CN113091975A - Intelligent pressure detection system based on big data management - Google Patents
Intelligent pressure detection system based on big data management Download PDFInfo
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- CN113091975A CN113091975A CN202110290151.5A CN202110290151A CN113091975A CN 113091975 A CN113091975 A CN 113091975A CN 202110290151 A CN202110290151 A CN 202110290151A CN 113091975 A CN113091975 A CN 113091975A
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- 238000001514 detection method Methods 0.000 title claims abstract description 71
- 238000013523 data management Methods 0.000 title claims abstract description 24
- 238000012360 testing method Methods 0.000 claims abstract description 91
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 230000005540 biological transmission Effects 0.000 claims abstract description 37
- 239000002893 slag Substances 0.000 claims abstract description 27
- 238000012544 monitoring process Methods 0.000 claims abstract description 21
- 238000001914 filtration Methods 0.000 claims abstract description 16
- 230000007306 turnover Effects 0.000 claims abstract description 9
- 238000004891 communication Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000007405 data analysis Methods 0.000 claims description 4
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 230000014759 maintenance of location Effects 0.000 abstract description 13
- 238000007726 management method Methods 0.000 abstract description 2
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- 238000003860 storage Methods 0.000 description 9
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- 230000006835 compression Effects 0.000 description 2
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- 230000033764 rhythmic process Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/0028—Force sensors associated with force applying means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
Abstract
The invention discloses an intelligent pressure detection system based on big data management, which relates to the technical field of concrete pressure detection and solves the problems that the existing concrete pressure detection in a laboratory has low efficiency, poor consistency of detection data, high accuracy and the like, is easily influenced by human factors, has time lag and occupies a large amount of human resources in data management, and the like, and the scheme is as follows: the system comprises a hardware end and a software end; the hardware end comprises a feeding and distributing transmission system and a detection assembly line, wherein the feeding and distributing transmission system comprises a test piece shunting transmission mechanism and a distributing transmission mechanism; the detection assembly line comprises a pressure testing machine, an auxiliary mechanism, a slag crushing filtering device, an intelligent stacking machine, a sample reserving warehouse, a turnover machine and related auxiliary components; the software end comprises a pressure detection module, an inventory position query module, an operation monitoring module and an operation control module. The invention provides an integrated concrete pressure detection solution with the functions of intelligent pressure test, automatic sample retention, big data cloud management and the like, and the cost of human resources is saved.
Description
Technical Field
The invention relates to the technical field of concrete pressure detection, in particular to an intelligent pressure detection system based on big data management.
Background
Concrete pressure detection, especially laboratory concrete pressure detection, mostly still stays in a manual detection state. One person has one machine, manual lofting, manual data information input, manual pressurization and manual detection are performed, and the inspected test piece needs to be manually cleaned after the detection is finished. The manual work occupies an absolute position in the whole detection process, the action is slow, the operation is not safe, and especially, the manual entry of basic information wastes time and labor and is easy to cause errors. The tested test piece is required to be transferred to a sample retention area for storage after detection, the transfer sample retention not only consumes a large amount of physical power, but also is not easy to put in order, and the sample retention is required to be moved up and down during expiration treatment, so that the waste of the sample retention is avoided. In conclusion, the fatal weaknesses of the existing concrete pressure detection are low efficiency and poor data consistency.
Disclosure of Invention
In order to solve the technical problems, the invention provides an intelligent pressure detection system based on big data management, which is based on analyzing the defects of the prior art of the current concrete pressure detection, combines the practical detection characteristics of feeding, testing, stacking, sample reservation, data management and the like, and aims to provide an intelligent pressure detection system based on big data management by applying systematic thinking so as to solve the problems that the prior concrete pressure detection in a laboratory has low sample reservation efficiency, high accuracy, easy influence of human factors, uneconomic sample reservation occupation, untimely data management, large occupation of human resources and the like.
The technical purpose of the invention is realized by the following technical scheme:
an intelligent pressure detection system based on big data management comprises a hardware end and a software end;
the hardware end comprises a feeding and distributing transmission system and a detection assembly line, wherein the feeding and distributing transmission system comprises a test piece shunting transmission mechanism and a distributing transmission mechanism; the detection assembly line comprises a pressure testing machine, an auxiliary mechanism, a slag crushing filtering device, an intelligent stacking machine, a sample reserving warehouse, a turnover machine and related auxiliary components;
the software end comprises a pressure detection module, an inventory position query module, an operation monitoring module and an operation control module.
