CN107953446A - A kind of foam concrete block production line and method - Google Patents
A kind of foam concrete block production line and method Download PDFInfo
- Publication number
- CN107953446A CN107953446A CN201610898947.8A CN201610898947A CN107953446A CN 107953446 A CN107953446 A CN 107953446A CN 201610898947 A CN201610898947 A CN 201610898947A CN 107953446 A CN107953446 A CN 107953446A
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- bottom plate
- blank
- mould
- plate car
- ferry bus
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 239000011381 foam concrete Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000003860 storage Methods 0.000 claims abstract description 36
- 238000005507 spraying Methods 0.000 claims abstract description 30
- 238000012546 transfer Methods 0.000 claims abstract description 25
- 238000012423 maintenance Methods 0.000 claims abstract description 21
- 238000005520 cutting process Methods 0.000 claims abstract description 6
- 238000003756 stirring Methods 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 87
- 239000003795 chemical substances by application Substances 0.000 claims description 36
- 239000000463 material Substances 0.000 claims description 17
- 230000007423 decrease Effects 0.000 claims description 11
- 230000007480 spreading Effects 0.000 claims description 11
- 238000003892 spreading Methods 0.000 claims description 11
- 239000002002 slurry Substances 0.000 claims description 9
- 230000003028 elevating effect Effects 0.000 claims description 8
- 238000005266 casting Methods 0.000 claims description 5
- 230000000284 resting effect Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 238000001802 infusion Methods 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 5
- 238000012805 post-processing Methods 0.000 abstract description 2
- 230000032258 transport Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The present invention provides a kind of foam concrete block production line and method, the foam concrete block production line include mould, bottom plate car, transhipment ferry bus, go out to be put in storage pipeline, the demoulding pipeline, ingot stripper, bottom plate release agent spraying, cast hang transfer line sending, blank hangs overturning machine.Above-mentioned technical proposal provides a kind of foam concrete block production system and method, the transhipment of the mould after cast can be automatically finished, conveying, storage maintenance, the demoulding, molding, bottom plate release agent spraying, blank are hung turn etc. operates, so coordinate existing feedstock transportation, metering, stirring system, and blank post processing cutting palletizing system, it can realize that whole-course automation produces, the production efficiency of foam concrete block is improved, reduces labor strength and production cost.
Description
Technical field
The present invention relates to construction material machinery manufacturing technology field, particularly relate to a kind of foam concrete block production line and
Method.
Background technology
The production of foam concrete block in the prior art, the mould needs poured are by easy instrument and largely
Be accomplished manually transhipment, the demoulding, brush releasing agent, molding, and the demoulding after blank transhipment, and production scene it is often disorderly and unsystematic,
Stack unordered.Foam concrete block is a kind of New Building Materials, it is good with intensity height, light weight, heat insulation and preservation effect
Advantage, meet country building advocate energy-saving heat preserving requirement.Since foam concrete block has above advantage, now
Manufacture formula to foam concrete block has put into great effort, and also locates for the production equipment of foam concrete block
In not enough specialty exquisiteness, it is necessary to a large amount of backward levels manually produced.Be thought as always in the production of foam concrete block by
Caused properties of product are not ideal enough in the reason for the formula, and have ignored influence of the production equipment to properties of product.
In the production technology of existing foam concrete block, the manufacture raw material of building block can be conveyed automatically, be counted
Amount, stirring, cast；And back segment processing (such as blank cutting, stacking) can be automatically performed to the blank taken out after maintenance.But
Mould transhipment after being cast, conveying, storage maintenance, the demoulding, molding, release agent spraying, blank hang turn these process flows, then without
Method is combined with front and rear automated production, it is necessary to manually completed with a large amount of, such as artificial form removal, brush releasing agent, manually
Carry out the transhipment of mould by fork truck or improved fork truck, the upset of blank, the scene of mould and blank is chaotic to place, manually
Brush demoulding agent dose is unable to control, and is manually placed blank and is extremely cut inaccuracy of material preparing table position etc., causes worker's labor
Fatigue resistance is big, low production efficiency, each side inferior positions such as yield rate is low.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of foam concrete block production line rational in infrastructure and method.
