CN107650258A - A kind of bidirectional circulating structure prefabricated components production line and control method - Google Patents
A kind of bidirectional circulating structure prefabricated components production line and control method Download PDFInfo
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- CN107650258A CN107650258A CN201711062888.1A CN201711062888A CN107650258A CN 107650258 A CN107650258 A CN 107650258A CN 201711062888 A CN201711062888 A CN 201711062888A CN 107650258 A CN107650258 A CN 107650258A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 230000002457 bidirectional effect Effects 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims description 26
- 238000005096 rolling process Methods 0.000 claims abstract description 26
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 14
- 230000002787 reinforcement Effects 0.000 claims abstract description 14
- 239000010959 steel Substances 0.000 claims abstract description 14
- 238000007689 inspection Methods 0.000 claims abstract description 4
- 238000005507 spraying Methods 0.000 claims abstract description 3
- 238000012423 maintenance Methods 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 9
- 238000007667 floating Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 238000005266 casting Methods 0.000 claims description 6
- 238000013461 design Methods 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000004378 air conditioning Methods 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000005056 compaction Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 238000005553 drilling Methods 0.000 claims description 3
- 230000007306 turnover Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a kind of bidirectional circulating structure prefabricated components production line, the production line includes concealed work inspection area, concrete distributing area, die station vibrating area, die station conserves area, demoulding lifting area, die station clearing zone, die station, die station rolling support device, die station ferry device, ferry-boat track and control system, also including for carrying out the reinforcing bar distributing trolley of handling and steel reinforcement cage colligation to mould according to mould position line and for determining the position line of die station and built-in fitting and spraying the chalker of releasing agent, the die station rolling support device is laid in the both sides of die station, the reinforcing bar distributing trolley, chalker, die station rolling support device, die station ferry device, concrete spreader, the control signal input of die station vibrating device is connected with the control signal output of control system.The present invention ensures the continuity of production, shortens the time of die station turnover, improves production efficiency.
Description
Technical field
The invention belongs to prefabricated components production technical field, is produced more particularly to a kind of bidirectional circulating structure prefabricated components
Line and control method.
Background technology
Assembled architecture industrialization is global megatrend and main trend, while is also the urgent of China's reform and development
It is required that.In China, building materials industry and building had turned into the basic industry and pillar industry of national economy already.At present, prefabricated components are given birth to
Production pattern mainly has two kinds, i.e., fixed die station production system, wherein mechanized production system, mechanized production system principal mode
It is two kinds of annular closed type and long line method.The characteristics of fixed die station production system be die station fix, based on manual operation, it is automatic
Change degree is low；Annular closed type mechanized production system is mainly characterized by station and automation equipment is fixed, die station is by production ring
Section movement.As country greatly develops the main trend of prefabricated components, traditional sea of faces's mode of production will progressively be automated production
Mode is substituted.
Because concrete prefabricated element volume is big, weight weight, the production of existing prefabricated components generally is fixed, i.e.,
From mould installion, steel reinforcement cage and installation of embedded parts, concreting vibrate, be stripped the production processes such as steam or water curing be all
The same position in workshop, so production will take very big space, and whole operation process is complicated, and particularly mould is pacified
Dress, concrete transportation, concreting vibrate and the process such as component product transport need to take considerable time and manually, power consumption.
The content of the invention
For deficiency of the prior art, the present invention provides a kind of bidirectional circulating structure prefabricated components production line and controlling party
Method, solves the problems, such as prefabricated components low production efficiency, cost is high into producing.
To achieve the above object, the technical solution adopted in the present invention is：
A kind of bidirectional circulating structure prefabricated components production line, the production line include concealed work inspection area, concrete distributing area, mould
Platform vibrating area, die station maintenance area, the demoulding lifting area, die station clearing zone, die station, die station rolling support device, die station ferry device,
Ferry-boat track and control system, in addition to for carrying out the reinforcing bar cloth of handling and steel reinforcement cage colligation to mould according to mould position line
Trolley and for determining the position line of die station and built-in fitting and spraying the chalker of releasing agent, die station rolling support dress
The both sides for being laid in die station are put, on ferry-boat track, the die station bottom fills die station ferry device provided with die station rolling support
Put, be provided in the concrete distributing area into die station in the concrete spreader of casting concrete, die station vibrating area
It is laid with die station vibrating device, die station maintenance is provided with three-dimensional curing kilns, the reinforcing bar distributing trolley, chalker, die station in area
Rolling support device, die station ferry device, concrete spreader, the control signal input of die station vibrating device are with control
The control signal output connection of system.
Also include prefabricated components mould handling apparatus.
Also include rotary wind type floating device.