In the scheme, the monitoring and the query of each function are realized through the organic combination of the hardware end and the software end.
As a preferred scheme, the test piece shunting transmission mechanism comprises a first transmission belt, a first servo motor, a first code scanning gun, a first pneumatic push rod, a first photoelectric switch, a code scanning failure test piece collecting box and an instar insufficient test piece collecting box; divide material conveying mechanism to include that the sign indicating number rifle is swept to second transmission band, second servo motor, second pneumatic push rod, second photoelectric switch and disintegrating slag collecting box.
In the preferred scheme, the test piece shunting transmission mechanism can complete the action tasks of orderly feeding, information scanning, code scanning failure shunting, insufficient age shunting, queuing and the like of the test piece through the operation of a series of components; the material distributing and conveying mechanism and the test piece distributing and conveying mechanism jointly form a material feeding and distributing and conveying system, and automatic distribution, classified collection, ordered counting and material distributing waiting are realized.
As a preferred scheme, the pressure testing machine and the auxiliary mechanism comprise a pressure testing machine, an electric pre-tightening device, a code scanning device, a cleaning and wiping mechanism and an auxiliary device thereof.
In the preferred scheme, the functions of electric early warning, basic information automatic input, automatic cleaning of the tested test piece and automatic wiping of the pressing plate of the pressure testing machine and the auxiliary mechanism can be realized.
As a preferable scheme, the slag filtering device comprises a third conveying belt, a mechanical arm, a filtering port and a movable cross beam.
In the above preferred scheme, the tested piece is conveyed to the position of the filtering port through the third conveying belt, the main body part of the tested piece is sorted out of the broken slag by the mechanical arm and then conveyed to the next procedure in order, and the rest broken slag of the tested piece is filtered and enters the broken slag collecting box to be collected.
As a preferred scheme, intelligence stacking machine includes fourth transmission band, elevating gear and extension stacking mechanism.
In the preferred scheme, the intelligent stacking machine completes three-dimensional actions such as belt transmission, height lifting, external expansion and the like under the control of system instructions, stores tested test pieces into groups, and sends the test pieces to the specified library layer in batches through information instructions.
As a preferred scheme, the sample reserving library comprises a plurality of layers of modular transmission mechanisms, a third servo motor and a third photoelectric switch.
In the preferred scheme, the transmission mechanisms can be combined in a modularized mode, and the stock capacity is expanded.
As a preferred scheme, the turnover machine comprises a frame, a lifting mechanism, a collecting hopper, a hydraulic cylinder and a control box.
In the preferred scheme, the bottommost layer and the topmost layer of test pieces of the sample reserving library are buffered in the height direction during centralized loading.
As a preferred scheme, the pressure detection module comprises a basic information query unit, a detection result query unit, an abnormal data analysis unit and a detection log query unit; the inventory position query module comprises an inventory position query unit, an inventory position display unit and an inventory capacity display unit; the operation monitoring module comprises a system power supply communication monitoring unit, an operation fault alarm recording unit, a feeding shunt transmission monitoring unit, a press machine operation monitoring unit and a stacking machine operation monitoring unit; the operation control module comprises a user login authority setting unit, a full-line and subsection operation mode switching unit, a manual and automatic operation mode switching unit and a PLC operation control unit.
In the preferred scheme, the actions of respective basic information input, pressure detection, stacking and the like of a plurality of test pipeline test pieces are realized through a software end;
preferably, the software end further includes a system I P address assignment module, a network communication protocol module, a port setting module, and a database.
As a preferred scheme, the hardware end also comprises a control console and a control cabinet, wherein the control cabinet is internally provided with a power supply system, a switching system, a PLC and a servo controller; the interaction between the hardware end and the software end is realized through the control console and the control cabinet.
In the preferred scheme, the operation flows of a set of software such as pressurization test, sequential stacking, sample reservation position query and the like on three pipelines are completed through the organic combination, mutual support and cooperative work of a software end and a hardware end.
In conclusion, the invention has the following beneficial effects:
(1) the concrete pressure detection integrated solution with the functions of intelligent pressure test, automatic sample retention, big data cloud management and the like is provided, a test piece does not fall to the ground in the whole detection process, the turnover process is reduced, the detection efficiency is greatly improved, and the human resource cost is saved.
