh and deformed bar in extrusion molding dies, sets up rib of slab spacer bar simultaneously;Prestressed reinforcement of tensioning;In extrusion molding dies being expected under dry concrete extruded;Above the dry concrete base plate with ribbing of molding, covering curing thin film carries out maintenance;After the rigid concrete base plate with ribbing of molding reaches intensity, cut off deformed bar, retain beard muscle;Play plate.This mechanical-moulded dry concrete base plate with ribbing can be with mechanization production, and product quality is accurate, curing cycle is short, with low cost.It is simple that this manufacture method has production, and size is accurate, and intensity is high, and rigidity is big, from heavy and light, saves the features such as amount of reinforcement, reliable in quality, convenient transportation.

Description

A kind of mechanical-moulded dry concrete base plate with ribbing and preparation method thereof
Technical field
The present invention relates to a kind of building floor, particularly relate to a kind of mechanical-moulded dry concrete with ribbing Base plate and preparation method thereof.
Background technology
In traditional building floor design and construction, general employing cast-in-place concrete floor form, due to Steel bar meter, colligation, template construct and support, concreting are the completeest with maintenance molding Become, processing place, labour cost, template are used and cause bigger waste, the most also to building periphery Environment defines pollution.
The application of laminated floor slab technology solves this difficult problem, and this technology is that the base plate of floor is pre-in factory After making, transport to job site, is placed in architecture storey position by design requirement lifting, and thereon Arrange certain reinforcing bar, then casting concrete defines and prefabricated adds cast-in-place laminated floor slab, such prefabricated panel Just can eliminate, as the template of part cast-in-place on it, the bed die operation supporting floor, save a large amount of Template and labour cost, accelerate construction speed, and meanwhile, the reinforcing bar arranged in prefabricated panel can be as folded The bottom steel bar stress of plywood uses, and decreases the processing capacity of on-the-spot reinforcing bar, has saved processing place.
But owing to the making of precast concrete base plate still uses moist concrete to build the conventional art of mold forming, Affected by human intervention so that Product Precision, difficult quality guarantee, be concurrently there are curing period length, life Product efficiency is low, high in cost of production drawback.
Summary of the invention
For the problems referred to above, it is an object of the invention to provide a kind of mechanical-moulded dry concrete end with ribbing Plate and preparation method thereof.This mechanical-moulded dry concrete base plate with ribbing can be with mechanization production, product matter Amount is accurate, curing cycle is short, with low cost.It is simple that manufacture method has production, and size is accurate, and intensity is high, Rigidity is big, from heavy and light, saves the features such as amount of reinforcement, reliable in quality, convenient transportation.
To achieve these goals, the present invention is by the following technical solutions:
A kind of manufacture method of mechanical-moulded dry concrete base plate with ribbing, the method includes:
In extrusion molding dies, lay reinforced mesh and deformed bar, set up rib of slab spacer bar simultaneously;
Prestressed reinforcement of tensioning;
In extrusion molding dies being expected under dry concrete extruded.
Described will expect extrusion molding dies under dry concrete in extruded include:
The dry concrete prepared is loaded in concrete shaping equipment;
Described concrete shaping equipment is arranged at the top of extrusion molding dies and along extrusion forming mold The track travel that tool both sides are provided with, described concrete shaping equipment is automatically by dry concrete blanking In extrusion molding dies and vibrate to dry concrete baseplate molding with ribbing.
The method farther includes:
Above the dry concrete base plate with ribbing of molding, covering curing thin film carries out maintenance;
After the dry concrete base plate with ribbing of molding reaches intensity, cut off deformed bar, retain beard Muscle;
Play plate.
Before laying reinforced mesh and deformed bar in extrusion molding dies, the method farther includes:
The inwall of extrusion molding dies is smeared barrier film agent.
The method farther includes:
The two ends of described deformed bar are fixed by presstressed reinforcing steel anchorage.
The method farther includes:
In expecting extrusion molding dies under dry concrete extruded time, reserved on rib of slab hang Hole.