To solve the above-mentioned problems, the embodiment of the present invention proposes a kind of foam concrete block production line, including mould,
Bottom plate car, transhipment ferry bus, go out to be put in storage pipeline, the demoulding pipeline, ingot stripper, bottom plate release agent spraying, cast hang transfer line sending,
Blank hangs overturning machine；
The two panels submodule tool that wherein described mould is adapted, the inner cavity of the two panels submodule tool are adapted；The mould connects
Locating piece group and locking spring group are equipped with conjunction；The mould can be combined into full die with bottom plate car wildcard；The mould is
Combined annular, upper and lower side uncovered structure；The mould can realize that manipulator spreading mechanism lifts the demoulding after strutting, and move to another logical
Closed with again automatic on bottom plate car.
Wherein described bottom plate car upper surface is plate plane, can with die bottom plate wildcard seal combination, and on the bottom plate car
Have the wheel that can walk, mould can be transported under pushing mechanism promotion, the bottom plate car each can place two moulds, the bottom plate
Car carries two blocks of blanks after mold releasability is hung；For the bottom plate car after blank is hung, empty wagons carries out the upper surface spray demoulding
Agent, molds again with the mould shifted after the demoulding afterwards；
Wherein described ferry bus can carrying mould and bottom plate car, blank and bottom plate car fit transhipment, the ferry bus adopts
With the Frequency Converter Control speed of travel, using starting at a slow speed, it is middle at the uniform velocity, back segment control at a slow speed, the ferry bus travel distance is adopted
Gathered and calculated with encoder, the ferry bus encoder realizes that encoder rotates using rack and pinion mechanism, prevents encoder from revolving
Rotation mechanism skids with track；
Wherein described discrepancy storehouse pipeline turns for storage transhipment ferry bus, track storehouse and pushing mechanism, outbound from left to right
Ferry bus is transported, described to go out to be put in storage pipeline after anteroposterior position transports ferry bus in place, pushing mechanism operation, is intended to storage maintenance mould
Tool is hooked into bottom plate car or blank with bottom plate car, while releases the mould and bottom plate car or blank and bottom plate car conserved, described
It is longitudinally running to go out to be put in storage ferry bus before and after pipeline, and track storehouse pushing mechanism described goes out to be put in storage pipeline laterally to run
On have the maintaining body that multiple sets of molds and bottom plate car or blank are in series with bottom plate car, therefore described go out to be put in storage conveyor line rail maintenance
The large capacity maintenance storehouse that storehouse in parallel can be composed of more height maintenance place；
Wherein described demoulding pipeline is that outbound is transported ferry bus (carrying is intended to demoulding mould and bottom plate car), taken off from left to right
Mould track and pushing mechanism, storage transhipment ferry bus (carrying blank to be rested and bottom plate car), the demoulding pipeline is front and rear
After ferry bus is transported in place in position, pushing mechanism operation, is intended to demoulding mould and is hooked into bottom plate car, while is intended to rest after releasing the demoulding
Blank and bottom plate car, ferry bus is longitudinally running before and after the demoulding pipeline, and track pushing mechanism is described laterally to run
Demoulding pipeline is in series for the mould that the track pushing mechanism of 6 meters of a segment length carries with bottom plate car or blank with bottom plate car
Conveying body；
Across demoulding and pouring into a mould transportation section, the mould after the demoulding can be transferred to and pour wherein described ingot stripper by the ingot stripper
The empty bottom plate car molding on transportation section is noted, the ingot stripper has can be by the mechanism that mould struts and lifts, the demoulding equipment
There is middle part pressure head, blank can be pushed down, and the middle part pressure head equips automatic release agent spraying mechanism, can decline in mould and place empty bottom
Automatic release agent spraying during wooden handcart；
Wherein described bottom plate release agent spraying possesses liquid reserve tank, oil across empty bottom plate car transportation section, the bottom plate release agent spraying
Pump, switch electromagnetic valve, pipeline and small flow angle level nozzle, the bottom plate release agent spraying can when bottom plate car is advanced through,
Control oil pump and pipeline switch are to bottom plate car upper surface release agent spraying；
It is that (mould and bottom plate being poured in are poured in carrying to storage transhipment ferry bus from left to right that wherein described cast, which hangs and transfers line sending,
Car), track pushing mechanism, outbound transhipment ferry bus (blank and bottom plate car that carrying has been rested), described pour into a mould hang and transfer line sending
After anteroposterior position transports ferry bus in place, pushing mechanism operation, the blank rested and bottom plate car is hooked into, while release cast