A kind of control method of bidirectional circulating structure prefabricated components production line, the control method comprise the following steps：
Step 1：Element type is determined, specifies die station producing region；
Step 2：Master drawing sideline size snap the line, drilling in the die station of die station clearing zone are turned over according to component, ensure that mould can be accurate
Installation positioning；
Step 3：Mould is lifted by crane by reinforcing bar distributing trolley, the handling of mould is carried out and in specified die station according to the position line of mould
Carry out the assembly of mould；
Step 4：After the completion of mould assembly, the colligation of steel reinforcement cage, steel reinforcement cage are carried out with reinforcing bar distributing trolley handling framework of steel reinforcement
In process of binding and carry out the installation of built-in fitting；
Step 5：After the completion of reinforcing bar colligation, die station is circulated and starts concrete spreader to concrete distributing area, controller, is started
Concrete pours；
Step 6：When concreting to object height, stop pouring for concrete, die station is circulated to die station vibrating area, control
Device processed starts die station vibrating device and carries out vibratory compaction to die station, using rotary wind type floating device to component upper table after the completion of vibration
Face carries out floating；
Step 7：Prefabricated components are transported in the three-dimensional curing kilns in die station maintenance area after the completion of receipts water face work and conserved；
Step 8：When reaching design requirement intensity through laboratory's measure prefabricated components intensity, prefabricated components are circulated to the demoulding and lifted by crane
Area, prefabricated components are removed by three-dimensional curing kilns by prefabricated components boom hoisting and carry out form removal processing, and prefabricated components are carried out
Lifting, it is hung to specified laydown area and carries out repairing mark stacking maintenance；
Step 9：Empty die station moves to die station clearing zone along ferry-boat track by die station ferry device and cleared up, and then passes through
Die station rolling support device is moved to next process, repeat step 1-8.
Prefabricated components include prefabricated panel, precast beam, prefabricated post, prefabricated superimposed sheet, precast stair, prefabricated balcony plate, pre-
Air-conditioning plate processed.
The die station rolling support device is used to support die station and make die station move longitudinally, and each die station both sides are each per side
Provided with three rollers.
The die station ferry device, which is used to lifting die station, to be laterally moved to designated area, the track of die station ferry device with
Laid independently of each other between the track of die station rolling support device.
The concrete spreader has ten feed openings, selects different feed openings to enter according to the size of prefabricated components
Row discharging, ensure that each position of component can casting concrete.
The die station is vertically stacked in three-dimensional curing kilns.The concentration maintenance processing of die station is realized, improves the maintenance of component
Efficiency.Three-dimensional curing kilns lifting need to be removed by reaching design strength in curing strength, need to be by laboratory to maintaining test block with same condition
Pressure testing is carried out, can just form removal lifting processing be carried out to prefabricated components when proof strength reaches design requirement intensity.
Compared with prior art, beneficial effects of the present invention are：
1st, the invention provides a kind of bidirectional circulating structure prefabricated components production line and control method, have on the track of the production line
Multiple removable die station, mobile die station are arranged in matrix form, and track includes a plurality of transverse slipway being parallel to each other and for die station
The end slipway of ferry device, die station ferry device can slide on transverse slipway, after die station to be moved enters next process,
Die station can be moved by die station ferry device axial transport immediately has two vibration dresses to vibration area, concrete vibrating area is poured
Put, device does not influence the work that pours of concrete when repairing, so improve the utilization rate of die station, ensure that each equipment is not stopped
Have a rest operation, shorten the production time of component, improve production efficiency.
2nd, received in prefabricated components and enter three-dimensional curing kilns maintenance after water is wiped one's face, accelerate the lifting intensity of component, quick form removal
Hoisting component, ensure die station by cleaning, the die station circulation operation division of labor is clear and definite, and die station can quickly carry out new round prefabricated components
Production.
Brief description of the drawings
Fig. 1 is the top view of bidirectional circulating structure prefabricated components production line of the present invention.
Wherein, the concrete meaning of label is in figure：1st, concealed work inspection area, 2, concrete distributing area, 3, die station vibration
Area, 4, die station maintenance area, 5, demoulding lifting area, 6, die station clearing zone, 8, die station, 9, die station rolling support device, 10, die station
Ferry device, 11, ferry-boat track.
Embodiment
It is specific below by what is shown in accompanying drawing to make the object, technical solutions and advantages of the present invention of greater clarity
Embodiment describes the present invention.However, it should be understood that these descriptions are merely illustrative, and it is not intended to limit the model of the present invention
Enclose.In addition, in the following description, the description to known features and technology is eliminated, to avoid unnecessarily obscuring the present invention's
Concept.
