CN108908679B - System and method for producing quartz stone plate by adopting rubber mold - Google Patents

System and method for producing quartz stone plate by adopting rubber mold Download PDF

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Publication number
CN108908679B
CN108908679B CN201810780333.9A CN201810780333A CN108908679B CN 108908679 B CN108908679 B CN 108908679B CN 201810780333 A CN201810780333 A CN 201810780333A CN 108908679 B CN108908679 B CN 108908679B
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belt roller
roller table
die
lower die
plate
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CN108908679A (en
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苏连华
朱维俊
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Zhaoqing Weinituo Machinery Co ltd
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Zhaoqing Weinituo Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/34Moulds, cores, or mandrels of special material, e.g. destructible materials
    • B28B7/348Moulds, cores, or mandrels of special material, e.g. destructible materials of plastic material or rubber

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The invention relates to the technical field of plate forming equipment, and particularly discloses a system for producing a quartz plate by using a rubber mold, which comprises a first production line and a second production line which have opposite running directions and form a circulation loop, and is characterized in that: the first production line comprises a lower die transverse moving die receiving belt roller table, a distributing machine, an upper die covering belt roller table, a press, a curing box, a die drawing machine belt roller table, an upper die demolding belt roller table, a lower die demolding transverse moving belt roller table and a demolding plate receiving belt roller table which are sequentially connected from head to tail, and the second production line comprises a demolding die receiving belt roller table, a demolding die receiving platform, a template cleaning belt roller table, a demolding agent spraying machine, a demolding agent drying furnace, a furnace discharging die receiving belt roller table and a lower die transverse moving belt roller table which are sequentially connected from head to tail; the blank does not generate a crepe paper groove in the pressing process, and meanwhile, the subsequent processes of trimming the edge material and removing the upper and lower layers of paper materials can be saved, so that the cost is greatly reduced in the process of improving the production efficiency.

Description

System and method for producing quartz stone plate by adopting rubber mold
Technical Field
The invention relates to the technical field of plate forming, in particular to a system and a method for producing a quartz stone plate by using a rubber mold.
Background
At present, in a traditional quartz stone pressing line and a traditional quartz stone pressing method, a layer of paper material is generally paved on a belt conveyor in advance, then a blank is arranged on the paper material, and meanwhile, a layer of paper material is covered on the blank. The plate blank and the template and the plate blank and the vibrating head are separated by paper materials, and the plate blank and the vibrating head are pressed and then enter a curing process.
In the pressing process, crepe paper is generated due to the twisting of the vibrating head, and the paper material is twisted and sunken to be embedded into the blank to form a groove; the blanks overflow to the periphery, large-area suspended edge materials are easy to appear, and the processes of trimming the edge materials and removing upper and lower layers of paper materials are required to be added in the later period; in the process of curing, because the shrinkage rates of the paper material and the blank are different, crepe paper can be formed, the depth of the groove can be removed by a processing method, waste is caused, and the cost is increased.
Disclosure of Invention
The invention aims to provide a system and a method for producing a quartz stone plate by using a rubber mold, so that a crepe paper groove is not generated in the blank pressing process, the subsequent processes of trimming scraps and removing upper and lower layers of paper materials can be saved, and the cost is greatly reduced in the process of improving the production efficiency.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides an adopt system of rubber mould production quartz plate, includes first production line and the second production line that traffic direction is opposite and form circulation circuit, its characterized in that: the first production line comprises a lower die transverse moving die receiving belt roller table, a distributing machine, an upper die covering belt roller table, a press, a curing box, a die drawing machine belt roller table, an upper die demolding belt roller table, a lower die demolding transverse moving belt roller table and a demolding plate receiving belt roller table which are connected in sequence from head to tail, the second production line comprises a demolding die receiving belt roller table, a demolding die receiving platform, a template cleaning belt roller table, a demolding agent spraying machine, a demolding agent drying furnace, an out-of-furnace die receiving belt roller table and a lower die transverse moving belt roller table which are connected in sequence from head to tail, a template transverse moving manipulator for conveying a lower die on the lower die transverse moving belt roller table to the lower die transverse moving die receiving belt roller table is arranged between the lower die transverse moving belt roller table and the upper die covering belt roller table, an upper die transition belt roller table is arranged between the out-of the furnace die receiving belt roller table and the upper die covering belt roller table, it connects the mould belt roller platform and goes up to be equipped with mould turnover manipulator between the mould transition belt roller platform to go up the mould transition belt roller platform and go up to be equipped with mould translation manipulator between the mould cover belt roller platform, the drawing die machine belt roller bench on be equipped with and be used for drawing in the template and pull out the drawing die machine of solidification case, last mould drawing die belt roller platform and drawing die connect to be equipped with mould drawing die manipulator between the mould belt roller platform, lower mould drawing die sideslip belt roller platform and drawing die connect to be equipped with lower mould drawing die manipulator between the board belt roller platform, just lower mould drawing die sideslip belt roller platform and drawing die connect mould belt roller platform to dock.