Good mould and bottom plate car, it is longitudinally running that the cast, which hangs and transfers ferry bus before and after line sending, and track pushing mechanism is laterally transports
OK, it is that one section of total length is equal to slurry maintenance storehouse, demoulding pipeline, blank maintenance storehouse end to end that the cast, which hangs and transfers line sending,
Track pushing mechanism conveys body, the cast hang transfer line sending outbound transhipment ferry bus be after casting complete carrying mould with
The ferry bus of bottom plate car, it is that blank and bottom plate are carried after blank is rested that the cast, which hangs and transfers the storage transhipment ferry bus of line sending,
The ferry bus of car, the cast hang to transfer and blank and bottom plate car are carried in line sending overturn transhipment section, empty bottom plate car section, mould to hanging
The to be cast section of conveying being in series body is molded with bottom plate car；
Wherein described blank, which hangs overturning machine and is across cast and hangs, transfers line sending and cutting material preparing table, and the blank hangs overturning machine
Blank can be hung and go to cutting material preparing table, described hang after blank can be customized clamping force and bi-directional synchronization clamping blank by overturning machine carries
Rise, it is described hang overturning machine can will the 90 degree of overturnings of the blank that lift, to material preparing table after decline and place；
Wherein, the mould can be closed by again automatic after the automatic form removal of manipulator spreading mechanism.
Wherein, the mould has after locating piece group and form removal the locking spring group of automatic die assembly return again.
Wherein, the bottom plate car can carry two molds or two blocks of blanks.
Wherein, the transhipment ferry bus is equipped with encoder walking detection device, and encoder uses the rack tooth of anti-slip
Take turns rotating mechanism.
Wherein, have can be by the mechanism that mould struts and lifts for the ingot stripper, and can decline in mould and place empty bottom plate
Automatic release agent spraying during car.
Wherein, the ingot stripper has middle part pressure head, can push down blank, and the middle part pressure head equips automatic release agent spraying
Mechanism.
Wherein, the blank hangs after blank can be customized clamping force and bi-directional synchronization clamping blank by overturning machine and lifts, and will
The overturning of 90 degree of the blank lifted, to material preparing table after decline and place.
Meanwhile the embodiment of the present invention also proposed one kind and utilize foregoing any one of them foam concrete block production line
The method for producing foam concrete block, including：
By stirring main building slurry storage bucket discharging, will on cast transportation section with the mould that bottom plate car is composed into
Row cast；Mould slurry and bottom plate car after cast are transferred line sending pushing mechanism and are forced into transhipment ferry bus by pouring into a mould to hang, and are turned
After transporting ferry bus lengthwise rows to first foster storehouse maintenance storehouse contraposition, storehouse just maintenance is hooked into by going out to be put in storage pipeline pushing mechanism, at the same time
The die blank just conserved is released with bottom plate car；
The die blank and bottom plate car just conserved enters outbound transhipment ferry bus, ferry bus lengthwise rows to the demoulding after releasing
After pipeline contraposition, hooked into by demoulding pipeline pushing mechanism, while the blank after the demoulding and bottom plate car are released, be across de-
Ingot stripper above mould pipeline then when being intended to demoulding mould and bottom plate car in place, is demoulded by manipulator spreading mechanism,
Blank is pushed down by middle part pressure head and stayed on bottom plate car, and mould is then lifted by elevating mechanism to be disengaged to more than blank height, is transferred to
Cast is hung above the empty bottom plate car section transferred in line sending；The blank just supported enters storage transhipment ferry-boat after being released with bottom plate car
Car, after transhipment ferry bus lengthwise rows to storehouse son maintenance storehouse contraposition of resting, hooks into storehouse by going out to be put in storage pipeline pushing mechanism and rests shield,
At the same time by the blank protected and the release of bottom plate car of resting；
The blank protected rest with entering outbound transhipment ferry bus, transhipment ferry bus lengthwise rows to cast after the release of bottom plate car
Hang after transferring line sending contraposition, hung to transfer line sending pushing mechanism and hook into hang by cast and turn transportation section, while by the mould after casting complete
Tool is released with bottom plate car, is hung when cast and is transferred the blank row of line sending blank and bottom plate car section to when hanging overturning machine and hanging indexing, by hanging
Overturning machine slings blank clamping, overturns 90 degree afterwards, moves to line of cut material preparing table, and empty bottom plate car is then after continuing into sky bottom plate
Car section, after bottom plate release agent spraying, with having sprayed after ingot stripper form removal and automatically the empty mould fallen after releasing agent, is combined into complete
Mould row enters mould and bottom plate car section etc. is to be cast.
