CN102555053A - Porous foaming concrete block production line - Google Patents
Porous foaming concrete block production line Download PDFInfo
- Publication number
- CN102555053A CN102555053A CN2012100608357A CN201210060835A CN102555053A CN 102555053 A CN102555053 A CN 102555053A CN 2012100608357 A CN2012100608357 A CN 2012100608357A CN 201210060835 A CN201210060835 A CN 201210060835A CN 102555053 A CN102555053 A CN 102555053A
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- China
- Prior art keywords
- mould
- building block
- block
- demoulding
- crane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 50
- 239000004567 concrete Substances 0.000 title claims abstract description 43
- 238000005187 foaming Methods 0.000 title claims abstract description 11
- 238000005266 casting Methods 0.000 claims abstract description 49
- 238000000465 moulding Methods 0.000 claims abstract description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 239000011381 foam concrete Substances 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 abstract 1
- 208000012287 Prolapse Diseases 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 229920006389 polyphenyl polymer Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012384 transportation and delivery Methods 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a porous foaming concrete block production line which is a porous foaming concrete block circulation transportation production line composed by a molding part mainly including a block foaming concrete casting machine, a block transportation part and a finished product part mainly including a block demoulding machine, as well as a mould circulation transportation part. The production line has the advantages that the structure is simple, the employment is convenient, the investment is less, the level of mechanization is high, the floor space is small, the production capacity is strong, the production cost of the device is low, the installation and manufacture are easy to perform, thus being suitable for promotion in small and medium-sized enterprises.
Description
Technical field
The present invention relates to a kind of block production line, particularly relate to a kind of porous, expanded concrete block production line.
Background technology
The document that some building block production automations are also arranged in the Chinese patent document; Fall plate machine and control system etc. and form by batching mixer, molding main-machine, confession plate machine, two program control transhipment kiln cars, curing kilns, ingot stripper, module driving machine, plate seperator, palletizing system, two Lift-slab machines, Liang Tai for " the polyphenyl concrete heat-insulating is built mould building block automatic production line " for (200410026105.0) invention and created name like application number; Curing kilns comprise the building block curing kilns and build mould building block precuring kiln; Kiln car cooperates two Lift-slab machine special deliveries to build mould building block precuring and building block maintenance in the work, and the segment palletizing after another kiln car then cooperates two to fall block mould building block to the ingot stripper demoulding case after the plate machine special delivery precuring and send maintenance goes out finished product and accomplishes supporting plate and reclaim.Device layout is simple smooth, tight short practical in this production line, can satisfactorily resolve to build module and be formed into and build module during the demoulding case and wait for the turnover problem quietly, guarantees the molding cycle and the quality of polyphenyl concrete segment.In addition, it is that (200720047090.5) invention and created name is " a kind of foaming concrete building block automatic production line " that application number is arranged, and belongs to construction material production equipment technical field.Its objective is that providing a kind of can reduce labour intensity, reduce dust pollution, the automatic production line of enhancing productivity.Its technical essential is: conveying worm (01,02) and foaming machine (03) and comprehensive mixer (2) and comprehensive mixer are connected by pipeline respectively with pouring into a mould between the trowelling machine (3); Cast trowelling machine, stacking machine (5), decoder (6), take out that end machine (7), the demoulding are passed plate machine (8), adjacent successively between the collection ink recorder (9) that rolls off the production line, plate-cleaning machine (10), group mould machine (12), liquid-spreader (13) and the cast trowelling machine; Also adjacent between ingot stripper and the group mould machine have a mold cleaning machine (11); Connect by motor-driven track-mounted conveyer belt respectively between each adjacent machinery, constitute segmented interlock circulation automatic production line.
Characteristics such as counter investment is few, automaticity is high, floor space is little, production capacity is strong though these production lines have, the advanced reliable and production cost of equipment is low; Their suitable for mass production; Be arranged in and concentrate the bigger zone of construction scale, transportation range and cost are little; For disperseing samll cities and towns from now on, Product transport distance and cost will increase, and equipment, investment manufacturing cost increase, and its advantage is just not outstanding.
Summary of the invention
It is a kind of simple in structure that the object of the invention is to provide, and easy to use has small investment, mechanization degree is high, floor space is little, production capacity is strong, equipment is comparatively reliably advanced and the low porous, expanded concrete block production line of production cost.
