CN206335681U - Ultra-high performance concrete plate production equipment - Google Patents
Ultra-high performance concrete plate production equipment Download PDFInfo
- Publication number
- CN206335681U CN206335681U CN201621468411.4U CN201621468411U CN206335681U CN 206335681 U CN206335681 U CN 206335681U CN 201621468411 U CN201621468411 U CN 201621468411U CN 206335681 U CN206335681 U CN 206335681U
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- CN
- China
- Prior art keywords
- high performance
- ultra
- performance concrete
- concrete plate
- production equipment
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000011374 ultra-high-performance concrete Substances 0.000 title claims abstract description 72
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 239000004744 fabric Substances 0.000 claims abstract description 45
- 238000001125 extrusion Methods 0.000 claims abstract description 32
- 239000000835 fiber Substances 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 9
- 239000010959 steel Substances 0.000 claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims description 11
- 239000011324 bead Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000005422 blasting Methods 0.000 claims description 5
- 239000004567 concrete Substances 0.000 claims description 5
- 230000015271 coagulation Effects 0.000 claims description 4
- 238000005345 coagulation Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 5
- 238000005266 casting Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 5
- 238000009966 trimming Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000004574 high-performance concrete Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
A kind of ultra-high performance concrete plate production equipment, it includes the first conveyer belt, shaped device, transporter, curing kilns and demoulding platform, and shaped device includes the first extrusion component, grid cloth unwinding device, vibrating screen panel and the second extrusion component；First extrusion component is used to extrude decorative layer into mould, and grid cloth unwinding device is used to fibrous mesh cloth being laid in decorative layer, and vibrating screen panel is arranged at for steel fibre to be laid in into fibrous mesh cloth；Second extrusion component is used to extrude structure sheaf into mould；Transporter is used to ultra-high performance concrete plate being sent to curing kilns, and demoulding platform is used to remove the mould on ultra-high performance concrete plate.Ultra-high performance concrete plate production equipment pours into a mould decorative layer in the utility model, measuring fiber grid cloth and is carried out on decorative layer after steel fibre cloth, then moulding by casting structure sheaf and carries out the maintenance demoulding.
Description
Technical field
The utility model belongs to building material field, more particularly to ultra-high performance concrete plate production equipment.
Background technology
Ultra-high performance concrete, abbreviation UHPC (Ultra-High Performance Concrete), is over the past thirty years
In most innovative cement base engineering material, realize the Great span of engineering material performance.Due to the high bending resistance of UHPC materials
UHPC, can be fabricated to the thin plate after 1-2cm, applied to external wall system by the excellent properties such as energy, high fracture resistance and low water absorption
Stone material is substituted, and cost is far below stone material.However, the country seriously constrains UHPC because of the shortage of UHPC thin plate production lines at present
The popularization and application of thin plate.
Utility model content
Based on this, it is necessary to provide a kind of ultra-high performance concrete plate production equipment for being used to produce UHPC thin plates.
A kind of ultra-high performance concrete plate production equipment, it include being used for transmitting the first conveyer belt of mould, shaped device,
Transporter, curing kilns and demoulding platform, the shaped device include the first extrusion component, grid cloth unwinding device, vibrations
Screen cloth and the second extrusion component；The first extrusion component is used to extrude decorative layer into the mould, the grid cloth
Unwinding device is arranged between the first extrusion component and the vibrating screen panel, for fibrous mesh cloth to be laid in into the dress
Adorn on layer, the vibrating screen panel is arranged between the grid cloth unwinding device and the second extrusion component, for by steel fibre cloth
On the fibrous mesh cloth；It is described second extrusion component be used for by structure sheaf extrude into the mould and with the decoration
Layer cast forms ultra-high performance concrete plate；The transporter is arranged between second extruder and the curing kilns,
For the ultra-high performance concrete plate to be sent into the curing kilns, the demoulding platform is arranged at outside the curing kilns, is used
The mould on the dismounting ultra-high performance concrete plate.