Whole production system forms one and closes end to end, and circulation is orderly, progressively runs, takes up an area compact foamed concrete
Block production line.
The above-mentioned technical proposal of the present invention has the beneficial effect that：Above-mentioned technical proposal provides a kind of foamed concrete and builds
Block production system and method, can be automatically finished the mould transhipment after cast, conveying, storage maintenance, the demoulding, molding, bottom plate
Release agent spraying, blank, which are hung, the operation such as turns, and so coordinates existing feedstock transportation, metering, stirring system, and blank post processing is cut
Cut palletizing system, it is possible to realize that whole-course automation produces, improve the production efficiency of foam concrete block, reduce worker
Labor intensity and production cost.
Brief description of the drawings
Fig. 1 is the process schematic representation of the production line of the embodiment of the present invention；
Fig. 2 demoulds area's schematic diagram for production line；
Fig. 3 is production line blank Diao Zhuan areas schematic diagram；
Description of reference numerals：
A：Pour into a mould position；
B：Ferry bus (the mould slurry and bottom plate car being poured in are poured in transhipment)；
C：Chu Yang areas；
D：Ferry bus (die blank that transhipment has just been supported and bottom plate car)；
E：Demould position；
F：Demould pipeline；
G：Ferry bus (blank and bottom plate car after the transhipment demoulding)；
H：Rest area；
I：Ferry bus (blank that transhipment has been rested and bottom plate car)；
J：Hang and turn transportation section；
K：Hang overturning machine
L：Line of cut；
M：Bottom plate release agent spraying；
N：Bottom plate car section
O：Mold position
P：Pour into a mould transportation section
1：Ferry bus；
2：Track storehouse pushing mechanism；
3：Bottom plate car；
4：Blank；
5：Mould；
6：Manipulator spreading mechanism (ingot stripper)；
7：Hoisting mechanism (ingot stripper)；
8：Middle part pressure head (ingot stripper)；
9：Shift moving trolley (ingot stripper)；
10：Shift moving trolley (hanging overturning machine)；
11：Hoisting mechanism (hangs overturning machine)；
12：Overturn mechanism (hanging overturning machine)；
13：Clamp system (hangs overturning machine).
Embodiment
To make the technical problem to be solved in the present invention, technical solution and advantage clearer, below in conjunction with attached drawing and tool
Body embodiment is described in detail.
The embodiment of the present invention proposes a kind of foam concrete block production line as shown in Figure 1, including mould, bottom plate
Car, transhipment ferry bus, go out to be put in storage pipeline, demoulding pipeline, ingot stripper, bottom plate release agent spraying, cast hang and transfer line sending, blank
Hang overturning machine.