As shown in figure 1, the present embodiment bidirectional circulating structure prefabricated components production line, the production line is examined including concealed work
Area 1, concrete distributing area 2, die station vibrating area 3, die station maintenance area 4, demoulding lifting area 5, die station clearing zone 6, die station 8, die station
Rolling support device 9, die station ferry device 10, ferry-boat track 11 and control system, in addition to for according to mould position line pair
Mould carries out the reinforcing bar distributing trolley of handling and steel reinforcement cage colligation and the position line and sprinkling for determining die station and built-in fitting take off
The chalker of mould agent, the die station rolling support device 9 are laid in the both sides of die station 8, and die station ferry device 10 is positioned at ferry-boat
On track 11, the bottom of die station 8 is provided with die station rolling support device 9, is provided in the concrete distributing area 2 to mould
Die station vibrating device is laid with platform in the concrete spreader of casting concrete, die station vibrating area 3, die station maintenance is set in area 4
There are three-dimensional curing kilns, the reinforcing bar distributing trolley, chalker, die station rolling support device 9, die station ferry device 10, coagulation
Native material distributing machine, the control signal input of die station vibrating device are connected with the control signal output of control system.
Preferably, the present embodiment also includes prefabricated components mould handling apparatus.
Preferably, the present embodiment also includes rotary wind type floating device.
A kind of control method of bidirectional circulating structure prefabricated components production line of the present embodiment, the control method include following step
Suddenly：
Step 1：Element type is determined, specifies die station producing region；
Step 2：Master drawing sideline size snap the line, drilling in the die station of die station clearing zone 6 are turned over according to component, ensure that mould can be accurate
Installation positioning；
Step 3：Mould is lifted by crane by reinforcing bar distributing trolley, the handling of mould is carried out and in specified die station according to the position line of mould
Carry out the assembly of mould；
Step 4：After the completion of mould assembly, the colligation of steel reinforcement cage, steel reinforcement cage are carried out with reinforcing bar distributing trolley handling framework of steel reinforcement
In process of binding and carry out the installation of built-in fitting；
Step 5：After the completion of reinforcing bar colligation, die station is circulated and starts concrete spreader to concrete distributing area, controller, is started
Concrete pours；
Step 6：When concreting to object height, stop pouring for concrete, die station is circulated to die station vibrating area, control
Device processed starts die station vibrating device and carries out vibratory compaction to die station, using rotary wind type floating device to component upper table after the completion of vibration
Face carries out floating；
Step 7：Prefabricated components are transported in the three-dimensional curing kilns in die station maintenance area after the completion of receipts water face work and conserved；
Step 8：When reaching design requirement intensity through laboratory's measure prefabricated components intensity, prefabricated components are circulated to the demoulding and lifted by crane
Area, prefabricated components are removed by three-dimensional curing kilns by prefabricated components boom hoisting and carry out form removal processing, and prefabricated components are carried out
Lifting, it is hung to specified laydown area and carries out repairing mark stacking maintenance；
Step 9：Empty die station moves to die station clearing zone along ferry-boat track by die station ferry device and cleared up, and then passes through
Die station rolling support device is moved to next process, repeat step 1-8.
The present embodiment prefabricated components include prefabricated panel, precast beam, prefabricated post, prefabricated superimposed sheet, precast stair, prefabricated sun
Platen, prefabricated air-conditioning plate.
Preferably, the present embodiment die station rolling support device is used to support die station and make die station move longitudinally, each
Die station both sides are respectively provided with three rollers per side.
As further preferred, the present embodiment die station ferry device, which is used to lifting die station, to be laterally moved to designated area,
Laid independently of each other between the track of die station ferry device and the track of die station rolling support device.
As further preferred, the present embodiment concrete spreader has ten feed openings, big according to the size of prefabricated components
The different feed opening of small selection carries out discharging, ensures that each position of component can casting concrete.
As still more preferably, the present embodiment die station is vertically stacked in three-dimensional curing kilns.
Although above-described embodiment makes specific descriptions to the present invention, come for one of ordinary skill in the art
Say, it is understood that can be modified within the spirit and scope for not departing from the present invention based on present disclosure
Or improve, these modification and improvement are all within the spirit and scope of the present invention.
Claims (9)
1. a kind of bidirectional circulating structure prefabricated components production line, it is characterised in that the production line includes concealed work inspection area
（1）, concrete distributing area（2）, die station vibrating area（3）, die station maintenance area（4）, the demoulding lifting area（5）, die station clearing zone（6）、
Die station（8）, die station rolling support device（9）, die station ferry device（10）, ferry-boat track（11）And control system, in addition to use
In the reinforcing bar distributing trolley for carrying out handling and steel reinforcement cage colligation to mould according to mould position line and for determining die station and pre-buried
The position line of part and the chalker for spraying releasing agent, the die station rolling support device（9）It is laid in die station（8）Both sides,
Die station ferry device（10）Positioned at ferry-boat track（11）On, the die station（8）Bottom is provided with die station rolling support device（9）,
The concrete distributing area（2）In be provided for the concrete spreader of casting concrete, die station vibrating area into die station（3）In
It is laid with die station vibrating device, die station maintenance area（4）In be provided with three-dimensional curing kilns, the reinforcing bar distributing trolley, chalker, mould
Platform rolling support device（9）, die station ferry device（10）, concrete spreader, the control signal input of die station vibrating device
It is connected with the control signal output of control system.