In wherein one embodiment, fixed press strip is provided with the mould, the fixed press strip pressure is located at the fibre
Dimension grid cloth is laid in one end on the mould, and the ultra-high performance concrete plate production equipment includes cutting knife, the cutting knife
It is arranged between the second extrusion component and the transporter, is laid for cutting off to stretch in the mould and the grid
The fibrous mesh cloth between winding apparatus.
In wherein one embodiment, the ultra-high performance concrete plate production equipment includes being set in turn in the cutting knife
Grippers and pressure roller between the transporter, the grippers are used to extruded sheet being compounded in the very-high performance coagulation
On the structure sheaf of native plate, the pressure roller is arranged above the mould, for being compacted the ultra-high performance concrete plate surface.
In wherein one embodiment, the grippers are manipulator.
In wherein one embodiment, the first extrusion component includes the first extruder and connected with first extruder
The first mixer connect, the second stirring that the second extrusion component includes the second extruder and is connected with second extruder
Machine.
In wherein one embodiment, the transporter includes the stacking machine and guide rail for being used to place the mould, institute
State stacking machine to be slidably disposed on the guide rail, the guide rail is arranged at one end that first conveyer belt is provided with pressure roller
Between the curing kilns.
In wherein one embodiment, the ultra-high performance concrete plate production equipment includes the first vacuum cup stacking
Machine, the second conveyer belt and surface processing device, the first vacuum cup piler are arranged at second conveyer belt and institute
State and be stripped between platform, for the ultra-high performance concrete plate of form removal to be positioned over into second conveyer belt, the table
Face processing unit is used to be surface-treated the ultra-high performance concrete plate on second conveyer belt.
In wherein one embodiment, the surface processing device includes setting successively along the described second transmission tape feeding direction
Shot-blasting machine, vertical direction bead cutter, horizontal direction bead cutter and the groover put.
In wherein one embodiment, the ultra-high performance concrete plate production equipment includes the second vacuum cup stacking
Machine, the second vacuum cup piler is arranged at side of the groover away from the horizontal direction bead cutter, be used for into
The processing of row stacking.
In wherein one embodiment, the demoulding platform uses pneumatic form removal.
Ultra-high performance concrete plate production equipment passes through first extrusion component moulding by casting into mould in the utility model
The decorative layer of ultra-high performance concrete plate, by grid cloth unwinding device measuring fiber grid cloth and reciprocating sieve is passed through on decorative layer
Net is carried out after steel fibre cloth on fibrous mesh cloth, then super to be formed from the second extrusion component to die casting molding structure layer
High performance concrete plate, and carry out the maintenance demoulding.
Brief description of the drawings
Fig. 1 is the structural representation of ultra-high performance concrete production equipment in the preferred embodiment of the utility model one.
Embodiment
For the ease of understanding the utility model, the utility model is more fully retouched below with reference to relevant drawings
State.Preferred embodiment of the present utility model is given in accompanying drawing.But, the utility model can come in many different forms
Realize, however it is not limited to embodiment described herein.On the contrary, the purpose for providing these embodiments is made to of the present utility model
The understanding of disclosure is more thorough comprehensive.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or can also have element placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.Term as used herein " vertical ", " level ", " left side ",
" right side " and similar statement are for illustrative purposes only.
Unless otherwise defined, all of technologies and scientific terms used here by the article is led with belonging to technology of the present utility model
The implication that the technical staff in domain is generally understood that is identical.It is herein to be in term used in the description of the present utility model
The purpose of description specific embodiment, it is not intended that in limitation the utility model.Term as used herein " and/or " include
The arbitrary and all combination of one or more related Listed Items.