Production line demoulding area as shown in Figure 2, when the ferry bus 1D of the mould 5 to be demoulded and bottom plate car 3 is just supported in transhipment
After contraposition, the pushing mechanism 2 of demoulding pipeline F is retreated into position after ferry bus 1D, after the ferry bus 1G contrapositions of right side, promotes machine
Mould 5 and bottom plate car 3 are hooked into half of mould position bottom plate parking stall by structure 2, and pressure head 8 declines in the middle part of ingot stripper afterwards, pushes down mould
Has blank 4 in 5, ingot stripper manipulator spreading mechanism 6 is lowered in mould 5 in the drive of elevating mechanism 7 afterwards, spreading mechanism 6
Cylinder action, driving pars contractilis stretches out, micro- to strut mould 5,5 two panels submodule of mould is had relative displacement, mould inner wall and blank 4
Depart from or loosen, while the claw of spreading mechanism 6 is propped up with 5 inner wall of mould and caught on, ingot stripper elevating mechanism 7 rises afterwards, will
Mould 5 is sling, and is departed from more than 4 height of blank, and pressure head 8 slightly rises in the middle part of ingot stripper, and ingot stripper moving trolley 9 is driven by variable-frequency motor
It is dynamic, mould 5 is moved to above bottom plate car section, declines be positioned on sky bottom plate car afterwards, is declined at the same time in the middle part of ingot stripper on pressure head 8
Release agent spraying mechanism automatically to dies cavity release agent spraying, ingot stripper moving trolley 9 move moulds 5 while, demould pipeline
Pushing mechanism 2 continue to promote a mould position, half of bottom plate parking stall, continues the action of second leg after waiting.Such as
Production line blank Diao Zhuan areas shown in Fig. 3, wait hang the blank 4 turned on the bottom plate car of transportation section run to hang indexing and put when, hang overturning
Ji Yangjin mechanisms 13 are under hydraulic oil cylinder driving, to customize power and synchronous clamping blank 4, hanging the drive of overturning machine elevating mechanism 11 afterwards
Under dynamic, blank 4 is sling, hangs overturning machine moving trolley 10 afterwards under variable-frequency motor driving on transfer stock to line of cut material preparing table
Just, while walking, hang overturning machine switching mechanism 12 and acted under hydraulic oil cylinder driving, blank 4 is subjected to 90 degree of overturnings, finally hangs and turns over
The elevating mechanism of falling machine 11 declines, and the blank 4 after will fall over slowly is positioned on material preparing table, hangs overturning machine Yang Jin mechanisms 13 and unclamps,
Elevating mechanism 11 rises, and overturns mechanism 12 and returns original state, and moving trolley 10, which is sailed back, to be hung indexable rear lifting mechanism 11 and decline, and is carried out down
The blank of one wheel, which is hung, to be turned.
As shown in Figure 1, the mould can be closed by again automatic after the automatic form removal of manipulator spreading mechanism；The mould
There is after locating piece group and form removal the locking spring group of automatic die assembly return again；The bottom plate car can carry two molds or two pieces of bases
Material；The transhipment ferry bus is equipped with encoder walking detection device, and encoder uses the rack pinion rotating mechanism of anti-slip；
The ingot stripper has can be by the mechanism that mould struts and lifts, and can be sprayed automatically during mould declines the empty bottom plate car of placement
Releasing agent；The ingot stripper has middle part pressure head, can push down blank, and the middle part pressure head equips automatic release agent spraying mechanism；
The blank, which is hung after blank can be customized clamping force and bi-directional synchronization clamping blank by overturning machine, to be lifted, and 90 degree of the blank that will lift
Upset, to material preparing table after decline place.
Meanwhile the embodiment of the present invention also proposed one kind and utilize foregoing any one of them foam concrete block production line
The method for producing foam concrete block, including：
By stirring main building slurry storage bucket discharging, will on cast transportation section with the mould that bottom plate car is composed into
Row cast A；Mould slurry and bottom plate car after cast are transferred line sending pushing mechanism and are forced into transhipment ferry bus B by pouring into a mould to hang,
After transhipment ferry bus B lengthwise rows to first foster storehouse maintenance storehouse contraposition, C is conserved by going out to be put in storage at the beginning of pipeline pushing mechanism hooks into storehouse,
The die blank conserved and bottom plate car are released at the same time；
Enter outbound after just the die blank that conserve is released with bottom plate car and transport ferry bus D, ferry bus D lengthwise rows are to taking off
After the contraposition of mould pipeline, hooked into by demoulding pipeline pushing mechanism, while the blank after the demoulding and bottom plate car are released, be across
Ingot stripper above demoulding pipeline F then when being intended to demoulding mould with bottom plate car E in place, is taken off by manipulator spreading mechanism
Mould, blank are pushed down by middle part pressure head and stayed on bottom plate car, and mould is then lifted by elevating mechanism and departed from more than blank height, is transferred to
Cast is hung above the empty bottom plate car section transferred in line sending；The blank just supported enters storage transhipment ferry bus after being released with bottom plate car
G, after transhipment ferry bus G lengthwise rows to storehouse son maintenance storehouse contraposition of resting, hooks into storehouse by going out to be put in storage pipeline pushing mechanism and rests shield
H, while will the rest blank protected and the release of bottom plate car；
Rest after the blank bottom plate car protected is released and carry out outbound transhipment ferry bus I, transport ferry bus I lengthwise rows and extremely pour into a mould
Hang after transferring line sending contraposition, hung to transfer line sending pushing mechanism and hook into hang by cast and turn transportation section J, while by the mould after casting complete
Tool is released with bottom plate car, is hung when cast and is transferred the blank row of line sending blank and bottom plate car section to when hanging overturning machine and hanging indexing, by hanging
Overturning machine K slings blank clamping, overturns 90 degree afterwards, moves to line of cut L material preparing tables, and empty bottom plate car is then after continuing into bottom plate
Car section N, after bottom plate release agent spraying M, with having sprayed after ingot stripper form removal and automatically the empty mould fallen after releasing agent, has been combined into
0 row of reshaping die enters mould and bottom plate car section P etc. is to be cast.