(2) The invention adopts automatic machinery to replace manual operation almost in the whole process, the detection process is not interfered by human factors, the data consistency is good, the manual labor is thoroughly liberated, and objective and real consistency detection data is obtained to the maximum extent.
(3) The code scanning system is arranged in the matched hardware, so that the test piece with insufficient age can be quickly and accurately identified and is independently shunted with the test piece with scanning failure. Meanwhile, basic information of the scanned qualified test piece is quickly input through a software system, so that the input efficiency is improved, and the error rate is reduced.
(4) The broken slag filtering device provided by the invention can effectively sort the main body part of the tested piece, and completely filter the fallen broken slag, thereby greatly reducing the jamming factor of subsequent actions and improving the continuity and smoothness of action beats.
(5) The stacking system provided by the invention can automatically arrange the tested test pieces, store the test pieces into groups, stack the test pieces in a layering manner, and has the advantages of simple and reliable stacking action, convenience, quickness and easiness in sample reservation and query.
(6) The three-dimensional sample storage provided by the invention not only solves the problem of sample storage, but also realizes the purpose of greatly saving occupied space.
(7) The turnover machine designed by the invention is convenient for concentrated loading of samples with expired samples, saves physical consumption of manual transportation, and improves loading efficiency.
(8) The system software detection window designed by the invention is an integrated system integrating multiple functions of pressure detection, information input, report processing, data analysis and the like, and has clear detection results and objective and comprehensive data analysis.
(9) According to the system software inventory position query window provided by the invention, the software interface can visually display the number of sample retention, the sample retention position and the system capacity, the operation is simple, and the query is convenient.
(10) The system software operation control module provided by the invention is organically combined with a software program written in the PLC, mutually supported and cooperatively operated, so that the integral action rhythm of the system is ensured to be stable, coherent and smooth.
(11) The system software operation monitoring module provided by the invention realizes communication handshake and monitoring between each independent device and the host through data interaction so as to complete smoothness and reliability of system action rhythm.
(12) The invention utilizes a set of software to program three pressure test assembly line operations, three threads, high speed and high efficiency.
Drawings
FIG. 1 is a floor plan of a detection system in an embodiment of the invention;
FIG. 2 is a functional schematic of a system in an embodiment of the invention;
FIG. 3 is a system control, data management logic diagram in an embodiment of the present invention;
wherein: fig. 1 is the following table (taking three detection lines as an example) with the reference numbers:
TABLE 1
Detailed Description
This specification and claims do not intend to distinguish between components that differ in name but not function. In the following description and in the claims, the terms "include" and "comprise" are used in an open-ended fashion, and thus should be interpreted to mean "include, but not limited to. "substantially" means within an acceptable error range, within which a person skilled in the art can solve the technical problem to substantially achieve the technical result.
The terms in the upper, lower, left, right and the like in the description and the claims are combined with the drawings for further explanation, so that the application is more convenient to understand and is not limited to the application, and in different scenes, the upper, lower, left, right, inner and outer terms are relative.
The present invention will be described in further detail with reference to the accompanying drawings.
The hardware plane layout is as shown in fig. 1, the system integrates the automatic pressure test and intelligent sample reserving inventory functions, and can complete intelligent pressure detection work such as automatic pressure test, tested sample intelligent stacking and reserving, inventory position query and the like. The hardware plane layout specifically comprises a feeding transmission mechanism, a distributing transmission mechanism, three compression testing machines and auxiliary mechanisms, three slag filtering devices, three stacking machines, three-dimensional sample reserving libraries, three turnover machines and related auxiliary components, and the targets of serial feeding, parallel testing, batch stacking, independent sample reserving, sample reserving due and centralized processing and the like are completed. The three-dimensional sample storage can be combined in a modularized mode and freely added according to the actual storage capacity.
And (3) starting operation, sequentially feeding the test piece to be tested with the code pasted by manpower, and completing the action beats of two-dimensional code scanning, flow dividing, material dividing waiting and the like before the pressurization test through test piece feeding and material dividing transmission. And then, the wiping mechanism wipes the pressure testing machine and the auxiliary mechanism pressing plate completely, the pneumatic push rod acts to push the preliminary test piece into the center of the pressing plate and position the preliminary test piece, the system receives a test piece positioning completion signal, the code scanning and recording equipment is started, the software automatically records basic information of the test piece, and the pressurization test is started according to a preset program. And (4) calculating and processing the test data through software, and capturing peak pressure as a detection result.