It refer in Fig. 1, the utility model embodiment, ultra-high performance concrete plate production equipment 100 includes the first transmission
Band 10, shaped device 30, transporter 50, curing kilns 70 and demoulding platform 90.First conveyer belt 10 is used to transmit mould
200, to carry out production work along correspondence station successively.Shaped device 30, transporter 50, curing kilns 70 and demoulding platform 90 edge
The moving direction of conveyer belt 200 is set gradually.Wherein, shaped device 30 is preamble station, super for being preliminarily formed in mould 200
High performance concrete plate.Transporter 50 is located between shaped device 30 and curing kilns 70, for realizing the superelevation with mould 200
The transhipment of performance concrete plate.The latter station that platform 90 is located at curing kilns 70 is stripped, for mixed to first one-step forming very-high performance
The work of the form removal of concrete board.
Specifically, shaped device 30 includes the first extrusion component 31, grid cloth unwinding device 32, vibrating screen panel 33 and the
Two extrusion components 34.Wherein, the first extrusion component 31 includes the first mixer 310 and be connected with the first mixer 310 first
Extruder 312, for decorative layer to be extruded into mould 200.Grid cloth unwinding device 32 is arranged at the He of the first extrusion component 31
Between vibrating screen panel 33, for fibrous mesh cloth to be laid in into decorative layer.Vibrating screen panel 33 is arranged at grid cloth unwinding device
32 and second extrusion component 34 between, for steel fibre to be laid in into fibrous mesh cloth.Second extrusion component 34 includes second
Mixer 340 and the second extruder 342 being connected with the second mixer 340, for by structure sheaf extrude into mould 200 and with
Decorative layer is poured into a mould to form ultra-high performance concrete plate.Wherein, due to being furnished with fibrous mesh cloth between decorative layer and structure sheaf, so that
Be conducive to preventing that steel fibre from sinking.
Further, fixed press strip (not shown) is provided with mould 200, fixed press strip pressure is laid located at fibrous mesh cloth
One end on mould 200.Ultra-high performance concrete plate production equipment 200 includes cutting knife 41, and cutting knife 41 is arranged at the second extrusion
Between component 30 and transporter 50, for when structure sheaf is extruded and is layed on fibrous mesh cloth, cut-out to be stretched in mould
Fibrous mesh cloth between tool 200 and grid cloth unwinding device 32.
Further, ultra-high performance concrete plate production equipment 100 includes being set in turn in cutting knife 41 and transporter 50
Between grippers (not shown) and pressure roller 42, grippers be used for extruded sheet 300 (i.e. XPS plate) is compounded in very-high performance coagulation
On the structure sheaf of native plate, pressure roller 42 is arranged at the top of mould 200, for being compacted ultra-high performance concrete plate surface.It is specific at this
In embodiment, extruded sheet 300 has been slotted, the pretreatment part of plucking, and grippers are manipulator, to realize very-high performance coagulation
The production automation of native plate.It is to be appreciated that in some other embodiment, grippers can directly by artificial substituting also can,
This is not construed as limiting.
Transporter 50 includes the stacking machine 51 and guide rail 53 for being used to place mould 200, and stacking machine 51 is mounted slidably
In on guide rail 53, each stacking machine 51 can place multiple moulds 200, and guide rail 53 is connected to the first conveyer belt 10 and is provided with pressure roller 42
One end and curing kilns 70 between, stacking machine 51 is moved and by tractor (not shown) along guide rail 53 to close to the direction of curing kilns 70
Draw into progress maintenance process in curing kilns 70.Wherein, curing kilns 70 are sealed maintenance, pass through ultra-high performance concrete plate itself
Caloric value maintains the temperature of curing kilns 70.In this specific embodiment, curing kilns 70 are multiple including what is used in turn, continuous to reach
Produce purpose.
After the completion of conserving on request, stacking frame 51 is drawn to demoulding platform 90, using turning tool by mould by tractor
180 DEG C of the upset of tool 200, is placed on demoulding platform 90.In this specific embodiment, the ultra-high performance concrete with mould 200
Plate is positioned on demoulding platform 90 and uses pneumatic form removal, to improve operating efficiency.