A kind of mechanical-moulded dry concrete base plate with ribbing, described mechanical-moulded dry concrete is with ribbing Base plate uses dry concrete extruded, including floor body and at least one rib of slab, described rib of slab It is arranged at the side of floor body along its length, is equipped with reinforced mesh in described floor body and in advance should Power reinforcing bar, is provided with the rib of slab spacer bar being erected on deformed bar in described rib of slab.
Described deformed bar is arranged along the length direction of mechanical-moulded dry concrete base plate with ribbing, institute The two ends stating deformed bar are stretched out by the two ends of described mechanical-moulded dry concrete base plate with ribbing, shape Become beard muscle.
Described rib of slab be respectively arranged at two ends with one be easy to lifting lifting hole(eyelet).
The upper surface of described mechanical-moulded dry concrete base plate with ribbing is provided with to be forced by machine printed The plucking processed.
Advantages of the present invention and providing the benefit that:
1. the present invention meets the demand for development of China's architectural industrialization and green building;
2. the mechanical-moulded dry concrete of present invention base plate with ribbing is to use machinery standard in component factory Change machines, and concrete has been abandoned traditional moist concrete and built, and uses dry concrete instead, it is to avoid Moist concrete formation is big by artificial affecting, the shortcoming of length curing cycle, difficult quality guarantee, meanwhile, Produce owing to have employed the plant equipment of automatic moulding, be effectively increased the production precision of base plate, joint About cost of labor, is greatly shortened the concrete curing cycle, and therefore, this patent is a kind of novel, low cost Honest and clean, can carry out high-volume mechanization production new technique.
3. a big bright in-site installation is convenient, and job site substantially need not be set up scaffold and template, be accelerated to execute Work speed, saves construction cost, reduces substantial amounts of situ wet workload;
4. the mechanical-moulded dry concrete of present invention base plate with ribbing can increase strengthening floor slab rigidity, increases overlapping Floor uses span, uses light material to replace the concrete little to stress contribution, can alleviate floor Deadweight, reduces amount of reinforcement.
5. the present invention is in machine automatization forming process, and the rib of slab of formation can be effectively increased the rigidity of floor, Strengthen floor and be suitable for span, meanwhile, the mixing rib of slab between little to the contribution of laminated floor slab entirety stress Solidifying soil uses light material to substitute, and can greatly reduce again deadweight and the arrangement of reinforcement of floor.
6. the mechanical-moulded dry concrete of present invention base plate with ribbing can be widely used in cast-in-place concrete knot Structure, cast in place and precast construction, masonry structure and steel construction etc. are almost all kinds of civilian and industrial build Among the floor built.
Accompanying drawing explanation
Fig. 1 is the production line schematic diagram of the present invention mechanical-moulded dry concrete base plate with ribbing;
Fig. 2 is the floor map of the present invention mechanical-moulded dry concrete base plate with ribbing;
Fig. 3 is A-A sectional view in Fig. 2;
Fig. 4 is B-B sectional view in Fig. 2;
Fig. 5 a is the scale diagrams of the present invention mechanical-moulded dry concrete base plate performance with ribbing test;
Fig. 5 b is the longitudinal sectional view of Fig. 5 a;
Fig. 5 c is the transverse sectional view of Fig. 5 a;
Fig. 6 is the displacement meter layout drawing of the present invention mechanical-moulded dry concrete base plate performance with ribbing test;
Fig. 7 is the loading scheme figure of the present invention mechanical-moulded dry concrete base plate performance with ribbing test.
Wherein: 1 is extrusion molding dies, 2 is reinforced mesh, and 3 is deformed bar, and 4 is rib of slab, 5 Rib of slab spacer bar, 6 is presstressed reinforcing steel anchorage, and 7 is dry concrete, and 8 is concrete automatic moulding Equipment, 9 is track, and 10 is beard muscle, and 11 is light material, and 12 is lifting hole(eyelet).
Detailed description of the invention
The present invention is described in further detail below in conjunction with the accompanying drawings.
As it is shown in figure 1, the manufacture method bag of the present invention a kind of mechanical-moulded dry concrete base plate with ribbing Include:
Laying reinforced mesh 2 and deformed bar 3, frame simultaneously in extrusion molding dies 1 at production line If rib of slab spacer bar 5;
The two ends of described deformed bar 3, prestressed reinforcement of tensioning 3 is fixed by presstressed reinforcing steel anchorage 6;
In extrusion molding dies 1 being expected under dry concrete extruded;
Above the dry concrete base plate with ribbing of molding, covering curing thin film carries out maintenance;