The detected test piece enters the disintegrating slag filtering device after being cleaned by the cleaning mechanism, the main body part of the detected test piece is sorted out by the mechanical arm of the disintegrating slag filtering device, the grabbing action is completed, the tested test piece is discharged to the appointed position of the transmission belt of the intelligent stacking machine, and the disintegrating slag falling off from the detected test piece enters the disintegrating slag collecting box through the collecting funnel of the disintegrating slag filtering device.
And when every six tested test pieces are used as a group, the code machine codes the tested test pieces according to the system instruction sequence every time the code machine collects a group of tested test pieces. And (5) when stacking, the system automatically records the stacking times.
After the reserved sample library receives a stacking instruction of a stacking machine, communication information of the reserved sample library is detected at the same time, and if the communication is normal, a transmission belt servo motor is started to receive a reserved sample test piece; if the communication is abnormal, the sample storage library sends communication fault information to the system to prompt the communication fault and cancel the stacking action. And when each batch of test pieces are stacked, the sample-reserving conveyor belt is driven by the servo motor to step by one station, and the steps are repeated.
And (4) if the sample retention time of the sample retention library test piece exceeds 72 hours, displaying a prompt of expiration of the sample retention test piece by the system, and orderly pouring the expired sample retention test piece into the transfer trolley and carrying out centralized treatment by manually operating the turnover machine.
The intelligent pressure detection system based on big data management comprises a pressure detection window, an inventory position inquiry window, an operation monitoring window and a system operation control window, has the functions of inventory position inquiry, operation monitoring, data management and the like, and realizes the action processes of respective basic information input, pressure detection, stacking and the like of three detection assembly line test pieces by one set of software.
The software also has a system operation monitoring function, can monitor the power supply and communication states of all parts of the system, can monitor a test piece feeding and distributing transmission system, a press machine, a slag breaking filter device, a stacking machine, a turnover machine and the like, can switch the system operation mode, and can inquire fault alarm records and the like. Besides, the software also has the functions of inquiring the position of a sample reserving test piece, displaying a sample reserving stock capacity window and the like.
The detection system is composed of two parts, namely hardware and software. The hardware comprises a nesting and distributing transmission system and three detection assembly lines. The software is a set of independent software integrating the functions of measurement and control, sample reserving address query and system operation monitoring based on the Ethernet communication technology. The software and the hardware are organically combined, mutually supported and cooperatively operated to complete the operation flows of a set of software such as pressurization test, sequential stacking, sample reservation position query and the like of three production lines. The purposes of serial feeding, parallel testing, batch stacking, independent sample retention and multithread flow detection operation are achieved.
Furthermore, the hardware plane layout specifically comprises a feeding transmission mechanism, a set of shunt collection device, three pressure testing machines and auxiliary mechanisms, three broken slag filtering devices, three stacking machines, three relatively independent three-dimensional sample storage libraries and related auxiliary components. The three-dimensional sample reserving library is modularized and combined, can be freely and additionally installed according to actual needs, solves the problem of inquiring the position of a sample reserving test piece, and achieves the purposes of saving space, occupying area and operating efficiently.
Furthermore, the test piece to be tested is manually placed to the feeding and conveying mechanism, and the basic action flow before the pressurization test is completed through the action beats of code scanning, flow dividing, queuing, material distribution and the like.
Further, the material feeding and distributing transmission mechanism shunts and rejects the test piece to be detected which does not accord with the detection requirement through the shunting and collecting device, and distributes the test piece to be detected which accords with the detection requirement to three compression testing machines and the auxiliary mechanism in order.
Further, the wiping mechanism wipes the pressure testing machine and the auxiliary mechanism pressing plate completely, the pneumatic push rod acts to push the prepared test piece into the center of the pressing plate and positions the prepared test piece, the system receives a test piece positioning completion signal, the code scanning and recording device is started, the software automatically records basic information of the test piece, and the pressurizing test is started according to a preset program. And (4) calculating and processing the test data through software, and capturing peak pressure as a detection result.
Furthermore, the tested piece comprises a test piece main body and a slag part, the main body of the tested piece and the slag are conveyed to the position of a filter opening of the slag filtering device through the conveying belt by the conveying belt, the main body part of the tested piece is sorted out from the slag by the mechanical arm and then conveyed to the next step, and the rest of the test piece slag is filtered and enters the slag collecting hopper to be collected by the slag collecting box.
Furthermore, the mechanical arm of the slag filtering device unloads the tested piece to the position of the conveying belt of the intelligent stacking machine, the tested piece is stored into a group through the conveying belt, meanwhile, the stacking system inquires the stock condition and sends a stacking instruction, and the intelligent stacking machine rapidly rises to a specified position according to the instruction signal to wait for stacking.
Furthermore, after the sample storage receives the position instruction of the intelligent stacking machine, the transmission belt motor is started, the signal handshake is completed, and the sample storage test piece is received. And when each batch of test pieces is stacked, the sample transmission belt is kept to step by one station, and so on.
Furthermore, the invention completes the pressure detection of the three paths of pressure testing machines and the auxiliary mechanism by one piece of software, respectively and independently completes the scanning and inputting of the basic information of the test piece, automatically judges the peak pressure of the test piece at each station, and automatically screens and matches the system and provides the final detection result of a group of three test pieces, thereby generating a detection report. And the detection report is uploaded to a data platform in real time, so that big data management and cloud monitoring are realized.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Claims (10)
1. An intelligent pressure detection system based on big data management is characterized by comprising a hardware end and a software end;
the hardware end comprises a feeding and distributing transmission system and a detection assembly line, wherein the feeding and distributing transmission system comprises a test piece shunting transmission mechanism and a distributing transmission mechanism; the detection assembly line comprises a pressure testing machine, an auxiliary mechanism, a slag crushing filtering device, an intelligent stacking machine, a sample reserving warehouse, a turnover machine and related auxiliary components;
the software end comprises a pressure detection module, an inventory position query module, an operation monitoring module and an operation control module.
2. The intelligent pressure detection system based on big data management of claim 1, wherein the test piece shunting transmission mechanism comprises a first transmission belt, a first servo motor, a first code scanning gun, a first pneumatic push rod, a first photoelectric switch, a code scanning failure test piece collection box, an under-age test piece collection box; divide material conveying mechanism to include that the sign indicating number rifle is swept to second transmission band, second servo motor, second pneumatic push rod, second photoelectric switch and disintegrating slag collecting box.
3. The intelligent pressure detection system based on big data management of claim 2, characterized in that, the pressure tester and the auxiliary mechanism comprise a pressure tester, an electric pre-tightening device, a code scanning device, a cleaning and wiping mechanism and an auxiliary device thereof.
4. The big data management-based intelligent pressure detecting system as claimed in claim 2, wherein the debris filtering device comprises a third conveyor belt, a manipulator, a filtering port and a moving beam.
5. The big data management-based intelligent pressure detecting system as claimed in claim 2, wherein the intelligent stacking machine comprises a fourth conveyor belt, a lifting device and an extending stacking mechanism.
6. The intelligent pressure detection system based on big data management of claim 2, characterized in that the sample reservation library comprises a plurality of layers of modular transmission mechanisms, a third servo motor and a third photoelectric switch.
7. The big data management-based intelligent pressure detecting system according to claim 2, wherein the tipping machine comprises a frame, a lifting mechanism, a collecting bucket, a hydraulic cylinder and a control box.
8. The intelligent pressure detection system based on big data management according to claim 1, wherein the pressure detection module comprises a basic information query unit, a detection result query unit, an abnormal data analysis unit and a detection log query unit; the inventory position query module comprises an inventory position query unit, an inventory position display unit and an inventory capacity display unit; the operation monitoring module comprises a system power supply communication monitoring unit, an operation fault alarm recording unit, a feeding shunt transmission monitoring unit, a press machine operation monitoring unit and a stacking machine operation monitoring unit; the operation control module comprises a user login authority setting unit, a full-line and subsection operation mode switching unit, a manual and automatic operation mode switching unit and a PLC operation control unit.
9. The intelligent pressure detection system based on big data management of claim 1, wherein the software end further comprises a system IP address assignment module, a network communication protocol module, a port setting module and a database.
10. The intelligent pressure detection system based on big data management of claim 1, wherein the hardware end further comprises a console and a control cabinet, and the inside of the control cabinet comprises a power supply system, a switching system, a PLC and a servo controller; the interaction between the hardware end and the software end is realized through the control console and the control cabinet.
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Application publication date: 20210709 |