The concrete scheme of the present invention is wanted as follows,
A kind of porous, expanded concrete block production line is by building block foaming concrete casting machine moulding section, by the mould after the demoulding 1; Concrete casting casting machine 2, concrete storage tank 3, foamed concrete device 4; Band mould building block 5 after the casting, building block transport section, mould building block conveying arrangement 10; Electric block portal frame 6-1, the i-beam track 7-1 of electric block, electric block 8-1; Building block demoulding finished product part, by ingot stripper 9, the building block product 11 that obtains after 12 demouldings of building block transport vehicle, mould circulation transport section, by electric block portal frame 6-1, the i-beam track 7-1 of electric block, electric block 8-1; Electric block portal frame 6-2, the i-beam track 7-2 of electric block, electric block 8-2 forms; Form a circulation transportation production line by mould circulation transport section; Rectangular circulation transportation production line both sides are made up of parallel two ball bearing cylinder transporting steel frames or two parallel belt feeders, and circulation is transported the transport task on the other both sides of production line and formed two crane A and crane B bears by the i-beam track 7-1 of electric block portal frame 6-1, electric block, electric block 8-1 with by i-beam track 7-2, the electric block 8-2 of electric block portal frame 6-2, electric block; Mould 1 handling of crane A after with the demoulding is to concrete casting casting machine 2 front ends; With manual or electronic mould after the demoulding 1 is driven into concrete casting casting machine 2 zones; Control mould movement velocity; Band mould building block 5 after die casting well just leaves casting machine and obtains casting; Length can guarantee to let band mould building block 5 usefulness crane B after the casting sling to stand up on 180 ° of supporting plates 13 that are placed on another ball bearing cylinder transporting steel frames or parallel another belt feeder, at this moment release liner 24 up, concrete segment can not drop out damage; Again with manual or electronic will be not the mould of the demoulding be driven into demoulding position under the ingot stripper 9 by the ingot stripper demoulding; Building block on the supporting plate 13 after the demoulding moves on and loads onto building block transport vehicle 12 and deliver to the stockyard, and mould 1 handling of crane A after with the demoulding is to concrete casting casting machine 2 front ends.
A porous foam concrete block production line block release finished part by stripping machine 9, stripper bar 14, the traction rope sleeve 15, reducer unit 16, the chain hoist group of 17, the hydraulic machine 18, Stripping the rack 19, after casting mold blocks 5 with, outside the mold die 20, the pallet 13, of which 9 of the hydraulic stripping machine 18 is mounted on the mold frame 19, the hydraulic piston rod 14 back stripper bar on the same unit with gear 16 and sprocket hoist group of 17, the sprocket wheel winch rope reel ends with a traction rope sleeve 15.
?
The present invention provides a kind of porous, expanded concrete block production line by building block foaming concrete casting machine moulding section; The building block transport section; Building block demoulding finished product part; It is simple in structure that each several part and mould circulation transport section are formed a circulation transportation production line, easy to use has small investment, mechanization degree is high, floor space is little, production capacity is strong and the device fabrication cost is low, easy large-scale promotion in easy mounting manufacturing and the medium-sized and small enterprises.
Description of drawings
The porous, expanded concrete block production line of Fig. 1 the present invention sketch map;
Fig. 2 ingot stripper structural representation of the present invention;
Fig. 3 the present invention is the core rod cross-sectional view fixedly;
Fig. 4 building block schematic top plan view of the present invention;
Fig. 5 multi-mould combination of the present invention cross-sectional view;
Fig. 6 multi-mould step profile of the present invention structural representation;
Fig. 7 multi-mould combination of the present invention plan structure sketch map.
In Fig. 1～Fig. 6, the wherein mould after 1. demouldings, 2. concrete casting casting machine, 3. concrete storage tank, 4. foamed concrete device; 5. the band mould building block after the casting, 6-1. crane A electric block portal frame, 6-2. crane B electric block portal frame, the i-beam track of 7-1. crane A electric block, the i-beam track of 7-2. crane B electric block; 8-1. crane A electric block, 8-2. crane B electric block, 9. ingot stripper, 10. mould building block conveying arrangement, the building block product that obtains after 11. demouldings; 12. the building block transport vehicle, 13. supporting plates, 14. demoulding push rods, 15. traction steel rope of cable covers; 16. the deceleration unit, 17. sprocket wheel elevator units, 18. hydraulic presses, 19. demoulding frames; 20. the mould external mold, 21. hydraulic press expansion links, 22. upright spacing cylinders, 23; The ball bearing cylinder of supporting, 24. mould pads, 25. moulds are reinforcing bar fixedly, 26. external mold hanging axises.
The specific embodiment
Do further detailed explanation below in conjunction with 1 couple of the present invention of accompanying drawing:
Embodiment 1
A kind of porous, expanded concrete block production line is by building block foaming concrete casting machine moulding section, by the mould after the demoulding 1; Concrete casting casting machine 2, concrete storage tank 3, foamed concrete device 4; Band mould building block 5 after the casting, building block transport section, mould building block conveying arrangement 10; Electric block portal frame 6-1, the i-beam track 7-1 of electric block, electric block 8-1; Building block demoulding finished product part, by ingot stripper 9, the building block product 11 that obtains after 12 demouldings of building block transport vehicle, mould circulation transport section, by electric block portal frame 6-1, the i-beam track 7-1 of electric block, electric block 8-1; Electric block portal frame 6-2, the i-beam track 7-2 of electric block, electric block 8-2 forms; Form a circulation transportation production line by mould circulation transport section; The said equipment is arranged in rectangular circulation transportation production line respectively, and both sides are made up of parallel two ball bearing cylinder transporting steel frames or two parallel belt feeders, wherein ball bearing cylinder transporting steel frames; Ball bearing cylinder axis is that bolt shaft is fixed on the steelframe; Supporting plate in the ball bearing roller shifting very easily vertically also is equipped with cylinder on the steelframe, break away from steelframe for preventing supporting plate; The transport task on the other both sides of circulation transportation production line is formed two crane A and crane B bears by the i-beam track 7-1 of electric block portal frame 6-1, electric block, electric block 8-1 with by i-beam track 7-2, the electric block 8-2 of electric block portal frame 6-2, electric block; Mould 1 handling of crane A after with the demoulding is to concrete casting casting machine 2 front ends; With manual or electronic mould after the demoulding 1 is driven into concrete casting casting machine 2 zones; Control mould movement velocity; Band mould building block 5 after die casting well just leaves casting machine and obtains casting; Length can guarantee to let band mould building block 5 usefulness crane B after the casting sling to stand up on 180 ° of supporting plates 13 that are placed on another ball bearing cylinder transporting steel frames or parallel another belt feeder, at this moment release liner 24 up, concrete segment can not drop out damage; Again with manual or electronic will be not the mould of the demoulding be driven into demoulding position under the ingot stripper 9 by the ingot stripper demoulding; Building block on the supporting plate 13 after the demoulding moves on and loads onto building block transport vehicle 12 and deliver to curing field, and mould 1 handling of crane A after with the demoulding is to concrete casting casting machine 2 front ends.
Stripping machine work cycle is as follows, production ready, turn on the power to improve the hydraulic machine telescopic rod ejection rack stripper bar after rising to the position, prepare job preparation; mold release preparations, the casting mold block with a good push to Stripping machine just below the working position; hydraulic presses downward movement started to mold to release the top mast shim 24, will start the hoist winch tow rope ends hanging in the mold sets 15 hanging shaft 26 on the outer mold , and then the mold rise until all blocks prolapse mold; prolapse of the block toward the stripping machine outlet, reverse open winch down the mold, remove the tow rope sleeve 15, the mold release stripping machine; Repeat steps to carry out a working cycle, let increasingly starting line.The building block transport section of production line; Available mould building block conveying arrangement 10; Like indication device in the accompanying drawing; This device mainly carries out with hand control with machinery, and the building block transport section supporting part of production line replaces with horizontal belt conveyer, as long as the control speed of service is installed the spacing beginning in contact and also can better be moved with regard to safety device in the fixed position.
Wherein, building block foaming concrete casting machine moulding section, building block demoulding finished product part; Casting machine and ingot stripper have certain connection, and at first mould and demoulding push rod must be supporting, otherwise can not the demoulding; Even also can damage building block; The casting machine casting gate has shape or valve, needs the slurry position that electrically operated valve or automatic control switch are arranged, and the porous concrete composition calculates the length of production line by the early strength concrete prescription time.
Claims (2)
1. porous, expanded concrete block production line; It is characterized in that by the mould after the demoulding (1) concrete casting casting machine (2), concrete storage tank (3); Foamed concrete device (4); The building block foaming concrete casting machine moulding section that band mould building block (5) after the casting constitutes by mould building block conveying arrangement (10), reaches the i-beam track (7-2) of electric block portal frame (6-2), electric block, the crane B that electric block (8-2) constitutes; Building block demoulding finished product part; This part is by ingot stripper (9); The building block product (11) that obtains after building block transport vehicle (12) demoulding, the crane A that reaches mould circulation transport section connects and composes, and wherein crane A is by electric block portal frame (6-1); The i-beam track of electric block (7-1), electric block (8-1) constitutes; Mould building block transport section and mould circulation transportation crane A by mould building block conveying arrangement (10) and crane B partly form a circulation rectangle transportation production line; The mould building block conveying arrangement (10) of rectangular circulation transportation production line two parallel edges is to have ball bearing cylinder (23) and the transporting steel frames of upright spacing cylinder (22) or two parallel belt feeders of supporting to constitute by two parallel girder steels on the fixing steelframe, and the transport task of transporting the other both sides of production line that circulates is born by two crane A and crane B; Mould (1) handling of crane A after with the demoulding is to concrete casting casting machine (2) front end; Use again and manual or electronic mould after the demoulding (1) is driven into concrete casting casting machine (2) fixed position;, mould building block conveying arrangement (a 10) length; Allowing band mould building block (5) after the casting sling with crane B stands up on 180 ° of supporting plates (13) that are placed on another mould building block conveying arrangement (10) transporting steel frames or on the supporting plate (13) on another parallel belt feeder; At this moment release liner (24) up, the concrete segment in the mould can not drop out damage; Again with manual or electronic will be not the mould of the demoulding be driven into demoulding position under the ingot stripper (9) by the ingot stripper demoulding; Supporting plate (13) is gone up building block after the demoulding and is moved on and load onto building block transport vehicle (12) and deliver to curing field, and mould (1) handling of crane A after with the demoulding is to concrete casting casting machine (2) front end.
(2) as claimed in claim 1, wherein a porous foam concrete block production line, characterized in that it blocks the release of the finished part, the stripping unit (9), the release push rod (14), the traction rope sleeve (15), deceleration unit (16), a chain hoist group (17), hydraulic machine (18), release the rack (19), with the mold after casting block (5), outside the mold die (20), plate (13), of which the stripping machine (9) of the hydraulic machine (18) mounted on the mold frame (19), the hydraulic piston rod stripper bar (14) on the back, at the same time with slow unit (16) and sprockets winches group (17), sprocket wheel winch rope reel ends with a traction rope sleeve (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100608357A CN102555053A (en) | 2012-03-09 | 2012-03-09 | Porous foaming concrete block production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100608357A CN102555053A (en) | 2012-03-09 | 2012-03-09 | Porous foaming concrete block production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102555053A true CN102555053A (en) | 2012-07-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100608357A Pending CN102555053A (en) | 2012-03-09 | 2012-03-09 | Porous foaming concrete block production line |
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| CN (1) | CN102555053A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103128846A (en) * | 2013-01-31 | 2013-06-05 | 任聪 | Automatic mechanical production line device of waste residue cement foam battens or building blocks |
| CN104002373A (en) * | 2013-02-26 | 2014-08-27 | 上海康尼建材科技有限公司 | Molding forming continuous production device |
| CN104526862A (en) * | 2014-12-29 | 2015-04-22 | 杜霄鹤 | Integrated prefabricated part demolding machine |
| CN107457895A (en) * | 2017-08-18 | 2017-12-12 | 安徽琦家科技股份有限公司 | A kind of porous foaming concrete block production line |
| CN108068209A (en) * | 2017-12-13 | 2018-05-25 | 中国铁建大桥工程局集团有限公司 | A kind of small-sized prefabricated member automatic assembly line |
| CN108116981A (en) * | 2018-01-27 | 2018-06-05 | 芜湖市洪源新材料有限公司 | A kind of foam finished product Xun Huan lifting transport system |
| CN108908680A (en) * | 2018-09-11 | 2018-11-30 | 西安建筑科技大学 | A kind of gypsum block forming device and its operating method |
| CN113910437A (en) * | 2021-12-13 | 2022-01-11 | 玛斯特(佛山)声学科技有限公司 | Production line of acoustic boards |
-
2012
- 2012-03-09 CN CN2012100608357A patent/CN102555053A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103128846A (en) * | 2013-01-31 | 2013-06-05 | 任聪 | Automatic mechanical production line device of waste residue cement foam battens or building blocks |
| CN104002373A (en) * | 2013-02-26 | 2014-08-27 | 上海康尼建材科技有限公司 | Molding forming continuous production device |
| CN104002373B (en) * | 2013-02-26 | 2018-11-13 | 上海康尼建材科技有限公司 | Compression molding continuous production device |
| CN104526862A (en) * | 2014-12-29 | 2015-04-22 | 杜霄鹤 | Integrated prefabricated part demolding machine |
| CN107457895A (en) * | 2017-08-18 | 2017-12-12 | 安徽琦家科技股份有限公司 | A kind of porous foaming concrete block production line |
| CN108068209A (en) * | 2017-12-13 | 2018-05-25 | 中国铁建大桥工程局集团有限公司 | A kind of small-sized prefabricated member automatic assembly line |
| CN108116981A (en) * | 2018-01-27 | 2018-06-05 | 芜湖市洪源新材料有限公司 | A kind of foam finished product Xun Huan lifting transport system |
| CN108908680A (en) * | 2018-09-11 | 2018-11-30 | 西安建筑科技大学 | A kind of gypsum block forming device and its operating method |
| CN108908680B (en) * | 2018-09-11 | 2023-12-26 | 西安建筑科技大学 | Gypsum block forming device and operation method thereof |
| CN113910437A (en) * | 2021-12-13 | 2022-01-11 | 玛斯特(佛山)声学科技有限公司 | Production line of acoustic boards |
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| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
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Application publication date: 20120711 |