2. bidirectional circulating structure prefabricated components production line according to claim 1, it is characterised in that also including prefabricated components
Mould handling apparatus.
3. bidirectional circulating structure prefabricated components production line according to claim 1, it is characterised in that also smeared including rotary wind type
Leveling device.
4. a kind of control method of bidirectional circulating structure prefabricated components production line, it is characterised in that the control method includes following
Step：
Step 1：Element type is determined, specifies die station producing region；
Step 2：Master drawing sideline size is turned in die station clearing zone according to component（6）Die station on snap the line, drilling, ensure that mould can be accurate
Really installation positioning；
Step 3：Mould is lifted by crane by reinforcing bar distributing trolley, the handling of mould is carried out and in specified die station according to the position line of mould
Carry out the assembly of mould；
Step 4：After the completion of mould assembly, the colligation of steel reinforcement cage, steel reinforcement cage are carried out with reinforcing bar distributing trolley handling framework of steel reinforcement
In process of binding and carry out the installation of built-in fitting；
Step 5：After the completion of reinforcing bar colligation, die station is circulated and starts concrete spreader to concrete distributing area, controller, is started
Concrete pours；
Step 6：When concreting to object height, stop pouring for concrete, die station is circulated to die station vibrating area, control
Device processed starts die station vibrating device and carries out vibratory compaction to die station, using rotary wind type floating device to component upper table after the completion of vibration
Face carries out floating；
Step 7：Prefabricated components are transported in the three-dimensional curing kilns in die station maintenance area after the completion of receipts water face work and conserved；
Step 8：When reaching design requirement intensity through laboratory's measure prefabricated components intensity, prefabricated components are circulated to the demoulding and lifted by crane
Area, prefabricated components are removed by three-dimensional curing kilns by prefabricated components boom hoisting and carry out form removal processing, and prefabricated components are carried out
Lifting, it is hung to specified laydown area and carries out repairing mark stacking maintenance；
Step 9：Empty die station moves to die station clearing zone along ferry-boat track by die station ferry device and cleared up, and then passes through
Die station rolling support device is moved to next process, repeat step 1-8.
5. the control method of bidirectional circulating structure prefabricated components production line according to claim 4, it is characterised in that prefabricated
Component includes prefabricated panel, precast beam, prefabricated post, prefabricated superimposed sheet, precast stair, prefabricated balcony plate, prefabricated air-conditioning plate.
6. the control method of bidirectional circulating structure prefabricated components production line according to claim 4, it is characterised in that described
Die station rolling support device is used to support die station and make die station move longitudinally, and each die station both sides are respectively provided with three rollings per side
Wheel.
7. the control method of bidirectional circulating structure prefabricated components production line according to claim 4, it is characterised in that described
Die station ferry device is laterally moved to designated area, track and the die station rolling support of die station ferry device for lifting die station
Laid independently of each other between the track of device.
8. the control method of bidirectional circulating structure prefabricated components production line according to claim 4, it is characterised in that described
Concrete spreader has ten feed openings, selects different feed openings to carry out discharging according to the size of prefabricated components, ensures
The each position of component can casting concrete.
9. the control method of bidirectional circulating structure prefabricated components production line according to claim 4, it is characterised in that described
Die station is vertically stacked in three-dimensional curing kilns.
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| CN201711062888.1A CN107650258A (en) | 2017-11-02 | 2017-11-02 | A kind of bidirectional circulating structure prefabricated components production line and control method |
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| CN201711062888.1A CN107650258A (en) | 2017-11-02 | 2017-11-02 | A kind of bidirectional circulating structure prefabricated components production line and control method |
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| CN108058266A (en) * | 2018-02-08 | 2018-05-22 | 建华建材（中国）有限公司 | Prefabricated components integrated production line |
| CN108312323A (en) * | 2018-04-27 | 2018-07-24 | 有利华建筑预制件（深圳）有限公司 | A kind of layout structure of Prefabricated construction panel production line |
| CN108481543A (en) * | 2018-04-27 | 2018-09-04 | 有利华建筑预制件（深圳）有限公司 | Precast stair production line |
| CN108726967A (en) * | 2018-07-20 | 2018-11-02 | 浙江新邦远大绿色建筑产业有限公司 | A kind of production technology of PC components |
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