Further, ultra-high performance concrete plate production equipment 100 is transmitted including the first vacuum cup piler 91, second
Band (not shown), the vacuum cup piler 94 of surface processing device 93 and second, wherein the first vacuum cup piler 91 is set
It is placed between the second conveyer belt and demoulding platform 90, for the ultra-high performance concrete plate of form removal to be positioned over into the second transmission
Band, to carry out sequent surface treatment process.
Surface processing device 93 is used to be surface-treated ultra-high performance concrete plate on the second conveyer belt.It is specific at this
In embodiment, surface processing device 93 includes cutting along the second shot-blasting machine 930 for setting gradually of transmission tape feeding direction, vertical direction
Side machine 931, horizontal direction bead cutter 932 and groover 933.Thus, the ultra-high performance concrete plate after form removal passes through first
Vacuum cup piler 91 is transported on the second conveyer belt 92, and carries out Shot Blasting, vertical direction trimming, horizontal direction successively
Trimming and slot treatment, and handled finally by the stacking of the second vacuum cup piler 94, i.e. production is completed.
Ultra-high performance concrete plate production equipment 100 extrudes component 31 into mould 200 by first in the utility model
The decorative layer of moulding by casting ultra-high performance concrete plate, on decorative layer by the measuring fiber grid cloth of grid cloth unwinding device 32 simultaneously
Carried out after steel fibre cloth, then poured into a mould from the second extrusion component 34 to mould 200 on fibrous mesh cloth by vibrating screen panel 33
Molding structure layer carries out the maintenance demoulding to form ultra-high performance concrete plate.Thus, forming a complete superelevation
Can concrete slab production line, to realize the production of ultra-high performance concrete plate, be conducive to ultra-high performance concrete plate popularization and
Using.
The utility model also provides a kind of ultra-high performance concrete plate producing process, and it comprises the following steps：
Decorative layer is extruded to mould 200；
Grid cloth is put on the decorative layer poured；
The cloth steel fibre on grid cloth；
Structure sheaf is extruded into mould 200 and pours into a mould to form ultra-high performance concrete plate with decorative layer；
Extruded sheet 300 is compound on structure sheaf；
Ultra-high performance concrete plate is transported into curing kilns 70 to be conserved；
The ultra-high performance concrete plate progress form removal completed will be conserved.
Further, it is further comprising the steps of after structure sheaf is extruded into mould：
Ultra-high performance concrete plate surface is compacted.Specifically, the very-high performance of moulding by casting is mixed using pressure roller
Concrete board surface is compacted.
Further, it is further comprising the steps of after the ultra-high performance concrete plate for conserving completion is carried out into form removal：
Ultra-high performance concrete plate is carried out at Shot Blasting, vertical direction trimming, horizontal direction trimming and fluting successively
Reason.
Embodiment described above only expresses several embodiments of the present utility model, and it describes more specific and detailed,
But therefore it can not be interpreted as the limitation to the utility model the scope of the claims.It should be pointed out that for the common of this area
For technical staff, without departing from the concept of the premise utility, multiple modification and improvement can also be made, these all belong to
In protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (10)
1. a kind of ultra-high performance concrete plate production equipment, it is characterised in that：Including the first conveyer belt for transmitting mould, into
Type device, transporter, curing kilns and demoulding platform, the shaped device include the first extrusion component, grid cloth and unreel dress
Put, vibrating screen panel and second extrusion component；The first extrusion component is used to extrude decorative layer into the mould, described
Grid cloth unwinding device is arranged between the first extrusion component and the vibrating screen panel, for fibrous mesh cloth to be laid in
On the decorative layer, the vibrating screen panel is arranged between the grid cloth unwinding device and the second extrusion component, for by steel
Fiber cloth is on the fibrous mesh cloth；It is described second extrusion component be used for by structure sheaf extrude into the mould and with institute
Decorative layer is stated to pour into a mould to form ultra-high performance concrete plate；The transporter is arranged at second extruder and the curing kilns
Between, for the ultra-high performance concrete plate to be sent into the curing kilns, the demoulding platform is arranged at the curing kilns
Outside, for removing the mould on the ultra-high performance concrete plate.