Whole production system forms one and closes end to end, and circulation is orderly, progressively runs, takes up an area compact foamed concrete
Block production line.
The above is the preferred embodiment of the present invention, it is noted that for those skilled in the art
For, without departing from the principles of the present invention, some improvements and modifications can also be made, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (9)
- A kind of 1. foam concrete block production line, it is characterised in that including mould, bottom plate car, transhipment ferry bus, go out to be put in storage it is defeated Line sending, demoulding pipeline, ingot stripper, bottom plate release agent spraying, cast hang and transfer line sending, blank hangs overturning machine；Wherein described mould includes the two panels submodule tool being adapted, and the inner cavity of the two panels submodule tool is adapted；The mould connects Locating piece group and locking spring group are equipped with conjunction；The mould can be combined into full die with bottom plate car wildcard；The mould is Combined annular, upper and lower side uncovered structure；Wherein described bottom plate car upper surface is plate plane, the plate plane and die bottom plate wildcard seal combination, and the bottom plate Car bottom is equipped with walking wheel to transport mould under the promotion of pushing mechanism；Each described bottom plate car each can place two Mould or two blocks of blanks；Wherein described ferry bus is used for the fit transhipment of carrying mould and bottom plate car, blank and bottom plate car, and the ferry bus uses The Frequency Converter Control speed of travel, using starting at a slow speed, it is middle at the uniform velocity, back segment control at a slow speed, the ferry bus travel distance uses Encoder collection calculates, and the ferry bus encoder realizes that encoder rotates using rack and pinion mechanism, prevents encoder from rotating Mechanism skids with track；Wherein described discrepancy storehouse pipeline is from left to right storage transhipment ferry bus, track storehouse and pushing mechanism, outbound transhipment pendulum Cross car, it is described go out be put in storage pipeline anteroposterior position transhipment ferry bus in place after, pushing mechanism operation, be intended to storage maintenance mould with Bottom plate car or blank are hooked into bottom plate car, while release the mould conserved and bottom plate car or blank and bottom plate car, the discrepancy Ferry bus is longitudinally running before and after the pipeline of storehouse, and track storehouse pushing mechanism described goes out to be put in storage on pipeline and have laterally to run The maintaining body that multiple sets of molds and bottom plate car or blank are in series with bottom plate car, thus it is described go out be put in storage conveyor line rail maintenance storehouse can The large capacity in parallel being composed of more height maintenance place conserves storehouse；Ferry bus, demoulding rail are transported in the outbound that wherein described demoulding pipeline is intended to demoulding mould and bottom plate car for carrying from left to right Road and pushing mechanism, the storage transhipment ferry bus of carrying blank to be rested and bottom plate car, the demoulding pipeline turn in anteroposterior position After transporting ferry bus in place, pushing mechanism operation, is intended to demoulding mould and is hooked into bottom plate car, while releases the base to be rested after the demoulding Material and bottom plate car, ferry bus is longitudinally running before and after the demoulding pipeline, and track pushing mechanism is laterally runs, the demoulding Pipeline is in series defeated for the mould that the track pushing mechanism of 6 meters of a segment length carries with bottom plate car or blank with bottom plate car Send body；Across demoulding and pouring into a mould transportation section, the mould after the demoulding can be transferred to and pour infusion wherein described ingot stripper by the ingot stripper The empty bottom plate car in section is sent to mold, the ingot stripper has can be by the mechanism that mould struts and lifts, during the ingot stripper has Portion's pressure head, can push down blank, and the middle part pressure head equips automatic release agent spraying mechanism, can decline in mould and place empty bottom plate car During automatic release agent spraying；Wherein described bottom plate release agent spraying possesses liquid reserve tank, oil pump, opens across empty bottom plate car transportation section, the bottom plate release agent spraying Powered-down magnet valve, pipeline and small flow angle level nozzle, the bottom plate release agent spraying can control oil when bottom plate car is advanced through Pump and pipeline switch are to bottom plate car upper surface release agent spraying；Wherein it is described cast hang transfer line sending from left to right for carrying pour mould and the bottom plate car being poured in storage transhipment ferry bus, The outbound transhipment ferry bus of the blank that track pushing mechanism, carrying have been rested and bottom plate car, the cast, which is hung, transfers line sending preceding After ferry bus is transported in place in position afterwards, pushing mechanism operation, the blank rested and bottom plate car are hooked into, while are released and poured what is be poured in Mould and bottom plate car, the cast is hung transfer line sending before and after ferry bus be longitudinally running, track pushing mechanism is laterally runs, institute State cast and hang and transfer line sending and be equal to that slurry conserves storehouse, demoulding pipeline, blank conserve storehouse track end to end for one section of total length Pushing mechanism convey body, it is described cast hang transfer line sending outbound transhipment ferry bus be carrying mould and bottom plate after casting complete The ferry bus of car, it is that blank and bottom plate car are carried after blank is rested that the cast, which hangs and transfers the storage transhipment ferry bus of line sending, Ferry bus, the cast hang to transfer and blank and bottom plate car are carried in line sending overturn transhipment section, empty bottom plate car section, mould and bottom to hanging Wooden handcart molds the to be cast section of conveying being in series body；Wherein described blank hang overturning machine be across cast hang transfer line sending and cutting material preparing table, the blank hang overturning machine can will Blank, which is hung, goes to cutting material preparing table, and described hang after blank can be customized clamping force and bi-directional synchronization clamping blank by overturning machine lifts, It is described hang overturning machine can will the 90 degree of overturnings of the blank that lift, to material preparing table after decline and place.
- 2. foam concrete block production line according to claim 1, it is characterised in that can be by manipulator with unique The mould closed automatically again after the automatic form removal of spreading mechanism.
- 3. foam concrete block production line according to claim 2, it is characterised in that the mould have locating piece group and After form removal again automatic die assembly return locking spring group.
- 4. foam concrete block production line according to claim 1, it is characterised in that the bottom plate car can carry two sets Mould or two blocks of blanks.
- 5. foam concrete block production line according to claim 1, it is characterised in that the transhipment ferry bus is equipped with volume Code device walking detection device, and encoder uses the rack pinion rotating mechanism of anti-slip.
- 6. foam concrete block production line according to claim 1, it is characterised in that the ingot stripper has can be by mould Have the mechanism that struts and lift, and can decline in mould and place automatic release agent spraying during empty bottom plate car.
- 7. foam concrete block production line according to claim 6, it is characterised in that the ingot stripper is pressed with middle part Head, can push down blank, and the middle part pressure head equips automatic release agent spraying mechanism.
- 8. foam concrete block production line according to claim 1, it is characterised in that the blank hangs overturning machine and can incite somebody to action Blank customization clamping force and bi-directional synchronization lift after clamping blank, and will the 90 degree of overturnings of the blank that lift, to material preparing table after decline Place.
- 9. one kind is using such as claim 1-8 any one of them foam concrete blocks production line production foam concrete block Method, it is characterised in that including：By stirring main building slurry storage bucket discharging, the mould being composed on cast transportation section with bottom plate car is poured Note；Mould slurry and bottom plate car after cast are transferred line sending pushing mechanism and are forced into transhipment ferry bus, transhipment pendulum by pouring into a mould to hang After crossing car lengthwise rows to first foster storehouse maintenance storehouse contraposition, storehouse just maintenance is hooked into by going out to be put in storage pipeline pushing mechanism, while will be just The die blank conserved is released with bottom plate car；Enter outbound after just the die blank that conserve is released with bottom plate car and transport ferry bus, ferry bus lengthwise rows are conveyed to demoulding After line contraposition, hooked into by demoulding pipeline pushing mechanism, while the blank after the demoulding and bottom plate car are released, it is defeated to be across the demoulding Ingot stripper above line sending then when being intended to demoulding mould and bottom plate car in place, is demoulded, blank by manipulator spreading mechanism Pushed down and stayed on bottom plate car by middle part pressure head, mould is then lifted by elevating mechanism to be disengaged to more than blank height, is transferred to cast Hang above the empty bottom plate car section transferred in line sending；The blank just supported enters storage transhipment ferry bus after being released with bottom plate car, turn After fortune ferry bus lengthwise rows to storehouse son maintenance storehouse contraposition of resting, storehouse is hooked into by going out to be put in storage pipeline pushing mechanism and is rested shield, at the same time By the blank protected and the release of bottom plate car of resting；Rest after the blank protected is released with bottom plate car and enter outbound transhipment ferry bus, transhipment ferry bus lengthwise rows to cast, which is hung, to be turned After pipeline contraposition, hung by cast and transfer line sending pushing mechanism and hook into, while the mould after casting complete and bottom plate car are released, Hung when cast and transfer the blank row of line sending blank and bottom plate car section to when hanging overturning machine and hanging indexing, pressed from both sides blank by hanging overturning machine Tightly, sling, overturn 90 degree afterwards, move to line of cut material preparing table, empty bottom plate car then after continuing into sky bottom plate car section, sprays de- through bottom plate After mould agent, the empty mould with after ingot stripper form removal and after the automatic release agent spraying of decline, is combined into full die row and enters mould and bottom Wooden handcart section etc. is to be cast.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201610898947.8A CN107953446A (en) | 2016-10-17 | 2016-10-17 | A kind of foam concrete block production line and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610898947.8A CN107953446A (en) | 2016-10-17 | 2016-10-17 | A kind of foam concrete block production line and method |
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| CN107953446A true CN107953446A (en) | 2018-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610898947.8A Pending CN107953446A (en) | 2016-10-17 | 2016-10-17 | A kind of foam concrete block production line and method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108908679A (en) * | 2018-07-14 | 2018-11-30 | 肇庆威尼托机械有限公司 | Using the system and method for rubber pattern production quartzite slate |
| CN111825374A (en) * | 2020-07-18 | 2020-10-27 | 杭州中禄新材料有限公司 | Thermal insulation material and processing technology thereof |
| CN112549269A (en) * | 2020-12-01 | 2021-03-26 | 安徽华举建材科技有限公司 | Expanded perlite insulation board production line |
| CN113091975A (en) * | 2021-03-18 | 2021-07-09 | 河南省基本建设科学实验研究院有限公司 | Intelligent pressure detection system based on big data management |
| CN113357898A (en) * | 2021-06-03 | 2021-09-07 | 郑州登电昊南热陶瓷材料有限公司 | Low-temperature denitration catalyst wet area production equipment and process |
| CN114454326A (en) * | 2022-02-28 | 2022-05-10 | 中铁建(无锡)工程科技发展有限公司 | Concrete member production line |
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2016
- 2016-10-17 CN CN201610898947.8A patent/CN107953446A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108908679A (en) * | 2018-07-14 | 2018-11-30 | 肇庆威尼托机械有限公司 | Using the system and method for rubber pattern production quartzite slate |
| CN111825374A (en) * | 2020-07-18 | 2020-10-27 | 杭州中禄新材料有限公司 | Thermal insulation material and processing technology thereof |
| CN112549269A (en) * | 2020-12-01 | 2021-03-26 | 安徽华举建材科技有限公司 | Expanded perlite insulation board production line |
| CN112549269B (en) * | 2020-12-01 | 2022-04-05 | 安徽华举建材科技有限公司 | Expanded perlite insulation board production line |
| CN113091975A (en) * | 2021-03-18 | 2021-07-09 | 河南省基本建设科学实验研究院有限公司 | Intelligent pressure detection system based on big data management |
| CN113357898A (en) * | 2021-06-03 | 2021-09-07 | 郑州登电昊南热陶瓷材料有限公司 | Low-temperature denitration catalyst wet area production equipment and process |
| CN114454326A (en) * | 2022-02-28 | 2022-05-10 | 中铁建(无锡)工程科技发展有限公司 | Concrete member production line |
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Application publication date: 20180424 |