After the dry concrete base plate with ribbing of molding reaches intensity, cut off deformed bar 3, retain beard Muscle 10;
Play plate, pile up to rickyard.
Described will expect extrusion molding dies 1 under dry concrete in extruded include:
Carry out dry concrete proportioning by design and calculate concrete amount, the dry coagulation that will prepare Soil 7 is poured in concrete shaping equipment 8 by hopper;
Described concrete shaping equipment 8 is arranged at the top of extrusion molding dies 1 and along being squeezed into The track 9 that mould 1 both sides are provided with is walked, and described concrete shaping equipment 8 is automatic by dry Concrete discharging is interior to extrusion molding dies 1 and vibrates to dry concrete baseplate molding with ribbing, work Stand-by supervision is carried out as personnel.
After molding, for the ease of playing plate, in extrusion molding dies 1, lay reinforced mesh 2 and prestressing force Before reinforcing bar 3, the inwall of extrusion molding dies 1 is smeared barrier film agent.
After molding, for the ease of playing plate lifting, extrusion molding dies 1 will expected under dry concrete In extruded time, reserved lifting hole(eyelet) 12 on rib of slab 4.
As in Figure 2-4, described mechanical-moulded dry concrete base plate with ribbing uses dry concrete Extruded, including floor body and at least one rib of slab 4, described rib of slab 4 is arranged at the end along its length The side of plate main body, is equipped with reinforced mesh 2 and deformed bar 3, described rib of slab in described floor body The rib of slab spacer bar 5 being erected on deformed bar 3 it is provided with in 4.
Described deformed bar 3 is arranged along the length direction of mechanical-moulded dry concrete base plate with ribbing, described The two ends of deformed bar 3 are stretched out by the two ends of described mechanical-moulded dry concrete base plate with ribbing, shape Become beard muscle 8.This beard muscle 8 and support beam one-piece casting, have good globality.
Described rib of slab 4 be respectively arranged at two ends with a lifting hole(eyelet) 12 being easy to lifting, it is achieved thereby that mobile, Stack or the liberalization of lifting, give and produce, transport and installation brings facility.Described floor body upper plate Light material 11 is laid, such as benzene plate, lightweight concrete, plastics cavity etc. between rib 4.
The mechanical-moulded dry concrete of present invention base plate with ribbing is extruded by dry concrete disposable machine uniformly Molding, be instead of artificial cloth mould by mechanical-moulded, plsitive mold instead of traditional steel die, by Dry concrete instead of moist concrete, is greatly improved production efficiency, saving die cost, shortens and support Protect the cycle.
The laminated floor slab made by the present invention mechanical-moulded dry concrete base plate with ribbing is adopted, reinforced mesh 2 Before forming laminated floor slab, undertake bending resistance and the effect controlling amount of deflection with deformed bar 3, form overlapping building Participate in after plate undertaking floow load effect, compared with girder rib laminated floor slab, be no longer provided with bending resistance Truss Steel Muscle, it is to avoid truss bars only plays a role when base plate lifts phenomenon, saves a large amount of reinforcing bar.
In mechanical presses forming process, the rib of slab 4 of formation can be effectively increased the rigidity of floor, strengthens Floor is suitable for span.Concrete between rib of slab 4 uses light material to substitute, and can greatly reduce floor Deadweight and arrangement of reinforcement.The upper surface of the mechanical-moulded dry concrete base plate with ribbing of the present invention uses machinery Embossing is made to force wharf's pavement quality, meets superposed surfaces anti-shear concrete problem.Make plucking yardstick more specification Accurately, the potential safety hazard that artificial hacking randomness is brought is eliminated.
Dry concrete mechanical-moulded to 2000mm × 4800mm base plate with ribbing makes a service test below:
As shown in Fig. 5 a-7, this test uses sandbag graded loading way to load.Loads at different levels It is respectively as follows: 2.50KN/m2、3.15KN/m2、3.56KN/m2、3.83KN/m2、4.10KN/m2、4.36KN m2、4.63KN/m2.Load, after having loaded, load is unloaded step by step by loading scheme.
The mechanical-moulded dry concrete of 2000mm × 4800mm base plate with ribbing each point displacement-payload data is such as Under: in table, displacement unit is mm.
By above-mentioned test, the mechanical-moulded dry concrete of the present invention its performance of base plate with ribbing meets Design requirement, is 4.63kN/m at maximum working load2In the case of, the mid-span deflection of plate is only 13.01mm, is far smaller than the 4800/200=24mm limit value that design specification specifies, and concrete density is relatively Good, factorial praluction quality is also easy to control.

Claims (10)

1. the manufacture method of a mechanical-moulded dry concrete base plate with ribbing, it is characterised in that the method Including:
At extrusion molding dies (1) inner laying reinforced mesh (2) and deformed bar (3), frame simultaneously If rib of slab spacer bar (5);
Prestressed reinforcement of tensioning (3);
In extrusion molding dies (1) being expected under dry concrete extruded.
2. the method as described in claim 1, it is characterised in that described expect under dry concrete Extruded in extrusion molding dies (1) include:
The dry concrete prepared is loaded in concrete shaping equipment (8);
Described concrete shaping equipment (8) is arranged at top the edge of extrusion molding dies (1) Track (9) walking that extrusion molding dies (1) both sides are provided with, described concrete shaping equipment (8) Automatically will expect under dry concrete that extrusion molding dies (1) is interior and vibrates to dry concrete band Rib baseplate molding.
3. the method as described in claim 1, it is characterised in that the method farther includes:
Above the dry concrete base plate with ribbing of molding, covering curing thin film carries out maintenance;
After the dry concrete base plate with ribbing of molding reaches intensity, cut off deformed bar (3), retain Beard muscle (10);
Play plate.
4. the method as described in claim 1, it is characterised in that in the inner laying of extrusion molding dies (1) Before reinforced mesh (2) and deformed bar (3), the method farther includes:
The inwall of extrusion molding dies (1) is smeared barrier film agent.
5. the method as according to any one of claim 1-4, it is characterised in that the method is wrapped further Include:
Two ends by the fixing described deformed bar (3) of presstressed reinforcing steel anchorage (6).
6. the method as according to any one of claim 1-4, it is characterised in that the method is wrapped further Include:
In expecting extrusion molding dies (1) under dry concrete extruded time, in rib of slab (4) Upper reserved lifting hole(eyelet) (12).
7. a mechanical-moulded dry concrete base plate with ribbing, it is characterised in that described mechanical-moulded dry Rigid concrete base plate with ribbing use dry concrete extruded, including floor body and at least one Rib of slab (4), described rib of slab (4) is arranged at the side of floor body, described floor body along its length Inside be equipped with reinforced mesh (2) and deformed bar (3), be provided with in described rib of slab (4) be erected at pre- Rib of slab spacer bar (5) on stress reinforcing bar (3).
8. the mechanical-moulded dry concrete base plate with ribbing as described in claim 7, it is characterised in that Described deformed bar (3) is arranged along the length direction of mechanical-moulded dry concrete base plate with ribbing, institute The two ends stating deformed bar (3) are stretched out by the two ends of described mechanical-moulded dry concrete base plate with ribbing, Form beard muscle (8).
9. the mechanical-moulded dry concrete base plate with ribbing as described in claim 7 or 8, its feature exists It is respectively arranged at two ends with a lifting hole(eyelet) (12) being easy to lifting in, described rib of slab (4).
10. the mechanical-moulded dry concrete base plate with ribbing as described in claim 7 or 8, its feature exists In, the upper surface of described mechanical-moulded dry concrete base plate with ribbing is provided with to be forced by machine printed The plucking processed.
CN201510194807.8A 2015-04-22 2015-04-22 A kind of mechanical-moulded dry concrete bottom plate with ribbing and preparation method thereof Active CN106142337B (en)

Priority Applications (1)

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CN201510194807.8A CN106142337B (en) 2015-04-22 2015-04-22 A kind of mechanical-moulded dry concrete bottom plate with ribbing and preparation method thereof

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CN106142337B CN106142337B (en) 2019-08-02

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111037708A (en) * 2019-12-30 2020-04-21 王国超 Preparation process of prefabricated composite floor slab for fabricated building
CN112609880A (en) * 2020-12-15 2021-04-06 河北工业大学 Prefabricated bottom plate with cast-in-place surface and construction method
CN113263615A (en) * 2021-06-08 2021-08-17 吉林建筑大学 Method for preparing bidirectional prestressed concrete laminated slab bottom plate by using large platform

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2063868U (en) * 1989-09-21 1990-10-17 岑武祥 Prefabricated structural member extrusion shaper
CN101327613A (en) * 2007-06-22 2008-12-24 邱则有 Method for manufacturing pre-fabricated reinforced concrete plate with rib
JP4339640B2 (en) * 2003-07-16 2009-10-07 旭化成建材株式会社 Method and apparatus for manufacturing lightweight cellular concrete board
CN203429848U (en) * 2013-06-28 2014-02-12 湖北弘毅建筑装饰工程有限公司 T-shaped rib frame honeycomb composite floor slab

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2063868U (en) * 1989-09-21 1990-10-17 岑武祥 Prefabricated structural member extrusion shaper
JP4339640B2 (en) * 2003-07-16 2009-10-07 旭化成建材株式会社 Method and apparatus for manufacturing lightweight cellular concrete board
CN101327613A (en) * 2007-06-22 2008-12-24 邱则有 Method for manufacturing pre-fabricated reinforced concrete plate with rib
CN203429848U (en) * 2013-06-28 2014-02-12 湖北弘毅建筑装饰工程有限公司 T-shaped rib frame honeycomb composite floor slab

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111037708A (en) * 2019-12-30 2020-04-21 王国超 Preparation process of prefabricated composite floor slab for fabricated building
CN112609880A (en) * 2020-12-15 2021-04-06 河北工业大学 Prefabricated bottom plate with cast-in-place surface and construction method
CN113263615A (en) * 2021-06-08 2021-08-17 吉林建筑大学 Method for preparing bidirectional prestressed concrete laminated slab bottom plate by using large platform

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