2. ultra-high performance concrete plate production equipment as claimed in claim 1, it is characterised in that：It is provided with the mould solid
Level pressure bar, the fixed press strip pressure is laid in one end on the mould located at the fibrous mesh cloth, and the very-high performance is mixed
Concrete board production equipment includes cutting knife, and the cutting knife is arranged between the second extrusion component and the transporter, is used for
Cut-out stretches the fibrous mesh cloth between the mould and the grid cloth unwinding device.
3. ultra-high performance concrete plate production equipment as claimed in claim 2, it is characterised in that：The ultra-high performance concrete
Plate production equipment includes the grippers and pressure roller being set in turn between the cutting knife and the transporter, and the grippers are used
In being compounded in extruded sheet on the structure sheaf of the ultra-high performance concrete plate, the pressure roller is arranged above the mould, is used
In the compacting ultra-high performance concrete plate surface.
4. ultra-high performance concrete plate production equipment as claimed in claim 3, it is characterised in that：The grippers are machinery
Hand.
5. ultra-high performance concrete plate production equipment as claimed in claim 1, it is characterised in that：The first extrusion component bag
The first extruder and the first mixer connected with first extruder are included, the second extrusion component includes the second extruder
With the second mixer being connected with second extruder.
6. ultra-high performance concrete plate production equipment as claimed in claim 1, it is characterised in that：The transporter includes using
In the stacking machine and guide rail of placing the mould, the stacking machine is slidably disposed on the guide rail, and the guide rail is set
It is provided with first conveyer belt between one end of pressure roller and the curing kilns.
7. ultra-high performance concrete plate production equipment as claimed in claim 1, it is characterised in that：The ultra-high performance concrete
Plate production equipment includes the first vacuum cup piler, the second conveyer belt and surface processing device, first vacuum cup
Piler is arranged between second conveyer belt and the demoulding platform, for by the ultra-high performance concrete of form removal
Plate is positioned over second conveyer belt, and the surface processing device is used for the very-high performance coagulation on second conveyer belt
Native plate is surface-treated.
8. ultra-high performance concrete plate production equipment as claimed in claim 7, it is characterised in that：The surface processing device bag
Include along described second transmission tape feeding direction set gradually shot-blasting machine, vertical direction bead cutter, horizontal direction bead cutter and
Groover.
9. ultra-high performance concrete plate production equipment as claimed in claim 8, it is characterised in that：The ultra-high performance concrete
Plate production equipment includes the second vacuum cup piler, and the second vacuum cup piler is arranged at the groover away from institute
The side of horizontal direction bead cutter is stated, for carrying out stacking processing.
10. ultra-high performance concrete plate production equipment as claimed in claim 1, it is characterised in that：The demoulding platform is used
Pneumatic form removal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621468411.4U CN206335681U (en) | 2016-12-29 | 2016-12-29 | Ultra-high performance concrete plate production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621468411.4U CN206335681U (en) | 2016-12-29 | 2016-12-29 | Ultra-high performance concrete plate production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206335681U true CN206335681U (en) | 2017-07-18 |
Family
ID=59302884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621468411.4U Expired - Fee Related CN206335681U (en) | 2016-12-29 | 2016-12-29 | Ultra-high performance concrete plate production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206335681U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108621286A (en) * | 2018-04-09 | 2018-10-09 | 湖北商贸学院 | A kind of slim concrete construction plate extruder |
| CN114953110A (en) * | 2022-06-13 | 2022-08-30 | 史俊 | Method for manufacturing UHPC decorative plate |
-
2016
- 2016-12-29 CN CN201621468411.4U patent/CN206335681U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108621286A (en) * | 2018-04-09 | 2018-10-09 | 湖北商贸学院 | A kind of slim concrete construction plate extruder |
| CN114953110A (en) * | 2022-06-13 | 2022-08-30 | 史俊 | Method for manufacturing UHPC decorative plate |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170718 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |