CN107263699B - Concrete prefabricated product production line - Google Patents
Concrete prefabricated product production line Download PDFInfo
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- CN107263699B CN107263699B CN201710664752.1A CN201710664752A CN107263699B CN 107263699 B CN107263699 B CN 107263699B CN 201710664752 A CN201710664752 A CN 201710664752A CN 107263699 B CN107263699 B CN 107263699B
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- 238000004519 manufacturing process Methods 0.000 title abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 94
- 230000007306 turnover Effects 0.000 claims abstract description 80
- 230000008569 process Effects 0.000 claims abstract description 75
- 239000004744 fabric Substances 0.000 claims abstract description 21
- 238000009826 distribution Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 59
- 238000007599 discharging Methods 0.000 claims description 19
- 238000011084 recovery Methods 0.000 claims description 6
- 238000004064 recycling Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 abstract description 7
- 238000000465 moulding Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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Abstract
The invention discloses a concrete prefabricated product production line, which comprises a ground rail and an air rail, wherein the ground rail is sequentially provided with a cloth forming process, a transferring process, a lifting process, a curing kiln process, a lifting and overturning process and a stacking process; the aerial track is arranged above the cloth forming process, the transferring process, the lifting process and the curing kiln process, and a demoulding lifting turnover device is arranged between the aerial track and the ground track; the material distribution forming process, the transferring process, the lifting process, the curing kiln process, the lifting and overturning process, the stacking process and the demolding, lifting and overturning device are connected with a controller together to realize automatic control. The invention has reasonable design, the mold can be recycled, the automatic overturning of the prefabricated product and the mold can be realized, the linkage operation of all mechanical actions can be realized, the full-automatic production can be completely and clearly realized, the manual assistance can be greatly reduced, a great amount of manual labor intensity can be saved, and the production efficiency and quality can be improved.
Description
Technical Field
The invention belongs to the field of concrete prefabricated products, and particularly relates to a concrete prefabricated product production line.
Background
At present, the concrete prefabricated component products of almost all factories adopt a wet forming process and stay in a mold to be maintained together with the component products, and the component products can be demolded after reaching initial setting, so that a large number of molds can meet the requirements, the production process is complex, the labor intensity is high, the production efficiency is low, and the product quality is low. The existing concrete prefabricated part forming process greatly increases the production cost and reduces the production efficiency and quality of products.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide a concrete prefabricated product production line which is reasonable in design, the mould is recycled, automatic overturning of the prefabricated products and the mould is realized, linkage operation of all mechanical actions is realized, fully and clearly full-automatic production is realized, manual assistance is greatly reduced, a large amount of manual labor intensity is saved, production efficiency and quality are improved, meanwhile, space structural design is scientifically and reasonably carried out on the ground rail and the air rail, the occupied area of equipment is small, the space utilization rate is high, and the whole production line is strong in practicability and suitable for popularization.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a concrete preform line, characterized by: the device comprises a ground rail and an air rail, wherein the ground rail is sequentially provided with a material distribution forming process, a transferring process, a lifting process, a curing kiln process, a lifting and overturning process and a stacking process; the aerial track is arranged above the cloth forming process, the transferring process, the lifting process and the curing kiln process, and a demoulding lifting turnover device is arranged between the aerial track and the ground track; the material distribution forming process, the transferring process, the lifting process, the curing kiln process, the lifting and overturning process, the stacking process and the demolding, lifting and overturning device are connected with a controller together to realize automatic control.
As an optimized technical scheme, the cloth forming process comprises a cloth trolley arranged on a base and a vibrating table corresponding to the cloth trolley, wherein a forming die is arranged on the vibrating table, and the position of the forming die corresponds to the cloth trolley; a traveling device is arranged at the lower part of the distribution trolley mounting base, and the traveling device corresponds to the ground rail to realize the movement of the distribution trolley; the transfer procedure is a transfer trolley which is arranged at one side of the lifting procedure and corresponds to the cloth forming procedure; the lower part of the transfer trolley is provided with a traveling device, and the traveling device corresponds to the ground rail to realize movement of the transfer trolley; the lifting procedure comprises a lifter arranged on the ground, and the lifter is arranged between the transfer trolley and the curing kiln procedure; the lower part of the lifter is provided with a lifting device, and the lifting device realizes lifting and descending of the lifter corresponding to the ground rail.
As an optimized technical scheme, the curing kiln procedure comprises a curing kiln, wherein one side of the curing kiln is provided with an inlet, the other side of the curing kiln is provided with an outlet, a tray for placing a concrete prefabricated product enters the curing kiln through the inlet, and finally, the tray exits from the curing kiln through the outlet; the aerial track is arranged between the curing kiln and the vibrating table; the lower part of the curing kiln is provided with a segmented feeding device corresponding to the inlet and a discharging device corresponding to the outlet; the top of curing kiln is provided with tray recovery unit, and tray recovery unit corresponds drawing of patterns and promotes turning device.
As an optimized technical scheme, the sectional feeding device comprises a first section feeding device and a second section feeding device; the first section feeding device comprises a track at the lower part in the curing kiln and a first propulsion oil cylinder arranged at the inner side of the track, the first propulsion oil cylinder is in transmission connection with a first propulsion plate corresponding to the track, and the first propulsion plate is connected with a tray to realize the movement of the tray from the outside of the curing kiln to the inside of the curing kiln; the second section feeding device comprises a track at the lower part in the curing kiln and a second propulsion oil cylinder arranged at the inner side of the track, the second propulsion oil cylinder is in transmission connection with a second propulsion plate corresponding to the track, and the second propulsion plate is connected with a tray to realize the movement of the tray in the curing kiln; the discharging device comprises a rail at the lower part in the curing kiln and a discharging oil cylinder arranged below the rail, the discharging oil cylinder is in transmission connection with a discharging plate corresponding to the rail, and the discharging plate is connected with a tray to realize that the tray moves out from an outlet.
As an optimized technical scheme, the lifting and overturning procedure comprises a finished product lifting and overturning machine arranged on a ground rail, wherein a traveling device is arranged at the lower part of the finished product lifting and overturning machine, and the traveling device corresponds to the ground rail to realize the movement of the finished product lifting and overturning machine; the finished product lifting turnover machine comprises a frame, wherein a lifting device is arranged at the upper part of the frame, and the lifting device is in transmission connection with a clamping device and a turnover device which are arranged at the middle lower part of the frame.
As an optimized technical scheme, the lifting device comprises a motor arranged at the upper part of the frame, the motor is connected with a transmission box through a transmission rope, and the transmission box is connected with a clamping device and a turnover device corresponding to the clamping device; the clamping device comprises a clamping frame connected in the transmission case and four clamping cylinders arranged on the clamping frame, wherein the two clamping cylinders above clamp a concrete prefabricated product finished product, and the two clamping cylinders below clamp a tray; the turnover device comprises a turnover frame arranged on the frame, two turnover cylinders are arranged on the turnover frame, turnover rods are connected with the turnover cylinders in a transmission mode, and the turnover rods are connected with the clamping frames in a transmission mode to realize turnover of the clamping frames.
As an optimized technical scheme, the tray recycling device comprises a tray pusher which is arranged at the top of a curing kiln and corresponds to a finished product lifting and overturning machine, wherein a tray conveyor is arranged at one side of the tray pusher, and an ash removing machine and an oiling machine are arranged below the tray conveyor; the tray conveyor comprises a pushing chain arranged above the curing kiln, and a baffle is arranged on the pushing chain; the pushing chain is connected with the motor in a transmission way.