Preferably, a press plate-waiting belt roller table is arranged between the upper die covering belt roller table and the press, a curing plate-waiting belt roller table is arranged between the press and the curing box, a lower die demolding plate-waiting belt roller table is arranged between the upper die demolding belt roller table and the lower die demolding transverse belt roller table, and a lower die transverse plate-waiting belt roller table is arranged between the furnace-discharging die-receiving belt roller table and the lower die transverse belt roller table.
Preferably, the curing box is a screw type clamping plate curing box.
Preferably, the distributing machine is a belt/drum distributing machine.
The invention relates to a method for producing a quartz stone plate by using a rubber mold, which is characterized by comprising the following steps:
firstly, a template transverse moving manipulator transfers a lower die transversely conveyed from a lower die transverse moving belt roller table to a lower die transverse moving die receiving belt roller table, and a conveying belt on the lower die transverse moving die receiving belt roller table is longitudinally conveyed to a belt frame of a material distributor for distributing;
after the lower die is distributed, a conveying belt on the distributing machine conveys the lower die to an upper die covering belt roller table, and an upper die translation manipulator grabs the upper die on the upper die transition belt roller table and covers the lower die distributed with the blank;
thirdly, the upper die covers the conveying belt on the belt roller table, and the lower die covered with the upper die is sent into a press to be pressed to form a plate blank;
after compression molding, conveying the rubber mold communicated plate blank to a curing plate belt roller table together by a conveying belt on a press, and drawing the plate blank into a curing box for curing by a drawing die machine;
after the plate blank is cured, pulling the rubber mold communicated plate blank out of the curing box through a mold pulling machine, conveying the rubber mold communicated plate blank to an upper mold demolding belt roller table through a conveying belt on a belt roller table of the mold pulling machine, clamping and grabbing the edge of an upper mold from the outer side of the upper mold through an upper mold demolding manipulator, lifting while walking to the inner side to realize upper mold turnover, and placing the upper mold on a demolding mold receiving platform;
meanwhile, the lower die and the plate blank are conveyed to a lower die demoulding waiting plate belt roller table through a conveying belt of an upper die demoulding belt roller table, the lower die demoulding waiting plate belt roller table is conveyed to a lower die demoulding transverse moving belt roller table through the conveying belt of the lower die demoulding waiting plate belt roller table, a pneumatic pressing block on the lower die demoulding transverse moving belt roller table presses a lower die frame, then a sucking disc of a lower die demoulding manipulator sucks and lifts the plate blank, the plate blank and the lower die are separated, the plate blank is transversely moved to a demoulding plate receiving belt roller table and sent to a cooling plate unloading process, and the lower die demoulding transverse moving belt roller table which are reserved on the lower die transverse moving demoulding belt roller table are transversely moved together and conveyed to the demoulding plate;
conveying the upper die on the demolding and die receiving platform by a conveying belt, sequentially passing through a template cleaning belt roller table, a demolding agent spraying machine and a demolding agent drying furnace, finally conveying the upper die into a furnace discharging and die receiving belt roller table, and grabbing the upper die to an upper die transition belt roller table by an upper die translation manipulator for waiting for next use;
and the lower die on the demoulding and die receiving belt roller table is conveyed by a conveying belt to sequentially pass through a template cleaning belt roller table, a demoulding agent spraying machine, a demoulding agent drying furnace, a discharging and die receiving belt roller table and a lower die transverse plate-waiting belt roller table, and finally is conveyed to the lower die transverse belt roller table to wait for next use.
The invention has the beneficial effects that: the system and the method for producing the quartz stone plate by adopting the rubber mold do not need to use paper materials from top to bottom, the phenomenon of crepe paper grooves is avoided, the plate blank can be made to be 4-6mm thin, a 30mm thick quartz stone plate blank with 1650X3250 can save more than or equal to 50Kg of raw materials, and the 20mm thick quartz stone plate blank saves more than or equal to 30Kg of raw materials; meanwhile, the consumable materials of the subsequent processing polishing line can be saved by 300 yuan/class, the loss of the equipment is reduced, and the maintenance cost is saved; moreover, because the rubber is heated quickly, the curing speed is about 20 minutes faster than that of an iron template under the same condition, and the curing time is almost the same as that of the template-free curing; the method does not need to be pulled to a large-scale plate rolling factory for re-correction as long as an iron template is used; one rubber mold can be repeatedly used for 600 times, so that the subsequent processes of trimming the edge materials and removing the upper and lower layers of paper materials in the paper material production process are omitted, and the cost is greatly reduced in the process of improving the production efficiency.