As an optimized technical scheme, a demolding lifting turnover device is arranged between the aerial track and the ground track; the demolding lifting turnover device comprises a frame, wherein the upper part of the frame is connected onto an aerial track in a sliding manner, the upper part of the frame is provided with a lifting device corresponding to the tray conveyor, the lower part of the frame is provided with a turnover device, a tray clamping device and a vibrating table clamping device, and the turnover device is in transmission connection with the tray clamping device and the vibrating table clamping device to realize turnover of the tray clamping device and the vibrating table clamping device.
As an optimized technical scheme, the lifting device comprises a motor arranged on a frame and a driving rope in driving connection with the motor, wherein the driving rope is connected with a tray clamping device and a vibrating table clamping device; the tray clamping device comprises a rotating shaft in transmission connection with the transmission rope and a clamping frame arranged on the rotating shaft, two clamping cylinders are symmetrically arranged on the clamping frame, and the two clamping cylinders can clamp the tray; the vibrating table clamping device comprises a rotating shaft in transmission connection with the transmission rope and a clamping frame arranged on the rotating shaft, two clamping cylinders are symmetrically arranged on the clamping frame, and the two clamping cylinders are used for clamping the vibrating table; the turnover device comprises a turnover frame arranged on the frame, two turnover motors are arranged on the turnover frame, turnover rods are connected with the turnover motors in a transmission mode, and the turnover rods are connected with the two clamping frames in a transmission mode to achieve turnover of the tray and the vibrating table.
As an optimized technical scheme, the stacking procedure comprises a second transfer trolley and a second lifter corresponding to the finished product lifting and overturning machine, wherein a traveling device is arranged at the lower part of the second transfer trolley, and the traveling device is corresponding to a ground rail to realize the movement of the second transfer trolley; the second lifter is arranged between the second transfer trolley and the stacking rack; the lower part of the second lifter is provided with a lifting device, lifting and descending of the lifter are realized by the lifting device corresponding to the ground rail; a stacking rack is arranged on the outer side ground rail of the second transfer trolley, a finished product clamping device for clamping a concrete prefabricated product finished product is arranged on the stacking rack, a lifting device is arranged in the stacking rack on the upper part of the finished product clamping device, and the lifting device is in transmission connection with the finished product clamping device to realize up-and-down movement of the finished product clamping device; the lower part of the stacking rack is provided with a traveling device, and the traveling device corresponds to the ground rail to realize the movement of the stacking rack and discharge a concrete prefabricated product.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the advantages that the design is reasonable, the die is recycled, the automatic overturning of the prefabricated product and the die is realized, the linkage operation of all mechanical actions is realized, the full-automatic production is completely and clearly realized, the manual assistance is greatly reduced, a great deal of manual labor intensity is saved, the production efficiency and quality are improved, meanwhile, the layout of the ground rail and the air rail is scientifically and reasonably designed in a space structure, the occupied area of equipment is small, the space utilization rate is high, and the whole production line has strong practicability and is suitable for popularization.
The invention will be further described with reference to the drawings and examples.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Detailed Description
Examples
As shown in FIG. 1, a concrete preform production line comprises a ground rail and an air rail 22, wherein the ground rail is sequentially provided with a cloth forming process, a transferring process, a lifting process, a curing kiln process, a lifting and overturning process and a stacking process. The aerial rail 22 is arranged above the cloth forming process, the transferring process, the lifting process and the curing kiln process, and a demoulding lifting and overturning device is arranged between the aerial rail and the ground rail. The material distribution forming process, the transferring process, the lifting process, the curing kiln process, the lifting and overturning process, the stacking process and the demolding, lifting and overturning device are connected with a controller together to realize automatic control. The controller is connected with power output equipment in each procedure through a signal wire and a power wire, so that the whole-course automatic control and the linkage operation of all mechanical equipment are realized.
The cloth forming process comprises a cloth trolley 1 arranged on a base and a vibrating table 2 corresponding to the cloth trolley 1, wherein a forming die 3 is arranged on the vibrating table 2, and the position of the forming die 3 corresponds to the cloth trolley 1. The lower part of the mounting base of the distribution trolley 1 is provided with a traveling device, and the traveling device corresponds to the ground rail to realize the movement of the distribution trolley. The running gear adopts the prior art, namely the design of a motor and a driving wheel, and the motor is connected with the driving wheel in a transmission way to move on a ground rail. All the following running gear structures and principles are the same, so the following running gear structures and principles are not repeated.
The transfer process is a transfer trolley 5 which is arranged on one side of the lifting process and corresponds to the cloth forming process. The lower part of the transfer trolley 5 is provided with a traveling device, and the traveling device corresponds to the ground rail to realize the movement of the transfer trolley. The lifting process comprises a lifter 6 installed on the ground, and the lifter 6 is arranged between the transfer trolley and the curing kiln process. The lower part of the lifter 6 is provided with a lifting device, and the lifting device realizes lifting and descending of the lifter corresponding to the ground rail.
The curing kiln process comprises a curing kiln 8, an inlet is formed in one side of the curing kiln 8, an outlet is formed in the other side of the curing kiln 8, a tray for placing a concrete prefabricated product enters the curing kiln 8 through the inlet, and finally the tray comes out of the curing kiln through the outlet. The aerial rail 22 is arranged at a position between the curing kiln 8 and the vibrating table 2. The lower part of the curing kiln is provided with a sectional feeding device corresponding to the inlet and a discharging device corresponding to the outlet. The top of curing kiln is provided with tray recovery unit, and tray recovery unit corresponds drawing of patterns and promotes turning device.
The sectional feeding device comprises a first section feeding device and a second section feeding device. The first section feeding device comprises a track at the lower part in the curing kiln and a first propulsion oil cylinder 9 arranged at the inner side of the track, the first propulsion oil cylinder 9 is in transmission connection with a first propulsion plate corresponding to the track, and the first propulsion plate is connected with a tray to realize movement of the tray from the outside of the curing kiln to the inside of the curing kiln. The second section feeding device comprises a track at the lower part in the curing kiln and a second propulsion oil cylinder 10 arranged at the inner side of the track, the second propulsion oil cylinder 10 is in transmission connection with a second propulsion plate corresponding to the track, and the second propulsion plate is connected with a tray to realize the movement of the tray in the curing kiln. The discharging device comprises a track at the lower part in the curing kiln and a discharging oil cylinder 11 arranged below the track, the discharging oil cylinder 11 is in transmission connection with a discharging plate corresponding to the track, and the discharging plate is connected with a tray to realize that the tray moves out from an outlet.
The lifting and overturning procedure comprises a finished product lifting and overturning machine 12 arranged on a ground rail, a traveling device is arranged at the lower part of the finished product lifting and overturning machine 12, and the traveling device corresponds to the ground rail to realize movement of the finished product lifting and overturning machine. The finished product lifting turnover machine comprises a 12-frame, wherein a lifting device 1203 is arranged at the upper part of the frame, and the lifting device 1203 is in transmission connection with a clamping device 1201 and a turnover device 1202 which are arranged at the middle lower part of the frame.
There are various options for the design of the lifting means, the gripping means and the turning means, one of which is provided here. Other devices capable of lifting, clamping and turning over, and being applicable to the present invention for achieving the above functions, are also within the practical scope of the present invention. The lifting device comprises a motor arranged on the upper part of the frame, the motor is connected with a transmission box through a transmission rope, and the transmission box is connected with the clamping device and the turnover device. The clamping device comprises a clamping frame in the transmission case in a linkage way and four clamping cylinders arranged on the clamping frame, wherein the two clamping cylinders above clamp finished concrete prefabricated products, and the two clamping cylinders below clamp the tray. The turnover device comprises a turnover frame arranged on the frame, two turnover cylinders are arranged on the turnover frame, turnover rods are connected with the turnover cylinders in a transmission mode, and the turnover rods are connected with the clamping frames in a transmission mode to realize turnover of the clamping frames.
The tray recycling device comprises a tray pusher which is arranged at the top of the curing kiln and corresponds to the finished product lifting turnover machine, one side of the tray pusher is provided with a tray conveyor 16, and an ash removing machine 14 and an oiling machine 15 are arranged below the tray conveyor 16. The tray conveyor comprises a pushing chain 13 arranged on the curing kiln, a baffle is arranged on the pushing chain 13, and the pushing chain is in transmission connection with a motor. The baffle plate has the function of fixing the tray to avoid the tray moves back to cause the falling of the tray. In addition, the upper end face of the curing kiln 8 is provided with a tray transfer roller way 17 which is inclined downwards, the tray can move on the tray transfer roller way 17 according to the weight of the tray, and finally the tray falls into the demolding lifting and overturning device.
And a demolding lifting turnover device 4 is arranged between the aerial rail and the ground rail. The demolding lifting and overturning device 4 comprises a frame, the upper part of the frame is connected onto the aerial track 22 in a sliding mode, the upper part of the frame is provided with a lifting device 403 corresponding to the tray conveyor, the lower part of the frame is provided with an overturning device 402, a tray clamping device 401 and a vibrating table clamping device 405, and the overturning device 402 is in transmission connection with the tray clamping device 401 and the vibrating table clamping device 405 to realize overturning of the tray clamping device and the vibrating table clamping device 405. In addition, a walking device 404 can be arranged at the upper part of the frame.
There are various options for the design of the lifting means, the gripping means and the turning means, one of which is provided here. Other devices capable of lifting, clamping and turning over, and being applicable to the present invention for achieving the above functions, are also within the practical scope of the present invention. The lifting device comprises a motor arranged on the frame and a driving rope connected with the motor in a driving way, and the driving rope is connected with the tray clamping device and the vibrating table clamping device. The tray clamping device comprises a rotating shaft in transmission connection with the transmission rope and a clamping frame arranged on the rotating shaft, two clamping cylinders are symmetrically arranged on the clamping frame, and the two clamping cylinders can clamp the tray; the vibrating table clamping device comprises a rotating shaft in transmission connection with the transmission rope and a clamping frame arranged on the rotating shaft, two clamping cylinders are symmetrically arranged on the clamping frame, and the two clamping cylinders are used for clamping the vibrating table; the turnover device comprises a turnover frame arranged on the frame, two turnover motors are arranged on the turnover frame, turnover rods are connected with the turnover motors in a transmission mode, and the turnover rods are connected with the two clamping frames in a transmission mode to achieve turnover of the tray and the vibrating table.
The stacking procedure comprises a second transfer trolley 18 and a second lifter 19 corresponding to the finished product lifting and overturning machine, a traveling device is arranged at the lower part of the second transfer trolley 18, and the traveling device moves the second transfer trolley 18 corresponding to the ground rail. The second lifter 19 is arranged between the second transfer trolley and the palletizer frame; and a lifting device is arranged at the lower part of the second lifter, and the lifting device realizes lifting and descending of the lifter corresponding to the ground rail. A stacking rack 20 is arranged on the outer side ground rail of the transfer trolley, a finished product clamping device 2001 for clamping a concrete prefabricated product finished product is arranged on the stacking rack 20, a lifting device 2002 is arranged in the stacking rack on the upper portion of the finished product clamping device 2001, and the lifting device 2002 is in transmission connection with the finished product clamping device to realize up-and-down movement of the finished product clamping device. The lower part of the palletizing frame is provided with a traveling device 2003, and the traveling device 2003 corresponds to a ground rail to realize the movement of the palletizing frame and discharge the concrete prefabricated product 21.
When the vibration platform works, the concrete materials in the distribution trolley fall into the molding model, and the molding model is placed on the vibration platform. After the distribution trolley moves to open, the demolding lifting turnover machine moves to the upper part of the vibrating table, the tray clamping device places the tray on the upper part of the forming die, the vibrating table clamping device clamps the vibrating table, then the demolding lifting turnover machine moves to the upper part of the transfer trolley, the vibrating table and the tray are turned over, then the tray and the vibrating table are loosened, the tray, the forming die and the vibrating table are placed on the transfer trolley from bottom to top, the vibrating table and the forming die are taken down, and the concrete prefabricated product is placed on the tray. And then, workers detect the quality, appearance and other conditions of the concrete prefabricated product on the transfer trolley, and after the quality is qualified, the pallet is clamped by a pallet clamping device in the demolding lifting turnover machine and is transported to a curing kiln. For convenience, the trays may be designed to be two types, one being a bottom load-bearing tray 72 placed at the lowermost portion so that the tray is stronger for load bearing, and the other being a normal tray 71, the bottom load-bearing tray being used only at the lowermost portion. The sectional feeding device of the curing kiln sequentially places the trays in the curing kiln to realize solidification and shaping. The solidified and shaped concrete prefabricated product enters the finished product lifting turnover machine after being pushed by the discharging device, the tray clamping device in the finished product lifting turnover machine realizes turnover of the tray under the action of the turnover device, and the finished product of the concrete prefabricated product enters the stacker for stacking under the action of the second transfer trolley and the second lifter. The tray enters the tray pusher under the action of the tray clamping device, and then enters the tray conveyor to be reused after passing through the ash removing machine and the oiling machine.
The controller in the invention adopts a PLC, can preset programs, controls the motors and the oil cylinders at all parts to work sequentially, and is matched with each other to realize orderly linkage, thereby ensuring the automation of production and the quality of products, avoiding the need of much labor, reducing the labor quantity and saving the cost.
The invention has reasonable design, the mold is recycled, the automatic overturning of the prefabricated product and the mold is realized, the linkage operation of all mechanical actions is realized, the full-automatic production is completely and clearly realized, the manual assistance is greatly reduced, a great amount of manual labor intensity is saved, the production efficiency and quality are improved, meanwhile, the layout of the ground rail and the air rail is scientifically and reasonably designed in space structure, the occupied area of equipment is small, the space utilization rate is high, and the whole production line has strong practicability and is suitable for popularization.
The protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.
Claims (8)
1. A concrete preform line, characterized by: the device comprises a ground rail and an air rail, wherein the ground rail is sequentially provided with a material distribution forming process, a transferring process, a lifting process, a curing kiln process, a lifting and overturning process and a stacking process; the aerial track is arranged above the cloth forming process, the transferring process, the lifting process and the curing kiln process, and a demoulding lifting turnover device is arranged between the aerial track and the ground track; the material distribution forming process, the transferring process, the lifting process, the curing kiln process, the lifting and overturning process and the stacking process are connected with a controller together, so that automatic control is realized;
the curing kiln procedure comprises a curing kiln, wherein one side of the curing kiln is provided with an inlet, the other side of the curing kiln is provided with an outlet, a tray for placing a concrete prefabricated product enters the curing kiln through the inlet, and finally the tray comes out of the curing kiln through the outlet; the aerial track is arranged between the curing kiln and the vibrating table; the lower part of the curing kiln is provided with a segmented feeding device corresponding to the inlet and a discharging device corresponding to the outlet; the top of the curing kiln is provided with a tray recovery device, and the tray recovery device corresponds to the demolding, lifting and overturning device;
the sectional feeding device comprises a first section feeding device and a second section feeding device; the first section feeding device comprises a track at the lower part in the curing kiln and a first propulsion oil cylinder arranged at the inner side of the track, the first propulsion oil cylinder is in transmission connection with a first propulsion plate corresponding to the track, and the first propulsion plate is connected with a tray to realize the movement of the tray from the outside of the curing kiln to the inside of the curing kiln; the second section feeding device comprises a track at the lower part in the curing kiln and a second propulsion oil cylinder arranged at the inner side of the track, the second propulsion oil cylinder is in transmission connection with a second propulsion plate corresponding to the track, and the second propulsion plate is connected with a tray to realize the movement of the tray in the curing kiln; the discharging device comprises a rail at the lower part in the curing kiln and a discharging oil cylinder arranged below the rail, the discharging oil cylinder is in transmission connection with a discharging plate corresponding to the rail, and the discharging plate is connected with a tray to realize that the tray moves out from an outlet.
2. A concrete preform line as in claim 1 wherein: the cloth forming process comprises a cloth trolley arranged on a base and a vibrating table corresponding to the cloth trolley, wherein a forming die is arranged on the vibrating table, and the position of the forming die corresponds to the cloth trolley; a traveling device is arranged at the lower part of the distribution trolley mounting base, and the traveling device corresponds to the ground rail to realize the movement of the distribution trolley;
the transfer procedure is a transfer trolley which is arranged at one side of the lifting procedure and corresponds to the cloth forming procedure; the lower part of the transfer trolley is provided with a traveling device, and the traveling device corresponds to the ground rail to realize movement of the transfer trolley;
the lifting procedure comprises a lifter arranged on the ground, and the lifter is arranged between the transfer trolley and the curing kiln procedure; the lower part of the lifter is provided with a lifting device, and the lifting device realizes lifting and descending of the lifter corresponding to the ground rail.
3. A concrete preform line as in claim 2, wherein: the lifting and overturning procedure comprises a finished product lifting and overturning machine arranged on the ground rail, wherein a running gear is arranged at the lower part of the finished product lifting and overturning machine, and the running gear corresponds to the ground rail to realize the movement of the finished product lifting and overturning machine; the finished product lifting turnover machine comprises a frame, wherein a lifting device is arranged at the upper part of the frame, and the lifting device is in transmission connection with a clamping device and a turnover device which are arranged at the middle lower part of the frame.
4. A concrete preform line according to claim 3, characterized in that: the lifting device comprises a motor arranged at the upper part of the frame, the motor is connected with a transmission box through a transmission rope, and the transmission box is connected with the clamping device and the turnover device corresponding to the clamping device; the clamping device comprises a clamping frame connected in the transmission case and four clamping cylinders arranged on the clamping frame, wherein the two clamping cylinders above clamp a concrete prefabricated product finished product, and the two clamping cylinders below clamp a tray; the turnover device comprises a turnover frame arranged on the frame, two turnover cylinders are arranged on the turnover frame, turnover rods are connected with the turnover cylinders in a transmission mode, and the turnover rods are connected with the clamping frames in a transmission mode to realize turnover of the clamping frames.
5. A concrete preform line as in claim 4, wherein: the tray recycling device comprises a tray pusher which is arranged at the top of the curing kiln and corresponds to the finished product lifting turnover machine, one side of the tray pusher is provided with a tray conveyor, and an ash removing machine and an oiling machine are arranged below the tray conveyor; the tray conveyor comprises a pushing chain arranged above the curing kiln, and a baffle is arranged on the pushing chain; the pushing chain is connected with the motor in a transmission way.
6. A concrete preform line as in claim 5, wherein: a demolding lifting turnover device is arranged between the aerial rail and the ground rail; the demolding lifting turnover device comprises a frame, wherein the upper part of the frame is connected onto an aerial track in a sliding manner, the upper part of the frame is provided with a lifting device corresponding to the tray conveyor, the lower part of the frame is provided with a turnover device, a tray clamping device and a vibrating table clamping device, and the turnover device is in transmission connection with the tray clamping device and the vibrating table clamping device to realize turnover of the tray clamping device and the vibrating table clamping device.