Drawings
FIG. 1 is a side view of a quartz stone slab production system.
FIG. 2 is a top view of the side of the quartz stone slab production system.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects solved by the present invention more clearly apparent, the present invention is further described below with reference to the accompanying drawings and embodiments.
As shown in FIGS. 1-2, the system for manufacturing quartz plate material using rubber mold according to the present invention comprises a first manufacturing line and a second manufacturing line which are opposite in operation direction and form a circulation loop.
The first production line comprises a lower die transverse moving die receiving belt roller table 1, a material distributor 3, an upper die covering belt roller table 5, a press 8, a curing box 10, a die drawing machine belt roller table 12, an upper die demolding belt roller table 14, a lower die demolding transverse moving belt roller table 18 and a demolding plate receiving belt roller table 17 which are connected in sequence from head to tail. The distributing machine 3 is a belt/cylinder distributing machine, and the curing box 10 is a screw type clamping plate curing box.
The second production line comprises a demoulding and mould receiving belt roller table 19, a demoulding and mould receiving platform 20, a template cleaning belt roller table 21, a demoulding agent spraying machine 22, a demoulding agent drying furnace 23, a discharging and mould receiving belt roller table 24 and a lower mould transverse moving belt roller table 26 which are connected in sequence from head to tail.
A template transverse manipulator 2 for conveying the lower molds on the lower mold transverse belt roller table 25 to the lower mold transverse belt roller table 1 is arranged between the lower mold transverse belt roller table 25 and the lower mold transverse belt roller table 1, an upper mold transition belt roller table 27 is arranged between the furnace-discharging mold-receiving belt roller table 24 and the upper mold covering belt roller table 5, an upper mold turn-over manipulator 4 is arranged between the furnace-discharging mold-receiving belt roller table 24 and the upper mold transition belt roller table 27, an upper mold transverse manipulator 6 is arranged between the upper mold transition belt roller table 27 and the upper mold covering belt roller table 5, a mold drawing machine 11 for drawing the mold into and out of the curing box 10 is arranged on the mold drawing belt roller table 12, an upper mold stripping manipulator 13 is arranged between the upper mold stripping belt roller table 14 and the mold-receiving belt roller table 19, a lower mold stripping manipulator 16 is arranged between the lower mold stripping belt roller table 18 and the mold-stripping plate-receiving belt roller table 17, and the lower die demoulding transverse belt roller table 18 is butted with a demoulding mould connecting belt roller table 19.
Preferably, a press plate waiting belt roller table 7 is arranged between the upper die covering belt roller table 5 and the press 8, a curing plate waiting belt roller table 9 is arranged between the press 8 and the curing box 10, a lower die demolding plate waiting belt roller table 15 is arranged between the upper die demolding belt roller table 14 and the lower die demolding transverse belt roller table 18, and a lower die transverse plate waiting belt roller table 25 is arranged between the furnace discharging die receiving belt roller table 24 and the lower die transverse belt roller table 26.
The invention relates to a method for producing a quartz stone plate by using a rubber mold, which comprises the following steps:
firstly, a template transverse moving manipulator 2 conveys a lower die transversely conveyed from a lower die transverse moving belt roller table 26 to a lower die transverse moving die receiving belt roller table 1, and a conveying belt on the lower die transverse moving die receiving belt roller table 1 is longitudinally conveyed to a belt frame of a material distributor 3 for material distribution;
after the lower die is distributed, the lower die is conveyed to an upper die covering belt roller table 5 by a conveying belt on the distributing machine 3, and an upper die translation manipulator 6 grabs the upper die on an upper die transition belt roller table 27 and covers the lower die distributed with the blank;
thirdly, the upper die covers the conveying belt on the belt roller table 5, and the lower die covered with the upper die is sent into a press 8 to be pressed to form a plate blank;
after compression molding, conveying the rubber mold communicated plate blank to a curing plate belt roller table 9 together by a conveying belt on a press 8, and drawing the plate blank into a curing box 10 for curing through a drawing die machine 11;
after the plate blank is cured, the rubber mold communicated plate blank is pulled out from the curing box 10 through a mold drawing machine 11, and is conveyed to an upper mold demolding belt roller table 14 through a conveying belt on a mold drawing belt roller table 12, the edge of the upper mold is clamped and grabbed from the outer side of the upper mold by an upper mold demolding manipulator 13, the upper mold is lifted while walking to the inner side to realize upper mold turnover, and the upper mold is placed on a demolding mold receiving platform 20;
meanwhile, the lower die and the plate blank are conveyed to a lower die demoulding waiting plate belt roller table 15 through a conveying belt of an upper die demoulding belt roller table 14, the lower die demoulding waiting plate belt roller table 15 is conveyed to a lower die demoulding transverse belt roller table 18 through the conveying belt of the lower die demoulding waiting plate belt roller table 15, a lower die frame is pressed by a pneumatic pressing block on the lower die demoulding transverse belt roller table 18, then a sucking disc of a lower die demoulding manipulator 16 sucks the plate blank and lifts the plate blank, the plate blank is separated from the lower die and is transversely moved to a demoulding plate receiving belt roller table 17 and sent to a cooling plate unloading process, and the lower die retained on the lower die demoulding transverse belt roller table 18 and the lower die demoulding transverse belt roller table 18 are transversely moved together and conveyed to a demoulding plate receiving belt roller;
conveying the upper die on the demolding and die receiving platform 20 by a conveying belt, sequentially passing through a template cleaning belt roller table 21, a demolding agent spraying machine 22 and a demolding agent drying furnace 23, finally sending into a furnace discharging and die receiving belt roller table 24, and grabbing the upper die to an upper die transition belt roller table 27 by an upper die translation manipulator 6 for next use;
the lower die on the demoulding and die receiving belt roller platform 19 is conveyed by a conveying belt to sequentially pass through a template cleaning belt roller platform 21, a demoulding agent spraying machine 22, a demoulding agent drying furnace 23, a furnace discharging and die receiving belt roller platform 24 and a lower die transverse plate waiting belt roller platform 25, and finally is conveyed to a lower die transverse belt roller platform 26 to wait for next use.
The system and the method for producing the quartz stone plate by adopting the rubber mold do not need to use paper materials from top to bottom, the phenomenon of crepe paper grooves is avoided, the plate blank can be made to be 4-6mm thin, a 30mm thick quartz stone plate blank with 1650X3250 can save more than or equal to 50Kg of raw materials, and the 20mm thick quartz stone plate blank saves more than or equal to 30Kg of raw materials; meanwhile, the consumable materials of the subsequent processing polishing line can be saved by 300 yuan/class, the loss of the equipment is reduced, and the maintenance cost is saved; moreover, because the rubber is heated quickly, the curing speed is about 20 minutes faster than that of an iron template under the same condition, and the curing time is almost the same as that of the template-free curing; the method does not need to be pulled to a large-scale plate rolling factory for re-correction as long as an iron template is used; one rubber mold can be repeatedly used for 600 times, so that the subsequent processes of trimming the edge materials and removing the upper and lower layers of paper materials in the paper material production process are omitted, and the cost is greatly reduced in the process of improving the production efficiency.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention should fall within the protection scope of the present invention.

Claims (5)

1. The utility model provides an adopt system of rubber mould production quartz plate, includes first production line and the second production line that traffic direction is opposite and form circulation circuit, its characterized in that: the first production line comprises a lower die transverse moving die receiving belt roller table, a distributing machine, an upper die covering belt roller table, a press, a curing box, a die drawing machine belt roller table, an upper die demolding belt roller table, a lower die demolding transverse moving belt roller table and a demolding plate receiving belt roller table which are connected in sequence from head to tail, the second production line comprises a demolding die receiving belt roller table, a demolding die receiving platform, a template cleaning belt roller table, a demolding agent spraying machine, a demolding agent drying furnace, an out-of-furnace die receiving belt roller table and a lower die transverse moving belt roller table which are connected in sequence from head to tail, a template transverse moving manipulator for conveying a lower die on the lower die transverse moving belt roller table to the lower die transverse moving die receiving belt roller table is arranged between the lower die transverse moving belt roller table and the upper die covering belt roller table, an upper die transition belt roller table is arranged between the out-of the furnace die receiving belt roller table and the upper die covering belt roller table, it connects the mould belt roller platform and goes up to be equipped with mould turnover manipulator between the mould transition belt roller platform to go up the mould transition belt roller platform and go up to be equipped with mould translation manipulator between the mould cover belt roller platform, the drawing die machine belt roller bench on be equipped with and be used for drawing in the template and pull out the drawing die machine of solidification case, last mould drawing die belt roller platform and drawing die connect to be equipped with mould drawing die manipulator between the mould belt roller platform, lower mould drawing die sideslip belt roller platform and drawing die connect to be equipped with lower mould drawing die manipulator between the board belt roller platform, just lower mould drawing die sideslip belt roller platform and drawing die connect mould belt roller platform to dock.
2. The system for producing a quartz stone slab using a rubber mold as set forth in claim 1, wherein: the upper die is covered with a pressing machine to treat a plate belt roller table between the belt roller table and the pressing machine, a curing plate belt roller table is arranged between the pressing machine and the curing box, a lower die demoulding treatment plate belt roller table is arranged between the upper die demoulding belt roller table and the lower die demoulding transverse belt roller table, and a lower die transverse treatment plate belt roller table is arranged between the discharging die receiving belt roller table and the lower die transverse belt roller table.
3. The system for producing a quartz stone slab using a rubber mold as set forth in claim 1, wherein: the curing box is a screw type clamping plate curing box.
4. The system for producing a quartz stone slab using a rubber mold as set forth in claim 1, wherein: the distributing machine is a belt/barrel type distributing machine.
5. A method for producing quartz stone plates by using rubber molds is characterized by comprising the following steps:
firstly, a template transverse moving manipulator transfers a lower die transversely conveyed from a lower die transverse moving belt roller table to a lower die transverse moving die receiving belt roller table, and a conveying belt on the lower die transverse moving die receiving belt roller table is longitudinally conveyed to a belt frame of a material distributor for distributing;
after the lower die is distributed, a conveying belt on the distributing machine conveys the lower die to an upper die covering belt roller table, and an upper die translation manipulator grabs the upper die on the upper die transition belt roller table and covers the lower die distributed with the blank;
thirdly, the upper die covers the conveying belt on the belt roller table, and the lower die covered with the upper die is sent into a press to be pressed to form a plate blank;
after compression molding, conveying the rubber mold communicated plate blank to a curing plate belt roller table together by a conveying belt on a press, and drawing the plate blank into a curing box for curing by a drawing die machine;
after the plate blank is cured, pulling the rubber mold communicated plate blank out of the curing box through a mold pulling machine, conveying the rubber mold communicated plate blank to an upper mold demolding belt roller table through a conveying belt on a belt roller table of the mold pulling machine, clamping and grabbing the edge of an upper mold from the outer side of the upper mold through an upper mold demolding manipulator, lifting while walking to the inner side to realize upper mold turnover, and placing the upper mold on a demolding mold receiving platform;
meanwhile, the lower die and the plate blank are conveyed to a lower die demoulding waiting plate belt roller table through a conveying belt of an upper die demoulding belt roller table, the lower die demoulding waiting plate belt roller table is conveyed to a lower die demoulding transverse moving belt roller table through the conveying belt of the lower die demoulding waiting plate belt roller table, a pneumatic pressing block on the lower die demoulding transverse moving belt roller table presses a lower die frame, then a sucking disc of a lower die demoulding manipulator sucks and lifts the plate blank, the plate blank and the lower die are separated, the plate blank is transversely moved to a demoulding plate receiving belt roller table and sent to a cooling plate unloading process, and the lower die demoulding transverse moving belt roller table which are reserved on the lower die transverse moving demoulding belt roller table are transversely moved together and conveyed to the demoulding plate;
conveying the upper die on the demolding and die receiving platform by a conveying belt, sequentially passing through a template cleaning belt roller table, a demolding agent spraying machine and a demolding agent drying furnace, finally conveying the upper die into a furnace discharging and die receiving belt roller table, and grabbing the upper die to an upper die transition belt roller table by an upper die translation manipulator for waiting for next use;
and the lower die on the demoulding and die receiving belt roller table is conveyed by a conveying belt to sequentially pass through a template cleaning belt roller table, a demoulding agent spraying machine, a demoulding agent drying furnace, a discharging and die receiving belt roller table and a lower die transverse plate-waiting belt roller table, and finally is conveyed to the lower die transverse belt roller table to wait for next use.
CN201810780333.9A 2018-07-14 2018-07-14 System and method for producing quartz stone plate by adopting rubber mold Active CN108908679B (en)

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CN103182735A (en) * 2013-04-08 2013-07-03 江苏朝阳液压机械集团有限公司 Complete equipment for automatic production line of external wall decorating boards made of novel materials
CN103553430B (en) * 2013-11-06 2016-06-15 江门市德山复合材料科技有限公司 A kind of Artificial acrylic quartz stone slab and preparation method thereof
MX2018000391A (en) * 2015-07-13 2018-04-26 T Banus Christopher Production plant for forming engineered composite stone slabs.
CN205272290U (en) * 2016-01-11 2016-06-01 河北榆构建材有限公司 Pc component production line
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