7. A concrete preform line as in claim 6, wherein: the lifting device comprises a motor arranged on the frame, and a driving rope is in transmission connection with the motor and is connected with the tray clamping device and the vibrating table clamping device; the tray clamping device comprises a rotating shaft in transmission connection with the transmission rope and a clamping frame arranged on the rotating shaft, two clamping cylinders are symmetrically arranged on the clamping frame, and the two clamping cylinders can clamp the tray; the vibrating table clamping device comprises a rotating shaft in transmission connection with the transmission rope and a clamping frame arranged on the rotating shaft, two clamping cylinders are symmetrically arranged on the clamping frame, and the two clamping cylinders are used for clamping the vibrating table; the turnover device comprises a turnover frame arranged on the frame, two turnover motors are arranged on the turnover frame, turnover rods are connected with the turnover motors in a transmission mode, and the turnover rods are connected with the two clamping frames in a transmission mode to achieve turnover of the tray and the vibrating table.
8. A concrete preform line as in claim 7 wherein: the stacking procedure comprises a second transfer trolley and a second lifter corresponding to the finished product lifting and overturning machine, a traveling device is arranged at the lower part of the second transfer trolley, and the traveling device moves corresponding to the ground rail to realize the movement of the second transfer trolley; the second lifter is arranged between the second transfer trolley and the stacking rack; the lower part of the second lifter is provided with a lifting device, and the lifting device is used for lifting and descending the lifter corresponding to the ground rail; a stacking rack is arranged on the outer side ground rail of the second transfer trolley, a finished product clamping device for clamping a concrete prefabricated product finished product is arranged on the stacking rack, a lifting device is arranged in the stacking rack on the upper part of the finished product clamping device, and the lifting device is in transmission connection with the finished product clamping device to realize up-and-down movement of the finished product clamping device; the lower part of the stacking rack is provided with a traveling device, and the traveling device corresponds to the ground rail to realize the movement of the stacking rack and discharge a concrete prefabricated product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710664752.1A CN107263699B (en) | 2017-08-07 | 2017-08-07 | Concrete prefabricated product production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710664752.1A CN107263699B (en) | 2017-08-07 | 2017-08-07 | Concrete prefabricated product production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107263699A CN107263699A (en) | 2017-10-20 |
| CN107263699B true CN107263699B (en) | 2023-06-23 |
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| CN108098983A (en) * | 2018-02-02 | 2018-06-01 | 杭州丹尼建材有限公司 | A kind of Art Stone, brick automatic production line and its production technology |
| CN109230579A (en) * | 2018-09-18 | 2019-01-18 | 鞍山重型矿山机器股份有限公司 | Assembled architecture concrete component tunnel maintenance system |
| CN110027083A (en) * | 2019-04-04 | 2019-07-19 | 廊坊海斯建材机械有限公司 | The production technology and production equipment of concrete tabular component |
| CN114633347A (en) * | 2022-05-17 | 2022-06-17 | 福建鸿益机械有限公司 | Hydraulic product forming machine with turnover mold and manufacturing process of special-shaped concrete product |
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| US5690464A (en) * | 1994-12-12 | 1997-11-25 | Gestion Laforest Inc. | Holders for article-carrying pallets and system for loading and unloading a storage rack with such pallets |
| CN204800832U (en) * | 2015-06-18 | 2015-11-25 | 隗寿宏 | Full -automatic water conservancy project concrete block production line |
| CN207014539U (en) * | 2017-08-07 | 2018-02-16 | 青岛德山机械有限公司 | A kind of concrete prefabricated product production line |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5690464A (en) * | 1994-12-12 | 1997-11-25 | Gestion Laforest Inc. | Holders for article-carrying pallets and system for loading and unloading a storage rack with such pallets |
| CN204800832U (en) * | 2015-06-18 | 2015-11-25 | 隗寿宏 | Full -automatic water conservancy project concrete block production line |
| CN207014539U (en) * | 2017-08-07 | 2018-02-16 | 青岛德山机械有限公司 | A kind of concrete prefabricated product production line |
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